A station type bending pipe blanking assembly device
By designing a station-type bending pipe cutting assembly device, the problem of automatic assembly of plastic bending pipes is solved, efficient cutting, smooth feeding and high-precision assembly are achieved, and processing efficiency and finished product quality are improved.
Patent Information
- Application Number
- CN202011047218.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-09-29
- Publication Date
- 2025-04-01
- Estimated Expiration
- 2040-09-29
AI Technical Summary
The prior art is difficult to realize automatic assembly of plastic bent pipes, especially when processing customized pharmaceutical pipes, there is a lack of suitable assembly mechanisms.
A station-type pipe bending cutting assembly device is designed, including pipe bending cutting assembly, feeding assembly, material picking assembly and assembly assembly. Through technical means such as hopper, feeding motor, clamping cylinder and guide device, the orderly cutting, smooth feeding and high-precision assembly of plastic pipe bending are achieved.
It realizes efficient cutting and smooth feeding of plastic bent pipes, improves assembly accuracy and finished product qualification rate, avoids deformation of bent pipes, and improves processing efficiency.
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Figure CN112173648B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plastic pipe processing, and in particular to a station-type bent pipe blanking and assembling device. Background Art
[0002] Traditional plastic bent tube straws are basically packaged directly as finished products during processing, and there are few products with additional accessories on the bent tube. This is mainly because the wall thickness of the plastic bent tube is very thin, usually only 0.2mm, and the tube body is relatively soft, making automatic assembly difficult. Generally, this type of tube blank is not used for automatic assembly.
[0003] Although the actual application of the plastic bent tube straw assembly field is relatively small, with the development of the market, there is a demand for the production of customized medicinal tubes based on thin-walled bent tube straws. This customized medicinal tube is used for the storage and rapid administration of powder (pills). The main feature is that the powder (pills) are filled in the plastic bent tube, and the two ends of the plastic bent tube are respectively equipped with a cap and a suction port. The processing process is mainly to first process a plastic bent tube with accessories at one end by the rubber and plastic processing line, and then hand it over to the pharmaceutical company to fill it with powder (pills) and then package it. Among them, the bent tube blanking assembly is the most important part of the entire customized medicinal tube processing and assembly process. At present, there is no assembly mechanism that can be used to process this customized medicinal tube. Summary of the invention
[0004] In order to overcome the deficiencies of the prior art, the present invention proposes a station-type elbow blanking and assembly device, which can blank materials in an orderly and uniform manner, realize smooth feeding and assembly, and has high assembly accuracy, and can avoid deformation of the plastic elbow during processing.
[0005] To achieve the above-mentioned purpose, the present invention provides a workstation-type bent pipe blanking and assembly device, including a table panel, on which are provided a bent pipe blanking assembly for blanking, a bent pipe feeding assembly for feeding, a bent pipe picking assembly for picking up materials and a bent pipe assembly assembly for assembling, the bent pipe blanking assembly, the bent pipe feeding assembly, the bent pipe picking assembly and the bent pipe assembly assembly are arranged in sequence along the transmission direction of the plastic straws.
[0006] Furthermore, the pipe bending feeding assembly includes a hopper for accommodating the plastic pipe bending to be processed, and a hopper side plate is provided at the bottom of the hopper. The pipe bending feeding assembly also includes a hopper motor connected to the hopper side plate, and the output end of the hopper motor is connected to a connecting rod through a cam plate, and the end of the connecting rod away from the cam plate is connected to a hopper swing plate, and the hopper swing plate is used to smooth the plastic pipe bending and squeeze it into the hopper side plate.
[0007] Furthermore, the bent pipe feeding assembly includes an assembly support connected to the table panel, the assembly support is provided with a bent pipe receiving platform for receiving the plastic bent pipe dropped from the bent pipe feeding assembly, the table panel is provided with a feeding motor, the output end of the feeding motor is driven by a shift fork through a synchronous belt, and the assembly support is provided with a fork position detector for detecting the position of the fork.
[0008] Furthermore, a straw waiting trough is provided at the far end of the bent pipe receiving platform, which is used to receive the plastic bent pipes moved by the fork, and the straw waiting trough is provided with a straw climbing wheel for continuously conveying the plastic bent pipes, and the straw waiting trough is provided with a straw waiting motor for driving the straw climbing wheel to operate.
[0009] Furthermore, a first detection optical fiber is provided at one end of the straw material waiting trough close to the bent tube material receiving platform, and a second detection optical fiber is provided at one end of the straw material waiting trough away from the bent tube material receiving platform.
[0010] Furthermore, the bent pipe picking assembly includes a picking bracket arranged on the table panel, the picking bracket is arranged next to the bent pipe feeding assembly, a servo motor is provided on the picking bracket, a longitudinal linear slide rail is provided at the output end of the servo motor, upper and lower clamping cylinders are provided on the longitudinal linear slide rail, the movable ends of the upper and lower clamping cylinders are downward and a straw clamping cylinder is provided at the end thereof, a pipe clamp is provided on the straw clamping cylinder, and the servo motor drives the longitudinal linear slide rail to rotate.
[0011] Furthermore, a limit buffer for buffering is provided on the longitudinal linear slide rail.
[0012] Furthermore, a column is arranged on the table panel, and the bending pipe assembly assembly includes a support plate arranged on the top of the column, a turntable is arranged on the support plate, a turntable for driving the turntable to rotate is arranged on the table panel, a pillar is arranged on the support plate, a slide plate is arranged on the top of the pillar, a transverse linear slide is arranged on the slide plate, a slide seat plate is slidably connected to the transverse linear slide, a cylinder connecting plate is arranged on the slide seat plate, a pushing cylinder is arranged on the cylinder connecting plate, and a discharge barrel is also arranged on the table panel.
[0013] Furthermore, a pillar is provided on the support plate, a slide plate is provided on the top of the pillar, a transverse linear slide is provided on the slide plate, a slide seat plate is slidably connected to the transverse linear slide, a cylinder connecting plate is provided on the slide seat plate, and a push cylinder is provided on the cylinder connecting plate.
[0014] Furthermore, a lifting cylinder is provided at the bottom of the sliding seat plate, the lifting cylinder is connected to a guide cylinder, the guide cylinder is provided with an assembly bracket, the assembly bracket is provided with a threaded clamp cylinder and a sleeve cylinder, the threaded clamp cylinder is connected to a threaded clamp, the sleeve cylinder is connected to a sleeve clamp, a pressing cylinder is provided on the assembly bracket, a positioning pin is provided at the bottom end of the pressing cylinder, and a positioning sleeve cooperating with the sleeve is provided below the positioning pin on the support plate.
[0015] The station-type bent pipe blanking and assembly device of the present invention is based on the characteristics of plastic bent pipes, and can blank plastic pipes in an orderly and uniform manner, thereby improving the blanking efficiency of plastic bent pipes; effectively deliver plastic bent pipes to designated positions one by one, and the transportation of plastic bent pipes is more stable; the guide device reduces the decrease in assembly accuracy of plastic bent pipes due to the elliptical pipe mouth, thereby improving the qualified rate of finished products; the sheath is used to effectively protect the plastic bent pipe, reducing the deformation of the threaded section during the pressing process, and can effectively position the plastic bent pipe during pressing, thereby ensuring assembly accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The present invention will be further described and explained below in conjunction with the accompanying drawings.
[0017] Figure 1 It is a structural schematic diagram of a station-type bent pipe blanking and assembly device according to a preferred embodiment of the present invention;
[0018] Figure 2 It is a front view of a station-type elbow blanking assembly device according to a preferred embodiment of the present invention;
[0019] Figure 3 It is a top view of a station-type bent pipe blanking assembly device according to a preferred embodiment of the present invention;
[0020] Figure 4 It is a right view of a station-type bent pipe blanking assembly device according to a preferred embodiment of the present invention.
[0021] Figure numerals: 1, hopper; 2, hopper motor; 3, cam plate; 4, connecting rod; 5, hopper swing plate; 6, hopper side plate; 7, elbow receiving platform; 8, component support; 9, feeding motor; 10, fork position detector; 11, fork; 12, synchronous belt; 13, straw waiting trough; 14, straw waiting motor; 15, straw climbing wheel; 16, first detection optical fiber; 17, second detection optical fiber; 18, straw clamping cylinder; 19, clamping upper and lower cylinders; 20, servo motor; 21, limit buffer; 22, pipe clamp; 2 3. Table panel; 24. Column; 25. Support plate; 26. Rotary shaft; 27. Rotary plate; 28. Pillar; 29. Slide plate; 30. Sleeve; 31. Sleeve cylinder; 32. Positioning sleeve; 33. Guide cylinder; 34. Positioning needle; 35. Pressing cylinder; 36. Thread clamp; 37. Thread clamp cylinder; 38. Lifting cylinder; 39. Pushing cylinder; 40. Cylinder connecting plate; 41. Horizontal linear slide; 42. Slide plate; 43. Discharging barrel; 44. Longitudinal linear slide; 45. Retrieving bracket; 46. Assembly bracket. DETAILED DESCRIPTION
[0022] The technical solution of the present invention will be more clearly and completely explained below through description of preferred embodiments of the present invention in combination with the accompanying drawings.
[0023] like Figure 1 and Figure 2 As shown, a station-type bent pipe blanking and assembly device according to a preferred embodiment of the present invention includes a table panel 23, on which are provided a bent pipe blanking assembly for blanking, a bent pipe feeding assembly for feeding, a bent pipe picking assembly for picking up materials and a bent pipe assembly assembly for assembling. The bent pipe blanking assembly, the bent pipe feeding assembly, the bent pipe picking assembly and the bent pipe assembly assembly are arranged in sequence along the transmission direction of the plastic straws.
[0024] like Figure 1 and Figure 2 As shown, the elbow unloading assembly includes a hopper 1 for accommodating the plastic elbow to be processed, a hopper side plate 6 is provided at the bottom of the hopper 1, a hopper motor 2 is provided on the hopper side plate 6, the output end of the hopper motor 2 is connected to a connecting rod 4 through a cam plate 3, and the end of the connecting rod 4 away from the cam plate 3 is connected to a hopper swing piece 5, and the hopper swing piece 5 is used to smooth the plastic elbow and squeeze it into the hopper side plate 6. The plastic elbow is manually fed into the hopper 1, and the hopper motor drives the connecting rod 4 through the cam plate 3 to drive the hopper swing piece 5, straighten the plastic elbow from the hopper 1, and squeeze it into the hopper side plate 6, completing the unloading process.
[0025] like Figure 1 and Figure 3 As shown, the bent pipe feeding assembly includes an assembly support 8 connected to a table panel 23, and the assembly support 8 is provided with a bent pipe receiving platform 7 for receiving the plastic bent pipe dropped from the hopper side plate 6, and a feeding motor 9 is provided on the table panel 23. The output end of the feeding motor 9 drives a fork 11 through a synchronous belt 12, and the assembly support 8 is provided with a fork 11 position detector 10 for detecting the position of the fork 11. A straw waiting trough 13 is provided at the far end of the bent pipe receiving platform 7, and the straw waiting trough 13 is used to receive the plastic bent pipe moved by the fork 11. The straw waiting trough 13 is provided with a straw climbing wheel 15 for continuously conveying the plastic bent pipe, and the straw waiting trough 13 is provided with a straw waiting motor 14 for driving the straw climbing wheel 15 to operate. A first detection optical fiber 16 is provided at one end of the straw waiting trough 13 close to the bent pipe receiving platform 7, and a second detection optical fiber 17 is provided at one end of the straw waiting trough 13 away from the bent pipe receiving platform 7. The bent pipe in the hopper side plate 6 falls onto the bent pipe receiving platform 7 and waits. The fork 11 position detector 10 detects the position of the fork 11 and provides a signal to allow the fork 11 to enter the initial state. The feeding motor 9 drives the fork 11 through the synchronous belt 12 to move the plastic bent pipe on the bent pipe receiving platform 7 forward into the straw waiting trough 13. As the plastic bent pipe is gradually moved into the straw waiting trough 13 by the fork 11, the straw waiting motor 14 drives the straw climbing wheel 15 in the straw waiting trough 13 to continuously send the plastic bent pipe to the end position of the straw waiting trough 13. After the first detection optical fiber 16 and the second detection optical fiber 17 detect that the plastic bent pipe has reached the end of the straw waiting trough 13, the feeding motor 9 stops working.
[0026] like Figure 1 and Figure 4 As shown, the bent pipe picking assembly includes a picking bracket 45 arranged on the table panel 23, the picking bracket 45 is arranged next to the bent pipe feeding assembly, the picking bracket 45 is provided with a servo motor 20, the output end of the servo motor 20 is provided with a longitudinal linear slide 44, the longitudinal linear slide 44 is provided with a clamping upper and lower cylinder 19, the movable end of the clamping upper and lower cylinder 19 is downward and the end thereof is provided with a straw clamp 22 picking cylinder 18, the straw clamp 22 picking cylinder 18 is provided with a pipe clamp 22, and the servo motor 20 drives the longitudinal linear slide 44 to rotate. After the plastic bent pipe enters the straw waiting trough 13, the pipe clamp 22 on the straw clamp 22 picking cylinder 18 opens, the clamping upper and lower cylinder 19 moves downward through the longitudinal linear slide 44, the straw clamp 22 picking cylinder 18 closes so that the pipe clamp 22 clamps the bent pipe, the clamping upper and lower cylinder 19 moves upward, and the servo motor 20 rotates 90° to a horizontal position for waiting, at which time the bent pipe is in a vertical state. A limit buffer 21 is disposed on the longitudinal linear slide rail 44 . The limit buffer 21 is used to buffer the components when the servo motor 20 rotates to avoid impact.
[0027] like Figure 1 and Figure 2As shown, a column 24 is arranged on the table panel 23, and the elbow assembly assembly includes a support plate 25 arranged on the top of the column 24, a rotating disk 27 is arranged on the support plate 25, and a rotating shaft 26 for driving the rotating disk 27 to rotate is arranged on the table panel 23, a pillar 28 is arranged on the support plate 25, a slide plate 29 is arranged on the top of the pillar 28, a transverse linear slide 41 is arranged on the slide plate 29, a slide seat plate 42 is slidably connected to the transverse linear slide 41, a cylinder connecting plate 40 is arranged on the slide seat plate 42, and a push cylinder 39 is arranged on the cylinder connecting plate 40, and a discharge cylinder 43 is also arranged on the table panel 23. A pillar 28 is arranged on the support plate 25, a slide plate 29 is arranged on the top of the pillar 28, a transverse linear slide 41 is arranged on the slide plate 29, a slide seat plate 42 is slidably connected to the transverse linear slide 41, a cylinder connecting plate 40 is arranged on the slide seat plate 42, and a push cylinder 39 is arranged on the cylinder connecting plate 40. A lifting cylinder 38 is provided at the bottom of the slide plate 42, and a guide cylinder 33 is connected to the lifting cylinder 38. An assembly bracket 46 is provided on the guide cylinder 33. A threaded clamp cylinder 37 and a sleeve cylinder 31 are provided on the assembly bracket 46. The threaded clamp cylinder 37 is connected to the threaded clamp 36. The sleeve cylinder 31 is connected to the sleeve 30 clamp. A pressing cylinder 35 is provided on the assembly bracket 46. A positioning pin 34 is provided at the bottom end of the pressing cylinder 35. A positioning sleeve 32 cooperating with the sleeve 30 is provided below the positioning pin 34 on the support plate 25. The clamping upper and lower cylinders 19 push the vertical bent pipe to the right. At this time, the sleeve cylinder 31 for installing the sleeve 30 is closed, the positioning sleeve 32 is closed, and then the straw clamp 22 takes the cylinder 18 and opens, and the clamping upper and lower cylinders 19 pushes it to the left; the guide cylinder 33 presses down, and the pressing cylinder 35 with the positioning needle 34 presses down to assemble the bent pipe accessories and then lifts, and the threaded clamp cylinder 37 with the threaded clamp 36 is closed; the positioning sleeve 32 opens, the lifting cylinder 38 lifts, and the pushing cylinder 39 pushes the slide plate 42 to drive the entire assembly component to the left, the sleeve 30 opens, the threaded clamp 36 opens, and the bent pipe falls into the discharge barrel 43, completing a bent pipe assembly.
[0028] The station-type bent pipe blanking and assembling device of the present invention fills the blank of station-type assembly of plastic straw bent pipes, and has the following advantages:
[0029] 1. The hopper can effectively store a part of the plastic elbows. The plastic elbows can be discharged in an orderly and uniform manner through the swing of the hopper swing piece, which effectively improves the efficiency of plastic elbow discharge;
[0030] 2. Using a fork to push the plastic bent pipe can effectively deliver the plastic bent pipes one by one to the designated position. Using a synchronous belt to transport the bent pipes makes the transportation of the bent pipes more stable. The optical fiber detection on both sides of the straw trough can accurately determine the current position of the plastic bent pipe and optimize the assembly process.
[0031] 3. The plastic elbow assembly adopts a guide device to reduce the decrease in assembly accuracy of the plastic elbow due to the elliptical pipe mouth and improve the qualified rate of finished products
[0032] 4. The plastic elbow assembly uses a sheath to effectively protect the plastic elbow and reduce the deformation of the threaded section during the pressing process. The positioning pin at the end can effectively position the plastic elbow when pressing down to ensure assembly accuracy. The thread clamp is used during lifting to effectively increase the friction on the wall of the plastic elbow, maximize the avoidance of scratches on the wall, and reduce the impact on the product appearance.
[0033] The above specific implementations are only descriptions of the preferred implementations of the present invention, and do not limit the protection scope of the present invention. Without departing from the design concept and spirit of the present invention, various modifications, substitutions and improvements made by ordinary technicians in this field to the technical solution of the present invention based on the text description and drawings provided by the present invention should all fall within the protection scope of the present invention. The protection scope of the present invention is determined by the claims.
Claims
1. A station-type bent pipe blanking and assembly device, comprising a table panel, characterized in that: The table panel is provided with a bent pipe unloading assembly for unloading, a bent pipe feeding assembly for feeding, a bent pipe picking assembly for picking up materials, and a bent pipe assembly assembly for assembling, wherein the bent pipe unloading assembly, the bent pipe feeding assembly, the bent pipe picking assembly, and the bent pipe assembly assembly are arranged in sequence along the transmission direction of the plastic straws; The elbow feeding assembly includes a hopper for accommodating the plastic elbow to be processed, a hopper side plate is provided at the bottom of the hopper, and the elbow feeding assembly also includes a hopper motor connected to the hopper side plate, the output end of the hopper motor is connected to a connecting rod through a cam plate, and the end of the connecting rod away from the cam plate is connected to a hopper swing plate, and the hopper swing plate is used to smooth the plastic elbow and squeeze it into the hopper side plate; The bent pipe feeding assembly includes an assembly support connected to a table panel, the assembly support is provided with a bent pipe receiving platform for receiving the plastic bent pipe dropped from the bent pipe feeding assembly, the table panel is provided with a feeding motor, the output end of the feeding motor is driven by a shift fork through a synchronous belt, and the assembly support is provided with a shift fork position detector for detecting the position of the shift fork; The table panel is provided with a column, the bent pipe assembly assembly includes a support plate arranged on the top of the column, a rotating disk is arranged on the support plate, a rotating shaft for driving the rotating disk to rotate is arranged on the table panel, a pillar is arranged on the support plate, a slide plate is arranged on the top of the pillar, a transverse linear slide is arranged on the slide plate, a slide seat plate is slidably connected to the transverse linear slide, a cylinder connecting plate is arranged on the slide seat plate, a pushing cylinder is arranged on the cylinder connecting plate, and a discharging barrel is also arranged on the table panel; A lifting cylinder is provided at the bottom of the slide plate, a guide cylinder is connected to the lifting cylinder, an assembly bracket is provided on the guide cylinder, a threaded clamp cylinder and a sleeve cylinder are provided on the assembly bracket, a threaded clamp is connected to the threaded clamp cylinder, a sleeve clamp is connected to the sleeve cylinder, a pressing cylinder is provided on the assembly bracket, a positioning pin is provided at the bottom end of the pressing cylinder, and a positioning sleeve cooperating with the sleeve is provided below the positioning pin on the support plate.
2. A station-type bent pipe blanking and assembly device according to claim 1, characterized in that: A straw material waiting trough is provided at the far end of the bent pipe receiving platform, and the straw material waiting trough is used to receive the plastic bent pipes moved by the fork. The straw material waiting trough is provided with a straw climbing wheel for continuously conveying the plastic bent pipes, and the straw material waiting trough is provided with a straw material waiting motor for driving the straw climbing wheel to operate.
3. A station-type bent pipe blanking and assembly device according to claim 2, characterized in that: A first detection optical fiber is provided at one end of the straw material waiting trough close to the curved tube material receiving platform, and a second detection optical fiber is provided at one end of the straw material waiting trough away from the curved tube material receiving platform.
4. The station-type bent pipe blanking and assembly device according to claim 1 is characterized in that: The bent pipe picking assembly includes a picking bracket arranged on a table panel, the picking bracket is arranged next to the bent pipe feeding assembly, a servo motor is provided on the picking bracket, a longitudinal linear slide rail is provided at the output end of the servo motor, upper and lower clamping cylinders are provided on the longitudinal linear slide rail, the movable ends of the upper and lower clamping cylinders are downward and a straw clamping cylinder is provided at the end thereof, a pipe clamp is provided on the straw clamping cylinder, and the servo motor drives the longitudinal linear slide rail to rotate.
5. The station-type bent pipe blanking and assembly device according to claim 4 is characterized in that: The longitudinal linear slide rail is provided with a limit buffer for buffering.
Citation Information
Patent Citations
Station type bent pipe discharging and assembling device
CN214494688U