A quartz wafer and magnetic sheet aligning machine

Abstract

This application relates to the technical field of auxiliary devices for wafer and magnetic material arrangement, and in particular to a quartz wafer and magnetic sheet aligning machine. It includes a frame and a vibrating bowl, a vibrating bowl controller, a material receiving device, and a PLC controller fixed on the frame. The vibrating bowl includes a vibrating bowl fixing plate, a vibrating bowl fixed bottom plate, a vibrating disk, a rocker vibrator, and a feeding device. A scraping spring piece and a scraping spring piece fixing seat are provided on the top of the vibrating disk. The scraping spring piece is fixed to the scraping spring piece fixing seat. A thickness adjusting seat is arranged on one side of the adjusting piece. The feeding device includes a feeding base, a belt drive frame, a motor, a motor cover, a belt, a width adjusting block, a laser, and a laser fixing bracket. This application has a high degree of automation. The addition of the scraping spring piece makes the vertical quartz wafers passing through here be knocked into a horizontal state, realizing the sequential arrangement of quartz wafers and outputting them to the feeding device. The added belt mechanism speeds up the feeding speed, which can reach tens of thousands per hour, improving the work efficiency.

Description

Technical Field

[0001] This application relates to the technical field of auxiliary devices for wafer and magnetic material arrangement, and in particular to a quartz wafer and magnetic sheet aligning machine. Background Art

[0002] Currently, the selection and arrangement of existing quartz wafers and magnetic materials are generally manual, with low efficiency and not suitable for the current competitive environment. How to adopt mechanized selection to reduce labor costs, and the discharging speed of the arrangement is slow, which is an urgent problem to be solved. Summary of the Invention

[0003] In view of the above problems, this application provides a quartz wafer and magnetic sheet aligning machine, which can automatically arrange quartz wafers and magnetic materials and has a fast discharging speed.

[0004] A quartz wafer and magnetic sheet aligning machine provided by this application adopts the following technical solutions: A quartz wafer and magnetic sheet aligning machine includes a frame and a vibrating bowl, a vibrating bowl controller, a material receiving device, and a PLC controller fixed on the frame. The vibrating bowl controller is electrically connected to the vibrating bowl for vibration. The PLC controller controls the vibrating bowl controller and the material receiving device. The vibrating bowl includes a vibrating bowl fixing plate, a vibrating bowl fixed bottom plate, a vibrating disk, a rocker vibrator, and a feeding device. The vibrating bowl fixing plate is fixed to the vibrating bowl fixed bottom plate. The vibrating bowl fixing plate is connected to the rocker vibrator through fastening bolts inside a rubber pad. The vibrating disk is connected to the feeding device. The vibrating disk is arranged above the rocker vibrator. A scraping elastic piece and a scraping elastic piece fixing seat are provided on the top of the vibrating disk. The scraping elastic piece is fixed to the scraping elastic piece fixing seat. A groove is provided beside the scraping elastic piece. An adjusting piece is installed on the groove. A thickness adjusting seat is arranged on one side of the adjusting piece. The thickness adjusting seat is connected to the feeding device. The feeding device is fixed on the vibrating bowl fixing plate through a mounting seat. The included angle between the feeding device and the mounting seat is 20° - 30°.

[0005] Preferably, the feeding device includes a feeding base, a belt drive frame, a motor, a motor cover, a belt, a width adjusting block, a laser, and a laser fixing bracket. The belt is installed on the belt drive frame. The motor is fixed to the belt drive frame. The belt is connected to the motor. The laser fixing bracket is fixed to the belt drive frame. The laser is fixed on the laser fixing bracket. A laser sensor is also fixed above the laser fixing bracket. The width adjusting block is fixed to the belt drive frame. The motor cover is installed between the belt drive frame and the feeding base.

[0006] Preferably, the material receiving device includes a Y-axis motor, a Z-axis motor, a 300-stroke cylinder, a 150-stroke cylinder, a motor mounting seat, and a coupling. The coupling is installed in the motor mounting seat. The Y-axis motor and the Z-axis motor are fixed in the motor mounting seat and connected to the coupling. The 300-stroke cylinder is fixed to the lifting fixed bottom plate. The 150-stroke cylinder is fixed to the connecting bottom plate. The connecting bottom plate is fixed to the first slider. A speed reducer is installed between the Y-axis motor and the motor mounting seat. A second slider is provided on the 150-stroke cylinder. A material box is fixed on the second slider. A material baffle is fixed to the bottom of the material box. A material clamp is installed on the material box.

[0007] Preferably, the thickness adjustment seat includes a steel sheet group and a thickness adjustment eccentric wheel. The thickness adjustment eccentric wheel is installed above the thickness adjustment seat. There are at least two thickness adjustment eccentric wheels for adjusting the thickness of the steel sheet group.

[0008] Preferably, an adjustment device is further provided on the vibration disk fixed bottom plate. The adjustment device includes an adjustment rod and an adjustment rod seat.

[0009] Preferably, the aligning machine further includes a waste collection cylinder and a waste collection cylinder fixing bracket. The waste collection cylinder is fixed to the waste collection cylinder fixing bracket. The waste collection cylinder fixing bracket is fixed to the vibration disk fixed bottom plate.

[0010] Preferably, the scraping elastic piece is in the shape of an oar, and an oval groove is provided in its upper part.

[0011] Preferably, the adjusting piece is rectangular, and an oval long strip is provided in the middle.

[0012] Preferably, universal wheels are installed at the bottom of the frame, and there are at least four universal wheels.

[0013] The beneficial technical effects of this application: The structure of this application is reasonable, easy to manufacture, highly practical, safe and reliable, with a high degree of automation. The addition of the scraping elastic piece makes the vertical quartz wafers passing through here be knocked into a horizontal state, realizing the sequential arrangement of quartz wafers and outputting them to the feeding device. The added belt mechanism speeds up the feeding speed, which can reach tens of thousands per hour, improving the work efficiency. Description of the Drawings

[0014] Figure 1 It is a schematic structural diagram of the quartz wafer and magnetic sheet aligning machine of this application.

[0015] Figure 2 It is a schematic diagram of the vibration disk of the quartz wafer and magnetic sheet aligning machine of the application.

[0016] Figure 3 It is a schematic diagram of the material receiving device of the quartz wafer and magnetic sheet aligning machine of this application.

[0017] Description of the reference numerals: 1. Frame; 2. Vibration bowl controller; 3. PLC controller; 4. Universal wheel; 5. Vibration bowl; 6. Material receiving device; 7. Rocker vibrator; 8. Laser sensor; 9. Vibration bowl fixing plate; 10. Vibration bowl fixing bottom plate; 11. Rubber pad; 12. Scraping blade fixing seat; 13. Scraping blade; 14. Adjusting piece; 15. Steel sheet group; 16. Thickness adjusting eccentric wheel; 17. Waste collection cylinder; 18. Waste collection cylinder fixing bracket; 19. Motor box; 20. Width adjusting block; 21. Belt; 22. Mounting seat; 23. Second slider; 24. Material clamp; 25. Material baffle; 26. Material box; 27. Reducer; 28. Y-axis motor; 29. Lifting fixing bottom plate; 30. 150-stroke cylinder (30); 31. First slider; 32. 300-stroke cylinder (32); 33. Connection bottom plate; 34. Z-axis motor. Detailed implementation manners

[0018] The following further describes the present application in detail with reference to the Figures 1 to 3 accompanying drawings.

[0019] The embodiment of the present application discloses a quartz wafer and magnetic sheet aligning machine. Refer to Figure 1 and Figure 2, A quartz wafer and magnetic sheet aligning machine includes a frame 1, a vibrating bowl 5 fixed to the frame 1, a vibrating bowl controller 2, a material receiving device 6, and a PLC controller 3. The PLC controller 3 controls the vibrating bowl controller 2 and the material receiving device 6, and the vibrating bowl controller 2 controls the vibrating bowl 5. The vibrating bowl 5 includes a vibrating bowl fixing plate 9, a vibrating bowl fixed bottom plate 10, a vibrating disk, a rocker vibrator 7, and a feeding device. The vibrating bowl fixing plate 9 is fixed to the vibrating bowl fixed bottom plate 10. The vibrating bowl fixing plate 9 is connected to the rocker vibrator 7 through fastening bolts inside a rubber pad 11. The vibrating disk is connected to the feeding device and is arranged above the rocker vibrator 7. A scraping elastic piece 13 and a scraping elastic piece fixing seat 12 are provided on the top of the vibrating disk. The scraping elastic piece 13 is fixed to the scraping elastic piece fixing seat 12. The scraping elastic piece 13 is in the shape of a paddle, and an oval groove is opened on its upper part. Screws are used to fix the scraping elastic piece 13 to the scraping elastic piece fixing seat 12 through the oval groove. Since it is oval, the height can be adjusted. The scraping elastic piece 13 plays a role in orientation. The vertical quartz wafers are flicked by the scraping elastic piece 13 here and then become horizontal, and can be arranged in sequence and output to the feeding device. In this way, manual selection is not required, saving manpower. One person can take care of multiple aligning machines. A groove is opened beside the scraping elastic piece 13, and an adjusting piece 14 is installed on the groove. The adjusting piece 14 is rectangular, and an oval long strip is opened in the middle. The function of this adjusting piece 14 is to automatically pick out unqualified and defective quartz wafers. The adjusting piece 14 can adjust the height. A waste material collecting cylinder 17 and a waste material collecting cylinder fixing bracket 18 are provided below it. The waste material collecting cylinder 17 is fixed to the waste material collecting cylinder fixing bracket 18, and the waste material collecting cylinder fixing bracket 18 is fixed to the vibrating bowl fixed bottom plate 10. The picked-out quartz wafers directly enter the waste material collecting cylinder 17.

[0020] Refer to Figure 2 , A thickness adjusting seat is provided on one side of the adjusting piece 14. The thickness adjusting seat is connected to the feeding device. The feeding device is fixed to the vibrating bowl fixing plate 9 through a mounting seat 22. The included angle between the feeding device and the mounting seat 22 is 20° - 30°, and the best included angle is 25 degrees. The thickness adjusting seat includes a steel sheet group 15 and a thickness adjusting eccentric wheel 16. The thickness adjusting eccentric wheel 16 is installed above the thickness adjusting seat. There are at least two thickness adjusting eccentric wheels 16 for adjusting the thickness of the steel sheet group 15. The steel sheet uses a stainless steel sheet, and the thickness of the steel sheet group 15 is adjusted by adjusting the eccentric wheel according to the thickness of the quartz wafer.

[0021] Refer to Figure 2, the feeding device includes a feeding base, a belt 21 transmission frame, a motor, a motor cover, a belt 21, a width adjustment block 20, a laser, and a laser fixing bracket. The belt 21 is installed on the belt 21 transmission frame, the motor is fixed to the belt 21 transmission frame, the belt 21 is connected to the motor, the laser fixing bracket is fixed to the belt 21 transmission frame, the laser is fixed on the laser fixing bracket, and a laser sensor 8 is also fixed above the laser fixing bracket. The width adjustment block 20 is fixed to the belt 21 transmission frame, and the motor cover is installed between the belt 21 transmission frame and the feeding base. The included angle between the laser and the material clip 24 of the material box 26 is 5 degrees. Together with the laser sensor 8, this can prevent misjudgment of whether the quartz wafer is full on the material clip 24. The laser sensor 8 can also determine whether the quartz wafer is stuck at the discharge port position. Due to the adoption of the belt 21 and the laser sensor 8, the feeding device can quickly deliver to the feeding device, and tens of thousands of quartz wafers can be arranged per hour, improving the production efficiency.

[0022] Refer to Figure 3 , the receiving device 6 includes a Y-axis motor 28, a Z-axis motor 34, a stroke 300 cylinder 32, a stroke 150 cylinder 30, a motor mounting seat 22, and a coupling. The coupling is installed in the motor mounting seat 22. The Y-axis motor 28 and the Z-axis motor 34 are fixed in the motor mounting seat 22 and connected to the coupling. The stroke 300 cylinder 32 is fixed to the lifting fixed bottom plate 29, the stroke 150 cylinder 30 is fixed to the connecting bottom plate 33, the connecting bottom plate 33 is fixed to the first slider 31. A reducer 27 is installed between the Y-axis motor 28 and the motor mounting seat 22. The reducer 27 is a 1:16 reducer 27. A second slider 23 is provided on the stroke 150 cylinder 30, and a material box 26 is fixed on the second slider 23. A material baffle 25 is fixed to the bottom of the material box 26, and a material clip 24 is installed on the material box 26. The number of material boxes 26 can be set according to actual needs. In the present invention, ten material boxes 26 are used, and a material clip 24 is installed on each material box 26. When the material clip 24 starts to receive quartz wafers, after the laser irradiates and is reflected by the quartz wafer, the Y-axis motor 28 drives the stroke 300 cylinder 32 to move downward to continue stacking quartz wafers. When a material clip 24 is filled with quartz wafers, after laser irradiation, the Z-axis motor 34 drives the stroke 150 cylinder 30 to move left and right to continue stacking quartz wafers in a new material clip 24.

[0023] Refer to Figure 1 , an adjusting device is further provided on the vibrating disk fixed bottom plate 10. The adjusting device includes an adjusting rod and an adjusting rod seat. In this way, the distance between the vibrating disk 5 and the material box 26 can be adjusted according to actual needs.

[0024] Refer to Figure 1 , universal wheels 4 are installed at the bottom of the frame 1, and there are at least four universal wheels 4. This facilitates the handling of the aligning machine.

[0025] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereby. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application shall be covered within the protection scope of the present application.

Claims

1. A quartz wafer and magnetic sheet aligning machine, Characterized in that: It includes a frame (1), a vibrating bowl (5) fixed to the frame (1), a vibrating bowl controller (2), a material receiving device (6), and a PLC controller (3). The vibrating bowl controller (2) is vibrationally electrically connected to the vibrating bowl (5), and the PLC controller (3) controls the vibrating bowl controller (2) and the material receiving device (6). The vibrating bowl (5) includes a vibrating bowl fixing plate (9), a vibrating bowl fixed bottom plate (10), a vibrating disk, a rocker vibrator (7), and a feeding device. The vibrating bowl fixing plate (9) is fixed to the vibrating bowl fixed bottom plate (10). The vibrating bowl fixing plate (9) is connected to the rocker vibrator (7) through a fastening bolt inside a rubber pad (11). The vibrating disk is connected to the feeding device. The vibrating disk is arranged above the rocker vibrator (7). A scraping elastic piece (13) and a scraping elastic piece fixing seat (12) are provided at the top of the vibrating disk. The scraping elastic piece (13) is fixed to the scraping elastic piece fixing seat (12). A groove is provided beside the scraping elastic piece (13), and an adjusting piece (14) is installed on the groove. A thickness adjusting seat is arranged on one side of the adjusting piece (14), and the thickness adjusting seat is connected to the feeding device. The feeding device is fixed to the vibrating bowl fixing plate (9) through a mounting seat (22). The included angle between the feeding device and the mounting seat (22) is 20° - 30°. The feeding device includes a feeding base, a belt (21) drive frame, a motor, a motor cover, a belt (21), a width adjusting block (20), a laser, and a laser fixing bracket. The belt (21) is installed on the belt (21) drive frame. The motor is fixed to the belt (21) drive frame. The belt (21) is connected to the motor. The laser fixing bracket is fixed to the belt (21) drive frame. The laser is fixed on the laser fixing bracket. A laser sensor (8) is also fixed above the laser fixing bracket. The width adjusting block (20) is fixed to the belt (21) drive frame. The motor cover is installed between the belt (21) drive frame and the feeding base. The material receiving device (6) includes a Y-axis motor (28), a Z-axis motor (34), a 300-stroke cylinder (32), a 150-stroke cylinder (30), a motor mounting seat (22), and a coupling. The coupling is installed inside the motor mounting seat (22). The Y-axis motor (28) and the Z-axis motor (34) are fixed inside the motor mounting seat (22) and connected to the coupling. The 300-stroke cylinder (32) is fixed to a lifting fixed bottom plate (29). The 150-stroke cylinder (30) is fixed to a connecting bottom plate (33). The connecting bottom plate (33) is fixed to a first slider (31). A reducer (27) is installed between the Y-axis motor (28) and the motor mounting seat (22). A second slider (23) is arranged on the 150-stroke cylinder (30). A material box (26) is fixed to the second slider (23).A material baffle (25) is fixed to the bottom of the material box (26), and a material clip (24) is installed on the material box (26).

2. The quartz wafer and magnetic sheet aligning machine according to claim 1, Characterized in that: The thickness adjusting seat includes a steel sheet group (15) and a thickness adjusting eccentric wheel (16). The thickness adjusting eccentric wheel (16) is installed above the thickness adjusting seat. There are at least two thickness adjusting eccentric wheels (16) for adjusting the thickness of the steel sheet group (15).

3. The quartz wafer and magnetic sheet aligning machine according to claim 1, Characterized in that: An adjusting device is further provided on the vibrating disk fixed bottom plate (10). The adjusting device includes an adjusting rod and an adjusting rod seat.

4. The quartz wafer and magnetic sheet aligning machine according to claim 1, Characterized in that: The aligning machine further includes a waste collecting cylinder (17) and a waste collecting cylinder fixing bracket (18). The waste collecting cylinder (17) is fixed to the waste collecting cylinder fixing bracket (18), and the waste collecting cylinder fixing bracket (18) is fixed to the vibrating disk fixed bottom plate (10).

5. The quartz wafer and magnetic sheet aligning machine according to claim 1, Characterized in that: The scraping elastic sheet (13) is in the shape of an oar, and an oval groove is provided in its upper part.

6. The quartz wafer and magnetic sheet aligning machine according to claim 1, Characterized in that: The adjusting sheet (14) is rectangular, and an oval long strip is provided in the middle.

7. The quartz wafer and magnetic sheet aligning machine according to claim 1, Characterized in that: Universal wheels (4) are installed at the bottom of the frame (1), and there are at least four universal wheels (4).

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