A dry intelligent pipeline pressure detector
By introducing a heat absorbing plate, a heat conducting rod and a heat dissipating block into the dry-type intelligent pipeline pressure detector, the dust and heat problems are solved, and accurate pipeline pressure detection and leakage judgment are achieved.
Patent Information
- Application Number
- CN202011278767.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-16
- Publication Date
- 2025-09-05
- Estimated Expiration
- 2040-11-16
AI Technical Summary
When the compression cylinder is in use, dust enters the cylinder and the reciprocating motion of the piston generates heat, which affects the working unit of the dry-type intelligent pipeline pressure detector.
A dry-type intelligent pipeline pressure detector was designed, which includes a heat absorbing plate, a heat conducting rod and a heat sink to absorb and dissipate heat. A dust screen is used to prevent dust from entering. The instrument is combined with a pressure sensor and a single-chip microcomputer for accurate pressure detection.
It effectively prevents dust from entering the cylinder and heat from affecting the working unit, achieving accurate pipeline pressure detection and leakage judgment.
Smart Images

Figure CN112414640B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline pressure testing, and in particular to a dry-type intelligent pipeline pressure detector. Background Art
[0002] A pipeline is a device connected by pipes, pipe connectors, and valves for transporting gas, liquid, or fluids containing solid particles. Due to its unique characteristics, pipelines are widely used in many industries and fields. Pipelines have a wide range of uses and are mainly used in water supply, drainage, heating, gas supply, long-distance transportation of oil and natural gas, agricultural irrigation, hydraulic engineering, and various industrial installations. When a pipeline is used, it is pressure tested. Therefore, it is very necessary to propose a dry-type intelligent pipeline pressure detector. A dry-type intelligent pipeline pressure detector consists of a compression device and a working unit. However, when the compression cylinder is used, dust will enter the cylinder, and when the compression cylinder is used, the reciprocating motion of the piston will generate heat, which will affect the working unit. Summary of the Invention
[0003] The purpose of the present invention is to provide a dry-type intelligent pipeline pressure detector to solve the problems raised in the above background.
[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a dry-type intelligent pipeline pressure detector, comprising a compression device and a working unit, the compression device comprising a cylinder and a compression cylinder, the left side of the upper end of the cylinder is connected to the right side of the air inlet pipe, an air inlet one-way valve is provided in the air inlet pipe, the compression cylinder is arranged above the air cavity, the compression cylinder and the air cavity are connected through an air outlet pipe, an air outlet one-way valve is provided in the air outlet pipe, the internal structure of the compression cylinder is an inner cavity, a rectangular groove is provided on the inner wall of the left side of the compression cylinder, a heat absorbing plate is provided in the rectangular groove, and the top of the inner wall of the rectangular groove A first cylindrical through-hole is opened on the top, the inner wall of the first cylindrical through-hole is fixedly connected to the outer wall of the heat-conducting rod 1, a second cylindrical through-hole is opened on the inner wall on the right side of the top of the first cylindrical through-hole, the inner wall of the second cylindrical through-hole is fixedly connected to the outer wall of the heat-conducting rod 2, a third cylindrical through-hole is opened on the top of the inner wall of the second cylindrical through-hole, a heat dissipation block is arranged inside the third cylindrical through-hole, the working unit includes a quick connector, a pressure sensor, and a controller, one end of the pressure sensor is connected to one end of the controller, the top of the air intake pipe is connected to the bottom of the upper connecting pipe, and the upper connecting pipe is provided with an upper connecting block inside. A second sealing gasket is provided above the upper connecting block, the left side of the top of the upper connecting block is fixedly connected to the right side of the fixing block one, the outer wall of the left end of the fixing block one contacts the inner wall of the right end of the first sleeve, and the left side of the fixing block one is fixedly connected to the right end of the first connecting spring, the left end of the first connecting spring is fixedly connected to the inner wall of the left side of the first sleeve, the outer wall of the left end of the first sleeve contacts the inner wall of the recess opened on the inner wall of the left side of the upper connecting tube, the top of the first sleeve is fixedly connected to the bottom of the connecting rod, the right side of the top of the connecting rod is fixedly connected to the left side of the second sleeve, and a second connecting spring is provided in the second sleeve. Spring, the left end of the second connecting spring is fixedly connected to the inner wall of the left side of the second sleeve, and the right end of the second connecting spring is fixedly connected to the left side of the fixed block two, the top of the second sleeve is fixedly connected to the bottom of the pull block one, the top of the fixed block two is fixedly connected to the bottom of the pull block two, the right side of the fixed block two is fixedly connected to the left side of the top end of another connecting rod, the bottom of the upper connecting block is fixedly connected to the top of the dust screen, the lower end of the dust screen is located in the lower connecting tube, the bottom of the dust screen is fixedly connected to the top of the lower connecting block, and the outer wall of the bottom end of the lower connecting block contacts the inner wall of the groove opened at the top of the first sealing gasket.
[0005] Preferably, the internal structure of the cylinder is an air cavity, and the air cavity is in contact with the outer wall of the top end of the piston.
[0006] Preferably, the bottom of the air outlet pipe 1 is connected to the top of the air cavity, and the top of the air outlet pipe 1 is connected to the bottom of the compression cylinder.
[0007] Preferably, a bottom communicating arrangement of a second air outlet pipe is provided on the top of the compression cylinder, and a compressed air outlet one-way valve is provided in the second air outlet pipe.
[0008] Preferably, the length, width and thickness of the heat absorbing plate are the same as those of the inner wall of the rectangular channel, and the left side of the heat absorbing plate is fixedly connected to the inner wall of the right side of the rectangular channel.
[0009] Preferably, the heat dissipation block is cylindrical in shape and is made of pure aluminum. The outer wall of the heat dissipation block is fixedly connected to the inner wall of the third cylindrical opening.
[0010] Preferably, the working unit is connected to the pipeline to be tested via a quick connector, and the working unit is connected to a compressed gas outlet one-way valve.
[0011] Preferably, a single chip microcomputer is provided inside the controller.
[0012] Preferably, the external thread provided on the outer wall of the lower end of the second sealing gasket is threadedly connected to the internal thread provided on the inner wall of the upper end of the upper connecting pipe.
[0013] Preferably, the outer wall of the first sealing gasket is fixedly connected to the inner wall of the lower end of the lower connecting pipe, and the top of the lower connecting pipe is connected to the bottom of the air inlet pipe.
[0014] The present invention provides a dry-type intelligent pipeline pressure detector. The dry-type intelligent pipeline pressure detector has the following beneficial effects:
[0015] (1) This dry-type intelligent pipeline pressure detector completes the pressure test of the pipeline system by setting the standard test pressure value and time. The pressure drop during the entire test time can be monitored by the set pressure sensor. Through the calculation of the single-chip microcomputer, it can accurately determine whether there is a leak in the pipeline. The sound of the leaking air flow can be easily discovered by the operator;
[0016] (2) The dry-type intelligent pipeline pressure detector can absorb the heat generated by the reciprocating motion of the piston through the provided heat absorbing plate, conduct the heat through the provided heat conducting rods 1 and 2, and finally dissipate the heat through the provided heat dissipation block, thereby preventing the heat from affecting the working unit;
[0017] (3) The dry-type intelligent pipeline pressure detector can prevent dust from entering the air cavity by setting a dust screen. By rotating to open the second sealing gasket, and then pulling the pull block 1 to the right and the pull block 2 to the left respectively, the second connecting spring is compressed. At the same time, the two connecting rods can be moved relative to each other, so that the two first sleeves can be moved relative to each other and the first connecting spring is compressed. When the first sleeve is detached from the recess opened on the inner wall of the upper connecting pipe, the dust screen is pulled upward to facilitate cleaning of the dust on the dust screen. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the compression device of the present invention.
[0019] Figure 2 This is a schematic diagram of the working unit principle structure of the present invention;
[0020] Figure 3 This is an enlarged structural diagram of point A of the present invention;
[0021] Figure 4 Schematic diagram of the inner wall structure on the left side of the compression cylinder of the present invention;
[0022] Figure 5 This is an enlarged structural diagram of point B of the present invention.
[0023] In the figure: 1 cylinder, 2 air cavity, 3 piston, 4 air inlet one-way valve, 5 air outlet one-way valve, 6 inner cavity, 7 compression cylinder, 8 compressed air outlet one-way valve, 9 quick connector, 10 pressure sensor, 11 controller, 12 measured pipeline, 13 air inlet pipe, 14 air outlet pipe 1, 15 air outlet pipe 2, 16 rectangular groove, 17 heat absorbing plate, 18 first cylindrical opening, 19 heat conducting rod 1, 20 second cylindrical opening, 21 heat conducting rod 2, 22 third cylindrical opening, 23 heat dissipation block, 24 upper connecting pipe, 25 upper connecting block, 26 lower connecting block, 27 first sealing gasket, 28 lower connecting pipe, 29 dust screen, 30 fixing block 1, 31 first sleeve, 32 first connecting spring, 33 connecting rod, 34 second sleeve, 35 fixing block 2, 36 second connecting spring, 37 pulling block 1, 38 pulling block 2, 39 second sealing gasket, 40 compression device, 41 working unit. DETAILED DESCRIPTION
[0024] like Figure 1-5As shown, the present invention provides a technical solution: a dry-type intelligent pipeline pressure detector, including a compression device 40 and a working unit 41. The compression device 40 includes a cylinder 1 and a compression cylinder 7. The internal structure of the cylinder 1 is an air cavity 2. The air cavity 2 contacts the outer wall of the top of the piston 3. The shape of the piston 3 is T-shaped. The left side of the upper end of the cylinder 1 is connected with the right side of the air inlet pipe 13. The air inlet one-way valve 4 is provided in the air inlet pipe 13. The compression cylinder 7 is arranged above the air cavity 2. The top of the compression cylinder 7 is provided with an air outlet pipe 15 that is connected to the bottom. The air outlet pipe 15 is provided with a compressed gas outlet one-way valve 8. The compression cylinder 7 and the air cavity 2 are connected through an air outlet pipe 14. The air outlet one-way valve 5 is provided in the air outlet pipe 14. The bottom is connected to the top of the air cavity 2, and the top of the air outlet pipe 14 is connected to the bottom of the compression cylinder 7. The internal structure of the compression cylinder 7 is an inner cavity 6. A rectangular groove 16 is provided on the inner wall on the left side of the compression cylinder 7. A heat absorbing plate 17 is provided in the rectangular groove 16. The length, width and thickness of the heat absorbing plate 17 are the same as the length, width and thickness of the inner wall of the rectangular groove 16, and the left side of the heat absorbing plate 17 is fixedly connected to the inner wall of the right side of the rectangular groove 16. The heat absorbing plate 17 is made of a vacuum heat collecting tube. A first cylindrical opening 18 is provided on the top of the inner wall of the rectangular groove 16. The inner wall of the first cylindrical opening 18 is fixedly connected to the outer wall of the heat conducting rod 19. A second cylindrical opening 20 is provided on the inner wall on the right side of the top of the first cylindrical opening 18. The inner wall of the cylindrical opening 20 is fixedly connected to the outer wall of the second heat-conducting rod 21, and a third cylindrical opening 22 is provided on the top of the inner wall of the second cylindrical opening 20. A heat dissipation block 23 is provided inside the third cylindrical opening 22. The shape of the heat dissipation block 23 is cylindrical, and the material of the heat dissipation block 23 is made of pure aluminum. The outer wall of the heat dissipation block 23 is fixedly connected to the inner wall of the third cylindrical opening 22. There are three heat dissipation holes 23. The heat generated by the reciprocating motion of the piston 3 can be absorbed by the heat-absorbing plate 17, and heat is conducted through the heat-conducting rod 19 and the heat-conducting rod 21. Finally, the heat is dissipated through the heat dissipation block 23, which can avoid the heat from affecting the working unit 41. The working unit 41 includes a quick connector 9, a pressure sensor The sensor 10, the controller 11, the working unit 41 and the tested pipeline 12 are connected through the quick connector 9, and the working unit 41 is connected to the compressed gas outlet check valve 8. The controller 11 is provided with a single-chip microcomputer inside. One end of the pressure sensor 10 is connected to one end of the controller 11. By setting the standard test pressure value and time, the pressure test of the pipeline system is completed. The pressure drop during the entire test time can be monitored by the set pressure sensor 10. Through the calculation of the single-chip microcomputer, it is accurately determined whether the pipeline has a leak. The sound of the leaking air flow can be easily discovered by the operator. The top of the air inlet pipe 13 is connected to the bottom of the upper connecting pipe 24. The upper connecting pipe 24 is provided with an upper connecting block 25 inside. A second sealing gasket 39 is provided above the upper connecting block 25.The external thread provided on the outer wall of the lower end of the second sealing gasket 39 is threadedly connected to the internal thread provided on the inner wall of the upper end of the upper connecting pipe 24. The left side of the top of the upper connecting block 25 is fixedly connected to the right side of the fixed block 30. The outer wall of the left end of the fixed block 30 contacts the inner wall of the right end of the first sleeve 31. The left side of the fixed block 30 is fixedly connected to the right end of the first connecting spring 32. The left end of the first connecting spring 32 is fixedly connected to the inner wall of the left side of the first sleeve 31. The outer wall of the left end of the first sleeve 31 is fixedly connected to the inner wall of the left side of the upper connecting pipe 24. The inner wall of the notch contacts the top of the first sleeve 31, the top of the first sleeve 31 is fixedly connected to the bottom of the connecting rod 33, the right side of the top of the connecting rod 33 is fixedly connected to the left side of the second sleeve 34, a second connecting spring 36 is provided in the second sleeve 34, the left end of the second connecting spring 36 is fixedly connected to the inner wall of the left side of the second sleeve 34, and the right end of the second connecting spring 36 is fixedly connected to the left side of the fixed block 2 35, the top of the second sleeve 34 is fixedly connected to the bottom of the pull block 1 37, and the top of the fixed block 2 35 is fixedly connected to the bottom of the pull block 2 38 The right side of the second fixing block 35 is fixedly connected to the left side of the top of another connecting rod 33, the bottom of the upper connecting block 25 is fixedly connected to the top of the dust screen 29, the lower end of the dust screen 29 is located in the lower connecting pipe 28, the bottom of the dust screen 29 is fixedly connected to the top of the lower connecting block 26, the outer wall of the bottom end of the lower connecting block 26 is in contact with the inner wall of the groove opened at the top of the first sealing gasket 27, the outer wall of the first sealing gasket 27 is fixedly connected to the inner wall of the lower end of the lower connecting pipe 28, the top of the lower connecting pipe 28 is connected to the bottom of the intake pipe 13, and the air intake pipe 13 is connected. The dust screen 29 prevents dust from entering the air chamber 2. By rotating the second sealing gasket 39 to open it, and then pulling the first pull block 37 to the right and the second pull block 38 to the left, the second connecting spring 36 is compressed. This also causes the two connecting rods 33 to move relative to each other, thereby causing the two first sleeves 31 to move relative to each other and compressing the first connecting spring 32. When the first sleeve 31 is released from the notch on the inner wall of the upper connecting tube 24, the dust screen 29 can be pulled upward to facilitate cleaning of dust on the dust screen 29.
[0025] When the dry-type intelligent pipeline pressure detector is in use, the piston 3 reciprocates in the cylinder 1, and the gas enters the air cavity 2 from the one-way air inlet valve 4. After being compressed, the gas enters the inner cavity 6 through the air outlet one-way valve 5. The working unit 41 is connected to the tested pipeline 12 through the quick connector 9. The quick connector 9 is connected to a pressure sensor 10, and the pressure sensor 10 is connected to the controller 11. The controller 11 has a single-chip microcomputer inside. By setting the standard test pressure value and time, the pressure test of the pipeline system is completed. The pressure sensor 10 can monitor the pressure drop during the entire test time. Through the calculation of the single-chip microcomputer, it can be accurately determined whether there is a leak in the pipeline. The sound of the leaking air flow can be easily discovered by the operator. When the piston 3 reciprocates, heat will be generated, and the heat will enter the inner cavity 6. The heat absorbing plate 17 can be used to monitor the pressure drop caused by the reciprocating motion of the piston 3. The generated heat is absorbed and conducted through the provided heat conducting rod 19 and heat conducting rod 21, and finally the heat dissipation is processed through the provided heat dissipation block 23, so that the heat can be prevented from affecting the working unit 41, and the dust can be prevented from entering the air cavity 2 through the provided dust screen 29. When the dust screen 29 needs to be cleaned, the second sealing gasket 39 is first opened by rotating, and then the pull block 1 37 is pulled to the right and the pull block 2 38 is pulled to the left respectively to compress the second connecting spring 36, and at the same time, the two connecting rods 33 can also be moved relative to each other. The relative movement of the two connecting rods 33 can make the two first sleeves 31 move relative to each other, and the first connecting spring 32 is compressed. When the first sleeve 31 is detached from the recess opened on the inner wall of the upper connecting tube 24, the dust screen 29 is pulled upward, and the dust on the dust screen 29 can be easily cleaned.
Claims
1. A dry-type intelligent pipeline pressure detector, comprising a compression device (40) and a working unit (41), characterized in that: The compression device (40) includes a cylinder (1) and a compression cylinder (7). The left side of the upper end of the cylinder (1) is connected to the right side of the air inlet pipe (13). The air inlet one-way valve (4) is provided in the air inlet pipe (13). The compression cylinder (7) is arranged above the air cavity (2). The compression cylinder (7) and the air cavity (2) are connected through an air outlet pipe (14). The air outlet one-way valve (5) is provided in the air outlet pipe (14). The internal structure of the compression cylinder (7) is an inner cavity (6). A rectangular groove (16) is provided on the inner wall of the left side of the compression cylinder (7). A heat absorbing plate (17) is provided in the rectangular groove (16). A first cylindrical opening (18) is provided on the top of the inner wall of the rectangular groove (16). The inner wall of the first cylindrical opening (18) is fixedly connected to the outer wall of the first heat-conducting rod (19); a second cylindrical opening (20) is provided on the inner wall on the right side of the top of the first cylindrical opening (18); the inner wall of the second cylindrical opening (20) is fixedly connected to the outer wall of the second heat-conducting rod (21); a third cylindrical opening (22) is provided on the top of the inner wall of the second cylindrical opening (20); a heat dissipation block (23) is provided inside the third cylindrical opening (22); the working unit (41) includes a quick connector (9), a pressure sensor (10), and a controller (11); one end of the pressure sensor (10) is connected to one end of the controller (11); the top of the air inlet pipe (13) is connected to the bottom of the upper connecting pipe (24); The upper connecting tube (24) is provided with an upper connecting block (25) inside, and a second sealing gasket (39) is provided above the upper connecting block (25). The left side of the top of the upper connecting block (25) is fixedly connected to the right side of the fixed block (30). The outer wall of the left end of the fixed block (30) contacts the inner wall of the right end of the first sleeve (31), and the left side of the fixed block (30) is fixedly connected to the right end of the first connecting spring (32). The left end of the first connecting spring (32) is fixedly connected to the inner wall of the left side of the first sleeve (31). The outer wall of the left end of the first sleeve (31) contacts the inner wall of the recess opened on the inner wall of the left side of the upper connecting tube (24). The top of the first sleeve (31) contacts the bottom of the connecting rod (33). The right side of the top end of the connecting rod (33) is fixedly connected to the left side of the second sleeve (34), a second connecting spring (36) is provided in the second sleeve (34), the left end of the second connecting spring (36) is fixedly connected to the inner wall of the left side of the second sleeve (34), and the right end of the second connecting spring (36) is fixedly connected to the left side of the fixed block 2 (35), the top of the second sleeve (34) is fixedly connected to the bottom of the pull block 1 (37), the top of the fixed block 2 (35) is fixedly connected to the bottom of the pull block 2 (38), the right side of the fixed block 2 (35) is fixedly connected to the left side of the top end of another connecting rod (33), the bottom of the upper connecting block (25) is fixedly connected to the top of the dust screen (29),The lower end of the dust-isolating net (29) is located in the lower connecting pipe (28), the bottom of the dust-isolating net (29) is fixedly connected to the top of the lower connecting block (26), and the outer wall of the bottom end of the lower connecting block (26) contacts the inner wall of the groove opened at the top of the first sealing gasket (27); The bottom of the air outlet pipe (14) is connected to the top of the air cavity (2), and the top of the air outlet pipe (14) is connected to the bottom of the compression cylinder (7); The outer wall of the first sealing gasket (27) is fixedly connected to the inner wall of the lower end of the lower connecting pipe (28), and the top of the lower connecting pipe (28) is connected to the bottom of the air inlet pipe (13).
2. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: The internal structure of the cylinder (1) is an air cavity, and the air cavity is in contact with the outer wall of the top end of the piston (3).
3. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: The top of the compression cylinder (7) is provided with a bottom communicating arrangement of a second air outlet pipe (15), and a compressed air outlet one-way valve (8) is provided in the second air outlet pipe (15).
4. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: The length, width and thickness of the heat absorbing plate (17) are the same as those of the inner wall of the rectangular channel (16), and the left side of the heat absorbing plate (17) is fixedly connected to the inner wall of the right side of the rectangular channel (16).
5. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: The heat dissipation block (23) is cylindrical in shape and is made of pure aluminum. The outer wall of the heat dissipation block (23) is fixedly connected to the inner wall of the third cylindrical through opening (22).
6. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: The working unit (41) is connected to the measured pipeline (12) via a quick connector (9), and the working unit (41) is connected to the compressed gas outlet one-way valve (8).
7. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: A single chip microcomputer is provided inside the controller (11).
8. The dry-type intelligent pipeline pressure detector according to claim 1, characterized in that: The external thread provided on the outer wall of the lower end of the second sealing gasket (39) is threadedly connected to the internal thread provided on the inner wall of the upper end of the upper connecting pipe (24).
Citation Information
Patent Citations
Dry-type intelligent pipeline pressure detector
CN213956695U