A tool for winding tape around motor coils

Abstract

The utility model relates to a kind of motor coil winding adhesive tape tool, it includes a beam and the two longitudinal beams of slidingly being arranged above beam, the beam is perpendicular to the two longitudinal beams, the two longitudinal beams are slid along the length direction of beam, the distance between the two longitudinal beams is adjustable;Two coil support seats are slidably arranged on the two longitudinal beams, the coil support seat is slid along the length direction of longitudinal beam, the distance between the two coil support seats is adjustable;Support seat is provided below the beam, and the beam is fixedly arranged on support seat.The utility model can facilitate worker to coil winding insulating adhesive tape, and avoid the abrasion to coil and well-wound insulating adhesive tape in working process.

Description

Technical Field

[0001] The present invention relates to the field of motor manufacturing, in particular to a tool for winding a motor coil with an adhesive tape. Background Art

[0002] During the manufacturing process, the motor coils need to be wrapped with insulating tape, especially for large motors.

[0003] In the prior art, workers wrap the coil with tape by holding it. This is acceptable for smaller coils, but for larger coils, it increases the worker's physical labor. In addition, during the wrapping process, the coil will rub against the table or the ground, causing wear to the coil or the wrapped insulating tape. Summary of the Invention

[0004] The purpose of the present invention is to provide a tool for winding motor coils with tape to address the above-mentioned problems, which can facilitate workers to wrap insulating tape around the coils and avoid wear on the coils and the wound insulating tape during work.

[0005] The technical solution adopted in the present invention is as follows:

[0006] A tool for winding tape around motor coils, comprising a horizontal beam and two longitudinal beams slidably arranged above the horizontal beam, wherein the horizontal beam is perpendicular to the two longitudinal beams, and the two longitudinal beams slide along the length direction of the horizontal beam so that the distance between the two longitudinal beams is adjustable; two coil support seats are slidably arranged on both longitudinal beams, and the coil support seats slide along the length direction of the longitudinal beam so that the distance between the two coil support seats is adjustable; a support seat is arranged below the horizontal beam, and the horizontal beam is fixedly arranged on the support seat.

[0007] Furthermore, the coil support seat includes a supporting roller, a limiting roller and a roller mounting seat; the roller mounting seat is slidably arranged on the longitudinal beam, and the supporting roller is horizontally arranged above the roller mounting seat; the limiting roller is vertically arranged above the roller mounting seat.

[0008] Furthermore, the roller mounting seat is clamped on the longitudinal beam and can slide along the longitudinal beam; the roller mounting seat includes a roller mounting platform and two longitudinal beam clamps arranged below the roller mounting platform. When the roller mounting seat is clamped on the longitudinal beam, the roller mounting platform is arranged above the longitudinal beam, and the two longitudinal beam clamps are clamped on both sides of the longitudinal beam; the supporting roller and the limiting roller are arranged above the roller mounting platform.

[0009] Furthermore, longitudinal slide grooves are provided on both sides of the longitudinal beam, and the longitudinal slide grooves extend along the length direction of the longitudinal beam; threaded holes are provided on the two longitudinal beam clamping plates of the roller body mounting seat, and screws are provided in the threaded holes; when the roller body mounting seat is clamped on the longitudinal beam, the screw is inserted into the longitudinal slide groove and can slide along the longitudinal slide groove.

[0010] Furthermore, the roller bodies of the supporting roller and the limiting roller are made of soft materials.

[0011] Furthermore, the supporting roller and the limiting roller are foam rollers or sponge rollers; and the roller surfaces of the foam rollers or sponge rollers are wrapped with adhesive tape.

[0012] Furthermore, the longitudinal beam is arranged on the cross beam through a sliding seat; the sliding seat is slidably arranged on the cross beam and slides along the length direction of the cross beam; and the longitudinal beam is fixedly arranged on the sliding seat.

[0013] Furthermore, the sliding seat includes a connecting plate, two upper clamping plates are arranged above the connecting plate, and two lower clamping plates are arranged below the connecting plate; when the sliding seat is arranged on the crossbeam, the connecting plate is arranged above the crossbeam, and the two lower clamping plates are clamped on both sides of the crossbeam; when the longitudinal beam is arranged on the sliding seat, the connecting plate is arranged below the longitudinal beam, and the two upper clamping plates are clamped on both sides of the longitudinal beam.

[0014] Furthermore, transverse grooves are provided on both sides of the crossbeam, and the transverse grooves extend along the length direction of the crossbeam; threaded holes are provided on the two lower clamping plates of the sliding seat, and screws are provided in the threaded holes; when the sliding seat is slidably set on the crossbeam, the screws are inserted into the transverse grooves and can slide along the grooves in the transverse grooves; longitudinal grooves are provided on both sides of the longitudinal beam, and the longitudinal grooves extend along the length direction of the longitudinal beam; threaded holes are provided on the two upper clamping plates of the sliding seat, and screws are provided in the threaded holes; when the longitudinal beam is fixedly set on the sliding seat, the two screws rotate into the sliding grooves to clamp the longitudinal beam.

[0015] Furthermore, the support seat includes a support rod and a base, the upper end of the support rod is fixedly connected to the middle of the beam, and the lower end is connected to the base; the support rod can be extended and retracted up and down; a storage platform is provided under the beam, and the storage platform is fixedly set on the support rod.

[0016] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0017] The tooling of the present invention makes it convenient for workers to wrap tape around coils, thereby improving work efficiency. At the same time, due to the adjustable position of the coil support base and the longitudinal beam, the tooling can be adapted to coils of different specifications. Furthermore, due to the adjustable position of the coil support base and the longitudinal beam, the movement of the coil is also facilitated, thereby avoiding wear of the coil and the tape wrapped around the coil during work. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a front view of the present invention;

[0019] Figure 2 is a top view of the present invention;

[0020] Figure 3This is a state diagram of the coil placed on the tooling;

[0021] Figure 4 This is a structural diagram of the coil support seat being set on the longitudinal beam;

[0022] Figure 5 This is a structural diagram of the longitudinal beam being set on the crossbeam through a sliding seat;

[0023] Figure 6 This is the front view of the sliding seat, with the lower splint at the front cut away;

[0024] Figure 7 This is a left side view of the sliding seat with the front upper clamping plate cut away. DETAILED DESCRIPTION

[0025] The present invention will be described in detail below with reference to the accompanying drawings.

[0026] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0027] The present invention discloses a tool for winding a motor coil with an adhesive tape, such as Figure 1 -3, it includes a crossbeam 1 and two longitudinal beams 4 slidably arranged above the crossbeam 1, the crossbeam 1 and the two longitudinal beams 4 are perpendicular to each other, the two longitudinal beams 4 slide along the length direction of the crossbeam 1, so that the distance between the two longitudinal beams 4 is adjustable; two coil support seats are slidably arranged on the two longitudinal beams 4, that is, the tooling has a total of 4 coil support seats, the coil support seats slide along the length direction of the longitudinal beams 4, so that the distance between the two coil support seats is adjustable; a support seat is provided under the crossbeam 1, and the crossbeam 1 is fixedly set on the support seat.

[0028] Due to the above structure, the coil can be placed on the coil support seat and wrapped with tape during operation. Then, when the coil needs to be moved, the longitudinal beam 4 and the coil support seat can be moved to move the coil. In the prior art, when wrapping the coil with tape, it is done on the ground or on a table. When the existing coil is large and heavy, it can only be dragged on the table or on the ground, which will cause wear and tear on the coil, tape, table or ground, and is laborious. When wrapping tape on the tooling of the present invention, the coil can be moved by moving the tooling, which avoids wear and tear on the coil and tape and is more labor-saving.

[0029] Furthermore, the coil support seat includes a support roller 2, a limiting roller 3 and a roller mounting seat 9; the roller mounting seat 9 is slidably set on the longitudinal beam 4, and the support roller 2 is horizontally set above the roller mounting seat 9; the limiting roller 3 is vertically set above the roller mounting seat 9.

[0030] like Figure 3 As shown, during operation, the four vertically arranged limiting rollers 3 are all located on the inner side of the coil, supporting the inner side of the coil to tighten the coil. At the same time, the coil is supported by the horizontal support roller 2 below. When the coil support seat is stationary, the limiting roller 3 can prevent the coil from moving along the length direction of the longitudinal beam 4 during operation. When the coil is wrapped with a certain amount of tape, the place supporting the coil has not been wrapped with tape, and the coil needs to be moved on the tooling. At this time, since the limiting roller 3 and the support roller 2 can rotate, the coil can be easily moved in the length direction of the beam 1. When the staff's current position is not convenient for winding tape, the longitudinal beam 4 and the coil support seat can be moved. Through the cooperation of the longitudinal beam 4, the roller body mounting seat, the limiting roller 3 and the support roller 2, the coil can be flexibly moved as needed to facilitate winding tape. At the same time, by moving the longitudinal beam 4 and the coil support seat, the tooling can be used for coils of different specifications.

[0031] like Figure 4 As shown, the roller mounting seat 9 is clamped on the longitudinal beam 4 and can slide along the longitudinal beam 4; the roller mounting seat 9 includes a roller mounting platform 9-1 and two longitudinal beam clamping plates 9-2 arranged below the roller mounting platform 9-1. When the roller mounting seat 9 is clamped on the longitudinal beam 4, the roller mounting platform 9-1 is arranged above the longitudinal beam 4, and the two longitudinal beam clamping plates 9-2 are clamped on both sides of the longitudinal beam 4; the supporting roller 2 and the limiting roller 3 are arranged above the roller mounting platform 9-1.

[0032] The longitudinal beam 4 is provided with longitudinal grooves 4-1 on both sides, and the longitudinal grooves 4-1 extend along the length direction of the longitudinal beam 4; threaded holes are provided on the two longitudinal beam clamping plates 9-2 of the roller body mounting seat 9, and screws 10 are provided in the threaded holes; when the roller body mounting seat 9 is stuck on the longitudinal beam 4, the screws 10 are inserted into the longitudinal grooves 4-1 and can slide along the longitudinal grooves 4-1 in the longitudinal grooves 4-1.

[0033] Due to the above structure, when the roller mounting seat 9 is to be moved on the longitudinal beam 4, the screws 10 can be loosened slightly to allow the screws 10 to move within the longitudinal slot 4-1. When the roller mounting seat 9 needs to be fixed to the longitudinal beam 4, the screws 10 on both sides of the longitudinal beam 4 are adjusted so that they extend into the longitudinal slot 4-1, clamping the longitudinal beam 4 and thus preventing the roller mounting seat 9 from sliding on the longitudinal beam 4.

[0034] The roller bodies of the supporting roller 2 and the limiting roller 3 are made of soft materials. In this embodiment, the supporting roller 2 and the limiting roller 3 are foam rollers or sponge rollers; and the roller surfaces of the foam rollers or sponge rollers are wrapped with adhesive tape.

[0035] In this embodiment, a soft roller is used to prevent the roller, coil, and tape from being worn during the dragging process. Furthermore, a foam roller or sponge roller is inexpensive and easy to manufacture. The foam or sponge is simply wrapped around the roller shaft and then covered with tape. This tape not only secures the foam or sponge but also reduces friction between the coil, the tape on the coil, and the roller. The rough surface of foam or sponge can easily wear out the wrapped tape. However, after the tape is wrapped around the roller, the coefficient of friction of the tape on the coil is the same as that of the roller, minimizing wear. Furthermore, the tape on the roller is also smoother, making it less likely to wear out the coil.

[0036] Furthermore, the longitudinal beam 4 is arranged on the cross beam 1 through a sliding seat 5; the sliding seat 5 is slidably arranged on the cross beam 1 and slides along the length direction of the cross beam 1; and the longitudinal beam 4 is fixedly arranged on the sliding seat 5.

[0037] Furthermore, the sliding seat 5 includes a connecting plate 5-3, two upper clamping plates 5-1 are provided above the connecting plate 5-3, and two lower clamping plates 5-2 are provided below the connecting plate 5-3; when the sliding seat 5 is provided on the crossbeam 1, the connecting plate 5-3 is provided above the crossbeam 1, and the two lower clamping plates 5-2 are clamped on both sides of the crossbeam 1; when the longitudinal beam 4 is provided on the sliding seat 5, the connecting plate 5-3 is provided below the longitudinal beam 4, and the two upper clamping plates 5-1 are clamped on both sides of the longitudinal beam 4. Figure 6 and 7 As shown, the length directions of the two upper clamping plates 5-1 and the two lower clamping plates 5-2 are perpendicular to each other.

[0038] The crossbeam 1 is provided with a transverse groove 1-1 on both sides, and the transverse groove 1-1 extends along the length direction of the crossbeam 1; threaded holes are provided on the two lower clamping plates 5-2 of the sliding seat 5, and screws 10 are provided in the threaded holes; when the sliding seat 5 is slidably arranged on the crossbeam 1, the screws 10 are inserted into the transverse groove 1-1 and can slide along the transverse groove 1-1;

[0039] The longitudinal beam 4 is provided with longitudinal grooves 4-1 on both sides, and the longitudinal grooves 4-1 extend along the length direction of the longitudinal beam 4; threaded holes are provided on the two upper clamping plates 5-1 of the sliding seat 5, and screws 10 are provided in the threaded holes; when the longitudinal beam 4 is fixedly set on the sliding seat 5, the two screws 10 rotate into the sliding groove to clamp the longitudinal beam 4.

[0040] Due to the above structure, when the sliding seat 5 is to be moved on the crossbeam 1, the screws 10 can be loosened slightly to allow the screws 10 to move within the transverse groove 1-1. When the sliding seat 5 needs to be fixed to the crossbeam 1, the screws 10 on both sides of the crossbeam 1 are adjusted so that they extend into the transverse groove 1-1, clamping the crossbeam 1 and thus restricting the sliding seat 5 from sliding on the crossbeam 1. The screws 10 on the two upper clamping plates 5-1 are kept tightened at all times, thus firmly connecting the longitudinal beam 4 to the sliding seat 5.

[0041] Furthermore, the support seat includes a support rod 8 and a base 7, the upper end of the support rod 8 is fixedly connected to the middle of the beam 1, and the lower end is connected to the base 7; the support rod 8 can be extended and retracted up and down; a storage platform 6 is provided under the beam 1, and the storage platform 6 is fixedly set on the support rod 8.

[0042] Due to the above structure, the support rod 8 is retractable, which can be conveniently adjusted to the height of the tooling according to the height of the worker. The storage platform 6 can be convenient for storing tools such as scissors. When practical, the storage platform 6 can also be configured as a storage tray.

[0043] like Figure 1 As shown, the telescopic rod includes an upper sleeve and a lower sleeve, the lower end of the lower sleeve is inserted into the upper sleeve, and a plurality of positioning holes are opened on the side walls of the upper sleeve and the lower sleeve, and a screw 10 is inserted into the positioning hole. The height of the telescopic rod can be adjusted by adjusting the position of the screw 10 in the positioning hole.

[0044] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A tool for winding motor coils with tape, characterized by: It comprises a crossbeam (1) and two longitudinal beams (4) slidably arranged above the crossbeam (1), the crossbeam (1) and the two longitudinal beams (4) being perpendicular to each other, the two longitudinal beams (4) sliding along the length direction of the crossbeam (1), so that the distance between the two longitudinal beams (4) is adjustable; two coil support seats are slidably arranged on both longitudinal beams (4), the coil support seats sliding along the length direction of the longitudinal beams (4), so that the distance between the two coil support seats is adjustable; a support seat is arranged below the crossbeam (1), the crossbeam (1) being fixedly arranged on the support seat; the coil support seat comprises a support roller (2), a limit roller (3) and a roller body mounting seat (9) The roller mounting seat (9) is slidingly arranged on the longitudinal beam (4), and the supporting roller (2) is horizontally arranged above the roller mounting seat (9); the limiting roller (3) is vertically arranged above the roller mounting seat (9); the roller bodies of the supporting roller (2) and the limiting roller (3) are made of soft material; the supporting seat includes a supporting rod (8) and a base (7), the upper end of the supporting rod (8) is fixedly connected to the middle of the cross beam (1), and the lower end is connected to the base (7); the supporting rod (8) can be extended and retracted up and down; a storage platform (6) is arranged below the cross beam (1), and the storage platform (6) is fixedly arranged on the supporting rod (8).

2. The tooling for winding motor coils with adhesive tape according to claim 1, characterized in that: The roller mounting seat (9) is clamped on the longitudinal beam (4) and can slide along the longitudinal beam (4); the roller mounting seat (9) includes a roller mounting platform (9-1) and two longitudinal beam clamping plates (9-2) arranged below the roller mounting platform (9-1); when the roller mounting seat (9) is clamped on the longitudinal beam (4), the roller mounting platform (9-1) is arranged above the longitudinal beam (4), and the two longitudinal beam clamping plates (9-2) are clamped on both sides of the longitudinal beam (4); the supporting roller (2) and the limiting roller (3) are arranged above the roller mounting platform (9-1).

3. The tooling for winding motor coils with adhesive tape according to claim 2, characterized in that: The longitudinal beam (4) is provided with longitudinal grooves (4-1) on both sides, and the longitudinal grooves (4-1) extend along the length direction of the longitudinal beam (4); threaded holes are provided on the two longitudinal beam clamping plates (9-2) of the roller body mounting seat (9), and screws (10) are provided in the threaded holes; when the roller body mounting seat (9) is clamped on the longitudinal beam (4), the screws (10) are inserted into the longitudinal grooves (4-1) and can slide along the longitudinal grooves (4-1) in the longitudinal grooves (4-1).

4. The tooling for winding motor coils with adhesive tape according to claim 3, characterized in that: The supporting roller (2) and the limiting roller (3) are foam rollers or sponge rollers; the roller surfaces of the foam rollers or sponge rollers are wrapped with adhesive tape.

5. The tooling for winding motor coils with adhesive tape according to claim 3, characterized in that: The longitudinal beam (4) is arranged on the cross beam (1) via a sliding seat (5); the sliding seat (5) is slidably arranged on the cross beam (1) and slides along the length direction of the cross beam (1); and the longitudinal beam (4) is fixedly arranged on the sliding seat (5).

6. The tooling for winding motor coils with adhesive tape according to claim 5, characterized in that: The sliding seat (5) comprises a connecting plate (5-3), two upper clamping plates (5-1) are arranged above the connecting plate (5-3), and two lower clamping plates (5-2) are arranged below the connecting plate (5-3); when the sliding seat (5) is arranged on the crossbeam (1), the connecting plate (5-3) is arranged above the crossbeam (1), and the two lower clamping plates (5-2) are clamped on both sides of the crossbeam (1); when the longitudinal beam (4) is arranged on the sliding seat (5), the connecting plate (5-3) is arranged below the longitudinal beam (4), and the two upper clamping plates (5-1) are clamped on both sides of the longitudinal beam (4).

7. The tooling for winding motor coils with adhesive tape according to claim 5, characterized in that: The crossbeam (1) is provided with a transverse groove (1-1) on both sides, and the transverse groove (1-1) extends along the length direction of the crossbeam (1); threaded holes are provided on the two lower clamping plates (5-2) of the sliding seat (5), and screws (10) are provided in the threaded holes; when the sliding seat (5) is slidably arranged on the crossbeam (1), the screws (10) are inserted into the transverse groove (1-1) and can slide along the transverse groove (1-1); threaded holes are provided on the two upper clamping plates (5-1) of the sliding seat (5), and screws (10) are provided in the threaded holes; when the longitudinal beam (4) is fixedly arranged on the sliding seat (5), the two screws (10) rotate into the sliding groove to clamp the longitudinal beam (4).

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