A hose reel
By using a hydraulically or electrically driven hose winding device, combined with bearings and a limiting mechanism, the adaptability problem of hose winding for different diameters is solved, achieving efficient and stable winding and convenient unloading of large-diameter hoses, and is suitable for automated winding of large-diameter hoses.
Patent Information
- Application Number
- CN202011420874.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-08
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2040-12-08
AI Technical Summary
Existing hose reel winding devices can only wind hoses of fixed diameters and cannot adapt to hoses of different diameters. Furthermore, large-diameter hoses are heavy, bulky, have high winding friction, poor dynamic stability, and are difficult to wind up efficiently and neatly and easily remove.
Hydraulic or electric motors are used to provide winding power. Bearings are used as load-bearing and rotating components. Combined with an adjustable width limiting mechanism and roller assembly, low-resistance automatic winding of water hoses of different diameters is achieved, reducing friction and ensuring neat winding and convenient unloading.
It enables automatic, efficient, and stable winding of water hoses of various diameters, reduces friction damage, facilitates transportation and loading/unloading, saves manpower, and protects the water hoses.
Smart Images

Figure CN112357648B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of hose winding, and in particular to a hose winding device. Background Technology
[0002] With social development, fire fighting and disaster relief have received increasing attention and importance. In major disasters, such as explosions, fires, and floods, not only are traditional small-diameter fire hoses (e.g., DN65, DN80) needed, but large-diameter hoses (e.g., DN250, DN300) are also increasingly used for large-scale water transport and drainage. Existing fire hose reeling devices are still primarily designed for small-diameter hoses, and each device can only reel in one fixed size. Different hose diameters require different devices or different sized reels. Furthermore, manual reeling remains common, making the process time-consuming, labor-intensive, and inefficient. With the widespread use of large-diameter water hoses, these hoses have distinct characteristics compared to small-diameter hoses. They are heavier per unit length, requiring greater torque for winding, making manual winding generally impossible. Therefore, existing fixed-diameter winding devices are unsuitable for winding large-diameter hoses. Furthermore, after use, large-diameter hoses have a greater self-weight and more residual liquid, increasing friction with the ground. During winding, residual liquid needs to be squeezed out for efficient winding and better protection of the hose. Simultaneously, proper guidance is required during winding to ensure neat and compact winding, minimizing the volume of the wound hose for easy unloading and transportation.
[0003] As can be seen from the existing authorized invention patent CN104108621B, which relates to a small water hose winding device, the disclosed technical solution is limited to winding small-diameter water hoses. This technical solution is not suitable for winding large-diameter water hoses because large-diameter water hoses are heavier. When using the existing technical solution to wind large-diameter water hoses, the winding device has a large rotational friction, which makes the unilateral winding stability worse. After the water hose is wound, it cannot be easily unloaded and removed.
[0004] Another authorized utility model patent CN210339962U relates to an automatic fire hose reeling device. Because large-diameter hoses are heavy, the reeling device has high rotational friction. The disclosed technical solution cannot provide sufficient and effective reeling power for large-diameter hoses. Furthermore, the large-diameter hoses are too heavy to be easily removed manually after reeling.
[0005] Another authorized utility model patent, CN201920213337, relates to a fire hose winding device. Although a motor can be used for winding, this technical solution fails to take into account the characteristics of large-diameter hoses, such as their weight and size. Therefore, in this technical solution, the winding mechanism suffers from poor dynamic stability and insufficient power in the later stages of winding due to the lack of a design to reduce friction when the hose is heavy. Existing technical solutions also cannot solve the problem of how to conveniently remove large-diameter hoses from the device.
[0006] It is clear from existing technical solutions that current hose reeling devices are mainly designed for small-diameter, lightweight hoses. These devices have fixed hose sizes and cannot reel in hoses of various diameters. Furthermore, they do not consider the greater friction and torque required when reeling in heavier hoses. Using the existing mechanical structure, the high friction causes the reeling device to vibrate violently during reeling, resulting in poor dynamic stability and easy damage to rotating parts. It also makes it difficult to easily remove the reeled large-diameter hoses. Existing technology also fails to consider that large-diameter hoses, due to their large size and weight, experience greater friction with the ground during reeling. Dragging the hose during reeling increases its risk of damage, and radial movement during reeling further increases its size, making unloading and transportation difficult. Summary of the Invention
[0007] In view of the above-mentioned deficiencies of the prior art, the technical problem to be solved by the present invention is that existing hose reel winding devices can only wind hoses of fixed diameter. If hoses of different diameters need to be winded, different winding devices or reels must be used, which is time-consuming and labor-intensive. Most existing hose reel winding devices adopt manual winding methods. Even if hydraulic or electric mechanisms are used for winding, the overall winding mechanism does not take into account the characteristics of large-diameter hoses, such as large weight and volume, high winding friction, high winding torque, and high dynamic stability requirements. This makes the existing technical solutions unable to wind large-diameter hoses well. At the same time, it does not consider how to reduce the wear of hoses due to friction with the ground when winding large-diameter hoses, or how to make the entire hose winding neat and efficient, and how to easily remove the hoses from the hose reel winding device after winding.
[0008] Therefore, those skilled in the art are dedicated to developing a hose reel winding device that provides winding power via hydraulics or an electric motor. Bearings serve as the main components for load-bearing and rotating parts of the winding mechanism, achieving low-resistance automatic hose reel winding. The entire winding device utilizes the hose itself or a connector as the winding axis. An adjustable-width limiting mechanism at the front end of the winding frame accommodates hoses of different diameters, ensuring no radial displacement of the hose during winding and resulting in a neat and compact hose after winding. By incorporating a roller set, the wound hose can be conveniently placed on the roller set for easy transport and unloading from the hose reel winding device.
[0009] To address the aforementioned technical deficiencies, this invention first provides a hose reel winding device, including a winding frame, a drive mechanism, a winding fixing mechanism, a roller assembly, and a limiting mechanism. The winding frame is configured to bear the weight of the hose reel winding device itself and the weight of the hose being wound, and to provide stable support during hose reel winding operations. The drive mechanism includes an electric motor or a hydraulic motor, and also includes a drive control unit. The drive control unit is configured to adjust and control the electric motor or the hydraulic motor to drive the winding fixing mechanism to perform hose reel winding operations. The winding fixing mechanism includes a rotating part and a winding part, the rotating part being fixedly connected to the winding part. The rotating part includes a bearing, and the winding frame is connected to the rotating part via the bearing. The system includes a rotating section that can rotate relative to the winding frame using the bearing to perform hose winding operations, and a winding section that can fix the hose or hose connector. The rotating section is driven by the drive mechanism to rotate and perform hose winding operations. The roller group includes at least two rollers, with at least one roller at the bottom of the winding frame and at least one roller at the front end of the winding frame. The roller at the front end of the winding frame is positioned horizontally higher than the roller at the bottom of the winding frame. The limiting mechanism includes a limiting section that is adjustable according to the width of the hose to be wound, and the hose will not move radially when laid flat through the limiting section.
[0010] Furthermore, the drive mechanism also includes a reducer and a control box. The motor is a DC motor. The drive control unit includes a rechargeable battery and a speed control device. The DC motor is powered by the rechargeable battery and works in conjunction with the reducer. The speed control device is configured to regulate and control the DC motor and the reducer. The drive control unit is located in the control box.
[0011] In one feasible solution, the winding and fixing mechanism is configured to be directly connected to the driving mechanism and directly driven by the driving mechanism.
[0012] In one feasible embodiment, the hose reel device further includes a transmission mechanism, which comprises a driving part, a driven part, and a connecting part; the driving part is fixedly connected to the drive shaft of the driving mechanism, and the driven part is fixedly connected to the rotating part; the connecting part connects the driving part and the driven part, transmits the reeling power, and drives the rotating part to perform hose reel reeling operations.
[0013] In one feasible solution, the driving part is a driving gear, the driven part is a driven gear, and the connecting part is a connecting gear; the connecting gear includes at least one gear, configured to mesh with the driving gear and the driven gear, transmit winding power, and drive the rotating part to perform the water hose winding operation.
[0014] Furthermore, the bearing connected to the winding frame is a bearing with external teeth, which is also the driven gear. The outer ring of the bearing is fixedly connected to the rotating part, and the inner ring of the bearing is fixedly connected to the winding frame.
[0015] In one feasible solution, the driving part is a driving sprocket, the driven part is a driven sprocket, and the connecting part is a chain.
[0016] Furthermore, the winding section is fixedly connected to the rotating section by a steel pin.
[0017] Furthermore, the rotating part also includes a sleeve and a connecting device, the connecting device being fixedly connected to the sleeve; the winding frame and the connecting device are configured to be fixedly connected to the bearing, and not simultaneously connected to the same ring side of the inner or outer ring of the bearing, so that the rotating part connected to the connecting device can rotate freely relative to the winding frame through the bearing.
[0018] In one feasible solution, the bearing is a deep groove ball bearing, and the connecting device is a flange.
[0019] In one feasible solution, the bearing is a slewing bearing, and the connecting device is a circular plate.
[0020] Furthermore, the rotating part is provided with two sets of bearings, which are respectively located on the inner and outer sides of the winding frame.
[0021] Furthermore, a winding fixing mechanism is provided on each side of the winding frame, and the rotation axes of the two winding fixing mechanisms are arranged on the same rotation axis; the driving mechanism drives the winding fixing mechanism on either side to rotate for winding operation; wherein, the rotating part of the winding fixing mechanism on one side is set to a fixed position, and the rotating part of the winding fixing mechanism on the other side is set to be retractable.
[0022] In one feasible embodiment, the retractable rotating part further includes a conversion head, a quick clamp, a travel rod, and a sliding shaft. The take-up part is connected to the sliding shaft. The sliding shaft is movably connected to the sleeve, and its relative position to the sleeve can be changed by axial movement. The quick clamp is fixedly connected to one end of the travel rod, and the other end of the travel rod is fixedly connected to one end of the sliding shaft. An end cap is provided on the outside of the sleeve, and the travel rod passes through the end cap and is fixedly connected to the quick clamp. By pulling the quick clamp, the axial movement of the sliding shaft is adjusted to drive the take-up part, thereby adjusting the position of the take-up part to fix or loosen the hose or hose connector.
[0023] In one feasible embodiment, the retractable rotating part further includes a sliding shaft, a ball screw, and a handwheel; the winding part is connected to the sliding shaft; the sliding shaft is movably connected to the sleeve, and the relative position of the sliding shaft to the sleeve can be changed by the axial movement of the sliding shaft; the sliding shaft has an inner end plate at one end connected to the sleeve, the inner end plate has an opening for fixed connection with a nut, and the ball screw has an external thread passing through the opening of the inner end plate, which engages with the internal thread of the nut; the ball screw... A limiting part is provided at the end located inside the sleeve to prevent the ball screw from dislodging from the nut after exceeding the maximum stroke; an end cap is provided on the outside of the sleeve, and a hole is provided on the end cap hole. A one-way plane thrust ball bearing is provided in the hole of the end cap. The outer end of the ball screw passes through the inner ring of the one-way plane thrust ball bearing and is fixedly connected to the inner ring of the one-way plane thrust ball bearing. The axial movement of the sliding shaft is adjusted by rotating the handwheel circumferentially to drive the winding part, which is used to adjust the winding part to fix or loosen the water hose or water hose connector.
[0024] Furthermore, in the winding and fixing mechanism, the winding part is a gripper or two metal rods parallel to the rotation axis of the winding and fixing mechanism, wherein the metal rods are connected to the rotating part through a connecting part.
[0025] In one feasible solution, a winding fixing mechanism with a retractable rotating part is provided on each side of the winding frame.
[0026] Furthermore, three rollers are provided at the bottom of the winding frame, and two rollers are provided at the front end of the winding frame. Their horizontal position is higher than that of the rollers provided at the bottom of the winding frame. This is to block the water belt that is wound on the rollers placed at the bottom of the winding frame 1, so as to prevent it from rolling out accidentally. The two rollers at the front end of the winding frame are respectively provided in front of and behind the limiting mechanism.
[0027] Furthermore, the limiting part includes two movable idler wheels, which are mounted on the perforated bracket, and the bracket is fixedly connected to the winding frame; the two idler wheels are configured to limit the width of the hose passing through by adjusting the distance between them.
[0028] Furthermore, the winding frame includes a front frame and a rear frame, and also includes an inner side plate and an outer side plate. The inner side plate is disposed on the inner side of the winding frame, and the outer side plate is disposed on the outer side of the winding frame. The rear frame is wrapped by the inner side plate and the outer side plate. The limiting mechanism and the roller located at the front end of the winding frame in the roller group are disposed on the front frame.
[0029] In one feasible solution, the front frame is movably connected to the inner side plate and the outer side plate, and the front frame is configured to flip upward to make room for the water hose to roll out.
[0030] Furthermore, the front of the winding frame is provided with two front wheels, and the rear of the winding frame is provided with at least one rear wheel. The front and rear wheels are configured so that the hose winding device can move forward with the hose winding operation during the hose winding operation, thereby reducing the friction between the hose and the ground caused by dragging the hose.
[0031] Furthermore, a push rod is provided at the rear of the winding frame; the push rod is sleeved on the rear of the winding frame, and multiple through holes are provided at the sleeve joint between the push rod and the rear of the winding frame, and the push rod is fixed to the rear of the winding frame by passing through the holes with wing bolts; the push rod is configured to adjust its height by pulling the push rod and fixing it to the corresponding hole with the wing bolts.
[0032] In one feasible solution, one winding fixing mechanism is provided on each side of the winding frame, and the rotation axes of the two winding fixing mechanisms are arranged on the same rotation axis.
[0033] Furthermore, in the winding and fixing mechanism, the winding part is a gripper or two metal rods parallel to the rotation axis of the winding and fixing mechanism, wherein the metal rods are connected to the rotating part through a connecting part.
[0034] Furthermore, the front wheel is an inflatable rubber directional wheel, and the rear wheel is a swivel wheel.
[0035] The essence of the hose reel winding device provided by this invention lies in using a DC motor or hydraulic motor to provide power and using bearings as support and rotating components to drive the winding and fixing mechanism. Without the need for a winding shaft, the hose joint is clamped by the grippers of the winding and fixing mechanism or the hose is wound around a parallel metal rod for winding. Rollers for winding, placing, and unloading the hose are installed at the bottom, and a limiting mechanism restricts the radial movement of the hose during winding. This hose reel winding device is particularly suitable for winding hoses of various diameters, especially for large-diameter hoses or heavy hoses that are difficult or impossible to manually wind, unload, or transport. It achieves automatic, efficient, and stable hose winding, saving manpower, facilitating transportation and unloading, and protecting the hose during winding.
[0036] The following will further explain the concept, specific structure, and technical effects of the present invention in conjunction with the accompanying drawings, so as to fully understand the purpose, features, and effects of the present invention. Attached Figure Description
[0037] Figure 1 This is a schematic diagram of the structure of a hose reel winding device according to the present invention;
[0038] Figure 2 This is a schematic diagram of the structure of a winding rack according to the present invention;
[0039] Figure 3 for Figure 2 A schematic diagram of the structure of a winding rack when the front frame is flipped up;
[0040] Figure 4 This is a schematic diagram showing the positions of the front and rear wheels in a hose reel winding device according to the present invention;
[0041] Figure 5 This is a schematic diagram of the push rod structure in a hose reel winding device according to the present invention;
[0042] Figure 6 This is a schematic diagram of a drive mechanism structure according to the present invention;
[0043] Figure 7 This is a schematic diagram showing the connection between the driving mechanism and the winding fixing mechanism of the present invention;
[0044] Figure 8 This is a schematic diagram showing the connection between another driving mechanism and a winding fixing mechanism according to the present invention;
[0045] Figure 9 This is a schematic diagram showing the connection between a preferred drive mechanism and a winding fixing mechanism according to the present invention;
[0046] Figure 10 for Figure 9 Enlarged structural diagram of section B in the middle;
[0047] Figure 11 This is a schematic diagram showing the connection between another preferred drive mechanism and the winding fixing mechanism of the present invention;
[0048] Figure 12 This is a front cross-sectional schematic diagram of a winding and fixing mechanism according to the present invention;
[0049] Figure 13 This is a schematic diagram illustrating a preferred winding and fixing mechanism according to the present invention;
[0050] Figure 14 This is a half-sectional view of another preferred winding and fixing mechanism of the present invention.
[0051] Figure 15 This is a half-sectional view of another preferred winding and fixing mechanism of the present invention.
[0052] Figure 16 This is a schematic diagram illustrating another preferred winding and fixing mechanism of the present invention;
[0053] Figure 17 for Figure 16 Enlarged structural diagram of part A in the middle;
[0054] Figure 18 This is a schematic diagram of the winding section in another preferred fixed winding mechanism of the present invention;
[0055] Figure 19 This is a top view of a preferred roller assembly of the present invention;
[0056] Figure 20 This is a schematic diagram of a preferred limiting mechanism of the present invention;
[0057] Figure 21 This is a schematic diagram of a preferred hose reel winding device according to the present invention;
[0058] Figure 22 for Figure 21 A schematic diagram of a water hose winding device that includes another winding section;
[0059] Among them, 1-rewinding frame; 2-drive mechanism; 3-transmission mechanism; 4-rewinding fixing mechanism; 5-roller group; 6-limiting mechanism; 8-wet hose connector; 101-push rod; 103-front frame; 104-rear frame; 105-front wheel; 106-universal wheel; 107-hole; 108-wing bolt; 110-inner side plate; 111-outer side plate; 201-DC motor; 202-reducer; 203-speed control device; 205-control box; 301-flat key; 302-drive sprocket; 303-chain; 304-driven sprocket; 332-drive gear; 333-connecting gear; 334-driven gear; 401-inner end plate; 402-nut; 403-limiting small circular plate; 404-ball screw; 405-sleeve; 406 - One-way flat thrust ball bearing; 407 - Inner flat key; 408 - Handwheel; 409 - Outer flat key; 410 - Clamping jaw; 411 - Steel pin; 412 - Converter head; 413 - Quick clamp; 414 - Stroke rod; 415 - Sliding shaft; 416 - Inner slewing bearing; 417 - Outer slewing bearing; 418 - Inner circular plate; 419 - Outer circular plate; 420 - Metal rod; 421 - Metal rod; 422 - End cover; 423 - Outer deep groove ball bearing; 424 - Inner deep groove ball bearing; 425 - Outer flange; 426 - Inner flange; 427 - Connecting part; 601 - Idler wheel; 602 - Connecting part; 603 - Drilled bracket; 701 - Quick clamp; 702 - Brake mounting plate; 703 - Arc plate; 704 - Brake stroke rod. Detailed Implementation
[0060] The following description, with reference to the accompanying drawings, illustrates several preferred embodiments of the present invention to make its technical content clearer and easier to understand. The present invention can be embodied in many different forms, and the scope of protection of the present invention is not limited to the embodiments mentioned herein.
[0061] In the accompanying drawings, components with the same structure are indicated by the same numerical designation, and components with similar structures or functions are indicated by similar numerical designations. The dimensions and thicknesses of each component shown in the drawings are arbitrary, and the present invention does not limit the dimensions and thicknesses of each component. To make the illustrations clearer, the thickness of components is appropriately exaggerated in some places in the drawings. Dashed boxes are used in the drawings to indicate components included in a mechanism, representing a mechanism that performs a certain function.
[0062] In the description of this invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "side", "edge", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0063] Example 1
[0064] like Figure 1As shown, a hose reel winding device provided by the present invention includes a winding frame 1, a drive mechanism 2, a winding fixing mechanism 4, a roller group 5, and a limiting mechanism 6. The winding frame 1 is used to bear the weight of the hose reel winding device itself and the weight of the hose being wound, and can provide stable support during hose reel winding operations. The overall design facilitates the stable placement or fixing of the reel winding device on vehicles or other equipment for reel winding operations. The drive mechanism 2 is fixedly mounted on the winding frame and includes an electric motor or a hydraulic motor, as well as a drive control unit and a control box. The drive control unit is located in the control box and is configured to adjust and control the electric motor or hydraulic motor to drive the winding fixing mechanism 4 to perform hose reel winding operations. The winding fixing mechanism 4 includes a rotating part and a winding part, and the rotating part includes a bearing. The rotating part is connected to the winding frame 1 via a bearing. The rotating part is configured to rotate relative to the winding frame using the bearing for hose winding operations. The winding part is located at one end of the winding fixing mechanism and can fix the hose or hose connector. Optionally, it can be a winding device such as a clamp, gripper, or winding rod. In a preferred embodiment, the winding part is a winding rod. Because the rotating part uses a bearing, it not only effectively supports the weight of the hose being wound but also greatly reduces the winding friction during hose winding operations, thus significantly protecting the winding fixing mechanism 4 and extending its service life. The winding fixing mechanism 4 is driven by the winding power provided by the drive mechanism 2. After the winding part fixes the hose or hose connector, the hose is wound up. The fixed mechanism 4 is driven by the drive mechanism 2 to rotate and perform the hose winding operation. In an optional scheme, one set of winding fixing mechanisms 4 is provided on each side of the winding frame 1, wherein the fixed winding mechanism 4 on one side is driven by the drive mechanism 2, and the rotation axes of the two sets of winding fixing mechanisms 4 are set on the same rotation axis, which can improve the dynamic stability during the hose winding operation. The roller group 5 includes at least two or more rollers. At least one roller is provided at the bottom of the winding frame 1, which guides the hose to the winding fixing mechanism 4 to avoid damage to the hose during the winding process, and is used to carry the wound hose. At least one roller is provided at the front end of the winding frame 1. The roller provided at the front end of the winding frame 1 is set to a horizontal position slightly higher than the roller provided at the front end of the winding frame 1. The horizontal position of the bottom rollers not only guides the water hose to the winding and fixing mechanism 4, but also allows the water hose to squeeze out residual liquid by its own gravity when passing through the front rollers. The front rollers also provide appropriate obstruction for the water hose wound on the bottom rollers of the winding frame 1, preventing it from rolling out accidentally. At the same time, by utilizing the rotational characteristic of the rollers, appropriate pushing or pulling forces can be applied to the water hose placed on the bottom rollers of the winding frame 1, which can easily roll the water hose forward by relying on the rollers, thereby unloading it from the winding device. The roller group 5 reduces the friction during the water hose winding process, achieving efficient winding operations, protecting the water hose, and facilitating water hose transportation and unloading.The limiting mechanism 6 includes a limiting part whose width can be adjusted according to the hose diameter. The limiting part is configured to adjust according to the width of the hose to be wound, thus preventing radial movement of the hose when it is laid flat through the limiting part. After the width is appropriately adjusted according to the diameter of the hose to be wound, no radial movement will occur when the hose is laid flat through the limiting part, achieving the technical effect of neat sides and small volume of the wound hose.
[0065] Example 2
[0066] Reference Figure 2 and Figure 3 Based on Embodiment 1, a preferred technical solution is provided, wherein the winding frame body 100 includes a front frame 103 and a rear frame 104. Preferably, the rear frame 104 is wrapped on both sides by an inner side plate 110 and an outer side plate 111, respectively. The limiting mechanism 6 and the front rollers of the roller group 5 are both mounted on the front frame 103. Preferably, the front frame 103 is movably connected to the inner side plate 110 and the outer side plate 111. The front frame 103 is configured to be able to flip up to free up working space and achieve the technical effect of facilitating the rolling out of the water belt.
[0067] Example 3
[0068] Reference Figure 4 Based on Embodiment 1, a preferred technical solution is provided, in which two front wheels are provided at the front of the winding frame 1 and at least one rear wheel is provided at the rear of the winding frame 1. In the preferred solution of this embodiment, two inflatable rubber directional front wheels 105 are provided at the front of the winding frame 1, and one universal wheel 106 is provided in the center of the rear of the winding frame 1. When the water hose is wound up, the water hose winding device can move forward with the water hose winding operation, reducing the friction between the water hose and the ground caused by dragging the water hose, thereby achieving the technical effect of protecting the water hose and extending the service life of the water hose. The overall solution also achieves the technical effect of enabling the water hose winding device to be moved to any location, facilitating the transportation of water hose.
[0069] Example 4
[0070] Reference Figure 5 In a preferred embodiment, based on the third embodiment, a push rod 101 is provided at the rear of the winding frame 1. Preferably, the push rod 101 is sleeved on the rear of the winding frame 1, and multiple through holes 107 are provided at the sleeve joint between the push rod 101 and the rear of the winding frame 1. A wing bolt 108 is used to pass through the holes 107 to fix the push rod 101 to the rear of the winding frame 1. The height of the push rod 101 can be adjusted by pulling the push rod 101 and fixing it to the holes 107 at different positions by the wing bolt 108, so as to facilitate the use of users of different heights.
[0071] Example 5
[0072] Reference Figure 6Based on Embodiment 1, the motor in the drive mechanism can be a DC geared motor or an AC geared motor. Optionally, the motor can also be a DC motor or an AC motor. The drive mechanism also includes a reducer 202. In a preferred embodiment, the motor uses a DC motor 201 and a reducer 202 working together. The drive control unit includes a rechargeable battery and a speed control device 203. The DC motor 201 is driven by a rechargeable battery, preferably a lithium battery. The speed control device 203 adjusts and controls the DC motor 201 and the reducer 202 to perform the winding operation. In one preferred embodiment, the winding frame adopts the technical solution in Embodiment 4.
[0073] Example 6
[0074] Reference Figure 7 In a preferred embodiment, the winding and fixing mechanism 4 is fixedly connected at one end to the power shaft of the driving mechanism 2 and is directly driven by the driving mechanism 2. In one preferred embodiment, the winding frame adopts the technical solution in embodiment four.
[0075] Example 7
[0076] Reference Figure 8 Based on Embodiment 1, in a preferred technical solution, the winding and fixing mechanism 4 is connected to the driving mechanism 2 through the transmission mechanism 3, and the winding power is transmitted to the winding and fixing mechanism 4 through the transmission mechanism 3; in one preferred solution of this embodiment, the winding frame adopts the technical solution in Embodiment 4.
[0077] Example 8
[0078] Reference Figure 9 and Figure 10Based on Embodiment 7, the transmission mechanism includes a driving gear 332, a driven gear 334, and a connecting gear 333. Preferably, the driving gear 332 is fixedly connected to the drive shaft of the drive mechanism 2 via a flat key 301, and the driven gear 334 is fixedly connected to a winding and fixing mechanism on one side. In a preferred embodiment, the rotating part of the winding and fixing mechanism includes a sleeve 405, and the driven gear 334 is fixedly sleeved with the sleeve 405. The connecting gear 333 includes at least one gear, which meshes with the driving gear 332 and the driven gear 334 to transmit winding power. Optionally, the driven gear 334 can be replaced with a bearing with teeth on the outer ring or the inner ring. In a preferred embodiment, the driven gear 334 is a bearing with teeth on the outer ring. The bearing is fixedly connected to the sleeve 405, the inner ring of the bearing is fixedly connected to the winding frame 1, and the outer ring gear of the bearing meshes with the connecting gear 333, thereby combining the functions of the driven gear and the winding bearing. Preferably, the connecting gear 333 includes one gear that meshes with the driving gear 332 and the driven gear 334 to drive the rotating part of the winding fixing mechanism to perform winding operations. By adjusting the transmission ratio of the connecting gear set, the torque can be increased, the winding speed can be reduced, and the stability of the winding operation can be improved. Those skilled in the art should know that if a bearing with teeth on the inner ring is used, it is only necessary to fix the outer ring of the bearing to the winding frame 1 and fix a transition gear on the sleeve 405 with a flat key. The transition gear meshes with the teeth of the inner ring of the bearing and the connecting gear 333 at the same time to achieve the same technical effect.
[0079] Example 9
[0080] Reference Figure 11 Based on Embodiment 7, the transmission mechanism includes a drive sprocket 302, a driven sprocket 304, and a chain 303. The drive sprocket 302 is fixedly connected to the drive shaft of the drive mechanism 2, and the driven sprocket 304 is fixedly connected to a winding and fixing mechanism on one side. In a preferred embodiment, the rotating part of the winding and fixing mechanism includes a sleeve 405, on which a protruding outer flat key 409 is provided. The driven sprocket 304 is fixedly connected to the sleeve 405 through the outer flat key 409. The drive sprocket 302 is connected to the driven sprocket 304 through the chain 303 to transmit winding power. By adjusting the size of the drive and driven sprockets, different transmission ratios can be achieved, thereby increasing torque, reducing winding speed, and improving the stability of the winding operation.
[0081] Example 10
[0082] Reference Figure 12Based on Embodiment 1, a preferred technical solution is provided where a set of winding and fixing mechanisms are provided on each side of the winding frame, and the rotation axes of the two winding and fixing mechanisms are set on the same rotation axis. Optionally, the winding and fixing mechanism on either side is driven by the driving mechanism 2 to rotate and perform winding operations. In the preferred solution of this embodiment, the rotating part of the winding and fixing mechanism on one side is fixedly positioned, and its rotating part includes a bearing. The outer ring of the bearing is fixedly connected to the winding frame, and the rotating part is driven by the driving mechanism 2 to perform the water hose winding operation. The rotating part of the winding and fixing mechanism on the other side is configured to be telescopically movable to control the position of the winding part 400. Its rotating part includes a sleeve 405, a deep groove ball bearing, a flange, a conversion head 412, a quick clamp 413, a stroke rod 414, and a sliding shaft 415. The quick clamp 413 and one end of the stroke rod 414 are fixedly connected, one end of the sliding shaft 415 is fixedly connected to the other end of the stroke rod 414, and the other end of the sliding shaft 415 is connected to the winding part. In a preferred embodiment, the winding section 400 is fixedly connected to the sliding shaft 415 of the winding section via a steel pin 411; the sleeve 405 is movably connected to the sliding shaft 415 via a protruding inner flat key 407 provided on the sliding shaft 415, and the relative position of the sliding shaft 415 and the sleeve 405 can be changed by the axial movement of the sliding shaft 415; an end cap 422 is provided on the outer side of the sleeve 405, and the stroke rod 414 passes through the end cap 422 and... The quick clamp 413 is fixedly connected. Pulling the quick clamp 413 can axially move the sliding shaft 415 and the winding part 400. By adjusting the position of the winding part 400, the wound water hose or its connector can be fixed or loosened. The sleeve 405 is fixedly connected to the inner ring of the deep groove ball bearing for rotation operation. The flange is fixedly connected to the outer ring of the deep groove ball bearing and the winding frame. The flange is configured so that it does not contact the inner ring of the deep groove ball bearing, the sleeve 405 and the sliding shaft 415 when the deep groove ball bearing rotates. Optionally, the rotating part of the winding fixing mechanism can be equipped with one or two deep groove ball bearings. In a preferred embodiment, the inner side plate 110 and the outer side plate 111 wrap around the winding frame 1. An inner deep groove ball bearing 424 and an outer deep groove ball bearing 423 are respectively provided on the inner side plate 110 and the outer side plate 111. The inner flange 426 is fixedly connected to the outer ring of the inner deep groove ball bearing 424 and the inner side plate 110, and the outer flange 425 is fixedly connected to the outer ring of the outer deep groove ball bearing 423 and the outer side plate 111. Compared with setting one set of bearings, setting two sets of bearings can greatly solve the problem of the large weight of the large diameter water hose and the large friction during winding, improve the problem of uneven force on both sides of the bearing, and further improve the dynamic stability of the winding device during winding operation, so as to achieve the technical effect of stable and non-jumping winding operation of the winding fixing mechanism. In one preferred embodiment, the winding frame adopts the technical solution in embodiment four.
[0083] Example 11
[0084] Reference Figure 13 Based on Embodiment 10, another preferred technical solution is that both sides of the winding frame 1 use the telescopic winding and fixing mechanism 4 of Embodiment 10, with the rotating part of the two winding and fixing mechanisms 4 arranged on the same rotation axis. For large-diameter water hoses, the difference between the width and diameter of the flattened water hose is large, and the stroke required for the winding part to extend and retract is this difference. The winding and fixing mechanism with telescopic rotating parts on both sides can shorten the range of the telescopic stroke of the original single-sided rotating part by half, thereby further reducing the volume of the overall water hose winding device. With this technical solution, for water hose winding devices used to wind large-diameter water hoses with a large difference between the width and diameter after flattening, the reduction in width and volume of the device is still quite considerable.
[0085] Example 12
[0086] Reference Figure 14Based on Embodiment 1, another preferred technical solution is that a set of winding and fixing mechanisms are provided on each side of the winding frame 1, and the rotation axes of the two winding and fixing mechanisms are arranged on the same rotation axis; optionally, the winding and fixing mechanism on either side is driven by the driving mechanism 2 to rotate for winding operations. In the preferred solution of this embodiment, the rotating part of the winding and fixing mechanism on one side is fixedly positioned, and its rotating part includes a bearing, the outer ring of which is fixedly connected to the winding frame 1. The rotating part is driven by the driving mechanism 2 to perform the water hose winding operation; the rotating part of the winding and fixing mechanism on the other side is configured to be telescopically movable to control the position of the winding part 400. Its rotating part includes a sleeve 405, a connecting device, a slewing bearing, and a sliding sleeve. The system includes a moving shaft 415, a ball screw 404, and a handwheel 408. A winding section 400 is connected to the sliding shaft 415. In a preferred embodiment, the winding section 400 is fixedly connected to the sliding shaft 415 via a steel pin 411. A sleeve 405 is movably connected to the sliding shaft 415 via an inner flat key 407 protruding from the sliding shaft 415, and the relative position of the sliding shaft 415 and the sleeve 405 can be changed by the axial movement of the sliding shaft 415. An inner end plate 401 is provided at one end of the sliding shaft 415 connected to the sleeve 405. The inner end plate 401 has an opening fixedly connected to a nut 402. The ball screw 404 has an external thread passing through the opening of the inner end plate 401 and is fixedly connected to the nut 402. 02. Threaded connection: The ball screw 404 has a limiting part at its end located inside the sleeve 405. Preferably, the limiting part is a small circular plate 403 to prevent the ball screw 404 from dislodging from the nut 402 after exceeding its maximum stroke. An end cap 422 is provided on the outside of the sleeve 405. The end cap 422 has a hole, and the outer end of the ball screw 404 passes through the hole in the end cap 422 and is fixedly connected to the handwheel 408. In a preferred embodiment, a one-way planar thrust ball bearing 406 is provided in the hole of the end cap. The ball screw passes through the inner ring of the one-way planar thrust ball bearing 406 and is fixedly connected to the inner ring of the one-way planar thrust ball bearing 406. The axial movement of the sliding shaft 415 can be adjusted by rotating the handwheel 408 circumferentially. The winding section 400 is used to fix or loosen the water hose or water hose connector by adjusting its position. The inner ring of the slewing bearing is fixedly connected to the winding frame 1, and the outer ring of the slewing bearing is fixedly connected to the sleeve 405 through a connecting device. Optionally, one or two slewing bearings can be provided on one side of the rotating part. The slewing bearings can be located on the inner or outer side of the winding frame 1. In the preferred embodiment, the inner side plate 110 and the outer side plate 111 wrap around the winding frame 1. The outer slewing bearing 417 is located on the outer side of the outer side plate 111. The connecting device is an outer circular plate 419, which is used to fix and connect the sleeve 405 and the outer ring of the outer slewing bearing 417. The inner ring of the outer slewing bearing 417 is fixedly connected to the outer side plate 111.By setting a slewing bearing as a supporting and rotating component, the weight of the wound hose can be stably supported, and the friction during hose winding is greatly reduced, improving the dynamic stability of the hose winding operation and achieving the technical effect of stable and non-jumping during the winding operation of the winding fixing mechanism. Those skilled in the art should know that in the technical solution of this embodiment, the connection relationship between the mechanism connected to the inner and outer rings of the outer slewing bearing 417 can be interchanged. Specifically, the outer circular plate 419 connected to the outer ring of the outer slewing bearing 417 can also be connected to the inner ring of the outer slewing bearing 417, and correspondingly, the outer plate 111 originally connected to the inner ring of the outer slewing bearing 417 can be connected to the outer ring of the outer slewing bearing 417, thus achieving the same technical effect. In one preferred embodiment, the winding frame adopts the technical solution of Embodiment 4.
[0087] Example 13
[0088] Reference Figure 15 Based on Embodiment Twelve, another preferred technical solution involves an inner side plate 110 and an outer side plate 111 wrapping around a winding frame 1. An inner slewing bearing 416 and an outer slewing bearing 417 are respectively installed on the outer side of the outer side plate 111 and the inner side of the inner side plate 110. The inner slewing bearing 416 and the outer slewing bearing 417 are connected to a sleeve 405 via connecting devices. The inner rings of the inner slewing bearing 416 and the outer slewing bearing 417 are fixedly connected to the winding frame 1. In this preferred embodiment, the connecting devices are an inner circular plate 418 and an outer circular plate 419. The inner ring of the inner slewing bearing 416 is fixedly connected to the inner side plate 110, and the outer ring of the inner slewing bearing 416 is fixedly connected to the inner circular plate 418. The inner ring of the outer slewing bearing 417 is fixedly connected to the outer side plate 111, and the outer slewing bearing... The outer ring of bearing 417 is fixedly connected to the outer circular plate 419. Those skilled in the art should know that, based on the characteristics of slewing bearings, in the technical solution of this embodiment, the inner circular plate 418 and the outer circular plate 419 of the device connected to the outer rings of the two slewing bearings can also be connected to the inner rings of the two slewing bearings respectively. Correspondingly, the inner side plate 110 and the outer side plate 111 originally connected to the inner rings of the two slewing bearings can be connected to the outer rings of the two slewing bearings respectively, and the same technical effect can be achieved. By adopting the technical solution of two slewing bearings in this embodiment, the problem of large-diameter water hoses being heavy and having large friction during winding can be further solved. Therefore, the dynamic stability of the winding device during winding operations can be further improved, and the technical effect of the winding fixing mechanism being stable and not jumping during winding operations can be further achieved.
[0089] Example 14
[0090] Reference Figure 16Based on Embodiments 12 and 13, another optional technical solution is to use a winding and fixing mechanism 4 with a retractable rotating part from either Embodiment 12 or 13 on both sides of the winding frame 1. The rotating axes of the two winding and fixing mechanisms 4 are set on the same rotating axis. In the preferred embodiment, the winding and fixing mechanism adopts the technical solution of the winding and fixing mechanism in Embodiment 13. For large-diameter water hoses, the difference between the width and diameter of the flattened water hose is large, and the stroke required for the winding part to extend and retract is this difference. The winding and fixing mechanism with retractable rotating parts on both sides can shorten the range of the original single-sided retractable stroke of the rotating part by half, thereby further reducing the width and volume of the overall water hose winding device.
[0091] Example 15
[0092] Reference Figure 17 Based on embodiments 10 to 14, a preferred technical solution is provided, wherein the winding part of the winding and fixing mechanism for fixing the water hose is a gripper 410, which is fixedly connected to the sliding shaft 415 by a steel pin 411, and the gripper 410 is configured to clamp and fix the water hose connector 8.
[0093] Example 16
[0094] Reference Figure 18 In another preferred technical solution based on embodiments 10 to 14, the winding part of the winding and fixing mechanism for fixing the water hose consists of two metal rods 420 and 421 parallel to the rotation axis of the winding and fixing mechanism. The metal rods are connected to the rotating part through the connecting part 427 and the steel pin 411. As the rotating part extends and retracts, the metal rods on both sides can be sleeved to form two parallel long metal rods. Regardless of whether the water hose has a joint, after closing, the metal rods wind the water hose around the water hose for winding operation when the rotating part rotates. After the water hose winding operation is completed, the steel pins 411 on both sides are pulled out respectively, so that the metal rods and the water hose fall onto the roller together and roll them out of the winding frame. The metal rods 420 and 421 are pulled out from both sides respectively. In one preferred solution of this embodiment, the winding frame adopts the technical solution in embodiment 2.
[0095] Example 17
[0096] Reference Figure 19In another preferred technical solution based on Embodiment 1, three rollers are provided at the bottom of the winding frame 1, and two rollers are provided at the front end of the winding frame 1. The horizontal position of the rollers at the front end of the winding frame 1 is higher than that of the rollers at the bottom of the winding frame 1, so as to prevent the wound water hose from accidentally rolling out of the rollers at the bottom of the winding frame 1. The two rollers at the front end of the winding frame are respectively located in front of and behind the limiting mechanism 6. This can not only achieve the effect of squeezing out the residual liquid in the water hose by the gravity of the water hose when it passes through the front rollers, but also provide appropriate obstruction for the water hose wound on the rollers at the bottom of the winding frame 1 to prevent accidental rollout. At the same time, by utilizing the rotational characteristic of the rollers, appropriate pushing or pulling force can be applied to the water hose placed on the rollers at the bottom of the winding frame 1, so that the water hose can be easily rolled forward by the rollers, thereby unloading it from the winding device. In one preferred solution of this embodiment, the winding frame adopts the technical solution in Embodiment 2.
[0097] Example 18
[0098] Reference Figure 20 In another preferred technical solution based on Embodiment 1, the limiting mechanism 6 includes two movable idler wheels 601, which are mounted on a perforated bracket 603. The bracket 603 is fixedly connected to the winding frame 1 and is located at the front of the winding frame 1. Preferably, the bracket 603 is fixedly connected to the winding frame 1 through a connecting part 602. The width of the water hose is limited by adjusting the distance between the two idler wheels, so that the flat water hose is aligned for winding operations. In another optional solution, the two movable idler wheels can be replaced with two sliding baffles and mounted on a bracket that allows the baffles to slide. The bracket is fixedly connected to the winding frame 1.
[0099] Those skilled in the art will understand that the hose winding device provided by the present invention is composed of multiple independent functional mechanisms. Different embodiments provide various technical solutions for one or more independent mechanisms. The technical solutions of the independent mechanisms in different embodiments can be combined to form a new overall technical solution for the hose winding device. It is possible, but not necessary, to add other technical features to the new overall technical solution. All different technical solutions formed by such combinations should be within the scope of protection defined by the claims. Such technical solutions can also be illustrated by another specific embodiment. Combining the technical solutions disclosed in Embodiments 1 to 19 and adding other new technical features can form a new overall technical solution for the hose winding device. The new embodiment formed by this technical solution is as follows: Embodiment 19
[0100] Reference Figure 1 , Figure 8 , Figure 11 , Figure 14 , Figure 15 , Figure 17 and Figure 21This embodiment of a hose reel winding device includes a winding frame 1, a drive mechanism 2, a transmission mechanism 3, a winding fixing mechanism 4, a roller group 5, a limiting mechanism 6, and a braking mechanism. The winding frame 1 includes a front frame 103 and a rear frame 104, which bear the weight of the winding device itself and the weight of the hose being wound, providing stable support during hose winding operations. The front frame 103 and the rear frame 104 are wrapped by an inner side plate 110 and an outer side plate 111. The front frame 103 is movably connected to the inner side plate 110 and the outer side plate 111, and is configured to be able to flip upwards to create working space and facilitate the rolling out of the wound hose. The rear frame 104 has two directional front wheels on its bottom front and a universal wheel in the center of its bottom rear. The unit is equipped with a push rod 101, which is sleeved on the rear frame 104. Multiple holes 107 are provided at the connection point between the push rod 101 and the rear frame 104. Wing bolts 108 are used to pass through the holes 107 to fix the push rod 101 to the rear frame 104. The height of the push rod 101 can be adjusted by pulling it out and fixing it to the holes at different positions with the wing bolts 108, facilitating use by users of different heights. The overall design of the hose reel allows the hose reeling device to be easily moved to the work site for hose reeling operations. During hose reeling, it can move freely along the direction of the hose, reducing friction between the hose and the ground caused by dragging, protecting the hose from dragging wear, and facilitating transportation and loading / unloading. The technical effects of the water hose: The drive mechanism includes a DC motor 201, powered by a rechargeable lithium battery; the rechargeable lithium battery and speed control device are located in the control box 205; the DC motor 201 is adjusted by regulating the speed control device to achieve the effect of regulating and controlling the water hose winding operation; a winding fixing mechanism capable of rotation is provided on each side of the winding frame, and the rotation axes of the two winding fixing mechanisms are located on the same rotation axis; the winding fixing mechanism includes a rotating part and a winding part 400 for fixing the water hose or water hose connector. In a preferred embodiment, the winding part is a gripper 410; as in the technical solution of embodiment nine, the winding fixing mechanism is connected to the drive mechanism 2 through the transmission mechanism 3, and the transmission... Mechanism 3 transmits winding power; transmission mechanism 3 includes a drive sprocket 302, a driven sprocket 304, and a chain 303; the winding fixing mechanism also includes a sleeve 405; the drive sprocket 302 is fixedly connected to the drive shaft of the drive mechanism, and the driven sprocket 304 is fixedly connected to the sleeve 405 through an outer flat key 409; the drive sprocket 302 is connected to the driven sprocket 304 through the chain 303 to transmit winding power. By adjusting the size of the drive and driven sprockets, different transmission ratios can be achieved, thereby increasing torque, reducing winding speed, and improving the stability of the winding operation; the winding fixing mechanism also includes an inner slewing bearing 416, an outer slewing bearing 417, a connecting device, a sliding shaft 415, a ball screw, and a handwheel 408;In a preferred embodiment, the connecting device consists of an inner circular plate 418 and an outer circular plate 419, which are respectively fixedly connected to the sleeve 405. An inner rotary bearing 416 is disposed on the inner side of the inner plate 110, and an outer rotary bearing 417 is disposed on the outer side of the outer plate 111. The inner ring of the inner rotary bearing 416 is fixedly connected to the inner plate 110, and the outer ring of the inner rotary bearing 416 is fixedly connected to the inner circular plate 418. The inner ring of the outer rotary bearing 417 is fixedly connected to the outer plate 111, and the outer ring of the outer rotary bearing 417 is fixedly connected to the outer circular plate 419. Those skilled in the art should understand that in this embodiment, the inner circular plate 418 is connected to the outer rings of the two rotary bearings 416 and 417. The outer circular plate 419 can also be connected to the inner rings of the two rotary bearings 416 and 417 simultaneously. Similarly, the inner side plate 110 and outer side plate 111, originally connected to the inner rings of the two rotary bearings 416 and 417, can be connected to the outer rings of the two rotary bearings 416 and 417 simultaneously, achieving the same technical effect. In this preferred embodiment, the use of two sets of rotary bearings on one side can greatly solve the problem of the heavy weight of large-diameter hoses, balance the forces on the inner and outer sides of the winding frame, further improve the problem of high friction during winding, thereby improving the stability of the overall hose winding device during winding operations, and achieving the technical effect of greatly reducing the vibration of the hose winding device when the winding fixing mechanism is used for winding operations; the gripper 410 passes through... A steel pin 411 is fixed to a sliding shaft 415; the sliding shaft 415 and the sleeve 405 are connected by an inner flat key 407, and the relative position of the sliding shaft 415 and the sleeve 405 can be changed by axial movement of the sliding shaft 415; an inner end plate 401 is provided at one end of the sliding shaft 415 connected to the sleeve 405, the inner end plate 401 has an opening and is fixedly connected to a nut 402, the ball screw 404 has an external thread passing through the opening of the inner end plate 401, and is threadedly connected to the nut 402, the end of the ball screw 404 located inside the sleeve 405 is provided with a limiting part to prevent the ball screw from dislodging from the nut after exceeding the maximum stroke, preferably, the limiting part is a limiting small circular plate 403; an end cap 422 is provided on the outside of the sleeve 405, the end cap 422 The end cap 422 has a hole, and the outer end of the ball screw 404 is fixedly connected to the handwheel 408 and passes through the hole. Preferably, a one-way plane thrust ball bearing 406 is provided on the hole of the end cap 422. The ball screw 404 passes through the inner ring of the one-way plane thrust ball bearing 406 and is fixedly connected to the inner ring. The stroke of the sliding shaft 415 can be adjusted by rotating the handwheel 408 circumferentially, and the position of the clamp 410 can be adjusted by moving the sliding shaft 415 axially, which is used to fix or loosen the water hose or water hose joint. The roller group 5 includes at least two rollers, which are respectively set at the front end and bottom of the winding frame to guide the water hose to the winding fixing mechanism, reduce the friction during the winding process, and carry the wound water hose, and also make it convenient for the wound water hose to roll out along the rollers.In a preferred embodiment, three rollers are provided at the bottom of the rear frame 104; two rollers are provided at the front end of the front frame 103, respectively positioned in front of and behind the limiting mechanism 6, with their horizontal positions higher than the rollers at the bottom of the rear frame 104. This arrangement guides the water hose and allows the water hose to pass through the front rollers, squeezing out residual liquid from the hose using its own weight. It also provides some obstruction to the water hose wound on the rollers at the bottom of the winding frame, preventing it from accidentally rolling off the rollers at the bottom of the winding device. Furthermore, by utilizing the rotational nature of the rollers, appropriate pushing or pulling forces can be applied to the water hose on the rollers at the bottom of the winding frame, or by flipping up the front frame 103 and raising the push rod 101, the entire winding device can be tilted forward, causing the water hose to roll forward due to the rotation of the rollers. This allows for convenient unloading of the wound water hose from the winding device. Effects; The limiting mechanism 6 includes two movable idler wheels 601, which are mounted on a perforated bracket 603. The bracket 603 is fixedly connected to the front frame 103 via a connecting part 602. By adjusting the distance between the two idler wheels, the width of the hose passing through is limited, allowing the hose to be neatly wound up, thus preventing radial movement of the hose during winding. The braking mechanism includes a quick clamp 701, a brake mounting plate 702, an arc plate 703, and a brake travel rod 704. The brake mounting plate 702 and... The winding frame is fixedly connected; the brake mounting plate 702 has holes for fixed connection with the nuts on the quick clamp 701. The holes allow the brake travel rod to pass through. One end of the brake travel rod 704 is fixedly connected to the quick clamp 701, and the other end is fixedly connected to the arc plate 703. By pulling the quick clamp 701, the travel of the brake travel rod 704 is adjusted, and the arc plate 703 extends and retracts, thereby pressing or disengaging from the outer edge of the tire, achieving the technical effect of locking or releasing the directional front wheel.
[0101] Example 20
[0102] Reference Figure 18 , Figure 21 and Figure 22 Based on Embodiments 16 and 19, this is another optional technical solution, wherein the winding and fixing mechanism includes two parallel metal rods 420 and 421 that are parallel to each other and parallel to the rotation axis of the winding and fixing mechanism. They are connected to the rotating part through the connecting part 427 and the steel pin 411. After the metal rods on both sides extend and approach each other as the rotating part extends, they can be sleeved to form a movable connection. When the metal rods are closed, they wrap around the water hose for winding operation when the rotating part rotates. After the water hose winding operation is completed, the steel pins on both sides are pulled out respectively, so that the metal rods and the water hose fall onto the roller together. The front frame 103 is flipped up, the water hose is rolled out of the winding frame, and then the metal rods 420 and 421 are pulled out from both sides respectively.
[0103] In summary, those skilled in the art should understand that, among different technical solutions, this hose reel winding device has the characteristic of being able to adapt to the winding of hoses of different diameters using the same hose reel winding device. It is especially suitable for winding hoses of multiple diameters, particularly for large-diameter hoses or hoses that are difficult or impossible to manually wind, load, unload, or transport. It achieves the technical effects of automated hose winding, low winding resistance, good dynamic stability, and maximum protection of the hose. At the same time, the wound hose has a small volume, which facilitates transportation and loading / unloading.
[0104] In the description of this specification, references to terms such as "one embodiment," "some embodiments," "example," "specific example," "another embodiment," and "an extended embodiment," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples. Moreover, without contradiction, those skilled in the art can combine and integrate the different embodiments or examples described in this specification, as well as the features of different embodiments or examples.
[0105] The foregoing has described in detail some preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of the present invention without creative effort, and can still modify the technical solutions described in the foregoing embodiments, or make equivalent substitutions for some or all of the technical features. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A hose reel winding device, characterized in that, The hose reel winding device includes a winding frame, a drive mechanism, a winding fixing mechanism, a roller assembly, and a limiting mechanism. The winding frame is configured to bear the weight of the hose reel winding device itself and the weight of the hose being wound, and to provide stable support during hose reel winding. The drive mechanism includes an electric motor or a hydraulic motor, and also includes a drive control unit. The drive control unit is configured to adjust and control the electric motor or the hydraulic motor to drive the winding fixing mechanism to perform hose reel winding. The winding fixing mechanism includes a rotating part and a winding part, which are fixedly connected. The rotating part includes a bearing, and the winding frame is connected to the rotating part through the bearing. The rotating part is configured to rotate relative to the winding frame using the bearing to wind the hose. The operation includes a take-up section configured to secure the hose or hose connector; a rotating section driven by the drive mechanism to perform hose take-up; a roller assembly comprising at least two rollers, with at least one roller at the bottom of the take-up frame and at least one roller at the front end of the take-up frame; the roller at the front end of the take-up frame is positioned horizontally higher than the roller at the bottom of the take-up frame; a limiting mechanism including a limiting part configured to adjust according to the width of the hose to be taken up, preventing radial movement when the hose is laid flat through the limiting part; a rotating section further comprising a sleeve and a circular plate; a slewing bearing, with the circular plate fixedly connected to the sleeve; and a fixed take-up frame and the circular plate. The rotating part connected to the slewing bearing, but not simultaneously connected to the same ring side of the inner or outer ring of the slewing bearing, allows the rotating part of the circular plate connection to rotate freely relative to the winding frame via the slewing bearing; the rotating part is provided with two sets of slewing bearings, respectively located on the inner and outer sides of the winding frame; a winding fixing mechanism is provided on each side of the winding frame; the rotating part also includes a sliding shaft, a ball screw, and a handwheel; the winding part is connected to the sliding shaft; the sliding shaft is movably connected to the sleeve, and the position of the sliding shaft is configured to allow it to move relative to the sleeve along the axial direction of the sliding shaft; an inner end plate is provided at one end of the sliding shaft connected to the sleeve, the inner end plate has an opening for fixed connection with a nut, and the ball screw is provided with... An external thread passes through the opening in the inner end plate and engages with the internal thread of the nut. An end cap is provided on the outer side of the sleeve, and a hole is provided on the end cap. A one-way planar thrust ball bearing is installed in the hole of the end cap. The outer end of the ball screw passes through the inner ring of the one-way planar thrust ball bearing and is fixedly connected to the inner ring of the one-way planar thrust ball bearing. The circumferential rotation of the handwheel adjusts the axial movement of the sliding shaft, driving the winding section, which is used to adjust the winding section to fix or loosen the water hose or water hose connector. The winding frame includes a front frame and a rear frame, and also includes an inner side plate and an outer side plate. The inner side plate is located inside the winding frame, and the outer side plate is located outside the winding frame. The rear frame is wrapped by both the inner and outer side plates.The limiting mechanism and the rollers at the front end of the roller group are mounted on the front frame. The front frame is movably connected to the inner and outer side plates. The front frame is designed to flip upwards to create space for the hose to roll out. Two front wheels are located at the front of the take-up frame, and at least one rear wheel is located at the rear. The front and rear wheels are configured so that during hose take-up operations, the hose take-up device moves forward with the hose, reducing friction between the hose and the ground due to dragging. A push rod is located at the rear of the take-up frame. The push rod is sleeved on the rear of the take-up frame. Multiple through holes are provided at the connection point between the push rod and the rear of the take-up frame, and wing bolts are used to pass through these holes to fix the push rod to the rear of the take-up frame. The push rod is designed to be adjustable in height by pulling, and is fixed to the corresponding holes by the wing bolts.
2. A hose reel winding device as described in claim 1, characterized in that, The hose winding device further includes a transmission mechanism, which includes a driving part, a driven part, and a connecting part; the driving part is fixedly connected to the driving shaft of the driving mechanism, and the driven part is fixedly connected to the rotating part; the connecting part connects the driving part and the driven part, transmits winding power, and drives the rotating part to perform hose winding operation.
3. A hose reel winding device as described in claim 2, characterized in that, The driving part is a driving sprocket, the driven part is a driven sprocket, and the connecting part is a chain.
4. A hose reel winding device as described in claim 1, characterized in that, The winding and fixing mechanism has a winding part that is either a gripper or two metal rods parallel to the rotation axis of the winding and fixing mechanism, wherein the metal rods are connected to the rotating part through a connecting part.
5. A hose reel winding device as described in claim 1, characterized in that, The bottom of the winding frame is equipped with three rollers, and the front end of the winding frame is equipped with two rollers. The horizontal position of the rollers is higher than that of the rollers at the bottom of the winding frame. This is to block the water tape that is wound on the rollers at the bottom of the winding frame and prevent it from rolling out accidentally. The two rollers at the front end of the winding frame are respectively located in front of and behind the limiting mechanism.
6. A hose reel winding device as described in claim 1, characterized in that, The limiting part includes two movable idler wheels, which are mounted on the perforated bracket and are fixedly connected to the winding frame. The two idler wheels are configured to limit the width of the hose passing through by adjusting the distance between them.
Citation Information
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