A fully automatic busbar spacer placement machine

Abstract

The present invention discloses a fully automatic busbar isolation sheet placement machine, comprising: a frame, a shell is welded to the inner bottom of the frame, and a power distribution cabinet is installed inside the shell; a busbar forming mechanism, the busbar forming mechanism comprises a second bracket, one side of the second bracket is welded to the frame, a first cylinder is arranged above the second bracket, the piston rod of the first cylinder is welded to the second bracket, two first rodless cylinders are installed on one side of the second bracket, and the slide of the first rodless cylinder is installed with a pressure claw; when the device is in use, the frame is arranged to cooperate with the busbar forming mechanism, the material discharge and cutting mechanism and the grasping and inserting mechanism to perform integrated processing of guiding and inserting the busbar, thereby improving the working efficiency of the device, reducing the burden of manual operation and the error rate of manual operation, solving the problem that automatic alignment and insertion cannot be performed due to accuracy reasons, and realizing fully automatic insertion and placement of isolation sheets.

Description

Technical Field

[0001] The invention relates to the technical field of busbar processing equipment, in particular to a full-automatic busbar isolation sheet placement machine. Background Art

[0002] The busbar, also known as the laminated busbar, is a multi-layer laminated structure of the power module electrical connection component, which can connect the power distribution of multiple circuits. It has the characteristics of repeatable electrical performance, low inductance, anti-interference, good reliability, space saving, simple and quick assembly, etc. As a component of the power conversion device, the busbar is widely used in aviation power systems, communication base stations, military industry, transportation systems, energy and other fields. The busbar is a multi-layer laminated structure of the conductive connection component. The busbar structure can greatly reduce the number of cable connections and solve the problem of high-density layout of electronic systems. The busbar has the excellent characteristics of low inductance, anti-interference, good high-frequency filtering effect, high reliability, space saving, simple and quick assembly, etc.

[0003] The busbar needs to be inserted into the EVA film at the splicing position first (later heating is performed to achieve the adhesion and fixation of the busbar and the EPE isolation sheet), and then the EPE isolation sheet is inserted (to isolate the lead glue of the subsequent process and make the interface more beautiful). The holes of the EVA film and the EPE isolation sheet need to be accurately inserted into the right-angle ports of the two busbars. The bending angle is difficult to accurately control, and the aperture cannot be smoothly inserted directly through the equipment. In the past, it could only be inserted manually, which was inefficient and had low precision. Therefore, a fully automatic busbar isolation sheet placement machine was proposed. Summary of the invention

[0004] The object of the present invention is to provide a fully automatic busbar spacer placement machine to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solution: a fully automatic busbar spacer placement machine, comprising:

[0006] A frame, wherein a shell is welded on the inner bottom of the frame, and a power distribution cabinet is installed inside the shell;

[0007] A busbar forming mechanism, the busbar forming mechanism comprising a second bracket, one side of the second bracket is welded to the frame, a first cylinder is arranged above the second bracket, a piston rod of the first cylinder is welded to the second bracket, two first rodless cylinders are installed on one side of the second bracket, a pressing claw is installed on the slide of the first rodless cylinder, and a forming claw and a deformity claw are respectively installed on one side of the bottom of the second bracket;

[0008] A material discharging and cutting mechanism, wherein the material discharging and cutting mechanism comprises a third bracket, the bottom of the third bracket is welded to the frame, a second servo motor is installed on one side of the top of the third bracket, a screw is welded to the output shaft of the second servo motor, a threaded sleeve is sleeved on one side of the screw, the threaded sleeve is threadedly connected to the screw, three alignment platforms are installed on one side of the top of the third bracket, a second cylinder is installed on one side of the third bracket, a punching blade is welded to the piston rod of the second cylinder, a first servo motor is installed on one side of the third bracket, an EVA film disc is installed on the output shaft of the first servo motor, and an EPE isolation disc is installed on one side of the top of the third bracket;

[0009] The grabbing and inserting mechanism comprises a fifth bracket, one side of the fifth bracket is welded to the frame, a second rodless cylinder is installed on one side of the fifth bracket, a fourth bracket is welded to the slide of the second rodless cylinder, three second suction cups are welded to the bottom of the fourth bracket, three first suction cups are installed on the side of the fourth bracket close to the second suction cup, and three inverted plates are welded to the side of the fourth bracket below the first suction cup.

[0010] As a further preferred embodiment of the technical solution: a second cover plate is hinged to one side of the frame via a second pin shaft, and a handle is welded to one side of the second cover plate.

[0011] As a further preferred embodiment of the present technical solution: two plates are bonded inside the second cover plate.

[0012] As a further preferred embodiment of the technical solution: a first cover plate is hinged on one side of the frame via a first pin shaft, and a groove is formed on one side of the first cover plate.

[0013] As a further preferred embodiment of the technical solution: a support rod is welded on the top of the frame, and an LED lamp is installed on the top of the support rod.

[0014] As a further preferred embodiment of the technical solution: two connecting rods are provided on both sides of the frame, and one end of the connecting rod is welded to the frame.

[0015] As a further preferred embodiment of the present technical solution: four rollers are installed at the bottom of the frame.

[0016] As a further preferred embodiment of the technical solution: four bolts are threadedly connected to the bottom of the frame, and column feet are welded to the bottom of the bolts.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. When the device is in use, the frame is set to cooperate with the busbar forming mechanism, the material discharging and cutting mechanism and the grabbing and inserting mechanism to perform integrated processing of the busbar and the inserting piece, thereby improving the working efficiency of the device, reducing the burden of manual operation and the error rate of manual operation, solving the problem of being unable to automatically align and insert due to accuracy reasons, and realizing the fully automatic insertion and placement of the isolation piece;

[0019] 2. When the device is in use, the material feeding and cutting mechanism is set to realize automatic feeding, automatic punching and cutting of EVA film and EPE isolation sheet, thereby reducing equipment maintenance costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 is a side structural schematic diagram of the second bracket in the present invention;

[0022] Figure 3 is a side structural schematic diagram of the third bracket in the present invention;

[0023] Figure 4 It is a schematic diagram of the side structure of the fourth bracket in the present invention.

[0024] In the figure: 1, connecting rod; 2, frame; 3, column foot; 4, roller; 5, bolt; 6, first cover plate; 7, groove; 8, first pin shaft; 9, power distribution cabinet; 10, shell; 11, plate body; 12, second cover plate; 13, handle; 14, second pin shaft; 16, EVA film tray; 18, LED light; 19, support rod; 20, second bracket; 21, first cylinder; 22, first rodless cylinder; 23, Forming claw; 24, deformed claw; 25, pressing claw; 26, first servo motor; 27, EPE isolation sheet material tray; 28, threaded sleeve; 29, second servo motor; 30, screw; 31, third bracket; 32, return platform; 33, second cylinder; 34, punching blade; 35, second suction cup; 36, fourth bracket; 38, fifth bracket; 40, second rodless cylinder; 41, inverting plate; 42, first suction cup. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. Example

[0026] See also Figure 1-4The present invention provides a technical solution: a fully automatic busbar spacer placement machine, comprising:

[0027] A frame 2, a housing 10 is welded to the inner bottom of the frame 2, and a power distribution cabinet 9 is installed inside the housing 10;

[0028] The busbar forming mechanism includes a second bracket 20, one side of the second bracket 20 is welded to the frame 2, a first cylinder 21 is arranged above the second bracket 20, a piston rod of the first cylinder 21 is welded to the second bracket 20, two first rodless cylinders 22 are installed on one side of the second bracket 20, a pressing claw 25 is installed on the slide of the first rodless cylinder 22, and a forming claw 23 and a deformed claw 24 are respectively installed on one side of the bottom of the second bracket 20;

[0029] The material discharging and cutting mechanism includes a third bracket 31, the bottom of the third bracket 31 is welded to the frame 2, a second servo motor 29 is installed on one side of the top of the third bracket 31, a screw 30 is welded to the output shaft of the second servo motor 29, a threaded sleeve 28 is sleeved on one side of the screw 30, and the threaded sleeve 28 is threadedly connected to the screw 30, three alignment platforms 32 are installed on one side of the top of the third bracket 31, a second cylinder 33 is installed on one side of the third bracket 31, a punching blade 34 is welded to the piston rod of the second cylinder 33, a first servo motor 26 is installed on one side of the third bracket 31, an EVA film material tray 16 is installed on the output shaft of the first servo motor 26, and an EPE isolation sheet material tray 27 is installed on one side of the top of the third bracket 31;

[0030] The grabbing and inserting mechanism includes a fifth bracket 38, one side of the fifth bracket 38 is welded to the frame 2, a second rodless cylinder 40 is installed on one side of the fifth bracket 38, a fourth bracket 36 is welded to the slide of the second rodless cylinder 40, three second suction cups 35 are welded to the bottom of the fourth bracket 36, three first suction cups 42 are installed on the side of the fourth bracket 36 close to the second suction cup 35, and three inverted plates 41 are welded to the side of the fourth bracket 36 below the first suction cup 42.

[0031] In this embodiment, specifically: a second cover plate 12 is hinged to one side of the frame 2 through a second pin shaft 14, a handle 13 is welded to one side of the second cover plate 12, and the second cover plate 12 is provided with the handle 13 to facilitate opening the second cover plate 12 for maintenance of the device.

[0032] In this embodiment, specifically: two plates 11 are bonded inside the second cover plate 12 . The plate bodies 11 are made of transparent glass and are used to observe the operating status of the equipment on one side of the second cover plate 12 .

[0033] In this embodiment, specifically: a first cover plate 6 is hinged to one side of the frame 2 through a first pin shaft 8, a groove 7 is provided on one side of the first cover plate 6, and the first cover plate 6 is arranged to cooperate with the groove 7 so that an auxiliary storage space is formed at the bottom of the frame 2 for storing tools or waste.

[0034] In this embodiment, specifically: a support rod 19 is welded on the top of the frame 2, and an LED lamp 18 is installed on the top of the support rod 19. The LED lamp 18 is provided to monitor the operating status of the device.

[0035] In this embodiment, specifically: two connecting rods 1 are provided on both sides of the frame 2 , one end of the connecting rod 1 is welded to the frame 2 , and the connecting rod 1 is provided to enhance the overall stability of the frame 2 .

[0036] In this embodiment, specifically: four rollers 4 are installed at the bottom of the frame 2, and the rollers 4 are provided to facilitate the movement of the device.

[0037] In this embodiment, specifically: four bolts 5 are threadedly connected to the bottom of the frame 2, and column feet 3 are welded to the bottom of the bolts 5. The column feet 3 are provided to cooperate with the bolts 5 to fix the position of the device.

[0038] Working principle or structural principle, when in use, after the busbar is placed at the specified position, the busbar is pressed by the pressing claw 25 in the busbar forming mechanism, and after pressing, the busbar docking position is expanded to a right angle by the deformed claw 24, and then the forming claw 23 forms it into an inverted trumpet shape. This step is to ensure that the subsequent grabbing and insertion mechanism perfectly inserts the EPE isolation sheet. The EVA film and the EPE isolation sheet are fed by the EVA film material tray 16 and the EPE isolation sheet material tray 27 in the material discharge and cutting mechanism respectively, and the second cylinder 33 cooperates with the punching blade 34 to complete the punching and trimming, and then the formed EVA glue is inserted into the material tray 27 by the grabbing and insertion mechanism. The sheet is inserted, and then the EPE isolation sheet is inserted after translation. During the insertion, the inverted horn type is transformed into a right-angle type. The insertion of the EPE isolation sheet is completed directly during the process. After the three groups of isolation sheets on the alignment platform 32 are aligned, the EVA film is sucked by the second suction cup 35, and the EPE isolation sheet is sucked by the first suction cup 42. After absorption, the second suction cup 35 is directly aligned and the EVA film is inserted into the inverted horn type bus bar. After lifting, the second rodless cylinder 40 controls the X-axis translation to make the first suction cup 42 correspond to the top of the inverted horn type bus bar, and the bus bar directly penetrates the hole in the middle of the EPE isolation sheet to complete the insertion action.

[0039] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic busbar spacer placement machine, characterized in that: include: A frame (2), wherein a housing (10) is welded to the inner bottom of the frame (2), and a power distribution cabinet (9) is installed inside the housing (10); A busbar forming mechanism, the busbar forming mechanism comprising a second bracket (20), one side of the second bracket (20) being welded to a frame (2), a first cylinder (21) being arranged above the second bracket (20), a piston rod of the first cylinder (21) being welded to the second bracket (20), two first rodless cylinders (22) being installed on one side of the second bracket (20), a pressing claw (25) being installed on a slide table of the first rodless cylinder (22), and a forming claw (23) and a deformed claw (24) being installed on one side of the bottom of the second bracket (20), respectively; after the busbar is placed at a designated position, the slide table of the first rodless cylinder (22) drives the pressing claw (25) to press the busbar, and after pressing, the deformed claw (24) expands the busbar docking position into a right angle, and then the forming claw (23) forms the busbar into an inverted trumpet shape; The material discharging and cutting mechanism comprises a third bracket (31), the bottom of the third bracket (31) is welded to the frame (2), a second servo motor (29) is installed on one side of the top of the third bracket (31), the output shaft of the second servo motor (29) is welded to a screw rod (30), one side of the screw rod (30) is sleeved with a threaded sleeve (28), the threaded sleeve (28) is threadedly connected to the screw rod (30), three alignment platforms (32) are installed on one side of the top of the third bracket (31), a second cylinder (33) is installed on one side of the third bracket (31), a punching blade (34) is welded to the piston rod of the second cylinder (33), a first servo motor (26) is installed on one side of the third bracket (31), an EVA film disc (16) is installed on the output shaft of the first servo motor (26), an EPE isolation sheet disc (27) is installed on one side of the top of the third bracket (31), and the EVA film and EPE The isolation sheets are fed by an EVA film material tray (16) and an EPE isolation sheet material tray (27) driven by a first servo motor (26), a second servo motor (29) drives a screw rod (30) to rotate, so that the threaded sleeve (28) moves, the material is aligned through an alignment platform (32), and a piston rod of a second cylinder (33) drives a punching blade (34) to complete punching and trimming. A grabbing and inserting mechanism, the grabbing and inserting mechanism comprises a fifth bracket (38), one side of the fifth bracket (38) is welded to the frame (2), a second rodless cylinder (40) is installed on one side of the fifth bracket (38), a fourth bracket (36) is welded to the slide of the second rodless cylinder (40), three second suction cups (35) are welded to the bottom of the fourth bracket (36), three first suction cups (42) are installed on the side of the fourth bracket (36) close to the second suction cup (35), three inverting plates (41) are welded to the side of the fourth bracket (36) located below the first suction cup (42), after the three groups of isolation sheets on the alignment platform (32) are aligned, the second suction cup (35) at the bottom of the fourth bracket (36) absorbs the EVA film, the first suction cup (42) close to the second suction cup (35) absorbs the EPE isolation sheet, and after absorption, the second suction cup (35) directly aligns and absorbs the EVA The film is inserted into the inverted trumpet-shaped busbar. After it is lifted, the second rodless cylinder (40) controls the X-axis translation to correspond the first suction cup (42) to the top of the inverted trumpet-shaped busbar. The busbar directly penetrates the hole in the middle of the EPE isolation sheet to complete the insertion action. During the insertion, the inverted trumpet-shaped busbar is transformed into a right-angled type.

2. A fully automatic busbar spacer placement machine according to claim 1, characterized in that: A second cover plate (12) is hingedly connected to one side of the frame (2) via a second pin shaft (14), and a handle (13) is welded to one side of the second cover plate (12).

3. The fully automatic busbar spacer placement machine according to claim 2, characterized in that: Two plate bodies (11) are bonded inside the second cover plate (12).

4. The fully automatic busbar spacer placement machine according to claim 1, characterized in that: A first cover plate (6) is hingedly connected to one side of the frame (2) via a first pin shaft (8), and a groove (7) is provided on one side of the first cover plate (6).

5. The fully automatic busbar spacer placement machine according to claim 1, characterized in that: A support rod (19) is welded to the top of the frame (2), and an LED lamp (18) is installed on the top of the support rod (19).

6. The fully automatic busbar spacer placement machine according to claim 1, characterized in that: Two connecting rods (1) are provided on both sides of the frame (2), and one end of the connecting rod (1) is welded to the frame (2).

7. The fully automatic busbar spacer placement machine according to claim 1, characterized in that: Four rollers (4) are installed at the bottom of the frame (2).

8. The fully automatic busbar spacer placement machine according to claim 1, characterized in that: Four bolts (5) are threadedly connected to the bottom of the frame (2), and column feet (3) are welded to the bottoms of the bolts (5).

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