A bottle blowing machine
By designing a blowing machine that includes conveyor plate, bottle mount, vibration disk, feeding arm, blowing mold, fan, lifting rack, comparison camera and robot, the problem of unstable placement of existing blowing machines requiring manual detection of bottle shape and the type embryo to be processed is solved, automatic screening and stable feeding are achieved, and the smoothness and use effect of the blowing molding process are improved.
Patent Information
- Application Number
- CN202010693748.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-07-17
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2040-07-17
AI Technical Summary
The existing blow molding machine needs to manually detect the shape of the bottle after blow molding, and the molding to be processed is easily placed in a crooked manner when placed on the blow molding machine, resulting in blow molding failure.
A bottle blowing machine is designed, including a conveyor plate, a bottle mount, a vibrating plate, a feeding arm, a bottle blowing mold, a fan, a lifting rack, a comparison camera and a robot. Through these components, the functions of stable loading of the to-process embryo, automation of the blow molding process, and screening the bottle body after blow molding are realized.
Automatic screening of the bottle body after blow molding is achieved, improving the stability of feeding and the smoothness of the blow molding process, reducing manual intervention and improving the overall use effect.
Smart Images

Figure CN111873375B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of water bottles, in particular to a bottle blowing machine. Background Art
[0002] Blow molding is a manufacturing process for forming hollow products. In the process of blow molding, the plastic particles must first be melted and formed into a preform to be processed. The preform to be processed is a tubular plastic part. The thermoplastic plastic closed in the mold is blown into a hollow product using gas pressure. After the existing blow molding machine is completed, the shape of the bottle is inspected by workers during use, which is troublesome. In addition, when the preform to be processed is placed on the bottle blowing machine, it may be placed crooked, resulting in the preform to be processed being incorrectly positioned when it is moved into the blow molding mold, resulting in blow molding failure. Summary of the invention
[0003] In order to solve the above technical problems, the object of the present invention is to provide a bottle blowing machine which can screen the bottles after blow molding and has a smoother blow molding process.
[0004] The technical solution adopted by the present invention to solve the problem is: a bottle blowing machine, comprising:
[0005] A frame, wherein a conveying plate is arranged on the frame, and the conveying plate can perform cyclic motion along the frame, and a plurality of bottle mouth mounting seats are arranged on the conveying plate and move together with the conveying plate, and a through hole is arranged in the middle of the bottle mouth mounting seat;
[0006] A vibration plate, the vibration plate is arranged on the frame, the vibration plate is used to place the preform to be processed, and a material receiving frame for receiving the preform to be processed in the same direction is arranged at the end of the vibration plate;
[0007] A loading arm, the loading arm is arranged on the frame, and a gripper for mounting the preform to be processed on the material support frame onto the bottle mouth mounting seat is arranged at the end of the loading arm;
[0008] A bottle blowing mold, the bottle blowing mold comprises a left mold and a right mold which can move toward each other, the left mold and the right mold are respectively arranged on both sides of the conveying plate, the left mold is provided with a first bottle blowing groove, the right mold is provided with a second bottle blowing groove which matches the first bottle blowing groove, the first bottle blowing groove and the second bottle blowing groove can be assembled to form a bottle blowing cavity, the bottom of the bottle blowing cavity is engaged with the peripheral side of the bottle mouth mounting seat, the bottle blowing mold is provided with a heating device and a temperature sensor, a plurality of air holes are provided in the first bottle blowing groove and the second bottle blowing groove, and a vacuum machine connected with the air holes is provided on the outer side of the bottle blowing mold;
[0009] A fan, the fan being arranged at the bottom of the frame, and an end of the fan being connected to an air duct whose end can be connected to the through hole;
[0010] A lifting frame, which is arranged at the bottom of the frame and can move up and down relative to the frame, the lifting frame and the bottle blowing mold are horizontally aligned, and the end of the air duct is arranged on the lifting frame;
[0011] A comparison camera, which is arranged on the frame and located on both sides of the conveying plate, and is located behind the bottle blowing;
[0012] A manipulator, which is arranged at the rear end of the frame and can be moved to the side of the bottle mouth mounting seat to clamp the bottle;
[0013] The hair dryer is arranged on the side of the conveying plate and blows air toward the conveying plate. The hair dryer is located at the front end of the bottle blowing mold.
[0014] As a further improvement of the above technical solution, the heating device includes a first heating group and a second heating group, and the first heating group and the second heating group are powered by a three-phase AC power supply, and the three-phase lines of the three-phase AC power are connected in a triangle, and the first heating group and the second heating group are respectively connected to different two-phase lines in the three-phase line and a control switch is set.
[0015] As a further improvement of the above technical solution, the first heating group and the second heating group both include a plurality of heaters of the same number.
[0016] As a further improvement of the above technical solution, the heater is a graphene heating plate.
[0017] As a further improvement of the above technical solution, a mounting groove is provided in the middle of the conveying plate along the length direction, and the bottle mouth mounting seat is installed at the bottom of the mounting groove.
[0018] As a further improvement of the above technical solution, synchronous lifting cylinders are arranged on both sides of the lifting frame.
[0019] The beneficial effect of the present invention is that when the scheme is in use, the preform to be processed is poured into the vibration plate, and the vibration plate continuously vibrates to drive the preform to be processed to move to the material receiving frame, and the clamping hand at the end of the loading arm clamps the preform to be processed from the material receiving frame and installs it on the bottle mouth mounting seat, and then the bottle mouth mounting seat moves with the conveying plate, and during the movement, the preform to be processed on the bottle mouth mounting seat is blown by a hair dryer, so that the preform to be processed that is not installed in place is blown out to both sides of the frame by the wind force and collected for reuse, and the installed preform to be processed will not be blown down due to the effect of the bottle mouth mounting seat, and then the bottle mouth mounting seat drives the preform to be processed to move to the position corresponding to the bottle blowing mold, and the left mold and the right mold are tightly closed toward each other, so that the preform to be processed is located in the bottle blowing cavity, and at this time, the lifting and lowering of the bottom of the frame The frame rises to drive the air duct to communicate with the through hole, and the preform to be processed is heated by the heating device on the bottle blowing mold, and air is blown into the preform to be processed by the fan, so that the preform to be processed is blown into a bottle body, and the vacuum machine performs vacuum treatment on the bottle blowing cavity through the air vent, so that the preform to be processed is more easily blown to fit the inner wall of the bottle blowing cavity. When the blow molding is completed, the left mold and the right mold are opened, and the bottle mouth mounting seat drives the bottle body to continue to move, and the bottle body is photographed by two sets of comparison cameras arranged behind the bottle blowing mold and located on both sides of the conveying plate, and compared with the bottle body model in the database, so as to screen the bottle body to determine whether the bottle body is qualified, and the unqualified bottle body is moved to the side of the bottle mouth mounting seat by the manipulator to clamp the bottle mouth, so as to remove the bottle body for recycling. Compared with the existing technology, the feeding is more stable, and the bottle body after blow molding can be effectively screened, and the use effect is better. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] The present invention will be further explained below in conjunction with the accompanying drawings and specific implementation methods.
[0021] Figure 1 It is a schematic structural diagram of a preferred embodiment of the present invention. DETAILED DESCRIPTION
[0022] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0023] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0024] In the description of the present invention, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood as not including the number itself, and "above", "below", "within" etc. are understood as including the number itself. If there is a description of "first" or "second", it is only used for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0025] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0026] Reference Figure 1 , a bottle blowing machine, comprising:
[0027] A frame 10, wherein a conveying plate is disposed on the frame 10, wherein the conveying plate can perform a cyclic motion along the frame 10, wherein a plurality of bottle mouth mounting seats 20 are disposed on the conveying plate and move along with the conveying plate, wherein a through hole is disposed in the middle of the bottle mouth mounting seat 20;
[0028] A vibration plate 30, the vibration plate 30 is arranged on the frame 10, the vibration plate 30 is used to place the preform to be processed, and a material receiving frame 31 for receiving the preform to be processed in the same direction is arranged at the end of the vibration plate 30;
[0029] A loading arm 40, the loading arm 40 is arranged on the frame 10, and a gripper for mounting the preform to be processed on the material support frame 31 on the bottle mouth mounting seat 20 is arranged at the end of the loading arm 40;
[0030] A bottle blowing mold 70, the bottle blowing mold 70 comprises a left mold and a right mold which can move toward each other, the left mold and the right mold are respectively arranged on both sides of the conveying plate, the left mold is provided with a first bottle blowing groove, the right mold is provided with a second bottle blowing groove which matches the first bottle blowing groove, the first bottle blowing groove and the second bottle blowing groove can be assembled to form a bottle blowing cavity, the bottom of the bottle blowing cavity is engaged with the peripheral side of the bottle mouth mounting seat 20, the bottle blowing mold 70 is provided with a heating device and a temperature sensor, the first bottle blowing groove and the second bottle blowing groove are provided with a plurality of air holes, and a vacuum machine connected with the air holes is provided on the outer side of the bottle blowing mold 70;
[0031] A fan 60, wherein the fan 60 is disposed at the bottom of the frame 10, and an end of the fan 60 is connected to an air duct 61 whose end can be connected to the through hole;
[0032] A lifting frame 80, the lifting frame 80 is arranged at the bottom of the frame 10 and can move up and down relative to the frame 10, the lifting frame 80 and the bottle blowing mold 70 are horizontally overlapped, and the end of the air duct 61 is arranged on the lifting frame 80;
[0033] A comparison camera 90, which is disposed on the frame 10 and located on both sides of the conveying plate, and is located behind the bottle blowing;
[0034] A manipulator 41, which is disposed at the rear end of the frame 10 and can be moved to the side of the bottle mouth mounting seat 20 to clamp the bottle;
[0035] The hair dryer 50 is disposed on the side of the conveying plate and blows air toward the conveying plate. The hair dryer 50 is located at the front end of the bottle blowing mold 70 .
[0036] When the present solution is in use, the preform to be processed is poured into the vibration plate 30, and the vibration plate 30 continuously vibrates to drive the preform to be processed to move onto the material receiving frame 31, and the gripper at the end of the loading arm 40 clamps the preform to be processed from the material receiving frame 31 and installs it on the bottle mouth mounting seat 20, and then the bottle mouth mounting seat 20 moves together with the conveying plate, and during the movement, the blower 50 blows air to the preform to be processed on the bottle mouth mounting seat 20, so that the preform to be processed that is not installed in place is blown out to both sides of the frame 10 by the wind force and collected for reuse, and the installed preform to be processed will not be blown down due to the effect of the bottle mouth mounting seat 20, and then the bottle mouth mounting seat 20 drives the preform to be processed to move to the position corresponding to the bottle blowing mold 70, and the left mold and the right mold are tightened toward each other so that the preform to be processed is located in the bottle blowing cavity, and at this time, the lifting and lowering of the bottom of the frame 10 The frame 80 is raised to drive the air duct 61 to communicate with the through hole, and the preform to be processed is heated by the heating device on the bottle blowing mold 70, and air is blown into the preform to be processed through the fan 60, so that the preform to be processed is blown into a bottle body, and the vacuum machine performs vacuum treatment on the bottle blowing cavity through the air vent, so that the preform to be processed is more easily blown to fit the inner wall of the bottle blowing cavity. When the blow molding is completed, the left mold and the right mold are opened, and the bottle mouth mounting seat 20 drives the bottle body to continue to move, and the two sets of comparison cameras 90 arranged behind the bottle blowing mold 70 and located on both sides of the conveying plate are used to shoot the bottle body and compare it with the bottle body model in the database, so as to screen the bottle body to determine whether the bottle body is qualified, and the unqualified bottle body is moved to the side of the bottle mouth mounting seat 20 by the manipulator 41 to clamp the bottle mouth so as to remove the bottle body for recycling. Compared with the prior art, the feeding is more stable, and the bottle body after blow molding can be effectively screened, and the use effect is better.
[0037] Further improvement is made, preferably the heating device includes a first heating group and a second heating group, the first heating group and the second heating group are powered by a three-phase AC power supply, the three-phase line of the three-phase AC power supply is a triangle connection, the first heating group and the second heating group are respectively connected to different two-phase lines of the three-phase line and a control switch is set. Through the first heating group and the second heating group, when in use, it is preferred to use only the first heating group to heat the bottle blowing mold 70, but when the first heating group fails, the three-phase AC power supply is instantly switched to the second heating group to heat the bottle blowing mold 70, thereby ensuring the stability of the bottle blowing mold 70 when in use, and will not cause production stagnation due to sudden failure of the heating device.
[0038] As a further improvement, preferably, the first heating group and the second heating group both include a plurality of heaters of the same number. On this basis, considering the heating efficiency and the occupied space, preferably, the heater is a graphene heating plate.
[0039] As a further improvement, it is preferred that a mounting groove is provided in the middle of the conveying plate along the length direction, and the bottle mouth mounting seat 20 is installed at the bottom of the mounting groove.
[0040] As a further improvement, the lifting frame 80 can be lifted in various ways. Considering the stability of the lifting, it is preferred that synchronous lifting cylinders are provided on both sides of the lifting frame 80.
[0041] The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. All equivalent structural changes made using the contents of the present invention's specification and drawings under the inventive concept of the present invention, or directly or indirectly applied in other related technical fields, are included in the patent protection scope of the present invention.
Claims
1. A bottle blowing machine, characterized in that: include: A frame (10), wherein a conveying plate is arranged on the frame (10), wherein the conveying plate can perform a cyclic motion along the frame (10), wherein a plurality of bottle mouth mounting seats (20) are arranged on the conveying plate and move along with the conveying plate, wherein a through hole is arranged in the middle of the bottle mouth mounting seat (20); A vibration plate (30), the vibration plate (30) being arranged on the frame (10), the vibration plate (30) being used to place the preform to be processed, and a material receiving frame (31) for receiving the preform to be processed in the same direction being arranged at the end of the vibration plate (30); A loading arm (40), the loading arm (40) being arranged on the frame (10), and a gripper for mounting the preform to be processed on the material receiving frame (31) on the bottle mouth mounting seat (20) being arranged at the end of the loading arm (40); A bottle blowing mold (70), the bottle blowing mold (70) comprising a left mold and a right mold that can move toward each other, the left mold and the right mold are respectively arranged on both sides of a conveying plate, the left mold is provided with a first bottle blowing groove, the right mold is provided with a second bottle blowing groove that matches the first bottle blowing groove, the first bottle blowing groove and the second bottle blowing groove can be assembled to form a bottle blowing cavity, the bottom of the bottle blowing cavity is engaged with the peripheral side of a bottle mouth mounting seat (20), the bottle blowing mold (70) is provided with a heating device and a temperature sensor, a plurality of air holes are provided in the first bottle blowing groove and the second bottle blowing groove, and a vacuum machine connected to the air holes is provided on the outer side of the bottle blowing mold (70); a fan (60), the fan (60) being arranged at the bottom of the frame (10), the end of the fan (60) being connected to an air duct (61) whose end can be communicated with the through hole; a lifting frame (80), the lifting frame (80) being arranged at the bottom of the frame (10) and being movable up and down relative to the frame (10), the lifting frame (80) being arranged at the horizontal position with the bottle blowing mold (70), the end of the air duct (61) being arranged on the lifting frame (80), and synchronous lifting cylinders being arranged on both sides of the lifting frame (80); A comparison camera (90), wherein the comparison camera (90) is arranged on the frame (10) and located on both sides of the conveying plate, and the comparison camera (90) is located behind the bottle blowing machine; A manipulator (41), the manipulator (41) being arranged at the rear end of the frame (10), and the manipulator (41) being movable to the side of the bottle mouth mounting seat (20) to clamp the bottle; A blower (50), the blower (50) being arranged on a side of the conveying plate and blowing air toward the conveying plate, the blower (50) being located at a front end of the bottle blowing mold (70); A mounting groove is arranged in the middle of the conveying plate along the length direction, and the bottle mouth mounting seat (20) is mounted on the bottom of the mounting groove.
2. A bottle blowing machine according to claim 1, characterized in that: The heating device includes a first heating group and a second heating group, and the first heating group and the second heating group are powered by a three-phase AC power supply. The three-phase lines of the three-phase AC power are connected in a triangle. The first heating group and the second heating group are respectively connected to different two-phase lines of the three-phase line and a control switch is set.
3. A bottle blowing machine according to claim 2, characterized in that: The first heating group and the second heating group both include a plurality of heaters of the same number.
4. A bottle blowing machine according to claim 3, characterized in that: The heater is a graphene heating plate.
Citation Information
Patent Citations
Bottle blowing machine
CN213006496U