A double-station laminating system for laminating plates of various sizes

By designing a double-station superposition system, using automated transportation and precise superposition technology, the problems of low efficiency and safety hazards of traditional board superposition methods are solved, and efficient and safe automatic board superposition production is achieved.

CN112278877BActive Publication Date: 2025-04-22SUZHOU ZHILIJIE INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202011333273.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-11-24
Publication Date
2025-04-22
Estimated Expiration
2040-11-24

AI Technical Summary

Technical Problem

The traditional plate stacking method is inefficient, labor and material resources, and has safety hazards, so it is impossible to achieve unmanned automatic production.

Method used

A double-station superposition system is designed, including a plate unit, a stacking unit, a multi-layer plate unit and a feed roller. Through components such as horizontal movement module, vertical movement module, grabbing suction cup and pallet lifting mechanism, the automatic transportation and precise stacking of the plate are achieved.

Benefits of technology

It realizes automatic production of plate overlap, improves efficiency, saves labor costs, reduces safety risks, and realizes zero-error material transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a double-station laminating system for laminating plates of various sizes, characterized in that it comprises a plate-making unit, a laminating unit, a multi-layer plate-making unit and a feeding roller, wherein the plate-making unit, the laminating unit and the multi-layer plate-making unit are sequentially connected through the feeding roller; the plate-making unit comprises a truss, two product loading platforms and two conveyor belts are arranged below the truss, the feeding roller is arranged in the center below the truss and the two conveyor belts are symmetrically arranged on both sides of the feeding roller, and the two product loading platforms are symmetrically arranged on the side of the corresponding conveyor belt away from the feeding roller; the laminating unit comprises two groups of trusses, a laminating product handling module is suspended between the two groups of trusses, and the feeding roller is arranged in the middle of the two groups of trusses and is located directly below the laminating product handling module: the multi-layer plate-making unit comprises a support frame, and two plate feeding platforms and two belt conveying mechanisms are arranged below the support frame. The present invention can accurately transport materials, save costs, be safe and controllable, and have low losses.
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Description

Technical Field

[0001] The invention relates to the field of plate stacking, and more specifically, to a double-station stacking system for stacking plates of various sizes. Background Art

[0002] Boards are common materials widely used in furniture decoration. In the production and processing links, they often need to be laminated for manufacturing purposes such as composite boards. Traditional lamination methods mostly use manual methods to send boards, laminate and transport them, which is extremely inefficient and consumes a lot of manpower and material resources. The labor cost accounts for a large proportion, and there are also great safety hazards. Existing lamination technology cannot fully cooperate in the board sending and lamination links to achieve unmanned automatic production. Summary of the invention

[0003] The purpose of the present invention is to solve the above-mentioned problems and to provide a double-station laminating system for laminating plates of various sizes.

[0004] The technical solution of the present invention is:

[0005] The present invention provides a double-station laminating system for laminating plates of various sizes, comprising a plate-making unit, a laminating unit, a multi-layer plate-making unit and a feeding roller, wherein the plate-making unit, the laminating unit and the multi-layer plate-making unit are sequentially connected via the feeding roller;

[0006] The board delivery unit includes a first truss, two product loading platforms and two first conveyor belts are arranged below the first truss, a conveyor roller is arranged in the center below the first truss and the two first conveyor belts are symmetrically arranged on both sides of the conveyor roller, and two product loading platforms are symmetrically arranged on the side of the corresponding first conveyor belt away from the conveyor roller; a conveyor unit is arranged above the conveyor roller for conveying the plates on the first conveyor belt to the conveyor roller;

[0007] The stacking unit comprises two groups of second trusses, a stacking product handling module is suspended between the two groups of second trusses, and a feeding roller is arranged in the middle of the two groups of second trusses and directly below the stacking product handling module: a stacking mechanism is arranged below each group of second trusses for stacking plates of two sizes, and the two stacking mechanisms are symmetrically distributed on both sides of the feeding roller, and the discharge ports of the stacking mechanisms are connected to the second conveying belt, and the discharge port of the second conveying belt is arranged at the feed port of the feeding roller, and the stacking product handling module located above the feeding roller is used to move the plates on the second conveying belt to the feeding roller, and stack them on the plates transported to the feeding roller by the aforementioned plate sending unit;

[0008] The multi-layer board unit includes a support frame, under which are provided two board feeding platforms and two belt conveyor mechanisms, and the two belt conveyor mechanisms are symmetrically arranged on both sides of the feed roller, and the two board feeding platforms are symmetrically arranged on the side of the corresponding belt conveyor mechanism away from the feed roller; a multi-layer board stacking and collecting platform is provided at the discharge port of the belt conveyor mechanism for collecting quantitatively stacked multi-layer boards; a transfer module is provided above the feed roller, and a transfer clamp is provided below the transfer module, and the transfer clamp is used to clamp the multi-layer board on the multi-layer board stacking and collecting platform, transfer it to the feed roller, and stack it on the board transported to the feed roller by the aforementioned stacking unit.

[0009] Furthermore, a first horizontal moving module is disposed on the first truss, a first vertical moving module is disposed on the first horizontal moving module, and the first horizontal moving module can drive the first vertical moving module to move on the first truss.

[0010] Furthermore, the first vertical moving module is provided with a vertical moving servo motor, and the first vertical moving module is installed on a vertical moving track, and a grabbing suction cup is installed under the vertical moving track; the vertical moving servo motor drives the first vertical moving module to move on the vertical moving track, and relies on the grabbing suction cup to grab the plate; the first horizontal moving module is provided with a horizontal moving servo motor, and the first horizontal moving module is installed on the horizontal moving track; the horizontal moving servo motor drives the first horizontal moving module to move back and forth on the horizontal moving track.

[0011] Furthermore, the vertical movable track is vertically arranged to the horizontal movable track, and the horizontal movable track is horizontally and transversely arranged on the top of the first truss.

[0012] Further, the stacking mechanism includes a product stacking platform, a first product unloading platform, a second product unloading platform and a product positioning platform;

[0013] The two inlet ports of the product stacking station are respectively provided with a first product unloading station and a product positioning station, and the inlet port of the product positioning station is provided with a second product unloading station; the discharge port of the product stacking station is connected to the inlet port of the second conveyor belt;

[0014] The second truss above the stacking mechanism is provided with two beams which are placed in parallel, and a transfer track is provided between the two beams; a horizontal moving module is provided on the beam, and a second vertical moving module is provided on the horizontal moving module, and the horizontal moving module can drive the second vertical moving module to move on the beam;

[0015] One of the crossbeams is erected above the first product unloading table and the product stacking table, and is used to transfer the product on the first product unloading table to the product stacking table;

[0016] Another crossbeam is erected above the second product unloading table and the product positioning table, and is used to transfer the product on the second product unloading table to the product positioning table;

[0017] The transfer track is provided with a second product transfer module for transferring the product on the product positioning table to the product stacking table for stacking.

[0018] Furthermore, the second conveyor belt is provided with a pallet lifting mechanism at the outlet end, and a support plate is provided on the top of the pallet lifting mechanism, and the support plate is distributed in the gap position between adjacent belts in the second conveyor belt. Under the drive of the pallet lifting mechanism, the support plate drives the product to move upward to a height exceeding the feed roller.

[0019] Furthermore, a horizontal reciprocating displacement module is provided on the support frame, and a linear up-and-down motion module is provided on the horizontal reciprocating displacement module. The horizontal reciprocating displacement module can drive the linear up-and-down motion module to move on the support frame.

[0020] Furthermore, the upper surface of the multi-layer plate stacking and collecting table is in the form of a slope, and the height of the side close to the belt conveyor mechanism is greater than the height away from the belt conveyor mechanism.

[0021] Furthermore, the transfer module is arranged on a mounting frame, and two transversely arranged and parallel tracks are installed on the mounting frame. The two ends of the transfer module are respectively installed in the two tracks and can slide in the tracks. The starting position of the transfer module is arranged opposite to any multi-layer board stacking and collection table, and the board is grabbed by the transfer gripper and moved to the feed roller for placement.

[0022] Furthermore, the transfer gripper includes four telescopic rods and grippers. The four telescopic rods are installed below the transfer module and are symmetrically arranged at the four corners. Corresponding grippers are respectively installed at the ends of the telescopic rods. The grippers can be extended to a suitable size under the drive of the telescopic rods, and then contracted to clamp the multi-layer board.

[0023] Beneficial effects of the present invention:

[0024] The present invention adopts the cooperation of a board issuing unit, a superposition unit, a multi-layer board issuing unit and a feeding roller to complete the automatic board superposition work. By designing a horizontal moving module and a vertical moving module in the board issuing unit, the material can be transported accurately, and the grabbing suction cup is used for stable grabbing, which replaces the manual handling link, saves costs, is safe and controllable, and has extremely low losses. A pallet lifting mechanism is designed in the superposition unit to control the rising height, so as to achieve zero error in the transportation of materials between units, and efficiently cooperate to complete the transfer. The multi-layer board stacking and collection platform provided in the multi-layer board issuing unit has a sloped upper surface, and the slope can be used to realize the automatic sliding collection of materials at a low cost, which not only saves costs, but also achieves the purpose of collecting and superimposing multiple boards, does not damage the materials, and efficiently completes the production links.

[0025] Other features and advantages of the present invention will be described in detail in the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein like reference numerals generally represent like components throughout the exemplary embodiments of the present invention.

[0027] Figure 1 A schematic diagram of an automatic sheet stacking device is shown.

[0028] Figure 2 The schematic diagram of the structure of the plate-generating unit is shown.

[0029] Figure 3 A front view of the plate unit is shown.

[0030] Figure 4 A schematic structural diagram of a stacking unit is shown.

[0031] Figure 5 A top view of a stacked unit is shown.

[0032] Figure 6 A schematic structural diagram of a multi-layer hair plate unit is shown.

[0033] Figure 7 A front view of a multi-layer hair plate unit is shown.

[0034] In the figure: 1, board unit; 2, stacking unit; 3, multi-layer board unit; 4, feeding roller; 1-1, vertical moving track; 1-2, horizontal moving servo motor; 1-3, vertical moving servo motor; 1-4, horizontal moving track; 1-5, first truss; 1-6, product loading platform; 1-7, first conveyor belt; 1-8, product waiting area; 1-9, handling suction cup; 1-10, grabbing suction cup; 1-11, handling movement module; 1-12, first vertical moving module; 1-13, first horizontal moving module; 2-1, product stacking platform; 2-2, first product unloading platform; 2-3, second product unloading platform; 2-4, product positioning platform; 2-5, product stacking movement module; 2-6, stacked product handling module; 2-7, moving Suction cup; 2-8, second truss; 2-9, second horizontal moving module; 2-10, second vertical moving module; 2-11, crossbeam; 2-12, second conveyor belt; 2-13, first product positioning module; 2-14, second product positioning module; 2-15, fixed baffle; 2-16, movable baffle; 3-1, linear up and down motion module; 3-2, linear up and down motion track; 3-3, linear up and down drive motor; 3-4, horizontal reciprocating displacement module; 3-5, horizontal reciprocating track; 3-6, horizontal reciprocating displacement motor; 3-7, support frame; 3-8 plate feeding table; 3-9, belt conveyor mechanism; 3-10, multi-layer plate stacking and collecting table; 3-11, transfer gripper; 3-12, adsorption suction cup; 3-13, transfer module. DETAILED DESCRIPTION

[0035] The preferred embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the preferred embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited to the embodiments set forth herein.

[0036] The present invention provides a double-station laminating system for laminating plates of various sizes, comprising a plate-making unit 1, a laminating unit 2, a multi-layer plate-making unit 3 and a feeding roller 4, wherein the plate-making unit 1, the laminating unit 2 and the multi-layer plate-making unit 3 are sequentially connected via the feeding roller 4;

[0037] The board-discharging unit 1 comprises a first truss 1-5, two product loading platforms 1-6 and two first conveyor belts 1-7 are arranged below the first truss 1-5, a feeding roller 4 is arranged in the center below the first truss 1-5 and the two first conveyor belts 1-7 are symmetrically arranged on both sides of the feeding roller 4, and the two product loading platforms 1-6 are symmetrically arranged on the side of the corresponding first conveyor belt 1-7 away from the feeding roller 4; a conveying unit is arranged above the feeding roller 4 for conveying the plates on the first conveyor belt 1-7 to the feeding roller 4;

[0038] The stacking unit 2 includes two groups of second trusses 2-8, and a stacking product handling module 2-6 is suspended between the two groups of second trusses 2-8. The feed roller 2-5 is arranged in the middle position of the two groups of second trusses 2-8 and is located directly below the stacking product handling module 2-6: a stacking mechanism is arranged under each group of second trusses 2-8 for stacking plates of two sizes, and the two stacking mechanisms are symmetrically distributed on both sides of the feed roller 4. The discharge ports of the stacking mechanisms are connected to the second conveyor belt 2-12, and the discharge ports of the second conveyor belt 2-12 are arranged at the feed port of the feed roller 4. The stacking product handling module 2-6 located above the feed roller 4 is used to move the plates on the second conveyor belt 2-12 to the feed roller 4, and stack them on the plates transported to the feed roller 4 by the aforementioned board sending unit 1;

[0039] The multi-layer board unit 3 includes a support frame 3-7, under which are provided two board feeding platforms 3-8 and two belt conveyor mechanisms 3-9, and the two belt conveyor mechanisms 3-9 are symmetrically arranged on both sides of the feed roller 4, and the two board feeding platforms 3-8 are symmetrically arranged on the side of the corresponding belt conveyor mechanism 3-9 away from the feed roller 4; a multi-layer board stacking and collecting platform 3-10 is provided at the discharge port of the belt conveyor mechanism 3-9 for collecting quantitatively stacked multi-layer boards; a transfer module 3-13 is provided above the feed roller 4, and a transfer gripper 3-11 is provided below the transfer module 3-13, and the transfer gripper 3-11 is used to clamp the multi-layer board on the multi-layer board stacking and collecting platform 3-10, transfer it to the feed roller 4, and stack it on the board transported to the feed roller 4 by the aforementioned stacking unit 2.

[0040] Furthermore, a first horizontal moving module 1-13 is provided on the first truss 1-5, a first vertical moving module 1-12 is provided on the first horizontal moving module 1-13, and the first horizontal moving module 1-13 can drive the first vertical moving module 1-12 to move on the first truss 1-5.

[0041] Furthermore, the first vertical moving module 1-12 is provided with a vertical moving servo motor 1-3, and the first vertical moving module 1-12 is installed on the vertical moving track 1-1, and a grabbing suction cup 1-10 is installed under the vertical moving track 1-1; the vertical moving servo motor 1-3 drives the first vertical moving module 1-12 to move on the vertical moving track 1-1, and relies on the grabbing suction cup 1-10 to grab the plate; the first horizontal moving module 1-13 is provided with a horizontal moving servo motor 1-2, and the first horizontal moving module 1-13 is installed on the horizontal moving track 1-4; the horizontal moving servo motor 1-2 drives the first horizontal moving module 1-13 to move back and forth on the horizontal moving track 1-4.

[0042] Furthermore, the vertical movable track 1-1 is vertically arranged with respect to the horizontal movable track 1-4, and the horizontal movable track 1-4 is horizontally and transversely erected on the top of the first truss 1-5.

[0043] Further, the stacking mechanism includes a product stacking station 2-1, a first product discharge station 2-2, a second product discharge station 2-3 and a product positioning station 2-4;

[0044] The two feeding places of the product stacking platform 2-1 are respectively provided with a first product unloading platform 2-2 and a product positioning platform 2-4, and the feeding place of the product positioning platform 2-4 is provided with a second product unloading platform 2-3; the discharge port of the product stacking platform 2-1 is connected to the feeding port of the second conveyor belt 2-12;

[0045] Two beams 2-11 are arranged on the second truss 2-8 above the overlapping mechanism and are placed in parallel, and a transfer track is arranged between the two beams 2-11; a second horizontal moving module 2-9 is arranged on the beam 2-11, and a second vertical moving module 2-10 is arranged on the second horizontal moving module 2-9, and the second horizontal moving module 2-9 can drive the second vertical moving module 2-10 to move on the beam 2-11;

[0046] One of the beams 2-11 is erected above the first product unloading platform 2-2 and the product stacking platform 2-1, and is used to transfer the product on the first product unloading platform 2-2 to the product stacking platform 2-1;

[0047] Another crossbeam 2-11 is erected above the second product unloading platform 2-3 and the product positioning platform 2-4, and is used to transfer the product on the second product unloading platform 2-3 to the product positioning platform 2-4;

[0048] The transfer track is provided with a second product transfer module 2-5 for transferring the product on the product positioning platform 2-4 to the product stacking platform 2-1 for stacking.

[0049] Furthermore, the second conveyor belt 2-12 is provided with a pallet lifting mechanism at the outlet end, and a support plate is provided on the top of the pallet lifting mechanism, and the support plate is distributed in the gap position between adjacent belts in the second conveyor belt 2-12. The support plate is driven by the pallet lifting mechanism to move the product upward to a height exceeding the feed roller 4.

[0050] Furthermore, a horizontal reciprocating displacement module 3-4 is provided on the support frame 3-7, and a linear up and down motion module 3-1 is provided on the horizontal reciprocating displacement module 3-4. The horizontal reciprocating displacement module 3-4 can drive the linear up and down motion module 3-1 to move on the support frame 3-7.

[0051] Furthermore, the upper surface of the multi-layer plate stacking and collecting platform 3-10 is in a sloped surface, and the height of the side close to the belt conveyor mechanism 3-9 is greater than the height away from the belt conveyor mechanism 3-9.

[0052] Furthermore, the transfer module 3-13 is arranged on a mounting frame, and two transversely arranged and parallel tracks are installed on the mounting frame. The two ends of the transfer module 3-13 are respectively installed in the two tracks and can slide in the tracks. The starting position of the transfer module 3-13 is arranged opposite to any multi-layer board stacking collection table 3-10, and the board is grabbed by the transfer gripper 3-11 and moved to the feed roller 4 for placement.

[0053] Furthermore, the transfer gripper 3-11 includes four telescopic rods and grippers. The four telescopic rods are installed below the transfer module 3-13 and are symmetrically arranged at the four corners. Corresponding grippers are respectively installed at the ends of the telescopic rods. The grippers can be extended to a suitable size under the drive of the telescopic rods, and then contracted to clamp the multi-layer board.

[0054] Here’s how it works:

[0055] like Figure 2 and Figure 3 As shown, when the board sending unit 1 is working, the staff stacks the boards to be sent on the product loading platform 1-6, and the first horizontal moving module 1-13 on the first truss 1-5 drives the first vertical moving module 1-12 to move on the horizontal moving track 1-4, and stops moving when it moves above the product loading platform 1-6; the first vertical moving module 1-12 moves downward on the vertical moving track 1-1, and stops moving after moving to a certain distance, and the grabbing suction cup 1-10 absorbs the board, and the first horizontal moving module 1-13 drives the first vertical moving module 1-12 and the board to move above the conveyor belt 1-6 and the grabbing suction cup 1-10 places the board on the conveyor belt 1-6; the first horizontal moving module 1-13 cooperates with the first vertical moving module 1-12 to fill the four board placement points on the first conveyor belt 1-7 in turn.

[0056] The transport motion module 1-11 moves to the product waiting area 1-8 on the first conveyor belt 1-7, drives the transport suction cup 1-9 to adsorb the plate and move it above the feed roller 4, and the transport suction cup 1-9 places the plate on the feed roller 4, and the feed roller 4 transports the plate to the next work section.

[0057] like Figure 4 and Figure 5As shown, when the stacking unit 2 is working, the staff will neatly stack the four-inch plates and the six-inch plates on the second product discharge table 2-3 and the first product discharge table 2-2 respectively, and the second horizontal moving module 2-9 drives the second vertical moving module 2-10 to move on the beam 2-11, move to the top of the first product discharge table 2-2, stop moving, and the second vertical moving module 2-10 moves downward and drives the grabbing suction cup 8 to adsorb and grab the six-inch plate. After moving upward to a certain distance, it moves to the top of the product stacking table 2-1 driven by the second horizontal moving module 2-9, and places the six-inch plate on the product stacking table 2-1. The first product positioning module 2-13 performs the positioning work of the six-inch plate. When the new six-inch plate is stacked on the neatly stacked plates on the product stacking table 2-1, the first product positioning module 2-13 pushes the stacked plates to accurately adjust the stacked plates to be neat and consistent.

[0058] At the same time, the second horizontal moving module 2-9 drives the vertical moving module 2-9 to move on the beam 2-9 to the top of the second product unloading platform 2-3, stops moving, and the second vertical moving module 2-10 moves downward and drives the grabbing suction cup 2-7 to absorb and grab the four-inch plate. After moving upward to a certain distance, it moves to the top of the product positioning platform 2-4 driven by the second horizontal moving module 2-9, and places the four-inch plate on the product positioning platform 2-4. The second product positioning module 2-14 performs the positioning work of the four-inch plate. After the positioning is completed, the product stacking movement module 2-5 transports the positioned four-inch plate to the product stacking platform 2-1. When the four-inch plate and the six-inch plate are accumulated and stacked into three pieces, the second conveyor belt 2-12 moves to the side of the feed roller 4, and the stacked product handling module 2-6 grabs and transports the four-inch plate and the six-inch plate to stack them on the plate transmitted by the board sending unit 1 on the feed roller 4. After the stacking is completed, the feed roller 4 continues to transport them to the next section.

[0059] like Figure 6 and Figure 7As shown, when the multilayer board unit 3 is working, the staff will stack the boards required for production and place them on the board feeding table 3-8, and the horizontal reciprocating displacement module 3-4 on the support frame 3-7 will drive the linear up and down motion module 3-1 to move on the horizontal reciprocating track 3-5, and stop moving when it moves above the board feeding table 3-8; the linear up and down motion module 3-1 moves downward on the linear up and down motion track 3-2, and stops moving after moving to a certain distance, and the suction cup 3-12 absorbs the board, and the horizontal reciprocating displacement module 3-4 drives the linear up and down motion module 3-1 and the board to move to the belt conveyor The conveying mechanism 3-9 is above the suction cup 3-12 to place the plate onto the belt conveyor mechanism 3-9, and the belt conveyor mechanism 3-9 transfers the plate to the multi-layer plate stacking and collecting table 3-10 in turn. After the multi-layer plate stacking and collecting table 3-10 collects the stacked quantitative plates, it stops collecting, and the transfer module 3-13 moves to above the multi-layer plate stacking and collecting table 3-10, clamps the multi-layer stacked plates through the transfer clamp 3-11 and moves to above the feed roller 4, and the transfer clamp 11 places the multi-layer plate on the plate transported by the stacking unit 2 on the feed roller 4, and the feed roller 4 transports the plate to the next work section.

[0060] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and changes will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A double-station laminating system for laminating plates of various sizes, characterized in that: It comprises a plate-forming unit (1), a stacking unit (2), a multi-layer plate-forming unit (3) and a feeding roller (4), wherein the plate-forming unit (1), the stacking unit (2) and the multi-layer plate-forming unit (3) are connected in sequence via the feeding roller (4); The board delivery unit (1) comprises a first truss (1-5), two product loading platforms (1-6) and two first conveyor belts (1-7) are arranged below the first truss (1-5), a feed roller (4) is arranged at the center below the first truss (1-5) and the two first conveyor belts (1-7) are symmetrically arranged on both sides of the feed roller (4), and the two product loading platforms (1-6) are symmetrically arranged on the side of the corresponding first conveyor belt (1-7) away from the feed roller (4); a transport unit is arranged above the feed roller (4) for transporting the board on the first conveyor belt (1-7) to the feed roller (4); The stacking unit (2) comprises two groups of second trusses (2-8), a stacking product handling module (2-6) is suspended between the two groups of second trusses (2-8), and a feed roller (4) is arranged in the middle of the two groups of second trusses (2-8) and directly below the stacking product handling module (2-6): a stacking mechanism is arranged below each group of second trusses (2-8) for stacking plates of two sizes, and the two stacking mechanisms are symmetrically distributed on both sides of the feed roller (4), and the discharge ports of the stacking mechanisms are connected to the second conveyor belt (2-12), and the discharge port of the second conveyor belt (2-12) is arranged at the feed port of the feed roller (4), and the stacking product handling module (2-6) located above the feed roller (4) is used to move the plates on the second conveyor belt (2-12) to the feed roller (4), and stack them on the plates transported to the feed roller (4) by the aforementioned plate delivery unit (1); The multi-layer board unit (3) comprises a support frame (3-7), two board material supply platforms (3-8) and two belt conveyor mechanisms (3-9) are arranged below the support frame (3-7), and the two belt conveyor mechanisms (3-9) are symmetrically arranged on both sides of the feed roller (4), and the two board material supply platforms (3-8) are symmetrically arranged on the side of the corresponding belt conveyor mechanism (3-9) away from the feed roller (4); a multi-layer board stacking and collecting platform (3-10) is arranged at the discharge port of the belt conveyor mechanism (3-9) for collecting quantitatively stacked multi-layer boards; a transfer module (3-13) is arranged above the feed roller (4), and a transfer gripper (3-11) is arranged below the transfer module (3-13), and the transfer gripper (3-11) is used to clamp the multi-layer board on the multi-layer board stacking and collecting platform (3-10), transfer it to the feed roller (4), and stack it on the board transported to the feed roller (4) by the aforementioned stacking unit (2); The support frame (3-7) is provided with a horizontal reciprocating displacement module (3-4), and the horizontal reciprocating displacement module (3-4) is provided with a linear up-and-down motion module (3-1), and the horizontal reciprocating displacement module (3-4) can drive the linear up-and-down motion module (3-1) to move on the support frame (3-7); The upper surface of the multi-layer plate stacking and collecting platform (3-10) is in the form of a slope, and the height of the side close to the belt conveyor mechanism (3-9) is greater than the height away from the belt conveyor mechanism (3-9).

2. The double-station laminating system for laminating plates of various sizes according to claim 1 is characterized in that: A first horizontal movable module (1-13) is provided on the first truss (1-5), a first vertical movable module (1-12) is provided on the first horizontal movable module (1-13), and the first horizontal movable module (1-13) can drive the first vertical movable module (1-12) to move on the first truss (1-5).

3. The double-station laminating system for laminating plates of various sizes according to claim 2 is characterized in that: The first vertical moving module (1-12) is provided with a vertical moving servo motor (1-3), and the first vertical moving module (1-12) is installed on a vertical moving track (1-1), and a grabbing suction cup (1-10) is installed below the vertical moving track (1-1); the vertical moving servo motor (1-3) drives the first vertical moving module (1-12) to move on the vertical moving track (1-1), and the grabbing suction cup (1-10) grabs the plate; the first horizontal moving module (1-13) is provided with a horizontal moving servo motor (1-2), and the first horizontal moving module (1-13) is installed on the horizontal moving track (1-4); the horizontal moving servo motor (1-2) drives the first horizontal moving module (1-13) to move back and forth on the horizontal moving track (1-4).

4. The double-station laminating system for laminating plates of various sizes according to claim 3 is characterized in that: The vertical movable track (1-1) and the horizontal movable track (1-4) are arranged vertically, and the horizontal movable track (1-4) is horizontally and transversely erected on the top of the first truss (1-5).

5. The double-station laminating system for laminating plates of various sizes according to claim 1 is characterized in that: The stacking mechanism includes a product stacking station (2-1), a first product unloading station (2-2), a second product unloading station (2-3) and a product positioning station (2-4); The two inlet ports of the product stacking platform (2-1) are respectively provided with a first product unloading platform (2-2) and a product positioning platform (2-4); the inlet port of the product positioning platform (2-4) is provided with a second product unloading platform (2-3); the outlet port of the product stacking platform (2-1) is connected to the inlet port of the second conveyor belt (2-12); Two crossbeams (2-11) are arranged on the second truss (2-8) above the stacking mechanism and are placed in parallel, and a transfer track is arranged between the two crossbeams (2-11); a horizontal moving module (2-9) is arranged on the crossbeam (2-11), and a second vertical moving module (2-10) is arranged on the horizontal moving module (2-9), and the horizontal moving module (2-9) can drive the second vertical moving module (2-10) to move on the crossbeam (2-11); One of the crossbeams (2-11) is erected above the first product unloading platform (2-2) and the product stacking platform (2-1), and is used to transfer the product on the first product unloading platform (2-2) to the product stacking platform (2-1); Another crossbeam (2-11) is erected above the second product unloading platform (2-3) and the product positioning platform (2-4), and is used to transfer the product on the second product unloading platform (2-3) to the product positioning platform (2-4); A second product transfer module (2-5) is provided on the transfer track and is used to transfer the product on the product positioning platform (2-4) to the product stacking platform (2-1) for stacking.

6. The double-station laminating system for laminating plates of various sizes according to claim 1, characterized in that: The second conveyor belt (2-12) is provided with a tray lifting mechanism at the outlet end, and a support plate is provided on the top of the tray lifting mechanism. The support plate is distributed in the gap between adjacent belts in the second conveyor belt (2-12). The support plate is driven by the tray lifting mechanism to move the product upward to a height exceeding the feed roller (4).

7. The double-station laminating system for laminating plates of various sizes according to claim 1 is characterized in that: The transfer module (3-13) is arranged on a mounting frame, and two transversely arranged and parallel tracks are installed on the mounting frame. The two ends of the transfer module (3-13) are respectively installed in the two tracks and can slide in the tracks. The starting position of the transfer module (3-13) is arranged opposite to any multi-layer plate stacking and collecting table (3-10), and the plate is grabbed by the transfer gripper (3-11) and moved to the feeding roller (4) for placement.

8. The double-station laminating system for laminating plates of various sizes according to claim 1, characterized in that: The transfer gripper (3-11) comprises four telescopic rods and grippers, wherein the four telescopic rods are installed below the transfer module (3-13) and are symmetrically arranged at four corners, and corresponding grippers are respectively installed at the ends of the telescopic rods. The grippers can be extended to a suitable size under the drive of the telescopic rods, and then contracted to clamp the multi-layer plate.

Citation Information

Patent Citations

  • Double-station overlapping system applied to overlapping of plates of various sizes

    CN214359011U