A coating device and a synchronous sealing vehicle for coating crushed stone
By designing a brushing device for brushing gravel synchronous sealing trucks, the combination of roller brushes and flat brushes is used to solve the problems of low construction economy and poor results caused by asynchronous construction technology in the prior art, and efficient and economical high-performance pavement sealing construction is achieved.
Patent Information
- Application Number
- CN202011209203.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-03
- Publication Date
- 2025-04-18
- Estimated Expiration
- 2040-11-03
AI Technical Summary
The existing gravel coating sealing technology adopts asynchronous construction technology, with a huge equipment structure and low construction economy, and it is difficult to ensure the ideal effect of high-performance pavement sealing materials.
A brushing device is designed, including a brushing rack, flat brush, roller brush and rotating mechanism, which can be installed on a brushing gravel synchronous sealing truck. Through the combination of roller brush and flat brush, uniform coating and sufficient wetting of emulsified asphalt is achieved.
It improves the construction effect of high-performance modified emulsified asphalt, reduces construction costs and difficulty, enhances the effectiveness of multi-process maintenance construction, and improves the level of highway maintenance equipment.
Smart Images

Figure CN112281614B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of highway maintenance equipment, and in particular to a painting device and a gravel painting synchronous sealing vehicle. Background Art
[0002] With the improvement of highway preventive maintenance technology, the performance of asphalt materials is also constantly improving. The emulsified asphalt materials used for pavement sealing are gradually developing in the direction of high viscosity and high viscosity, which has brought considerable pressure to the synchronous sealing construction technology. Due to the reduced fluidity of high-viscosity modified emulsified asphalt, it is necessary to strengthen the performance of the equipment so that the emulsified asphalt can fully penetrate into the gaps in the pavement space structure and the cracks in the damaged pavement. The existing gravel sealing technology generally adopts an asynchronous construction process. The structure of the painting equipment is large and requires the cooperation of multiple equipment. The construction economy is low and it is not conducive to ensuring a high construction effect. Therefore, in order to achieve a technological breakthrough in high-performance pavement sealing materials, in order to better adapt to the application of new high-performance modified emulsified asphalt and achieve an ideal sealing effect, it is urgent to design a gravel synchronous sealing vehicle. Summary of the invention
[0003] The embodiment of the present invention provides a coating device and a gravel coating synchronous sealing vehicle, which are intended to improve the construction effect of high-performance modified emulsified asphalt, reduce construction costs and construction difficulty, ensure the effect of multi-process maintenance construction, and improve the level of highway maintenance equipment.
[0004] The embodiment of the present invention provides a painting device for painting a gravel synchronous sealing vehicle, the painting device comprising a painting frame, a flat brush, a roller brush and a rotating mechanism;
[0005] One end of the painting frame in the first direction is used to connect with the body of the gravel painting synchronous sealing vehicle, and the flat brush and the roller brush are both arranged at the other end of the painting frame in the first direction;
[0006] The roller brush extends along the second direction and is rotatably connected to the painting machine frame along an axis in the second direction, and the rotating mechanism is used to drive the roller brush to rotate;
[0007] The flat brush is located on one side of the roller brush in the third direction, and the bristles of the flat brush are arranged at one end facing away from the painting frame for connection with the vehicle body, wherein the first direction, the second direction and the third direction intersect each other.
[0008] According to a painting device according to one embodiment of the present invention, the roller brush includes a first roller brush and a second roller brush, and the first roller brush and the second roller brush are arranged in parallel in the third direction; the rotating mechanism includes a first rotating mechanism for driving the first roller brush to rotate and a second rotating mechanism for driving the second roller brush to rotate.
[0009] According to the painting device of one embodiment of the present invention, the first roller brush and the second roller brush rotate in opposite directions.
[0010] According to the painting device of one embodiment of the present invention, the rotating mechanism is a hydraulic motor.
[0011] According to the painting device of one embodiment of the present invention, the roller brush is movable and adjustable along the third direction.
[0012] According to the painting brush device of one embodiment of the present invention, one end of the roller brush in the second direction is connected to the rotating mechanism;
[0013] The painting machine frame is provided with two guide rails extending along the third direction at both ends of the roller brush in the second direction, and each of the guide rails is provided with a slide seat capable of sliding along the third direction;
[0014] The slide seats on the two guide rails are respectively connected to the rotating mechanism and one end of the roller brush away from the rotating mechanism.
[0015] According to the painting device of one embodiment of the present invention, a self-locking structure is provided on at least one of the two guide rails, and the self-locking structure is used to limit the movement of the roller brush after the roller brush is moved and adjusted.
[0016] According to the painting device of one embodiment of the present invention, a plurality of the flat brushes are arranged along the second direction.
[0017] According to the painting device of one embodiment of the present invention, the flat brush is rotatably adjustable along an axis in the first direction.
[0018] According to an embodiment of the present invention, the painting device comprises a painting frame including a vehicle body connecting member, a brush holder and a lifting mechanism;
[0019] The vehicle body connecting member and the brush holder are respectively arranged at two ends of the painting machine frame in the first direction, and the vehicle body connecting member is used to be connected to the vehicle body;
[0020] The flat brush and the roller brush are arranged on the brush holder, and the brush holder is arranged to be movable and adjustable along the first direction relative to the vehicle body connecting member;
[0021] The lifting mechanism is connected between the vehicle body connecting member and the brush seat, so that the brush seat can be moved and adjusted through the lifting mechanism.
[0022] According to a painting device of one embodiment of the present invention, the vehicle body connector and the lifting mechanism are both provided with two corresponding to the two ends of the brush holder in the second direction, and each of the vehicle body connectors is connected to a corresponding end of the brush holder in the second direction via a lifting mechanism.
[0023] According to a painting device according to an embodiment of the present invention, the lifting mechanism comprises:
[0024] Two mounting posts, both extending along the first direction, the two mounting posts are spaced apart in the third direction, and the two mounting posts are respectively fixedly connected to the vehicle body connector and the brush holder;
[0025] two rotating rods, the two rotating rods are arranged in parallel in the first direction, and both ends of each rotating rod are connected to the two mounting posts so as to be rotatable along an axis in the second direction; and
[0026] A lifting cylinder, a cylinder body and a telescopic rod of the lifting cylinder are respectively connected to the vehicle body connecting member and the brush holder so as to be rotatable along an axis in the second direction.
[0027] The embodiment of the present invention further provides a synchronous sealing vehicle for applying crushed stone, comprising:
[0028] Vehicle body;
[0029] An aggregate spreading mechanism is arranged on the vehicle body, and the aggregate spreading mechanism is provided with an aggregate spreading opening facing the road surface;
[0030] an asphalt spreading mechanism, arranged on the vehicle body, the asphalt spreading mechanism being provided with an asphalt spreading opening facing the road surface, the asphalt spreading opening being arranged closer to the front of the vehicle body relative to the aggregate spreading opening; and
[0031] The painting device is a painting device as described above, wherein the painting device is located between the asphalt spreading port and the aggregate spreading port, the painting device's painting frame is connected to the vehicle body, the roller brush and the flat brush of the painting device are arranged toward the road surface, and the flat brush is located on one side of the roller brush in the direction from the front to the rear of the vehicle body.
[0032] According to the gravel painting synchronous sealing vehicle according to one embodiment of the present invention, the roller brush is arranged closer to the front of the vehicle body relative to the flat brush.
[0033] According to a gravel painting synchronous sealing vehicle according to an embodiment of the present invention, the asphalt spreading mechanism includes an asphalt tank and an asphalt spreading device, and the asphalt spreading device is provided with the asphalt spreading port; the gravel painting synchronous sealing vehicle also includes an exhaust gas heating device, and the exhaust gas heating device includes an exhaust gas emission pipeline and an emulsified asphalt spreading pipeline, the exhaust gas emission pipeline is used to discharge engine exhaust gas to the outside, and the emulsified asphalt spreading pipeline connects the asphalt tank and the asphalt spreading device; the exhaust gas emission pipeline includes an exhaust gas heat exchange pipeline, and the emulsified asphalt spreading pipeline includes an emulsified asphalt heat exchange pipeline, and the exhaust gas heat exchange pipeline is thermally connected to the emulsified asphalt heat exchange pipeline.
[0034] According to a gravel painting synchronous sealing vehicle according to an embodiment of the present invention, the exhaust gas heat exchange pipe is sleeved outside the emulsified asphalt heat exchange pipe;
[0035] The exhaust gas heat exchange pipeline and the emulsified asphalt heat exchange pipeline are arranged in parallel.
[0036] According to a gravel painting synchronous sealing vehicle according to one embodiment of the present invention, the exhaust gas heat exchange pipe and the emulsified asphalt heat exchange pipe both include a first section and a second section, the first section extends in the up-down direction, the second section extends in a width direction of the vehicle body and in a bendable manner up-down, the first section is located on one side of the second section in the width direction of the vehicle body, and the upper end of the first section is connected to the upper end of the second section.
[0037] The brushing device provided by the embodiment of the present invention drives the roller brush to rotate through the rotating mechanism, and can evenly apply the emulsified asphalt, and fully penetrate into the fine gaps of the original road surface; the flat brush can play a stabilizing role, and even if a higher amount of asphalt is spread, it will not cause flow, so that the seal has a better bonding effect on the original road surface. At the same time, the brushing device can be installed on the gravel synchronous sealing vehicle for use, so that the gravel synchronous sealing vehicle can simultaneously have the three functions of asphalt spraying, brushing the seal, and stone spreading, which can reduce the number of maintenance equipment, reduce the construction difficulty, reduce the construction cost, and effectively improve the quality and efficiency of asphalt gravel sealing construction; and the brushing device adopts a roller brush design, which changes the existing drag-type brushing into active brushing, and relatively increases the contact length of the unit area of the road surface and the brush, which can reduce the number of brushes while ensuring the construction effect, improve the brushing efficiency, and make the structure of the brushing device more compact, so as to facilitate the installation of the brushing device between the aggregate spreading mechanism and the asphalt spreading mechanism of the gravel synchronous sealing vehicle. BRIEF DESCRIPTION OF THE DRAWINGS
[0038] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0039] Figure 1 It is a structural schematic diagram of a painting device provided by an embodiment of the present invention;
[0040] Figure 2 yes Figure 1 A top view of the middle brushing device;
[0041] Figure 3 It is Figure 1 A schematic diagram of the structure at one end of the middle roller brush;
[0042] Figure 4 It is Figure 1 A schematic diagram of the structure at the other end of the middle roller brush;
[0043] Figure 5 yes Figure 1 A schematic diagram of the structure when the distance between the middle vehicle body connecting member and the brush holder in the first direction is the largest;
[0044] Figure 6 yes Figure 1 A schematic diagram of the structure when the distance between the middle vehicle body connecting member and the brush holder in the first direction is the smallest;
[0045] Figure 7 It is a structural schematic diagram of a synchronous sealing vehicle for applying crushed stone provided by an embodiment of the present invention;
[0046] Figure 8 yes Figure 7 A schematic diagram of the plan structure of a synchronous sealing vehicle for middle coating and brushing of crushed stone;
[0047] Fig. 9 yes Figure 7 Schematic diagram of the internal structure of the exhaust gas heating device.
[0048] Reference numerals:
[0049] 100: painting device; 1: painting frame; 11: guide rail; 12: slide seat; 13: self-locking structure; 14: vehicle body connecting piece; 15: brush seat; 16: lifting mechanism; 161: mounting column; 162: rotating rod; 163: lifting cylinder; 2: flat brush; 3: roller brush; 3a: first roller brush; 3b: second roller brush; 4: rotating mechanism; 4a: first rotating mechanism; 4b: second rotating mechanism; 200: gravel painting synchronous sealing vehicle; 210: vehicle body; 22 1: aggregate box; 222: aggregate spreading device; 223: aggregate conveying device; 231: asphalt tank; 232: asphalt spreading device; 233: asphalt circulation power pump; 240: exhaust gas heating device; 241: exhaust gas inlet pipe; 242: exhaust gas exhaust pipe; 243: exhaust gas silencer and purifier; 244: box shell; 245: emulsified asphalt heat exchange pipeline; 2451: emulsified asphalt inlet; 2452: emulsified asphalt outlet; 246: exhaust gas heat exchange pipeline. DETAILED DESCRIPTION
[0050] In order to make the purpose, technical solution and advantages of the embodiments of the present invention clearer, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0051] The embodiment of the present invention provides a painting device that can be used for painting a gravel synchronous sealing vehicle, such as Figure 1 and Figure 2 As shown, the painting device 100 includes a painting frame 1 , a flat brush 2 , a roller brush 3 and a rotating mechanism 4 .
[0052] like Figure 1 and Figure 7 As shown, one end of the painting frame 1 in the first direction is used to connect with the vehicle body 210 of the gravel painting synchronous sealing vehicle 200, and the flat brush 2 and the roller brush 3 are both arranged at the other end of the painting frame 1 in the first direction. When the painting device 100 is installed on the vehicle body 210, the height direction of the vehicle body 210 is usually taken as the first direction, the painting frame 1 is installed at the bottom of the vehicle body 210, and the flat brush 2 and the roller brush 3 are arranged toward the road surface so that the bristles of the flat brush 2 and the roller brush 3 can contact the road surface.
[0053] like Figure 1 and Figure 2As shown, the roller brush 3 extends in the second direction and is rotatably connected to the painting frame 1 along the axis in the second direction, and the rotating mechanism 4 is used to drive the roller brush 3 to rotate. By driving the roller brush 3 to rotate through the rotating mechanism 4 (the rotating mechanism 4 can be a hydraulic motor, etc.), the emulsified asphalt can be evenly applied and fully penetrated into the fine gaps of the original road surface. In addition, when the painting device 100 is installed on the vehicle body 210, the width direction of the vehicle body 210 is usually the second direction. Figure 7 As shown, since the interval between the aggregate spreading device 222 of the aggregate spreading mechanism and the asphalt spreading device 232 of the asphalt spreading mechanism is usually small, the existing drag-type brushing device is usually bulky and cannot be installed between the aggregate spreading device 222 and the asphalt spreading device 232. However, the brushing device 100 adopts a roller brush 3 design, which changes the existing drag-type brushing into active brushing, and relatively increases the contact length between the road surface and the brush per unit area. In this way, the number of brushes can be reduced while ensuring the construction effect, making the structure of the brushing device 100 more compact, which is conducive to installing the brushing device 100 between the aggregate spreading device 222 and the asphalt spreading device 232.
[0054] like Figure 1 and Figure 2 As shown, the flat brush 2 is located on one side of the roller brush 3 in the third direction, and the bristles of the flat brush 2 are arranged at the end of the brushing frame 1 that is connected to the vehicle body 210 and faces away from the brushing frame 1. The flat brush 2 can play a stabilizing role, and even if a higher amount of asphalt is applied, it will not cause flow, so that the sealing layer has a better bonding effect on the original road surface. Among them, the first direction, the second direction and the third direction intersect each other, such as Figure 7 As shown, when the painting device 100 is installed on the vehicle body 210, the direction from the front to the rear of the vehicle body 210 (ie, the length direction of the vehicle body 210) is usually regarded as the third direction.
[0055] The coating device 100 provided in the embodiment of the present invention drives the roller brush 3 to rotate through the rotating mechanism 4, which can evenly apply the emulsified asphalt and fully penetrate into the tiny gaps of the original road surface; the flat brush 2 can play a stabilizing role, and even if a higher asphalt spreading amount is used, it will not cause flow, so that the sealing layer has a better bonding effect on the original road surface. At the same time, the painting device 100 can be installed on the gravel painting synchronous sealing vehicle 200 for use, so that the gravel painting synchronous sealing vehicle 200 can simultaneously have the three functions of asphalt spraying, painting sealing, and stone spreading, which can reduce the number of maintenance equipment, reduce the difficulty of construction, reduce construction costs, and effectively improve the quality and efficiency of asphalt gravel sealing construction; and the painting device 100 adopts a roller brush 3 design, which changes the existing drag-type painting into active painting, improves the painting efficiency, and can reduce the number of brushes while ensuring the construction effect, making the structure of the painting device 100 more compact, which is conducive to installing the painting device 100 between the aggregate spreading mechanism and the asphalt spreading mechanism of the gravel painting synchronous sealing vehicle 200.
[0056] The painting machine frame 1 is provided with a roller brush 3, which may be one or more roller brushes 3, for example, multiple roller brushes 3 may be provided along the second direction and / or the third direction. When multiple roller brushes 3 are provided, the rotating mechanism 4 may be provided with one, that is, multiple roller brushes 3 are driven to rotate simultaneously by one rotating mechanism 4; the rotating mechanism 4 may also be provided with multiple corresponding roller brushes 3, and multiple roller brushes 3 are driven to rotate respectively by multiple rotating mechanisms 4, for example, Figure 1 and Figure 2 As shown, in this embodiment, the roller brush 3 includes a first roller brush 3a and a second roller brush 3b, and the first roller brush 3a and the second roller brush 3b are arranged in parallel in the third direction; the rotating mechanism 4 includes a first rotating mechanism 4a for driving the first roller brush 3a to rotate and a second rotating mechanism 4b for driving the second roller brush 3b to rotate. The arrangement of two roller brushes 3 can improve the construction efficiency and quality of the painting device 100 while ensuring the compact structure of the painting device 100.
[0057] Furthermore, in this embodiment, the rotation directions of the first roller brush 3a and the second roller brush 3b are opposite. The first roller brush 3a and the second roller brush 3b rotate towards each other, which can increase the pressure in a relatively closed area formed by the first roller brush 3a, the second roller brush 3b and the road surface, squeeze the asphalt into the cracks in the road surface, thereby improving the repair effect of the road surface.
[0058] like Figure 1 , Figure 3 and Figure 4 As shown, in this embodiment, the roller brush 3 is movable and adjustable along the third direction. In this way, the position of the roller brush 3 can be moved and adjusted according to actual conditions to avoid adhesion between the roller brush 3 and the flat brush 2, or between multiple roller brushes 3.
[0059] Specifically, Figure 3 and Figure 4 As shown, in this embodiment, one end of the roller brush 3 in the second direction is connected to the rotating mechanism 4; two guide rails 11 extending along the third direction are provided at both ends of the painting machine frame 1 corresponding to the roller brush 3 in the second direction, and each guide rail 11 is provided with a slide 12 that can slide along the third direction; the slides 12 on the two guide rails 11 are respectively connected to the rotating mechanism 4 and one end of the roller brush 3 away from the rotating mechanism 4. The setting method of the movement adjustment structure of this roller brush 3 is relatively simple. In addition, when there are multiple roller brushes 3 arranged along the third direction, multiple slides 12 will be provided on each guide rail 11 corresponding to the multiple roller brushes 3, and the multiple slides 12 on each guide rail 11 are respectively connected to one end of the multiple roller brushes 3.
[0060] Further, if Figure 3 and Figure 4 As shown, in this embodiment, at least one of the two guide rails 11 is provided with a self-locking structure 13, and the self-locking structure 13 is used to limit the movement of the roller brush 3 after the roller brush 3 is moved and adjusted. The guide rail 11 has a self-locking function, so that the movement and adjustment of the roller brush 3 and the fixation after adjustment can be achieved. Among them, the self-locking structure 13 can be a self-locking screw connected between the guide rail 11 and a slide seat 12.
[0061] A flat brush 2 is arranged on the painting machine frame 1, and may be arranged with one or more flat brushes 2. For example, a plurality of flat brushes 2 are arranged along the second direction. This arrangement of a plurality of flat brushes 2 is conducive to keeping the painting device 100 compact.
[0062] like Figure 1 and Figure 2 As shown, in this embodiment, the flat brush 2 is rotatably adjusted along an axis in a first direction, so that the flat brush 2 can be rotated and adjusted to an optimal working angle according to different working conditions.
[0063] like Figure 1 , Figure 5 and Figure 6 As shown, in this embodiment, the painting frame 1 includes a vehicle body connecting member 14, a brush holder 15 and a lifting mechanism 16; the vehicle body connecting member 14 and the brush holder 15 are respectively arranged at the two ends of the painting frame 1 in the first direction, and the vehicle body connecting member 14 is used to connect with the vehicle body 210; the flat brush 2 and the roller brush 3 are arranged on the brush holder 15, and the brush holder 15 is movable and adjustable along the first direction relative to the vehicle body connecting member 14; the lifting mechanism 16 is connected between the vehicle body connecting member 14 and the brush holder 15, so as to move and adjust the brush holder 15 through the lifting mechanism 16. In this way, when the painting device 100 is installed on the vehicle body 210, the flat brush 2 and the roller brush 3 can be lifted and adjusted through the lifting mechanism 16 according to different working conditions.
[0064] Specifically, Figure 1 , Figure 5 and Figure 6 As shown, in this embodiment, two vehicle body connectors 14 and lifting mechanisms 16 are provided corresponding to the two ends of the brush holder 15 in the second direction, and each vehicle body connector 14 is connected to a corresponding end of the brush holder 15 in the second direction through a lifting mechanism 16. This ensures that the brush holder 15 can be lifted and lowered smoothly as a whole.
[0065] The flat brush 2 and the roller brush 3 are raised and lowered by the lifting mechanism 16. Specifically, Figure 5 and Figure 6 As shown, in this embodiment, the lifting mechanism 16 includes two mounting columns 161, two rotating rods 162 and a lifting cylinder 163. The two mounting columns 161 extend along the first direction, and the two mounting columns 161 are arranged at intervals in the third direction. The two mounting columns 161 are respectively fixedly connected to the vehicle body connecting member 14 and the brush holder 15; the two rotating rods 162 are arranged in parallel in the first direction, and the two ends of each rotating rod 162 are respectively connected to the two mounting columns 161 so as to be rotatable along the axis in the second direction; the cylinder body and the telescopic rod of the lifting cylinder 163 are respectively connected to the vehicle body connecting member 14 and the brush holder 15 so as to be rotatable along the axis in the second direction. In this way, the lifting mechanism 16 is not only simple in structure, but also can ensure that the brush holder 15 can be lifted and lowered smoothly as a whole. Among them, the lifting cylinder 163 can be a hydraulic cylinder or the like.
[0066] The embodiment of the present invention also provides a synchronous sealing vehicle for applying crushed stone, such as Figure 7 As shown, the gravel painting synchronous sealing vehicle 200 includes a vehicle body 210 , an aggregate spreading mechanism, an asphalt spreading mechanism and a painting device 100 .
[0067] like Figure 7 As shown, the aggregate spreading mechanism is arranged on the vehicle body 210, and the aggregate spreading mechanism is provided with an aggregate spreading opening facing the road surface. The aggregate spreading mechanism generally comprises an aggregate box 221 and an aggregate spreading device 222, wherein stones are stored in the aggregate box 221, the aggregate box 221 is connected to the aggregate spreading device 222 via an aggregate conveying device 223, and the aggregate spreading device 222 is provided with an aggregate spreading opening, through which stones can be spread.
[0068] like Figure 7 As shown, the asphalt spreading mechanism is arranged on the vehicle body 210, and the asphalt spreading mechanism is provided with an asphalt spreading port facing the road surface, and the asphalt spreading port is arranged near the front of the vehicle body 210 relative to the aggregate spreading port. The asphalt spreading mechanism generally includes an asphalt tank 231 and an asphalt spreading device 232, and asphalt is stored in the asphalt tank 231, and the asphalt tank 231 is connected to the asphalt spreading device 232 through an asphalt pipeline, and an asphalt circulation power pump 233 is arranged on the asphalt pipeline, and the asphalt spreading device 232 is provided with an asphalt spreading port, and emulsified asphalt can be sprayed through the asphalt spreading device 232.
[0069] like Figure 1 and Figure 7 As shown, the brushing device 100 is the brushing device 100 introduced above, and the brushing device 100 is located between the asphalt spreading port and the aggregate spreading port. The brushing frame 1 of the brushing device 100 is connected to the vehicle body 210. The roller brush 3 and the flat brush 2 of the brushing device 100 are arranged toward the road surface, and the flat brush 2 is located on one side of the roller brush 3 in the direction from the front to the rear of the vehicle body 210, and the roller brush 3 is arranged close to the front of the vehicle body 210 relative to the flat brush 2. The brushing device 100 is installed at a suitable position on the vehicle body 210, and the hydraulic components in the brushing device 100 are connected to the hydraulic system of the gravel synchronous sealing vehicle 200; the roller brush 3 is moved to a suitable position by moving and adjusting; the brush seat 15 is lowered by the lifting mechanism 16, so that the flat brush 2 and the roller brush 3 are in contact with the road surface; the rotation speed of the rotating mechanism 4 is controlled to achieve the best working design scheme.
[0070] The gravel painting synchronous sealing vehicle 200 provided in the embodiment of the present invention is provided with a brushing device 100, so that the gravel painting synchronous sealing vehicle 200 can simultaneously have the three functions of asphalt spraying, brushing sealing, and stone spreading, which can reduce the number of maintenance equipment, reduce the construction difficulty, reduce the construction cost, and effectively improve the quality and efficiency of asphalt gravel sealing construction; and the brushing device 100 adopts a roller brush 3 design, which changes the existing drag-type brushing into active brushing, and relatively increases the contact length between the road surface and the brush per unit area. In this way, the number of brushes can be reduced while ensuring the construction effect, making the structure of the brushing device 100 more compact, which is conducive to installing the brushing device 100 between the aggregate spreading mechanism and the asphalt spreading mechanism of the gravel painting synchronous sealing vehicle 200.
[0071] In order to increase the fluidity of emulsified asphalt, it needs to be heated and maintained at a suitable temperature, such as Figures 7 to 9 As shown, in this embodiment, the gravel painting synchronous sealing vehicle 200 also includes an exhaust gas heating device 240, and the exhaust gas heating device 240 includes an exhaust gas emission pipeline and an emulsified asphalt spreading pipeline. The exhaust gas emission pipeline is used to discharge engine exhaust gas to the outside, and the emulsified asphalt spreading pipeline connects the asphalt tank and the asphalt spreading device; the exhaust gas emission pipeline includes an exhaust gas heat exchange pipeline 246, and the emulsified asphalt spreading pipeline includes an emulsified asphalt heat exchange pipeline 245, and the exhaust gas heat exchange pipeline 246 is thermally connected to the emulsified asphalt heat exchange pipeline 245. Among them, the exhaust gas heat exchange pipeline 246 and the emulsified asphalt heat exchange pipeline 245 can be arranged in parallel, for example, the exhaust gas heat exchange pipeline 246 and the emulsified asphalt heat exchange pipeline 245 can be flat pipelines or circular pipelines arranged in parallel; for example, Fig. 9As shown, the exhaust gas heat exchange pipe 246 is sleeved outside the emulsified asphalt heat exchange pipe 245, and the exhaust gas heat exchange pipe 246 is wrapped outside the emulsified asphalt heat exchange pipe 245. Fig. 9 As shown, both the exhaust gas heat exchange pipe 246 and the emulsified asphalt heat exchange pipe 245 include a first section and a second section, the first section extends in the up-down direction, the second section bends and extends back and forth in the width direction and up-down direction of the vehicle body 210, the first section is located on one side of the second section in the width direction of the vehicle body 210, the upper end of the first section is connected with the upper end of the second section, the exhaust gas heat exchange pipe 246 and the emulsified asphalt heat exchange pipe 245 have the same flow direction, both flow in from the lower end of the second section (the exhaust gas heat exchange pipe 246 and the emulsified asphalt heat exchange pipe 245 are both arranged in the box shell 244, the exhaust gas intake pipe 241 is arranged outside the box shell 244, the lower end of the second section of the exhaust gas heat exchange pipe 246 is connected with the exhaust gas intake pipe 241, and the lower end of the second section of the emulsified asphalt heat exchange pipe 245 is formed with an emulsified asphalt intake pipe 241). The exhaust gas flows out from the lower end of the first section (an exhaust pipe 242 is arranged outside the casing 244, an exhaust silencer purifier 243 is arranged on the exhaust pipe 242, the lower end of the first section of the exhaust gas heat exchange pipe 246 is connected to the exhaust gas exhaust pipe 242, an emulsified asphalt outlet 2452 is formed at the lower end of the first section of the emulsified asphalt heat exchange pipe 245, and the emulsified asphalt outlet 2452 is connected to the asphalt tank 231). The exhaust gas heating device 240 can increase the contact area between the exhaust gas heat exchange pipe 246 and the emulsified asphalt heat exchange pipe 245 to the greatest extent without affecting the engine performance, thereby realizing efficient utilization of the exhaust gas heat.
[0072] The gravel painting and synchronous sealing vehicle 200 provided in the embodiment of the present invention is improved on the basis of the existing asphalt gravel synchronous sealing vehicle, including adding a multifunctional adaptive painting device 100, an exhaust gas heating device 240 for emulsified asphalt, changing the vehicle body space layout, etc. The embodiment of the present invention absorbs the advantages of painting and sealing and asphalt gravel synchronous sealing maintenance, creates a gravel painting and synchronous sealing road maintenance vehicle with new functions, and achieves a new breakthrough in highway maintenance equipment.
[0073] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A painting device for painting a gravel synchronous sealing vehicle, characterized in that: The painting device comprises a painting frame, a flat brush, a roller brush and a rotating mechanism; One end of the painting frame in the first direction is used to connect with the body of the gravel painting synchronous sealing vehicle, and the flat brush and the roller brush are both arranged at the other end of the painting frame in the first direction; The roller brush extends along the second direction and is rotatably connected to the painting machine frame along an axis in the second direction, and the rotating mechanism is used to drive the roller brush to rotate; The flat brush is located on one side of the roller brush in the third direction, and the bristles of the flat brush are arranged at one end facing away from the painting frame for connecting with the vehicle body, wherein the first direction, the second direction and the third direction intersect each other; A plurality of the roller brushes are arranged along the second direction of the painting frame; The roller brush comprises a first roller brush and a second roller brush, the first roller brush and the second roller brush are arranged in parallel in the third direction, and the first roller brush and the second roller brush rotate in opposite directions; the rotating mechanism comprises a first rotating mechanism for driving the first roller brush to rotate and a second rotating mechanism for driving the second roller brush to rotate; and / or, The roller brush is movable and adjustable along the third direction.
2. The painting device according to claim 1, characterized in that: One end of the roller brush in the second direction is connected to the rotating mechanism; The painting machine frame is provided with two guide rails extending along the third direction at both ends of the roller brush in the second direction, and each of the guide rails is provided with a slide seat capable of sliding along the third direction; The slide seats on the two guide rails are respectively connected to the rotating mechanism and one end of the roller brush away from the rotating mechanism.
3. The painting device according to claim 2, characterized in that: A self-locking structure is provided on at least one of the two guide rails, and the self-locking structure is used to limit the movement of the roller brush after the roller brush is moved and adjusted.
4. The painting device according to any one of claims 1 to 3, characterized in that: The flat brushes are arranged in plurality along the second direction; and / or, The flat brush is rotatably adjustable along an axis in the first direction.
5. The painting device according to any one of claims 1 to 3, characterized in that: The painting machine frame includes a vehicle body connecting piece, a brush holder and a lifting mechanism; The vehicle body connecting member and the brush holder are respectively arranged at two ends of the painting machine frame in the first direction, and the vehicle body connecting member is used to be connected to the vehicle body; The flat brush and the roller brush are arranged on the brush holder, and the brush holder is arranged to be movable and adjustable along the first direction relative to the vehicle body connecting member; The lifting mechanism is connected between the vehicle body connecting member and the brush seat, so that the brush seat can be moved and adjusted through the lifting mechanism.
6. The painting device according to claim 5, characterized in that: The vehicle body connecting member and the lifting mechanism are both provided with two corresponding ends of the brush holder in the second direction, and each of the vehicle body connecting members is connected to one end of the brush holder corresponding to the second direction through one lifting mechanism; and / or, The lifting mechanism includes two mounting columns, two rotating rods and a lifting cylinder, the two mounting columns both extend along the first direction, the two mounting columns are spaced apart in the third direction, and the two mounting columns are respectively fixedly connected to the vehicle body connecting member and the brush holder; the two rotating rods are arranged in parallel in the first direction, and the two ends of each rotating rod are respectively connected to the two mounting columns rotatably along the axis in the second direction; the cylinder body and the telescopic rod of the lifting cylinder are respectively connected to the vehicle body connecting member and the brush holder rotatably along the axis in the second direction.
7. A gravel painting synchronous sealing vehicle, characterized in that: include: Vehicle body; An aggregate spreading mechanism is arranged on the vehicle body, and the aggregate spreading mechanism is provided with an aggregate spreading opening facing the road surface; an asphalt spreading mechanism, arranged on the vehicle body, the asphalt spreading mechanism being provided with an asphalt spreading opening facing the road surface, the asphalt spreading opening being arranged closer to the front of the vehicle body relative to the aggregate spreading opening; and The painting device is a painting device as described in any one of claims 1 to 6, wherein the painting device is located between the asphalt spreading port and the aggregate spreading port, the painting device's painting frame is connected to the vehicle body, the roller brush and the flat brush of the painting device are arranged toward the road surface, the flat brush is located on one side of the roller brush in the direction from the front to the rear of the vehicle body, and the roller brush is arranged close to the front of the vehicle body relative to the flat brush.
8. The synchronous sealing vehicle for applying crushed stone according to claim 7, characterized in that: The asphalt spreading mechanism comprises an asphalt tank and an asphalt spreading device, and the asphalt spreading device is provided with the asphalt spreading port; The gravel synchronous sealing vehicle also includes an exhaust gas heating device, which includes an exhaust gas discharge pipeline and an emulsified asphalt spreading pipeline, wherein the exhaust gas discharge pipeline is used to discharge engine exhaust gas to the outside, and the emulsified asphalt spreading pipeline is connected to the asphalt tank and the asphalt spreading device; The exhaust gas discharge pipeline includes an exhaust gas heat exchange pipeline, and the emulsified asphalt spreading pipeline includes an emulsified asphalt heat exchange pipeline. The exhaust gas heat exchange pipeline is thermally connected to the emulsified asphalt heat exchange pipeline.
9. The synchronous sealing vehicle for applying crushed stone according to claim 8, characterized in that: The exhaust gas heat exchange pipeline is sleeved outside the emulsified asphalt heat exchange pipeline; The exhaust gas heat exchange pipeline and the emulsified asphalt heat exchange pipeline are arranged in parallel.
Citation Information
Patent Citations
Bituminous paving applies paint seal construction machinery with a brush
CN204898474U
Pavement rolling device for bridge engineering
CN210712458U
Brushing device and brushing gravel synchronous seal paver
CN214089394U