Vertical wire rewinder for automatic labeling finishing

Abstract

The present invention relates to a vertical wire winding machine for automatic labeling and finishing, which includes an empty wheel conveying part, a chain conveyor, and a full wheel conveying part distributed in an inverted U shape. Above the middle of the chain conveyor, there is a machine frame. An automatic clamping wire winding mechanism is arranged on the machine frame. An automatic labeling and finishing mechanism is arranged between the machine frame and the full wheel conveying part. The automatic labeling and finishing mechanism is installed on the machine frame. The automatic labeling and finishing mechanism includes a wire picking device and a labeling device. The wire picking device includes a first X-direction execution device and a second Y-direction execution device; the labeling device includes an execution part and an automatic label peeling printer. The execution part includes a third X-direction execution device and a fourth Z-direction execution device. A suction cup for sucking the label is provided on the extending end of the fourth Z-direction execution device. The present invention uses the wire picking device to pick the steel wire to the upper surface of the full wheel, and the labeling device performs labeling, effectively solving the problem that after the fine steel wire in the current wire drawing industry is cut off when the full wheel of wire winding is completed, the steel wire is prone to spreading or being wound not tightly.

Description

Technical Field

[0001] The invention relates to a finishing device, in particular to a vertical wire-winding machine for automatic labeling and finishing. Background Art

[0002] At present, after the thick steel wire is automatically cut off by the full reel of the wire drawing industry, the force generated by the deformation of the wire coil itself is basically used to keep the wire coil from falling apart. However, during the transportation process from the full reel of the wire coil being cut off to the subsequent packaging, whether it is due to bumps or other external forces, it is easy to cause the wire coil to partially fall apart, resulting in the problem of insufficient winding. Especially for thin steel wire coils, it is easier to fall apart due to insufficient force to maintain the deformation.

[0003] In order to solve this problem, the industry generally arranges operators to perform manual quality inspection before packaging. If this problem is found, manual intervention is carried out. However, this undoubtedly reduces the degree of automation of the entire production line, wastes manpower and material resources, and increases production costs. Summary of the invention

[0004] In order to solve the problem that the steel wire is easily scattered after the steel wire is automatically cut off by the full wire taking-up wheel in the current wire drawing industry, the present invention provides a vertical wire taking-up machine with automatic labeling and tailing to solve the above problem.

[0005] The present invention discloses a vertical wire-winding machine with automatic labeling and tailing, comprising an empty wheel conveying part, a chain conveyor and a full wheel conveying part distributed in an inverted U shape, wherein the running direction of the chain conveyor is set as an X-axis coordinate, the conveying directions of the empty wheel conveying part and the full wheel conveying part are set as a Y-axis coordinate, and the Z-axis coordinate is perpendicular to both the X-axis coordinate and the Y-axis coordinate. A first I-wheel reversing mechanism is provided at the junction of the empty wheel conveying part and the chain conveyor, a second I-wheel reversing mechanism is provided at the junction of the chain conveyor and the full wheel conveying part, a frame is provided above the middle part of the chain conveyor, an automatic clamping and wire-winding mechanism is provided on the frame, an automatic labeling and tailing mechanism is provided between the frame and the full wheel conveying part, and the automatic labeling and tailing mechanism is installed on the frame. The automatic labeling finishing mechanism includes a thread picking device and a labeling device, the thread picking device includes a first X-direction actuator and a second Y-direction actuator arranged on the extended end of the first X-direction actuator, the extended end of the second Y-direction actuator is directly opposite to the bottom of the steel wire between the full wheel and the empty wheel and is arranged above the upper surface of the full wheel; the labeling device includes an actuator and an automatic peeling printer, the automatic peeling printer is located on one side of the starting point of the full wheel conveying part, the actuator includes a third X-direction actuator and a fourth Z-direction actuator arranged on the extended end of the third X-direction actuator, the actuator is arranged above the upper surface of the full wheel, and the extended end of the fourth Z-direction actuator has a suction cup for sucking the label.

[0006] Further, preferably, the label outlet of the automatic peeling printer faces the starting point of the full-wheel conveying part, and a blowing device is arranged below the label outlet of the automatic peeling printer.

[0007] Further, specifically, a first Z-direction wheel limiting mechanism is arranged below the side of the automatic clamping and wire winding mechanism away from the empty-wheel conveying part.

[0008] Further, specifically, a Y-direction fuse device for cutting the steel wire is arranged on the frame.

[0009] Further, specifically, a second Z-direction wheel limiting mechanism is arranged on the full-wheel conveying part.

[0010] Further, specifically, a tensioning and wire arranging mechanism is also arranged on the frame.

[0011] The beneficial effects of the present invention are as follows: (1) The wire picking device is used to pick the steel wire to the upper surface of the full wheel, and then the labeling device is used for labeling, effectively solving the problems that after the fine steel wire in the current wire drawing industry is automatically cut off when the full wheel of wire winding is completed, the steel wire is easy to spread out or is not wound tightly. (2) At the same time, the work is fully automated and does not require too much manual intervention, saving labor costs. (3) Automatic real-time printing is adopted, and subsequent data statistics can also be carried out. Automatic data statistics can achieve the purpose of reducing labor and improving work efficiency. Description of the Drawings

[0012] Figure 1 is the front view of the vertical wire winding machine with automatic labeling and finishing of the present invention;

[0013] Figure 2 is the top view of the vertical wire winding machine with automatic labeling and finishing of the present invention;

[0014] Figure 3 is the front view schematic diagram of the automatic labeling and finishing mechanism of the present invention;

[0015] Figure 4 is the right view schematic diagram of the automatic labeling and finishing mechanism of the present invention;

[0016] Figure 5 is the top view schematic diagram of the automatic labeling and finishing mechanism of the present invention.

[0017] In the figure: 1 - empty spool conveying section; 2 - chain conveyor; 3 - full spool conveying section; 4 - first I-shaped wheel reversing mechanism; 5 - second I-shaped wheel reversing mechanism; 6 - frame; 7 - first X-direction executing device; 8 - second Y-direction executing device; 9 - automatic peeling printer; 10 - third X-direction executing device; 11 - fourth Z-direction executing device; 12 - suction cup; 13 - air blowing device; 14 - automatic clamping and wire winding mechanism; 15 - first Z-direction spool limiting mechanism; 16 - Y-direction fuse device; 17 - second Z-direction spool limiting mechanism; 18 - tensioning and wire arranging mechanism. Detailed implementation manners

[0018] Now, the present invention will be further described in detail with reference to the accompanying drawings. These drawings are all simplified schematic diagrams, only schematically showing the basic structure of the present invention, so they only show the components related to the present invention.

[0019] As Figures 1-5 shown, the vertical wire winding machine for automatic labeling and finishing of the present invention includes an empty spool conveying section 1, a chain conveyor 2, and a full spool conveying section 3 distributed in an inverted U shape. The running direction of the chain conveyor 2 is set as the X-axis coordinate, and the conveying directions of the empty spool conveying section 1 and the full spool conveying section 3 are the Y-axis coordinates. The direction perpendicular to both the X-axis coordinate and the Y-axis coordinate is the Z-axis coordinate. A first I-shaped wheel reversing mechanism 4 is provided at the junction of the empty spool conveying section 1 and the chain conveyor 2, and a second I-shaped wheel reversing mechanism 5 is provided at the junction of the chain conveyor 2 and the full spool conveying section 3. The first I-shaped wheel reversing mechanism 4 and the second I-shaped wheel reversing mechanism 5 have the same structure and principle. When reversing is required, the track plate is lifted by a cylinder to make the upper surface of the track plate flush with the chain conveyor. The chain on the track plate is driven by the shaft of the chain conveyor 2 to bring the I-shaped wheel to the main body of the chain conveyor 2. Since our company has already applied for a patent for this device, with the name of the reversing and positioning conveying device of the vertical automatic disk changer, it will not be elaborated here.

[0020] A frame 6 is provided above the middle of the chain conveyor, and an automatic clamping and wire-taking mechanism 14 is provided on the frame 6 (our company has applied for a patent with patent number CN201520926381.6, so it will not be repeated here. Of course, other types of single-arm automatic clamping and wire-taking mechanisms can also be used here, such as the patent CN202010253427.8 of the I-shaped wheel automatic expansion mechanism applied by our company, and the direction can be adjusted). An automatic labeling and tailing mechanism is provided between the frame 6 and the full-wheel conveying part 3, and the automatic labeling and tailing mechanism is installed on the frame 6. The automatic labeling and tailing mechanism includes a wire picking device and a labeling device, and the wire picking device includes a first X The labeling device comprises an actuator 7 and a second Y-axis actuator 8 arranged on the protruding end of the first X-axis actuator 7, the protruding end of the second Y-axis actuator 8 is directly opposite to the bottom of the steel wire between the full wheel and the empty wheel and is arranged above the upper surface of the full wheel; the labeling device comprises an actuator and an automatic peeling printer 9, the automatic peeling printer 9 is located on one side of the starting point of the full wheel conveying part 3, the actuator comprises a third X-axis actuator 10 and a fourth Z-axis actuator 11 arranged on the protruding end of the third X-axis actuator 10, the actuator is arranged above the upper surface of the full wheel, and the protruding end of the fourth Z-axis actuator 11 has a suction cup 12 for sucking the label.

[0021] The label outlet of the automatic peeling printer 9 is directly opposite to the starting point of the full-wheel conveying part 3. An air blowing device 13 is provided below the label outlet of the automatic peeling printer 9. The air blowing device 13 can prevent the printed label from tilting downward.

[0022] A first Z-direction wheel-blocking limiting mechanism 15 is provided below the side of the automatic clamping and wire-taking mechanism 14 away from the idle wheel conveying portion 1 .

[0023] The frame 6 is provided with a Y-direction fuse device 16 for cutting the steel wire. The full wheel conveying part 3 is provided with a second Z-direction stop wheel limiting mechanism 17. The frame 6 is also provided with a tensioning wire arrangement mechanism 18.

[0024] Specific working principle: the idle wheel automatically enters the idle wheel conveying part 1 from the previous process, and when it reaches the intersection of the XY directions, it waits here. After receiving the signal, the first I-wheel reversing mechanism 4 starts to change the idle wheel from the Y direction to the X direction. When the idle wheel is conveyed to the clamping point, the protruding end of the first Z-direction stop wheel limiting mechanism 15 extends to prevent the idle wheel from continuing to move forward. At this time, the automatic clamping and wire-taking mechanism 14 works, and the jacking device of the automatic clamping and wire-taking mechanism 14 is lifted from the bottom of the idle wheel, and the clamping device extends from the top of the idle wheel to clamp, and at the same time, the steel wire is also clamped between the top of the I-wheel and the flange. The first Z-direction stop wheel limiting mechanism 15 retracts, and driven by the pulley, the automatic clamping and wire-taking mechanism rotates to start winding (the wire-arranging wheel of the tensioning and arranging mechanism 18 starts and moves to the middle position of the I-wheel, the wire-taking machine starts to wind half a circle at a low speed, the wire-arranging wheel moves to the starting end point, and the wire-taking machine starts to accelerate normally). When the meter value of the I-shaped pulley that is winding up reaches the pre-stop meter length, the machine automatically decelerates to the inching speed, and when it crawls to the set meter length, it quickly stops and brakes to ensure the meter accuracy. After the machine stops, the cylinder of the clamping device retreats, and the full-wheel I-shaped pulley is driven by the jacking device and gently falls onto the chain conveyor 2. The chain conveyor 2 starts, sends the full-wheel I-shaped pulley out, and at the same time sends the next new empty I-shaped pulley waiting to the clamping point, and continues to tighten the new empty I-shaped pulley, and at the same time clamps the steel wire between the top of the new empty I-shaped pulley and the flange. At this time, the second Z-direction stop wheel limiting mechanism 17 extends out, so that the full wheel is limited after it is in place. When the full wheel I-wheel reaches the intersection of the XY directions, the protruding end of the second Y-direction actuator 8 extends out, and the second I-wheel reversing mechanism 5 falls down, and the full wheel is placed on the full wheel conveyor 3; at this time, the protruding end of the first X-direction actuator 7 extends out to pick up the steel wire to the upper surface of the full wheel. After the protruding end of the first X-direction actuator 7 of the wire picking device is retracted, the protruding end of the second Y-direction actuator 8 is also retracted to the origin and wait. While the wire picking device is working, the execution part of the labeling device is on standby at the label taking point, that is, above the outlet of the automatic stripping printer 9. The protruding end of the fourth Z-direction execution device 11 is extended, the suction cup 12 is working, and the blowing device 13 blows upward to ensure that the printed label does not tilt downward. After the label is sucked, the fourth Z-direction execution device 11 is retracted. After it is in place, the third X-direction execution device 10 is retracted above the labeling point. The protruding end of the fourth Z-direction execution device 11 is extended again, and the suction cup 12 is released to stick the label on the steel wire on the upper surface of the I-shaped wheel. At this time, the execution cylinder of the Y-direction fuse device 16 is extended to fuse the wire. After the fuse is broken, the execution cylinder retracts and stands by. At the same time, the protruding end of the fourth Z-direction execution device 11 is retracted, and then the protruding end of the third X-direction execution device 10 is extended to the label taking point and stands by. The wire arranging wheel is started, and the new empty I-shaped wheel starts to reel in the wire, and this is repeated. At the same time, the second Z-direction stop wheel limit mechanism 17 is retracted, allowing the full wheel to output the queued packaging along the full wheel conveying part 3. It should also be noted that the positional relationship of the automatic labeling finishing mechanism can be changed accordingly according to the size and shape of the spool to adapt to different spools.

[0025] Inspired by the above-described ideal embodiments of the present invention, through the above description, relevant staff can completely make various changes and modifications without departing from the technical idea of this invention. The technical scope of this invention is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A vertical wire winding machine for automatic labeling and finishing, Characterized in that: It includes an empty wheel conveying part, a chain conveyor and a full wheel conveying part distributed in an inverted U shape. The running direction of the chain conveyor is set as the X-axis coordinate, and the conveying directions of the empty wheel conveying part and the full wheel conveying part are the Y-axis coordinates. The direction perpendicular to both the X-axis coordinate and the Y-axis coordinate is the Z-axis coordinate. A first I-shaped wheel reversing mechanism is provided at the junction of the empty wheel conveying part and the chain conveyor, and a second I-shaped wheel reversing mechanism is provided at the junction of the chain conveyor and the full wheel conveying part. Above the middle of the chain conveyor, there is a machine frame. An automatic clamping wire winding mechanism is provided on the machine frame. An automatic labeling and finishing mechanism is provided between the machine frame and the full wheel conveying part. The automatic labeling and finishing mechanism is installed on the machine frame. The automatic labeling and finishing mechanism includes a wire picking device and a labeling device. The wire picking device includes a first X-axis executing device and a second Y-axis executing device provided at the extending end of the first X-axis executing device. The extending end of the second Y-axis executing device faces the lower part of the steel wire between the full wheel and the empty wheel and is located above the upper surface of the full wheel. The labeling device includes an executing part and an automatic peeling printer. The automatic peeling printer is located on one side of the starting point of the full wheel conveying part. The executing part includes a third X-axis executing device and a fourth Z-axis executing device provided at the extending end of the third X-axis executing device. The executing part is arranged above the upper surface of the full wheel. A suction cup for sucking the label is provided at the extending end of the fourth Z-axis executing device.

2. The vertical wire winding machine for automatic labeling and finishing according to claim 1, Characterized in that: The label outlet of the automatic peeling printer faces the starting point of the full wheel conveying part, and a blowing device is provided below the label outlet of the automatic peeling printer.

3. The vertical wire winding machine for automatic labeling and finishing according to claim 1, Characterized in that: A first Z-axis wheel limiting mechanism is provided below the side of the automatic clamping wire winding mechanism away from the empty wheel conveying part.

4. The vertical wire winding machine for automatic labeling and finishing according to claim 1, Characterized in that: A Y-axis fusing device for cutting the steel wire is provided on the machine frame.

5. The vertical wire winding machine for automatic labeling and finishing according to claim 1, Characterized in that: A second Z-axis wheel limiting mechanism is provided on the full wheel conveying part.

6. The vertical wire winding machine for automatic labeling and finishing according to claim 1, Characterized in that: A tensioning and wire arranging mechanism is also provided on the machine frame.

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