A kind of tank liquid automatic detection equipment

Abstract

The present invention relates to the field of automated testing, specifically to a tank liquid automated testing equipment, including an outer frame, which is divided into a waiting area, a preheating area, a testing area and a feeding area, which are arranged in sequence, and a transport mechanism and a testing mechanism are installed in the outer frame, the transport mechanism extends from the waiting area to the feeding area, the testing mechanism extends from the preheating area to the testing area, a loading platform is provided in the middle of the waiting area and the feeding area, and a heating tank is provided in the middle of the preheating area and the testing area. Through automated testing, one labor is reduced, saving the labor cost of the enterprise; batch measurement of the tested solution is achieved, and the whole process is automated; it has universality, can test solutions under normal temperature conditions or under temperature control conditions, and can complete different detection functions and realize different data collection by replacing different probes, and can be promoted and used in the solution measurement industry.

Description

Technical Field

[0001] The utility model relates to the field of automated detection, in particular to automated tank liquid detection equipment. Background Art

[0002] The quality of the solution needs to be tested by professionals. In actual operation, the solution needs to be placed in the testing equipment manually for testing. As the number of solutions to be tested increases, the labor cost gradually increases. In a series of testing work, most of the time is spent on the transportation of the solution, resulting in low work efficiency. For example, the conductivity and pH value of more than 1,400 cups of tank liquid on 72 lines need to be manually measured every day on site. The workload is huge, and it is necessary to design equipment for automatic detection of tank liquid. The workload of tank liquid measurement on the production line is very large, and the corresponding labor cost is very high. The degree of automation of the operation process is not high. Therefore, an automatic tank liquid detection equipment is proposed. Utility Model Content

[0003] In order to solve the problem of heavy workload of manual measurement in the prior art, the utility model provides a tank liquid automatic detection device which can realize full-process automatic detection.

[0004] The utility model is realized by the following technical solutions:

[0005] A tank liquid automatic detection equipment comprises an outer frame, wherein the outer frame is divided into a waiting area, a preheating area, a detection area and a unloading area, wherein the waiting area, the preheating area, the detection area and the unloading area are arranged in sequence, and a conveying mechanism and a detection mechanism are installed in the outer frame, wherein the conveying mechanism extends from the waiting area to the unloading area, and the detection mechanism extends from the preheating area to the detection area, wherein a loading platform is provided in the middle of the waiting area and the unloading area, and a heating tank is provided in the middle of the preheating area and the detection area.

[0006] The outer frame is the main structure of the equipment, and different functions and effects are realized through four different partitions. The waiting area is used to place the solution to be tested, the preheating area preheats the solution to be tested, the testing area realizes the detection of the solution to be tested, and the unloading area is used to stack the solution after testing.

[0007] Furthermore, the number of the waiting areas is two groups, and the two groups of waiting areas are arranged in parallel.

[0008] Two groups of waiting areas are used to increase the amount to be measured.

[0009] Furthermore, the transport mechanism includes a first linear module, a grabbing assembly and a pallet, the first linear module is a two-axis servo linear module, the first linear module includes a first transverse module and a first longitudinal module, the first transverse module is installed in the outer frame, the first longitudinal module is slidingly connected to the first transverse module, the grabbing assembly includes a cylinder and a clamp, the cylinder is fixedly connected to the first longitudinal module through a bracket, and the cylinder clamps the pallet through the clamp.

[0010] The first linear module is used to move the tray, and can move the tray from the head to the tail of the equipment, that is, from the waiting area to the unloading area. The grabbing component realizes the function of clamping the tray, completing the clamping or placement of the tray. The container containing the solution to be tested is placed in the tray.

[0011] Furthermore, the detection mechanism includes a second linear module, a detection component and a cleaning component, the second linear module is a three-axis servo linear module, the second linear module includes a second transverse module, a second longitudinal module and a second oblique module, the second transverse module is installed in an outer frame, the second transverse module is slidably connected to the second longitudinal module, the second longitudinal module is slidably connected to the second oblique module, the detection component is installed at the bottom of the second oblique module, and the cleaning component is arranged on the outside of the heating tank of the detection area.

[0012] The second linear module is used to control the position of the detection component. By moving the position of the detection component, the solutions in different positions in the tray can be detected. The cleaning component cleans the detection component after each detection.

[0013] Furthermore, the detection component includes a pH test probe, a conductivity test probe and a temperature measuring probe, and the pH test probe, the conductivity test probe and the temperature measuring probe are all clamped at the bottom of the second oblique module through a bracket.

[0014] Furthermore, the cleaning assembly includes a cleaning nozzle and a purge ring, and the cleaning nozzle is arranged below the purge ring.

[0015] Furthermore, the tops of the preheating zone and the detection zone are both provided with exhaust vents.

[0016] The exhaust vent is used to connect to an external exhaust system to lead out the water vapor generated by the heating tank.

[0017] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0018] Through automated testing, one manpower is reduced, saving the company's labor costs; batch measurement of the solution to be tested is achieved, and the entire process is automated; it is versatile and can test solutions under normal temperature conditions or under temperature control conditions. By replacing different probes, different detection functions can be completed and different data collection can be achieved, which can be promoted and used in the solution measurement industry. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, constitute a part of this application, and do not constitute a limitation of the embodiments of the present utility model. In the drawings:

[0020] Figure 1 It is a schematic diagram of the structure of the utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the preheating zone and the detection zone of the utility model;

[0022] Figure 3 This is a schematic diagram of the detection mechanism structure of the utility model;

[0023] Figure 4 This is a schematic diagram of the structure of the grabbing component of the utility model;

[0024] Names of symbols and corresponding parts in the accompanying drawings:

[0025] In the figure: waiting area A, preheating area B, detection area C, unloading area D, outer frame 1, conveying mechanism 2, grabbing assembly 3, cylinder 31, clamping claw 32, tray 4, detection mechanism 5, second transverse module 51, second longitudinal module 52, second oblique module 53, detection assembly 6, exhaust port 8. DETAILED DESCRIPTION

[0026] In order to make the purpose, technical solutions and advantages of the utility model more clearly understood, the utility model is further described in detail below in conjunction with embodiments and drawings. The schematic implementation manner of the utility model and its description are only used to explain the utility model and are not intended to limit the utility model.

[0027] Example

[0028] Reference Figure 1 A tank liquid automatic detection equipment comprises an outer frame 1, which is divided into a waiting area A, a preheating area B, a detection area C and a feeding area D. The waiting area A, the preheating area B, the detection area C and the feeding area D are arranged in sequence. A conveying mechanism 2 and a detection mechanism 5 are installed in the outer frame 1. The conveying mechanism 2 extends from the waiting area A to the feeding area D, and the detection mechanism 5 extends from the preheating area B to the detection area C. A loading platform is provided in the middle of the waiting area A and the feeding area D, and a heating tank is provided in the middle of the preheating area B and the detection area C.

[0029] The outer frame 1 is the main structure of the equipment, and different functions and effects are realized through four different partitions. The waiting area A is used to place the solution to be tested, the preheating area B preheats the solution to be tested, the detection area C realizes the detection of the solution to be tested, and the unloading area D is used to stack the solution after testing.

[0030] Preferably, the number of the material waiting areas A is two groups, and the two groups of material waiting areas are arranged in parallel.

[0031] Two groups of waiting areas are used to increase the amount to be measured.

[0032] Reference Figure 4 Preferably, the transport mechanism 2 includes a first linear module, a grabbing assembly 3 and a pallet 4, the first linear module is a two-axis servo linear module, the first linear module includes a first transverse module and a first longitudinal module, the first transverse module is installed in an outer frame, the first longitudinal module is slidably connected to the first transverse module, the grabbing assembly 3 includes a cylinder 31 and a clamp 32, the cylinder 31 is fixedly connected to the first longitudinal module through a bracket, and the cylinder 31 clamps the pallet 4 through the clamp 32.

[0033] The first linear module is used to move the tray 4, and can transport the tray from the head to the tail of the equipment, that is, from the waiting area A to the unloading area. The grabbing component realizes the function of clamping the tray 4, completing the clamping or placement of the tray 4. The container containing the solution to be tested is placed in the tray.

[0034] The first transverse module realizes the transportation of the solution to be tested, and can transport the solutions in the material treatment area, the preheating area, the detection area and the unloading area. The first longitudinal module is used to change the height of the solution to be tested to avoid collision with other components in the outer frame.

[0035] The tray 4 is provided with placement grids arranged in a matrix, and the placement grids are used to place containers containing solutions to be tested.

[0036] Reference Figure 2 , 3 Preferably, the detection mechanism 5 includes a second linear module, a detection component 6 and a cleaning component. The second linear module is a three-axis servo linear module. The second linear module includes a second transverse module, a second longitudinal module and a second oblique module. The second transverse module is installed in the outer frame. The second transverse module is slidably connected to the second longitudinal module. The second longitudinal module is slidably connected to the second oblique module. The detection component 6 is installed at the bottom of the second oblique module, and the cleaning component is arranged on the outside of the heating tank in the detection area.

[0037] The second linear module is used to control the position of the detection component. By moving the position of the detection component, the solutions in different positions in the tray can be detected. The cleaning component cleans the detection component after each detection.

[0038] The second linear module can realize horizontal, vertical and oblique movement. The three-axis movement of the second linear module controls the detection component to detect solutions in different positions, thereby realizing full detection of the solution to be tested.

[0039] Preferably, the detection component includes a pH test probe, a conductivity test probe and a temperature measuring probe, and the pH test probe, the conductivity test probe and the temperature measuring probe are all clamped at the bottom of the second oblique module through a bracket.

[0040] Preferably, the cleaning assembly includes a cleaning nozzle and a purge ring, and the cleaning nozzle is arranged below the purge ring.

[0041] Preferably, exhaust vents 8 are provided at the tops of the preheating zone and the detection zone.

[0042] The exhaust port 8 is used to connect to an external exhaust system to lead out the water vapor generated by the heating tank.

[0043] Operation method or working principle: first assemble the detection probe, select the detection probe according to actual needs, and install the detection probe in the detection component 6, put the container with the solution to be tested into the tray 4, and place some trays in the waiting area A, turn on the heating tank, heat the heating tank and control the temperature to the set temperature, the conveying mechanism 2 conveys the tray 4 in the waiting area A to the preheating area B, the preheating area B preheats the tray 4, and the preheated tray 4 is conveyed by the conveying mechanism 2 to the detection area C, through the detection mechanism 5, the detection component 6 detects the solution to be tested in the tray 4 in turn, and after the detection is completed, the cleaning component cleans the probe of the detection component 6, and the conveying mechanism 2 conveys the pallet 4 after detection to the unloading area D, and repeats the conveying and detection work to complete the detection of all solutions to be tested.

[0044] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only the specific implementation method of the utility model and is not used to limit the protection scope of the utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A tank liquid automatic detection device, characterized in that: It comprises an outer frame, the interior of the outer frame is divided into a material waiting area, a preheating area, a detection area and a material unloading area, the material waiting area, the preheating area, the detection area and the material unloading area are arranged in sequence, a conveying mechanism and a detection mechanism are installed in the outer frame, the conveying mechanism extends from the material waiting area to the material unloading area, the detection mechanism extends from the preheating area to the detection area, a loading platform is arranged in the middle of the material waiting area and the material unloading area, and a heating tank is arranged in the middle of the preheating area and the detection area; The number of the material waiting areas is two groups, and the two groups of material waiting areas are arranged in parallel; The transport mechanism includes a first linear module, a grabbing assembly and a pallet, the first linear module is a two-axis servo linear module, the first linear module includes a first transverse module and a first longitudinal module, the first transverse module is installed in the outer frame, the first longitudinal module is slidably connected to the first transverse module, the grabbing assembly includes a cylinder and a clamping claw, the cylinder is fixedly connected to the first longitudinal module through a bracket, and the cylinder clamps the pallet through the clamping claw; The detection mechanism includes a second linear module, a detection component and a cleaning component. The second linear module is a three-axis servo linear module. The second linear module includes a second transverse module, a second longitudinal module and a second oblique module. The second transverse module is installed in an outer frame. The second transverse module is slidably connected to the second longitudinal module. The second longitudinal module is slidably connected to the second oblique module. The detection component is installed at the bottom of the second oblique module. The cleaning component is arranged on the outside of the heating tank in the detection area.

2. The tank liquid automatic detection equipment according to claim 1, characterized in that: The detection component includes a pH test probe, a conductivity test probe and a temperature measuring probe, and the pH test probe, the conductivity test probe and the temperature measuring probe are all clamped at the bottom of the second oblique module through a bracket.

3. The tank liquid automatic detection equipment according to claim 1, characterized in that: The cleaning component comprises a cleaning nozzle and a purge ring, and the cleaning nozzle is arranged below the purge ring.

4. The tank liquid automatic detection equipment according to claim 1, characterized in that: The tops of the preheating area and the detection area are both provided with exhaust ports.

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