Rod separation device, separation method thereof, assembling apparatus and assembling method
By designing a bar separation device and assembly equipment, and utilizing inclined settings and anti-clogging rollers to separate the bars, the problems of pollution and damage caused by vibrating feeders were solved, achieving efficient and low-cost automated assembly.
Patent Information
- Application Number
- CN202011029463.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-27
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2040-09-27
AI Technical Summary
Vibratory feeders can easily cause contamination and damage to the reaction end face of the test rod during feeding, affecting the assembly quality.
A rod separation device was designed, including a storage tank and a receiving tank. The inclined bottom surface and the limiting surface form an inclined space for the rod. Combined with anti-blocking rollers and a guide trough, the rod is separated by gravity, avoiding pollution and damage caused by the vibrating feeder. Automated assembly is achieved through guide sleeves and fixing fixtures.
It effectively avoids contamination and damage to the reaction end face of the rod, improves the quality and efficiency of the assembled product, simplifies the structure, and reduces equipment energy consumption and component costs.
Smart Images

Figure CN112077559B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of medical devices, in particular to a rod body separating device, a separating method thereof, an assembling equipment and an assembling method. BACKGROUND
[0002] In various test processes, the reaction end face of one end of a test rod is often used to contact and react with a test object to obtain test results. Before testing, the test rod needs to be assembled with a silica gel seat as a whole. In order to realize automatic assembly, the test rod is usually fed by a vibrating feeder, but when the vibrating feeder feeds, the reaction end face of the test rod is easily contaminated and / or damaged, which causes the assembled test rod to be unable to be effectively used, and reduces the quality of finished products. SUMMARY
[0003] The purpose of the present application is to solve the above-mentioned problems existing in the prior art, and to provide a rod body separating device, a separating method thereof, an assembling equipment and an assembling method.
[0004] The purpose of the present application is achieved by the following technical solutions:
[0005] The rod body separating device is used for separating a plurality of parallel rod bodies, and comprises a storage tank and a receiving tank. The storage tank comprises an inclined bottom surface, two limiting surfaces vertically arranged above the bottom surface, and a rod body inclined placement space formed by the bottom surface and the two limiting surfaces with a discharge port downward. The bottom of the receiving tank is lower at one end than at the other end, and the lower end is close to the bottom surface. Only one rod body is allowed to pass through the discharge end of the receiving tank.
[0006] Preferably, in the rod body separating device, the storage tank is movable between a first position and a second position. In the first position, the discharge port is connected to the receiving tank. In the first position and the second position, the discharge port is not connected to the receiving tank and is blocked, and the depth of the receiving tank is unchanged.
[0007] Preferably, in the rod body separating device, the storage tank is detachably mounted on a moving seat, and the moving seat is connected to a translation mechanism for driving linear movement of the moving seat.
[0008] Preferably, in the rod body separating device, the storage tank is fixed to the moving seat by a quick clamp chuck.
[0009] Preferably, in the rod body separating device, the moving seat is slidably arranged on a guide rail, and the translation mechanism cooperates with a cam driven to rotate by a motor to drive the moving seat to reciprocally move along the guide rail through elastic return members located on both sides of the moving seat.
[0010] Preferably, the cam of the rod body separating device is elliptical.
[0011] Preferably, the rod body separating device further comprises a receiving groove, the receiving groove is rotatable about an axis parallel to the bottom surface and extending along the linear moving direction of the storage groove between a third position and a fourth position, the receiving groove is connectable with the discharge port when being at the third position, and the height difference between the two ends of the receiving groove at the fourth position is greater than that at the third position.
[0012] Preferably, the rod body separating device further comprises a swing driving mechanism for driving the shaft to reciprocate in forward and reverse directions, and the swing driving mechanism shares a motor with the mechanism for driving the storage groove to move.
[0013] Preferably, the cam of the rod body separating device is elliptical.
[0014] Preferably, at least one of the limiting surfaces is provided with a notch close to the discharge port, the width of the notch is smaller than that of the limiting surface, a jam-preventing roller with an axis perpendicular to the bottom surface is arranged beside the notch, an eccentric rotating shaft perpendicular to the bottom surface is arranged on the jam-preventing roller, and the rotating shaft is rotatable and can drive part of the jam-preventing roller to protrude above the limiting surface from the notch.
[0015] Preferably, the jam-preventing roller is driven by a power source for driving the storage groove to move through a transmission mechanism or directly by a jam-preventing driving motor that does not drive the storage groove to move.
[0016] Preferably, the rod body separating device further comprises a guide groove, the feed inlet of the guide groove is connectable with the discharge end of the receiving groove, and the guide groove has a structure for switching the rod bodies entering the guide groove from an inclined state to a vertical state.
[0017] An assembling tool, comprising the rod body separating device of any one of the above.
[0018] A rod body separating method, comprising the following steps:
[0019] S1, placing a group of rod bodies into the storage groove, each rod body being perpendicular to the bottom surface of the storage groove and having a reaction end face facing outward;
[0020] S2, fixing the storage groove on the moving seat;
[0021] S3, connecting the discharge port of the storage groove with the receiving groove to make one rod body fall into the receiving groove.
[0022] S4, the storage tank moves to be dislocated with the receiving tank;
[0023] S5, the receiving tank rotates to make the stick body fall into the guide tank;
[0024] S6, repeating S3-S5.
[0025] Preferably, in the stick body separating method, the anti-blocking roller rotates when the storage tank cannot discharge or during the whole process of stick body separation.
[0026] The assembling method comprises the following process:
[0027] Inserting a guide sleeve with a diameter larger than the stick body into the socket of the socket, and the top of the guide sleeve is above or flush with the top of the socket, a support column is inserted into the guide sleeve, and the distance between the top of the support column and the socket is consistent with the length of the stick body extending to the lower end of the socket;
[0028] According to any one of the above-mentioned stick body separating method, the stick body falls into the support column from the upper end of the guide sleeve;
[0029] The guide sleeve moves downward, so that the top surface of the guide sleeve is lower than the top surface of the support column, and the assembly is completed.
[0030] The advantages of the technical scheme of the present application mainly include:
[0031] The present application provides a stick body separating method, which comprises the following steps: S1, providing a stick body separating device, which comprises a storage tank, a receiving tank, a guide tank, a guide sleeve, a support column and an anti-blocking roller; S2, rotating the anti-blocking roller to make the stick body in the storage tank fall into the receiving tank; S3, rotating the receiving tank to make the stick body in the receiving tank fall into the guide tank; S4, moving the storage tank to be dislocated with the receiving tank; S5, rotating the receiving tank to make the stick body in the receiving tank fall into the guide tank; and S6, repeating S3-S5.
[0032] The storage tank of the present application is detachably mounted on the moving seat, which can quickly replace the storage tank, thereby improving the overall efficiency.
[0033] The receiving tank of the present application can rotate around the shaft, which can effectively adjust the inclination angle of the receiving tank, so that the stick body in the receiving tank can obtain a larger inclination angle, thereby obtaining a larger sliding force, so that it can smoothly slide out of the receiving tank, thereby ensuring the reliability of the separating process.
[0034] The rotation of the material receiving groove and the translation of the material storage groove are realized by one power source, so that the number of power sources can be effectively reduced, thereby reducing the part cost and the energy consumption of equipment operation, and the elliptical cam can effectively improve the operation rhythm and improve the efficiency.
[0035] The anti-blocking roller can effectively prevent the rod in the material storage groove from being blocked, thereby ensuring the stability of the discharging.
[0036] The anti-blocking roller and the translation of the material storage groove are realized by one power source, so that the number of power sources can be effectively reduced, thereby further reducing the part cost and the energy consumption of equipment operation.
[0037] The guide groove can effectively switch the inclined rod to a vertical state and keep the reaction end face upward, thereby providing favorable conditions for subsequent assembly.
[0038] The fixing jig is used to fix the socket, the guide sleeve passes through the socket hole of the fixing jig, and the support column supports the rod inserted into the guide sleeve, so that the installation position of the rod can be effectively limited, and then the guide sleeve is moved downward to realize the assembly of the rod and the socket, which is easy to assemble and can be assembled with the automatic rod feeding mechanism, so that the top surface of the rod is not polluted, and the assembly yield is ensured.
[0039] The plurality of plates are limited by the plurality of guide structures, so that the position accuracy of each plate and the structure thereon can be effectively ensured, and the reliability and smoothness of assembly are ensured.
[0040] The height limiting mechanism is further increased to limit the height of the mounting jig, so that the installation position accuracy of the rod is ensured, and the mounting jig can be separated from the height limiting mechanism by the jacking mechanism, so that the fixing jig can be easily removed. DETAILED DESCRIPTION
[0041] Figure 1 is a perspective view of the separation device of the present application;
[0042] Figure 2 is a left side view of the separation device of the present application;
[0043] Figure 3 is a front view of the separation device of the present application;
[0044] Figure 4 is Figure 1 is an enlarged view of area A in FIG. 8;
[0045] Figure 5 is a top view of the separation device of the present application;
[0046] Figure 6 is a right side view of the separating device of the present application (the plate outside the material guiding groove is hidden in the figure) ;
[0047] Figure 7 is a left side view of the sensor of the separating device of the present application (the side is hidden) ;
[0048] Figure 8 is a sectional view of the assembling tool of the present application;
[0049] Figure 9 is Figure 8 is an enlarged view of the Q area in the middle;
[0050] Figure 10 is a top view of the assembling tool of the present application;
[0051] Figure 11 is a rear view of the assembling tool of the present application. DETAILED DESCRIPTION
[0052] The purposes, advantages and features of the present application will be illustrated and explained by the following non-limiting description of the preferred embodiments. These embodiments are only typical examples of the application of the technical solutions of the present application, and any technical solutions formed by equivalent replacement or equivalent transformation fall within the scope of the present application.
[0053] In the description of the schemes, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of description, and are not intended to indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. Moreover, in the description of the schemes, the operator is taken as the reference, the direction close to the operator is the proximal end, and the direction away from the operator is the distal end.
[0054] The rod separating device disclosed in the present application will be described below in combination with the drawings, which is used for the separation of a plurality of parallel rods, which can be various cylindrical rods or needle-shaped bodies, etc., as shown in the accompanying drawings. Figure 1As shown, it comprises a storage tank 100 and a receiving tank 200, the storage tank 100 comprises an inclined bottom surface 110, two limiting surfaces 120 are vertically arranged above the bottom surface 110, the bottom surface and the two limiting surfaces 120 form a downwardly inclined rod body space 140 with a discharge port 130, the storage tank 100 is movable between a first position and a second position, at the first position, the discharge port 130 is in butt joint with the receiving tank 200, at the first position and the second position, the discharge port 130 is not in butt joint with the receiving tank 200 and is blocked.
[0055] Since the rod body space 140 does not have a shielding surface opposite to the bottom surface 110, the outer end of the rod body in the rod body space 140 can avoid corresponding contact during the splitting process, effectively avoiding the pollution of the outer end surface (the reaction end surface). At the same time, since the bottom surface is inclined, the rod body in the rod body space 140 can maintain an inclined state, thereby ensuring that the rod body will not fall out of the rod body space 140.
[0056] The bottom surface 110 is a surface of a plate, of course, it can also be a surface of other shaped objects, such as the drawings Figure 2 As shown, the inclination angle (the included angle a between the bottom surface 110 and the horizontal plane) of the bottom surface 110 can be designed according to needs, preferably, the inclination angle is preferably between 15°-85°, further preferably between 30-75°, more preferably between 45°-65°, most preferably about 60°. This inclination angle can on the one hand ensure the state of the rod body, and on the other hand, can make the rod body have enough power to ensure the smoothness of the discharge.
[0057] As shown in the drawings Figure 1 , the drawings Figure 3 , the drawings Figure 4As shown, each of the limiting surfaces 120 includes at least one rectangular oblique plane portion 121. The oblique plane portions 121 of the two limiting surfaces 120 form a certain angle, which can be between 30° and 150°, further between 60° and 120°, more preferably between 75° and 105°, and optimally around 90°. The ends (bases) of the two oblique plane portions 121 are parallel and perpendicular to the bottom surface 110. The bases of the two oblique plane portions 121 are at the same height as the point of contact with the bottom surface. The gap between the ends of the two oblique plane portions 121 forms the discharge port 130 of the rod oblique space 140. The gap is equivalent to the diameter of a rod, preferably slightly larger than the diameter of a rod, so that only one rod can pass through. Of course, the oblique plane portion 121 can also be non-planar, for example, a concave or convex curved surface, or a plurality of planes connected at an angle of 175° or greater.
[0058] As attached Figure 1 As shown, the width W1 of the inclined plane portion 121 is preferably smaller than the length of the rod to be separated. Of course, in other embodiments, the width W1 may also be equal to or greater than the length of the rod to be separated.
[0059] Furthermore, in order to ensure the smoothness and accuracy of the final discharge, the Figure 1 , Attachment Figure 3 , Attachment Figure 4 As shown, the ends of the two inclined plane parts 121 are also connected to an extension surface 122 respectively, and the extension surface 122 is the same width as the inclined plane part 121. The two extension surfaces 122 are perpendicular to the moving direction of the storage trough 100, and the connection area 123 between the inclined plane part 121 and the extension surface 122 is rounded. The two extension surfaces 122 are parallel and the gap is slightly smaller than the gap width at the ends of the two inclined plane parts 121, and the ends of the two extension surfaces 122 are flush. At this time, the ends of the two extension surfaces 122 form the discharge port 130.
[0060] Furthermore, as shown in Appendix 3, the material storage trough 100 also includes a blocking surface 150 connected to the upper end of one of the limiting surfaces 120. The blocking surface 150 is perpendicular to the limiting surface 120 and its length is less than the length of the other limiting surface, so that it and the two limiting surfaces form a groove with an open upper end, and the opening facilitates the placement of the rod into the inclined rod space 140.
[0061] At the same time, the bottom surface, the top limit surface and the blocking surface are a structure on a single body, as shown in the attached Figure 3As shown, the block is further provided with two supporting surfaces 160 which are perpendicular to and flush with the bottom surface. The supporting surfaces 160 are respectively located below the two limiting surfaces and are parallel to the moving direction of the storage trough 100 .
[0062] As attached Figure 1 As shown, the storage tank 100 is detachably mounted on a movable seat 300, specifically as shown in the attached Figure 3 As shown, the storage trough 100 is mounted on two pads 310 through its two support surfaces 160. The pads 310 are L-shaped, and the discharge port 130 of the storage trough 100 is located below the two pads 310. The two pads 310 are fixed on a carrier plate 320. The upper surface of the carrier plate 320 is parallel to the bottom surface 110.
[0063] As attached Figure 1 , Attachment Figure 5 As shown, the carrier plate 320 is slidably arranged on the guide rail 500, and the extension direction of the guide rail 500 is parallel to the bottom surface and extends along the first direction X. At the same time, the carrier plate 320 is connected to the translation mechanism 400 that drives its linear movement, and the translation mechanism 400 drives the carrier plate 320 to reciprocate between the first position and the second position.
[0064] The translation mechanism 400 can be any known device or mechanism capable of generating linear movement, for example, it can be a cylinder or hydraulic cylinder or electric push rod connected to the carrier plate 320. Figure 5 As shown, the translation mechanism 400 drives the moving base 300 to move back and forth along the guide rail through the elastic reset members 410 located on both sides of the moving base and the cam driven by the motor.
[0065] Specifically, as attached Figure 5 As shown, the elastic return member 410 is a spring, located on the right side of the movable base. One end of the spring is fixed or resting against the vertical plate 610 of the base 600, and the other end is fixed to the outer surface of the carrier plate or the corresponding pad. The spring is mounted on the outer periphery of a guide shaft 420 that is movably mounted on the vertical plate. The guide shaft 420 is fixed to the carrier plate 320 or the corresponding pad. Of course, the elastic return member 410 can also be a device with deformation and automatic reset capabilities, such as a spring.
[0066] As attached Figure 5As shown, the cam 430 is located on the left side of the carrier plate 320, which is preferably an oval wheel, the axis of the cam 430 is perpendicular to the bottom surface 110, and it is coaxially connected to the output shaft of the speed reducer 440 through a connecting member, the speed reducer 440 is fixed on the base 600 and connected to the motor 450, the oval surface of the cam 430 is in contact with the wheel surface of a first roller 460, the axis of the first roller 460 is perpendicular to the bottom surface 110 and is rotatably arranged on the carrier plate 320, of course, the first roller 460 can also be a universal ball fixed on the carrier plate 320.
[0067] At the same time, in order to ensure the stability of the storage tank 100 on the moving seat 300 during movement, as shown in the accompanying drawings, Figure 5 As shown, the storage tank 100 is fixed on the moving seat 300 through a quick clamp chuck 700, the quick clamp chuck 700 is arranged in the middle region of the top of the carrier plate 320, the pressure head of the quick clamp chuck 700 exerts pressure on the top surface of the storage tank 100 to fix it on the two pads, and the pressure head is pressed on the middle region of the top surface of the storage tank 100, thereby ensuring the uniformity of pressure distribution. The specific structure of the quick clamp chuck 700 is known technology, which is not described here. Of course, in another embodiment, the quick clamp joint 700 can also adopt other mechanisms capable of exerting downward pressure on the storage tank 100 located on the moving seat, and can be an active fixing mechanism, which is not described here.
[0068] In order to ensure the smoothness of the rod body out of the storage tank and avoid the situation of material jamming, as shown in the accompanying drawings, Figure 1 As shown, the rod body separating device further comprises an anti-blocking mechanism 800, as shown in the accompanying drawings, Figure 4 As shown, the anti-blocking mechanism 800 comprises at least one gap 810 formed near the discharge port 130 at the limiting surface 120, the width of the gap 810 is smaller than the width of the limiting surface 120 and smaller than the length of the rod body, and the gap 810 extends from the inclined plane portion to the extension surface. A anti-blocking roller 820 with an axis perpendicular to the bottom surface 110 is arranged beside the gap 810, an eccentric shaft 830 perpendicular to the bottom surface is arranged on the anti-blocking roller 820, the eccentric shaft 830 can rotate and can drive part of the anti-blocking roller 820 to protrude from the gap 810 to above the limiting surface 120, so that the anti-blocking roller 820 can exert a driving force on the rod body near the discharge port when the rod body is jammed, thereby breaking the force balance of the rod body and enabling the rod body to continue to move downward under the action of gravity and the driving force of the anti-blocking roller 830 to realize stable discharge.
[0069] The eccentric shaft 830 is rotatably arranged on the storage tank 100, as shown in the accompanying drawings, Figure 6As shown, the rotating shaft 830 is connected to the anti-blocking motor 840 through a spline (not shown in the figure), the anti-blocking motor 840 is fixed on the back of the carrier plate 320, and the carrier plate 320 is formed with a through hole for the power output shaft and spline of the anti-blocking motor 840 to pass through.
[0070] Of course, in another embodiment, the driving of the anti-blocking roller 820 can also be realized by other structures, for example, in a more preferred embodiment, the anti-blocking roller 820 is connected to the power source driving the storage tank 100 to move through a transmission mechanism, that is, the anti-blocking roller 820 is also driven by the above-mentioned motor 450 driving the cam 430 to rotate.
[0071] Specifically, a gear (not shown in the figure) is coaxially arranged on the rotating shaft, the gear is engaged with a rack (not shown in the figure), the extension direction of the rack is parallel to the translation direction of the moving seat 300, and the rack is fixed on the moving seat 300, so that when the moving seat 300 moves, the rack can be driven to reciprocate, the rack drives the gear to reciprocate forward and reverse to drive the anti-blocking roller 820 to rotate.
[0072] The receiving tank 200 is a through groove, which is an arc-shaped groove formed on the top surface of a body, the width of the receiving tank 200 is equivalent to the width of the discharge port 130, and the length of the receiving tank 200 can be greater than, less than or equal to the length of the discharge port 130. The depth of the receiving tank 200 is equivalent to the diameter of the rod body, which can only accommodate one rod body, and the distance between the receiving tank 200 and the discharge port 130 is much smaller than the diameter of the rod body. The receiving tank 200 is also inclined, and the extension direction of the receiving tank 200 is perpendicular to the bottom surface 110, so that the bottom of the receiving tank 200 has a height difference, and the end of the bottom of the receiving tank 200 close to the bottom surface 110 is lower than the other end. In this way, after the rod body enters the receiving tank 200, it can slide down along the receiving tank 200 and enter the subsequent structure.
[0073] In another embodiment, the depth of the receiving trough 200 can be gradually deepened from the higher end to the lower end, so that the rod falling into the receiving trough 200 has a larger inclination angle, so that the rod has a larger downward sliding force, facilitating smoother sliding out of the receiving trough 200. At this time, the size of the rod outlet at the lower end of the receiving trough 200 is comparable to the diameter of the rod, i.e. only one rod can be allowed to slide out of the rod outlet each time. The size of the rod outlet can be designed, for example, a baffle can be provided at the end face of the lower end of the receiving trough 200, and the distance between the baffle and the bottom of the lower end of the receiving trough 200 is slightly larger than the diameter of a rod. In this embodiment, the storage trough 100 can no longer move between the first position and the second position, i.e. the discharge port can remain in the state of being docked with the receiving trough 200. In order to enable the rod in the receiving trough 200 to slide out of it effectively, the rod in it should be in a vertical state as much as possible.
[0074] Therefore, in a more optimal way, as shown in the accompanying drawings, Figure 1 the inclination angle of the receiving trough 200 can be adjusted. Specifically, the receiving trough 200 can be rotated about an axis 900 parallel to the bottom surface 110 and extending in the first direction X between a third position and a fourth position. When it is in the third position, it can be docked with the discharge port 140. The height difference between the two ends of the receiving trough 200 at the fourth position is greater than at the third position, i.e. at the fourth position, as shown in the accompanying drawings, Figure 6 the inclination angle (the angle b between the extension direction of the receiving trough 200 and the horizontal plane) of the receiving trough 200 is larger.
[0075] In order to effectively support the block where the receiving trough 200 is located, as shown in the accompanying drawings, Figure 1 the axis 900 is rotatably arranged on a support block 1000, which is fixed on the base 600 and located below the storage trough 100. The discharge port 130 of the storage trough 100 and the top surface 1100 of the support block 1000 maintain a small gap, which is much smaller than the diameter of the rod. The top surface 1100 of the support block 1000 is flush with the top surface of the block where the receiving trough 200 is located, and at the same time, the support block 1000 and the block where the receiving trough 200 is located maintain a small gap, so that the discharge port of the storage trough 100 can remain in a closed state when it is not docked with the receiving trough.
[0076] As shown in the accompanying drawings, Figure 7As shown, the shaft 900 is connected to a swing driving mechanism 2000 which drives the shaft 900 to reciprocate in forward and reverse directions. The swing driving mechanism 2000 can be a reduction motor which is coaxially connected to the shaft 900 and drives the shaft 900 to reciprocate in forward and reverse directions. The swing driving mechanism 2000 can also be a transmission mechanism composed of a motor, a belt pulley and a synchronous belt or a sprocket and a chain.
[0077] In a more preferred embodiment, the swing driving mechanism 2000 shares a motor 450 with a mechanism which drives the storage tank 100 to move. More specifically, the swing driving mechanism 2000 is also driven by a cam 430 which is driven by the motor 450, and the cam 430 drives the storage tank 100 to move from the first position to the second position, and the receiving tank 200 moves from the third position to the fourth position and is in abutment with the discharge port of the storage tank 100.
[0078] Meanwhile, when the width of the block where the receiving tank 200 is located is the same as the width of the receiving tank 200, the time for the cam 430 to drive the storage tank 100 to move from the first position to the second position is the same as the time for the receiving tank 200 to move from the third position to the fourth position.
[0079] When the width of the block where the receiving tank 200 is located is greater than the width of the receiving tank 200, and there is a certain gap between the receiving tank 200 and the support block 1000, the receiving tank 200 starts to rotate downward when the discharge port of the storage tank 100 moves from above the block where the receiving tank 200 is located to the outside of the block; when the discharge port 130 of the storage tank 100 moves from above the support block 1000 to the outside of the support block 1000, the receiving tank 200 has rotated to the third position and remains in the third position before the discharge port 130 abuts against the receiving tank 200, i.e. the top surface of the block where the receiving tank 200 is located is flush with the top surface of the support block. Of course, in another embodiment, if the receiving tank 200 starts to rotate downward when the discharge port 130 moves from the block where the receiving tank 200 is located to the outside of the block, the receiving tank 200 rotates to an angle which satisfies the condition that the rod in the discharge port 130 does not fall out of the discharge port 130 and can move to the top of the support block 1000 at the time when the discharge port 130 rotates to the outside of the receiving tank 200.
[0080] More specifically, as shown in FIG. 6, the receiving tank 200 is located in the third position and is in abutment with the discharge port 130 of the storage tank 100. Figure 7As shown, the cam 430 can drive a slider 2100 to reciprocate along a second direction Y that is perpendicular to the axis and parallel to the bottom surface. The slider 2100 is slidably arranged on the track 2200. The slider 2100 is rotatably provided with a second roller 2300 that is in contact with the side of the cam 430. The axis of the second roller 2300 is perpendicular to the bottom surface 110. The lower end of the slider 2100 is rotatably provided with a third roller 2400. The axis of the third roller 2400 extends along the first direction X. The third roller 2400 is connected to a third roller 2400 arranged on the bottom surface 110. The deflection block 2500 on the shaft 900 abuts against and can drive it to rotate around the shaft 900. The shaft 900 is preferably fixed to one end of the deflection block 2500, and the roller is in contact with the top surface of the other end of the deflection block 2500. The deflection block 2500 is also connected to a reset member 2600 that drives it to reset after swinging. The reset member 2600 is a spring, one end of which is fixed to the outer end of the deflection block (close to one end of the shaft 900), and the other end of the spring is fixed to a connecting shaft on a fixed seat 2700 located below the deflection block 2500.
[0081] Finally, as attached Figure 1 , Attachment Figure 6 As shown, the rod separation device of this embodiment also includes a guide trough 3000, the feed opening of which can be docked with the discharge end of the receiving trough 200. The guide trough 3000 is structured to switch the rods entering it from an inclined position to a vertical position. Specifically, the guide trough 3000 is composed of two plates 3100, one of which is formed with a through groove. The upper portion 3110 of the through groove is in the shape of an inverted triangle, and its top portion, which is away from the side 3111 of the receiving trough, extends to above the top portion of the side 3112 near the receiving trough. The lower portion 3120 of the through groove extends straight and perpendicular to the horizontal plane, and the diameter of the lower portion 3120 is comparable to the diameter of the rods. Of course, in other embodiments, the guide trough 3000 can also be formed on a single injection molded part.
[0082] And, as attached Figure 1 As shown, a baffle rod 4000 can be movably provided at the lower part 3120, and the baffle rod 4000 is perpendicular to the lower part 3120 and passes through the lower part 3120. The baffle rod 4000 is connected to a cylinder (not shown in the figure) or other device capable of generating linear movement that drives it to translate along its axis and exit from the lower part 3120.
[0083] The following will focus on the rod separation method of the rod separation device, which includes the following steps:
[0084] S1, a group of rods are placed in the storage tank, at this time, each rod is perpendicular to the bottom surface 110 and the reaction end of each rod faces outward.
[0085] S2, then the storage tank 100 is placed on the moving seat 300, and then it is fixed on the moving seat 300 by the fast clamping chuck 700;
[0086] S3, in the initial state, the motor 450 and the cam 430 make the receiving tank 200 and the discharge port 130 butt joint, at this time, a rod falls into the receiving tank 200 from the discharge port 130.
[0087] S4, the motor 450 drives the cam 430 to rotate, the cam 430 drives the discharge port 130 to move from the second position to the first position, and the storage tank moves to be dislocated with the receiving tank;
[0088] S5, the rotation of the cam 430 also drives the receiving tank 200 to rotate and tilt from the third position to the fourth position, and after the rod in the receiving tank falls into the guide tank 3000;
[0089] S6, the motor drives the cam 430 to continue to rotate, thereby driving the receiving tank 200 and the storage tank to repeat the above S3-S5 process.
[0090] And, the anti-blocking roller 820 rotates when the storage tank cannot discharge or during the whole process of rod separation.
[0091] The scheme also explains an assembly device for the assembly of the rod 6000 and the socket 7000, which includes the above-mentioned rod separation device and the assembly tool 5000, as shown in the accompanying drawings Figure 8 , the accompanying drawings Figure 9 The assembly tool includes a support column 5100, a guide sleeve 5200 and a fixing jig 5300, the support column 5100 is inserted into the guide sleeve 5200 and the top surface thereof is not higher than the support surface of the fixing jig, the guide sleeve 5200 can be lifted between a first height and a second height, at the first height, the top surface 5210 of the guide sleeve 5200 is lower than the top surface 5110 of the support column 5100, at the second height, the top surface 5210 of the guide sleeve 5200 is above the top surface 5110 of the support column 5100, and the fixing jig is used for fixing the socket and has a mounting through hole corresponding to the guide sleeve 5200 and allowing the guide sleeve at the second height to pass through.
[0092] In order to realize batch assembly, as shown in the accompanying drawings Figure 8As shown, the support columns 5100 are multiple and arranged in multiple rows and columns, which are fixed on a carrier 5400, the carrier 5400 comprises a flat plate 5410 perpendicular to the support columns 5100, the flat plate 5410 is provided with guide plates 5420 parallel to the flat plate 5410 for defining the support columns 5100, and the guide plates 5420 are formed with guide holes 5430.
[0093] As shown in the accompanying drawings, the support columns 5100 are multiple and arranged in multiple rows and columns, which are fixed on a carrier 5400, the carrier 5400 comprises a flat plate 5410 perpendicular to the support columns 5100, the flat plate 5410 is provided with guide plates 5420 parallel to the flat plate 5410 for defining the support columns 5100, and the guide plates 5420 are formed with guide holes 5430. Figure 8 Figure 9 As shown, each of the support columns 5100 corresponds to a guide sleeve 5200, that is, each support column 5100 is sleeved with a guide sleeve 5200, the guide sleeve 5200 is fixed vertically on a base plate 5500 parallel to the flat plate 5410, and the lower end of the guide sleeve 5200 extends to the bottom surface of the base plate 5500, the base plate 5500 is connected to a lifting driving device 5600 for driving the lifting of the base plate 5500, the lifting driving device 5600 can be various devices capable of producing linear motion known, such as a pneumatic cylinder or a hydraulic cylinder, preferably a linear motor, the telescopic shaft of which passes through the carrier 5400 and is connected to the center position of the bottom of the base plate, and the linear motor is fixed to the bottom of the cross plate 5710 of a rack 5700.
[0094] As shown in the accompanying drawings, the support columns 5100 are multiple and arranged in multiple rows and columns, which are fixed on a carrier 5400, the carrier 5400 comprises a flat plate 5410 perpendicular to the support columns 5100, the flat plate 5410 is provided with guide plates 5420 parallel to the flat plate 5410 for defining the support columns 5100, and the guide plates 5420 are formed with guide holes 5430. Figure 8 Figure 10 Figure 11 As shown, the four top corner positions of the base plate 5500 are also provided with guide sleeves 5510, the axis of the guide sleeve 5510 is perpendicular to the base plate 5500, each guide sleeve 5510 is slidably sleeved on the outer periphery of a guide shaft 5520, the guide shaft 5520 is fixed in position, and each guide sleeve 5510 is movably inserted into a guide hole 5430 formed in the guide plate 5420. Thus, the synchronous limiting of the base plate 5500 and the carrier 5400 can be realized through the guide shaft 5520.
[0095] As shown in the accompanying drawings, the support columns 5100 are multiple and arranged in multiple rows and columns, which are fixed on a carrier 5400, the carrier 5400 comprises a flat plate 5410 perpendicular to the support columns 5100, the flat plate 5410 is provided with guide plates 5420 parallel to the flat plate 5410 for defining the support columns 5100, and the guide plates 5420 are formed with guide holes 5430. Figure 8 Figure 9 As shown, each of the guide sleeves 5200 corresponds to a position of the mounting through hole 5311, which is arranged on the bottom plate 5310 of the fixing jig 5300, the top surface of the bottom plate 5310 is the supporting surface of the fixing jig 5300, the aperture of the mounting through hole 5311 is equivalent to the outer width of the guide sleeve 5200, so that the guide sleeve 5200 can move in it, preferably, the aperture of the guide sleeve 5200 is consistent with the lower large and upper small horn mouth 7110 of the lower end of the jack hole 7100 on the socket 7000, and the bottom of the mounting through hole 5311 is a horn-shaped mouth with upper small and lower large, so that the guide sleeve 5200 can be conveniently entered into the mounting through hole 5311 and pass through the socket 7000 fixed on the fixing jig 5300. A plurality of the sockets 7000 pass through a pressing plate 5320, the pressing plate 5320 is provided with a limiting hole 5321 coaxial with each of the mounting through holes 5311, the aperture of the limiting hole 5321 is smaller than the bottom disc 7200 of the socket 7000, so that when the pressing plate 5320 and the bottom plate 5310 are fixed together, the sockets 7000 located therebetween can be effectively clamped and fixed.
[0096] In addition, in order to ensure the positional accuracy of each of the limiting holes 5321 and the mounting through holes 5311, the pressing plate 5320 and the bottom plate 5310 are provided with matched positioning members and positioning holes, specifically, two plug plates (not shown in the figure) are arranged on the two sides of the pressing plate, and plug-in holes 5312 corresponding to each of the plug plates 5322 are formed on the bottom plate 5310, as shown in Figure 10 .
[0097] At the same time, in order to ensure the positional accuracy of the mounting through holes 5311 and the guide sleeves 5200, as shown in Figure 10 and Figure 11 , positioning through holes 5313 coaxial with the guide shafts 5520 are formed on the bottom plate 5310, guide sleeve bodies 5330 are arranged in each of the positioning through holes 5313, the guide shafts 5520 are slidably plugged into the guide sleeve bodies 5330 and the outer wall thereof is fitted with the inner wall of the guide sleeve bodies 5330, and in order to facilitate the guide shafts 5520 to be plugged into the guide sleeve bodies 5330, the top end of the guide shafts 5520 is in the shape of a circular truncated cone, when the guide shafts 5520 are plugged into the guide sleeve bodies 5330, the horizontal position of the bottom plate 5310 can be effectively limited.
[0098] Further, during assembly, there are specific requirements for the position of the rod on the socket, so when the top of the support column 5100 is fixed, the height of the fixing jig 5300 needs to be limited, thereby limiting the height of the socket 7000 on it, and finally achieving control of the rod installation position. Specifically, as shown in the accompanying drawings, the assembly tool also includes a fixing jig height limiting mechanism 5800 for limiting the installation height of the fixing jig 5300, which includes a height limiting plate 5810 fixed on four support columns 5820 and parallel to the base plate 5310, the top surface of the height limiting plate 5810 is below the circular truncated cone of the guide shaft 5520, and the specific height is designed according to requirements. At the same time, the four support columns 5820 are inserted into the guide shaft sleeve 5430 on the carrier 5400 and pass through the base plate 5500. Figure 11
[0099] When the entire assembly device is working, the actions of the corresponding components can be controlled by a controller combined with various sensors or software programs to achieve automatic assembly. Here, the connection and communication of the controller with each component are known technologies, and will not be described here.
[0100] Finally, in order to facilitate the separation of the fixing jig 5300 from the height limiting plate 5810 to facilitate the removal of the fixing jig 5300, as shown in the accompanying drawings, the assembly tool also includes a jacking mechanism 5900, which includes two position-fixed air cylinders or linear motors whose extension and retraction shafts are parallel to the axis of the guide sleeve, and the extension and retraction shafts can drive the fixing jig 5300 to maintain a gap with the height limiting plate. The jacking mechanism 5900 is fixed on the bottom of the second cross plate 5720 of the rack 5700, and its extension and retraction shafts can pass through the second cross plate 5720, the carrier plate 5400, the base plate 5500 and the height limiting plate 5810, thereby exerting an upward jacking force on the bottom of the fixing jig 5300 to separate the fixing jig 5300 from the height limiting plate 5810, while it does not withdraw the fixing jig from the guide shaft. Figure 8
[0101] When assembling, a group of sockets can be fixed on the fixing jig, and the guide sleeve is kept at the second height, then the fixing jig is moved downward so that the guide shaft is inserted into the guide sleeve on the fixing jig, when the fixing jig falls on the height limiting plate, the guide sleeve is inserted into the socket, and the top surface of the guide sleeve is at least flush with the top surface of the socket, preferably higher than the top surface of the socket, then the assembly tool or the rod body separating device (the moving structure for driving them to move can be a multi-axis moving module or a 6-axis robot, etc., which is a known technology and will not be described here) is moved, so that the rod body can be inserted into the guide sleeve from above and fall on the support column one by one, then the guide sleeve is moved downward from the second height to the first height, so that the socket clamps the rod body, finally, the jacking mechanism 5900 drives the fixing jig 5300 to jack up, and the fixing jig is removed from the height limiting plate by automatic equipment or manually.
[0102] In another embodiment, the fixing jig with sockets fixed thereon can be placed on the height limiting plate first to limit and fix the fixing jig, then the guide sleeve is moved upward to the second height, and then the rod body is placed.
[0103] The present application has various embodiments, and all the technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present application.
Claims
1. A rod separating device for separating a plurality of parallel rods, comprising a storage tank and a receiving tank, characterized in that: the storage tank comprises an inclined bottom surface, two limiting surfaces are vertically arranged above the bottom surface, each of the limiting surfaces comprises at least one rectangular inclined plane portion, the width of the inclined plane portion is less than the length of the rod to be separated, and the bottom surface and the two limiting surfaces form a rod inclined space with a downward discharge port; one end of the tank bottom of the receiving tank is lower than the other end, and the lower end is close to the bottom surface, the discharge end of the receiving tank only allows one rod to pass through; the receiving tank can rotate around an axis parallel to the bottom surface and extending along the linear movement direction of the storage tank between a third position and a fourth position, and when it is in the third position, it can be connected with the discharge port, and the height difference between the two ends of the receiving tank at the fourth position is greater than that at the third position; the storage tank can move between a first position and a second position, at the first position, the discharge port is connected with the receiving tank, and at the second position, the discharge port is not connected with the receiving tank and is blocked, and the depth of the receiving tank is unchanged; the storage tank is detachably mounted on a moving seat, and the moving seat is connected with a translation mechanism for driving the linear movement of the moving seat; the storage tank is fixed on the moving seat by a quick clamp chuck; the moving seat is slidably arranged on a guide rail, and the translation mechanism drives the moving seat to reciprocally move along the guide rail by cooperating with elastic return members located on both sides of the moving seat and a cam driven to rotate by a motor; the cam is elliptical; the axis is connected with a swing driving mechanism for driving the reciprocating forward and reverse rotation of the axis, and the swing driving mechanism shares a motor with the mechanism for driving the movement of the storage tank (100); the cam can drive a slider to reciprocally move in a direction perpendicular to the axis and parallel to the bottom surface, the slider abuts against a deflection block arranged on the axis and can drive the deflection block to rotate around the axis, and the deflection block is further connected with a return member for driving the deflection block to return after swinging; at least one of the limiting surfaces is formed with a notch close to the discharge port, the width of the notch is less than the width of the limiting surface, a anti-blocking roller with an axis perpendicular to the bottom surface is arranged beside the notch, an eccentric rotating shaft perpendicular to the bottom surface is arranged on the anti-blocking roller, the rotating shaft can rotate and can drive part of the anti-blocking roller to protrude from the notch to above the limiting surface; the anti-blocking roller is driven by a power source for driving the movement of the storage tank (100) through a transmission mechanism or directly by an anti-blocking driving motor not driving the movement of the storage tank (100); further comprising a guide tank, the feed inlet of the guide tank can be connected with the discharge end of the receiving tank, and the guide tank has a structure for switching the rods entering the guide tank from an inclined state to a vertical state; the rod separating device comprises any one of claims 1-11; comprising the following steps: S1, placing a group of rods to be separated into the storage tank, each rod is perpendicular to the bottom surface of the storage tank and the reaction end surface faces outward; S2, fixing the storage tank on the moving seat; 2. The stick separation apparatus of claim 1, wherein: 3. The stick separation apparatus of claim 1, wherein: 4. The stick separation apparatus of claim 3, wherein: 5. The stick separation apparatus of claim 3, wherein: 6. The stick separation apparatus of claim 5, wherein: 7. The stick separation apparatus of claim 5, wherein: 8. The stick separation apparatus of claim 7, wherein: 9. The stick separation apparatus of any of claims 1-8, wherein 10. Stick separation device according to claim 9, characterized in that 11. A stick separation apparatus according to any one of claims 1 to 8, wherein 12. Assembly apparatus, characterized in that: 13. The rod separation apparatus of any one of claims 1-11, wherein: S3, the outlet of the storage tank is connected with the receiving tank, so that a rod falls into the receiving tank; S4, the storage tank moves to be dislocated with the receiving tank; S5, the receiving tank rotates so that the rod in it falls into the guide tank; S6, repeating S3-S5.
14. The stick separation method according to claim 13, characterized in that: The anti-blocking roller rotates when the storage tank cannot discharge or during the whole process of rod separation.
15. Assembly method, characterized in that, The process includes the following steps: A guide sleeve with a diameter larger than the rod is inserted into the socket, and the top of the guide sleeve is above or flush with the top of the socket; a support column is inserted into the guide sleeve, and the distance between the top of the support column and the socket is consistent with the length of the rod extending to the lower end of the socket; The rod falls from the upper end of the guide sleeve onto the support column according to the rod separation method of claim 13 or 14; The guide sleeve moves down so that its top surface is lower than the top surface of the support column, and the assembly is completed.
Citation Information
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