A new manual and automatic glue spreading machine and its working method

Abstract

The present invention discloses a novel manual-automatic glue spreading machine and its operating method. The main mechanism includes a transfer servo glue spreading module, glue clamping mechanism I, glue clamping mechanism II, a transfer fixture module, glue clamping mechanism III, and glue clamping mechanism IV. Gluing mechanisms III and IV are located on the left side of the transfer servo glue spreading module, and glue clamping mechanisms I and II are located on the right side of the transfer servo glue spreading module. The protective film of this invention is a manually operated sheet material, simplifying the roll material structure, reducing material costs, and minimizing product defect rates caused by manual errors and fatigue. It also allows for simultaneous operation of the fixture and equipment, or switching to manual operation during equipment commissioning, thereby improving production efficiency.

Description

Technical Field

[0001] The present invention relates to the field of battery core glue spreading packaging and insulation, and in particular to a novel manual and automatic glue spreading machine and a working method thereof. Background Art

[0002] The defects of existing fixtures for positioning and packaging are manual labor, slow working efficiency, easy wrinkles and bubbles in manual glue application, fatigue at some time in the production process, and reduced product qualification rate; and the existing automatic glue application machine has high cost investment, long maintenance and debugging cycle, and the problem of mechanism not being universal when switching similar products. Summary of the Invention

[0003] The purpose of the present invention is to provide a new manual and automatic glue spreading machine and its working method to solve the problems in the prior art. The protective film is a manual sheet material, which simplifies the roll material structure, reduces material costs, reduces product defective rates caused by manual errors and fatigue, and can also allow the fixture and equipment to operate in parallel at the same time or switch to manual operation when the equipment is debugged, thereby improving production efficiency.

[0004] To achieve the above object, the present invention provides the following technical solutions:

[0005] A novel manual and automatic glue spreading machine, comprising a body electrical cabinet 1, an operating panel 2, a body cover 3 and a main body mechanism. The main body mechanism is provided at the upper end of the body electrical cabinet 1, the body cover 3 is provided outside the main body mechanism, and the operating panel 2 is provided at the upper left end of the body cover 3;

[0006] The main mechanism includes a transplanting servo gluing module 4, a gluing mechanism I5, a gluing mechanism II6, a transfer fixture module 7, a gluing mechanism III8 and a gluing mechanism IV9. The gluing mechanism III8 and the gluing mechanism IV9 are arranged on the left side of the transplanting servo gluing module 4, and the gluing mechanism I5 and the gluing mechanism II6 are arranged on the right side of the transplanting servo gluing module 4.

[0007] Furthermore, the clamping mechanism I5 includes a multi-position fixed cylinder 10, a linear slide 11, a clamping claw assembly 12, a swinging cylinder 13 and an ultra-thin cylinder 14, the linear slide 11 is arranged on a linear slide rail 27, an L-shaped plate 28 is arranged on the linear slide 11, the bottom surface of the L-shaped plate 28 is arranged on the multi-position fixed cylinder 10, a vertical slide rail 29 is arranged on the inner surface of the vertical plate of the L-shaped plate 28, a vertical slider 30 is arranged on the vertical slide rail 29, a rotary cylinder 31 is arranged on the vertical slider 30, a swinging cylinder 13 is arranged on the rotary cylinder 31, a clamping claw assembly 12 is arranged on the swinging cylinder 13, the rotary cylinder 31 is connected to the pneumatic rod of the ultra-thin cylinder 14, and the ultra-thin cylinder 14 is arranged on a support plate 32 parallel to the horizontal plate of the L-shaped plate 28;

[0008] The sandwiching mechanism I5, sandwiching mechanism II6, sandwiching mechanism III8 and sandwiching mechanism IV9 have the same structure.

[0009] Furthermore, the transplanting servo glue spreading module 4 includes a glue spreading mechanism and a moving module, and the glue spreading mechanism includes a photoelectric switch 15, an upper and lower transplanting servo fixed plate 16, an upper and lower transplanting servo motor 17, a spring glue spreading structure component 18, a wiper wheel component 19 and an upper and lower transplanting servo bracket 20. The upper and lower transplanting servo fixed plate 16 is provided on the upper and lower transplanting servo fixed plate 16, and the upper and lower transplanting servo motor 17 is provided on the upper and lower transplanting servo motor 17. The spring glue spreading structure component 18 is provided on the upper and lower transplanting servo motor 17, and the wiper wheel component 19 is provided at the lower end of the spring glue spreading structure component 18. A group of photoelectric switches 15 are provided on the upper and lower transplanting servo fixed plate 16, and a guide plate 18-1 is provided on the side wall of the spring glue spreading structure component 18, and the guide plate 18-1 is used in conjunction with the photoelectric switch 15.

[0010] Furthermore, the spring glue spreading structure assembly 18 includes a movable plate 18-2, on which a wiper wheel bracket 18-3 is fixedly arranged. The wiper wheel bracket 18-3 is connected to a U-shaped frame support plate 18-4 by bolts, and the bottom end of the U-shaped frame support plate 18-4 is connected to the wiper wheel assembly 19 through a U-shaped frame 18-5.

[0011] Furthermore, the mobile module includes a proximity sensor assembly 21, a fixture and a battery cell 22, a movable slide rail 34, a movable slider 23 and a stepper motor 24. The stepper motor 24 is arranged at the tail end of the movable bracket 33, the movable slide rail 34 is arranged on the movable bracket 33, the movable slider 23 is arranged on the movable slide rail 34, the movable slider 23 is arranged on the movable slider 23, a slide plate 35 is arranged on the movable slider 23, the front end of the slide plate 35 is provided with a fixture and a battery cell 22, and the proximity sensor assembly 21 is arranged below the front end of the slide plate 35;

[0012] The output shaft of the stepper motor 24 controls the movement of the slide plate 35 via the screw rod 36 .

[0013] A novel working method of a manual and automatic glue spreading machine, the working method comprising the following steps:

[0014] Step 1: Reset each mechanism to the starting position;

[0015] Step 2: Place the fixture, the battery cell 22 and the manual protective film material in the fixture cavity;

[0016] Step 3: While step 2 is being performed, the laminating mechanism II 6 and the laminating mechanism III 8 are in operation to peel the release paper into a C-shaped state, and the transfer fixture module 7 moves the battery cell linearly toward the laminating mechanism;

[0017] Step 4: Blow air through the air pipe 25 to completely peel off the release paper from the surface of the battery cell;

[0018] Step 5: While performing step 4, the glue spreading mechanism moves the servo motor 17, the spring glue spreading structure assembly 18, and the wiping wheel assembly 19 up and down, and puts the wiping wheel close to the upper surface of the battery cell and the protective film, and smoothes the protective film on one side by transferring the fixture module 7;

[0019] Step 6: The battery cell with the protective film on one side smoothed in step 5 is moved to the area of the laminating mechanism I5 and the laminating mechanism IV9 by the stepper motor 24, the fixture and the battery cell 22;

[0020] Step 7: While step 6 is being performed, the laminating mechanism I5 and the laminating mechanism IV9 are in operation to peel the release paper into a C-shaped state, and the transfer fixture module 7 moves the battery cell linearly toward the laminating mechanism;

[0021] Step 8: While performing step 7, the glue spreading mechanism moves the servo motor 17, the spring glue spreading structure assembly 18, and the wiping wheel assembly 19 up and down, and puts the wiping wheel close to the upper surface of the battery cell and the protective film, and smoothes the protective film on the other side by transferring the fixture module 7;

[0022] Step 9: After smoothing the protective films on both sides of the battery cell, the fixture and the battery cell 22 return to the starting position;

[0023] Step 10: Repeat steps 2-9 to produce the next battery cell.

[0024] Furthermore, the laminating mechanism I5, laminating mechanism II6, laminating mechanism III8 and laminating mechanism IV9 cooperate with each other to play the role of peeling the release paper of the protective film in the clamp and the battery cell 22.

[0025] Beneficial effects:

[0026] 1. The protective film of the present invention is a manual sheet material, which simplifies the roll material structure, reduces material costs, reduces product defect rates caused by manual errors and fatigue, and can also allow the fixture and equipment to operate in parallel or switch to manual operation during equipment debugging, thereby improving production efficiency.

[0027] 2. The automatic glue clamping and gluing, manual materials and clamps of the present invention can be combined with automatic equipment for sharing. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the present invention.

[0029] Figure 2 It is a schematic diagram of the main structure of the present invention.

[0030] Figure 3 Schematic diagram of the laminating mechanism of the present invention.

[0031] Figure 4 It is a schematic diagram of the glue spreading mechanism of the present invention.

[0032] Figure 5 Schematic diagram of the transfer module of the present invention.

[0033] Body electrical cabinet 1, operation panel 2, body cover 3, transfer servo gluing module 4, gluing mechanism I 5, gluing mechanism II 6, transfer fixture module 7, gluing mechanism III 8 and gluing mechanism IV 9, multi-position fixed cylinder 10, linear slide 11, clamping claw assembly 12, swing cylinder 13, ultra-thin cylinder 14, photoelectric switch 15, up and down transfer servo fixing plate 16, up and down transfer servo motor 17, spring gluing structure assembly 18, wiping wheel assembly 19, up and down transfer servo bracket 20, Proximity sensor assembly 21, fixture and battery cell 22, movable slide rail 34, movable slider 23 and stepper motor 24, air pipe 25, battery cell FPC structure 26, linear slide rail 27, L-shaped plate 28, vertical slide rail 29, vertical slider 30, rotary cylinder 31, support plate 32, movable bracket 33, movable slide rail 34, slide plate 35, screw rod 36, guide plate 18-1, movable plate 18-2, wiper wheel bracket 18-3, U-shaped frame support plate 18-4, U-shaped frame 18-5. DETAILED DESCRIPTION

[0034] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0035] See also Figures 1 to 5 In the embodiment of the present invention,

[0036] A novel manual and automatic glue spreading machine, comprising a body electrical cabinet 1, an operating panel 2, a body cover 3 and a main body mechanism. The main body mechanism is provided at the upper end of the body electrical cabinet 1, the body cover 3 is provided outside the main body mechanism, and the operating panel 2 is provided at the upper left end of the body cover 3;

[0037] The main mechanism includes a transplanting servo gluing module 4, a gluing mechanism I5, a gluing mechanism II6, a transfer fixture module 7, a gluing mechanism III8 and a gluing mechanism IV9. The gluing mechanism III8 and the gluing mechanism IV9 are arranged on the left side of the transplanting servo gluing module 4, and the gluing mechanism I5 and the gluing mechanism II6 are arranged on the right side of the transplanting servo gluing module 4.

[0038] Furthermore, the clamping mechanism I5 includes a multi-position fixed cylinder 10, a linear slide 11, a clamping claw assembly 12, a swinging cylinder 13 and an ultra-thin cylinder 14, the linear slide 11 is arranged on a linear slide rail 27, an L-shaped plate 28 is arranged on the linear slide 11, the bottom surface of the L-shaped plate 28 is arranged on the multi-position fixed cylinder 10, a vertical slide rail 29 is arranged on the inner surface of the vertical plate of the L-shaped plate 28, a vertical slider 30 is arranged on the vertical slide rail 29, a rotary cylinder 31 is arranged on the vertical slider 30, a swinging cylinder 13 is arranged on the rotary cylinder 31, a clamping claw assembly 12 is arranged on the swinging cylinder 13, the rotary cylinder 31 is connected to the pneumatic rod of the ultra-thin cylinder 14, and the ultra-thin cylinder 14 is arranged on a support plate 32 parallel to the horizontal plate of the L-shaped plate 28;

[0039] The sandwiching mechanism I5, sandwiching mechanism II6, sandwiching mechanism III8 and sandwiching mechanism IV9 have the same structure.

[0040] Furthermore, the transplanting servo glue spreading module 4 includes a glue spreading mechanism and a moving module, and the glue spreading mechanism includes a photoelectric switch 15, an upper and lower transplanting servo fixed plate 16, an upper and lower transplanting servo motor 17, a spring glue spreading structure component 18, a wiper wheel component 19 and an upper and lower transplanting servo bracket 20. The upper and lower transplanting servo fixed plate 16 is provided on the upper and lower transplanting servo fixed plate 16, and the upper and lower transplanting servo motor 17 is provided on the upper and lower transplanting servo motor 17. The spring glue spreading structure component 18 is provided on the upper and lower transplanting servo motor 17, and the wiper wheel component 19 is provided at the lower end of the spring glue spreading structure component 18. A group of photoelectric switches 15 are provided on the upper and lower transplanting servo fixed plate 16, and a guide plate 18-1 is provided on the side wall of the spring glue spreading structure component 18, and the guide plate 18-1 is used in conjunction with the photoelectric switch 15.

[0041] Furthermore, the spring glue spreading structure assembly 18 includes a movable plate 18-2, on which a wiper wheel bracket 18-3 is fixedly arranged. The wiper wheel bracket 18-3 is connected to a U-shaped frame support plate 18-4 by bolts, and the bottom end of the U-shaped frame support plate 18-4 is connected to the wiper wheel assembly 19 through a U-shaped frame 18-5.

[0042] Furthermore, the mobile module includes a proximity sensor assembly 21, a fixture and a battery cell 22, a movable slide rail 34, a movable slider 23 and a stepper motor 24. The stepper motor 24 is arranged at the tail end of the movable bracket 33, the movable slide rail 34 is arranged on the movable bracket 33, the movable slider 23 is arranged on the movable slide rail 34, the movable slider 23 is arranged on the movable slider 23, a slide plate 35 is arranged on the movable slider 23, the front end of the slide plate 35 is provided with a fixture and a battery cell 22, and the proximity sensor assembly 21 is arranged below the front end of the slide plate 35;

[0043] The output shaft of the stepper motor 24 controls the movement of the slide plate 35 via the screw rod 36 .

[0044] A novel working method of a manual and automatic glue spreading machine, the working method comprising the following steps:

[0045] Step 1: Reset each mechanism to the starting position;

[0046] Step 2: Place the fixture, the battery cell 22 and the manual protective film material in the fixture cavity;

[0047] Step 3: While step 2 is being performed, the laminating mechanism II 6 and the laminating mechanism III 8 are in operation to peel the release paper into a C-shaped state, and the transfer fixture module 7 moves the battery cell linearly toward the laminating mechanism;

[0048] Step 4: Blow air through the air pipe 25 to completely peel off the release paper from the surface of the battery cell; this also prevents the battery cell FPC structure 26 from drying out due to warping;

[0049] Step 5: While performing step 4, the glue spreading mechanism moves the servo motor 17, the spring glue spreading structure assembly 18, and the wiping wheel assembly 19 up and down, and puts the wiping wheel close to the upper surface of the battery cell and the protective film, and smoothes the protective film on one side by transferring the fixture module 7;

[0050] Step 6: The battery cell with the protective film on one side smoothed in step 5 is moved to the area of the laminating mechanism I5 and the laminating mechanism IV9 by the stepper motor 24, the fixture and the battery cell 22;

[0051] Step 7: While performing step 6, the laminating mechanism I5 and the laminating mechanism IV9 are in operation to peel the release paper into a C-shaped state, and the transfer fixture module 7 moves the battery cell linearly toward the laminating mechanism;

[0052] Step 8: While performing step 7, the glue spreading mechanism moves the servo motor 17, the spring glue spreading structure assembly 18, and the wiping wheel assembly 19 up and down, and puts the wiping wheel close to the upper surface of the battery cell and the protective film, and smoothes the protective film on the other side by transferring the fixture module 7;

[0053] Step 9: After smoothing the protective films on both sides of the battery cell, the fixture and the battery cell 22 return to the starting position;

[0054] Step 10: Repeat steps 2-9 to produce the next battery cell.

[0055] Furthermore, the laminating mechanism I5, laminating mechanism II6, laminating mechanism III8 and laminating mechanism IV9 cooperate with each other to play the role of peeling the release paper of the protective film in the clamp and the battery cell 22.

[0056] [ Figure 1 ]、The main body of the device presents ② an operation panel to realize human-machine control.

[0057] [ Figure 2], the main structure includes laminating mechanism I5, laminating mechanism II6, laminating mechanism III8 and laminating mechanism IV9. The laminating mechanism cooperates with the transfer fixture module 7 and the transfer servo glue spreading module 4 to realize the actions of important mechanisms such as automatic laminating peeling, glue spreading and attachment, and the return of the battery cell to the starting point.

[0058] [ Figure 3 ], the clamping mechanism I5, the clamping mechanism II6, the clamping mechanism III8 and the clamping mechanism IV9 operate to peel off the relationship between the clamp and the protective film release paper in the battery cell 22.

[0059] [ Figure 4 ], the glue spreading mechanism, the fixture module to be transferred 7 transfers the fixture module to smooth the protective film.

[0060] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A manual and automatic glue spreading machine, characterized in that: The glue spreading machine comprises a body electrical cabinet (1), an operation panel (2), a body cover (3) and a main body mechanism, wherein the main body mechanism is arranged at the upper end of the body electrical cabinet (1), the body cover (3) is arranged outside the main body mechanism, and the operation panel (2) is arranged at the upper left end of the body cover (3); The main mechanism comprises a transfer servo gluing module (4), a gluing mechanism I (5), a gluing mechanism II (6), a transfer fixture module (7), a gluing mechanism III (8) and a gluing mechanism IV (9), wherein the gluing mechanism III (8) and the gluing mechanism IV (9) are arranged on the left side of the transfer servo gluing module (4), and the gluing mechanism I (5) and the gluing mechanism II (6) are arranged on the right side of the transfer servo gluing module (4); The said glue clamping mechanism I (5) comprises a multi-position fixed cylinder (10), a linear slide (11), a clamping claw assembly (12), a swing cylinder (13) and an ultra-thin cylinder (14), wherein the said linear slide (11) is arranged on a linear slide rail (27), an L-shaped plate (28) is arranged on the said linear slide (11), the bottom surface of the said L-shaped plate (28) is arranged on the multi-position fixed cylinder (10), and the inner surface of the vertical plate of the said L-shaped plate (28) is provided with a vertical slide rail ( 29), a vertical slider (30) is provided on the vertical slide rail (29), a rotary cylinder (31) is provided on the vertical slider (30), a swing cylinder (13) is provided on the rotary cylinder (31), a clamping claw assembly (12) is provided on the swing cylinder (13), the rotary cylinder (31) is connected to the pneumatic rod of the ultra-thin cylinder (14), and the ultra-thin cylinder (14) is provided on a support plate (32) parallel to the horizontal plate of the L-shaped plate (28); The said laminating mechanism I (5), laminating mechanism II (6), laminating mechanism III (8) and laminating mechanism IV (9) have the same structure; laminating mechanism I (5), laminating mechanism II (6), laminating mechanism III (8) and laminating mechanism IV (9) are used to peel the release paper into a C-shaped state; The transfer servo glue spreading module (4) comprises a glue spreading mechanism and a moving module. The glue spreading mechanism comprises a photoelectric switch (15), an upper and lower transfer servo fixed plate (16), an upper and lower transfer servo motor (17), a spring glue spreading structure component (18), a wiper wheel component (19) and an upper and lower transfer servo bracket (20). The upper and lower transfer servo fixed plate (16) is provided on the upper and lower transfer servo fixed plate (16), the upper and lower transfer servo motor (17) is provided on the upper and lower transfer servo motor (17), the spring glue spreading structure component (18) is provided on the upper and lower transfer servo motor (17), the wiper wheel component (19) is provided at the lower end of the spring glue spreading structure component (18), a group of photoelectric switches (15) is provided on the upper and lower transfer servo fixed plate (16), a guide piece (18-1) is provided on the side wall of the spring glue spreading structure component (18), and the guide piece (18-1) is used in conjunction with the photoelectric switch (15).

2. The manual and automatic glue spreading machine according to claim 1, characterized in that: The spring glue spreading structure assembly (18) comprises a movable plate (18-2), a wiper wheel bracket (18-3) is fixedly arranged on the movable plate (18-2), the wiper wheel bracket (18-3) is connected to a U-shaped frame support plate (18-4) via bolts, and the bottom end of the U-shaped frame support plate (18-4) is connected to the wiper wheel assembly (19) via a U-shaped frame (18-5).

3. The manual and automatic glue spreading machine according to claim 1, characterized in that: The mobile module comprises a proximity sensor assembly (21), a fixture and a battery cell (22), a movable slide rail (34), a movable slider (23) and a stepper motor (24); the stepper motor (24) is arranged at the rear end of the movable bracket (33); the movable slide rail (34) is arranged on the movable bracket (33); the movable slider (23) is arranged on the movable slide rail (34); the slide plate (35) is arranged on the movable slider (23); the fixture and the battery cell (22) are arranged at the front end of the slide plate (35); and the proximity sensor assembly (21) is arranged below the front end of the slide plate (35); The output shaft of the stepping motor (24) controls the movement of the slide plate (35) via a screw rod (36).

4. A working method of a manual and automatic glue spreading machine according to any one of claims 1 to 3, characterized in that: The working method comprises the following steps: Step 1: Reset each mechanism to the starting position; Step 2: Place the fixture, the battery cell (22) and the manual protective film material in the fixture cavity; Step 3: While performing step 2, the gluing mechanism II (6) and the gluing mechanism III (8) are in operation to peel the release paper into a C-shaped state, and the transfer fixture module (7) moves the battery cell linearly toward the gluing mechanism; Step 4: Blow air through the air pipe (25) to completely peel off the release paper from the surface of the battery cell; Step 5: While carrying out step 4, the glue spreading mechanism moves the servo motor (17), the spring glue spreading structure assembly (18), and the wiping wheel assembly (19) up and down, and places the wiping wheel close to the upper surface of the battery cell and the protective film, and smoothes the protective film on one side by transferring the fixture module (7); Step 6: The battery cell with the protective film on one side smoothed in step 5 is transferred to the area of the laminating mechanism I (5) and the laminating mechanism IV (9) through the stepper motor (24), the fixture and the battery cell (22); Step 7: While carrying out step 6, the laminating mechanism I (5) and the laminating mechanism IV (9) are in operation to peel the release paper into a C-shaped state, and the transfer fixture module ⑦ (7) moves the battery cell in a straight line toward the laminating mechanism; Step 8: While carrying out step 7, the glue spreading mechanism moves the servo motor (17), the spring glue spreading structure assembly (18), and the wiping wheel assembly (19) up and down, and places the wiping wheel close to the upper surface of the battery cell and the protective film, and smoothes the protective film on the other side by transferring the fixture module (7); Step 9: After smoothing the protective films on both sides of the battery cell, the fixture and the battery cell (22) return to the starting position; Step 10: Repeat steps 2-9 to produce the next battery cell.

5. The working method of the manual and automatic glue spreading machine according to claim 4, characterized in that: The said laminating mechanism I (5), laminating mechanism II (6), laminating mechanism III (8) and laminating mechanism IV (9) cooperate with each other in the laminating mechanism action, and play the role of peeling the protective film release paper in the clamp and the battery cell (22).

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