A steel shell feeding machine device
By designing the material tray lifting mechanism and the steel shell transfer mechanism in the steel shell loading machine, and using flat belts and magnetic adsorption technology, the problems caused by contact friction and dust in the steel shell are solved, and an efficient and safe steel shell loading process is achieved.
Patent Information
- Application Number
- CN202011339277.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-25
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2040-11-25
AI Technical Summary
The existing steel shell loading machine is controlled by the loading of the wheel, causing the steel shells to contact and friction with each other, which is prone to scratches and dust, causing bad products, and poses safety hazards.
A steel shell feeding machine device is designed, using a material tray lifting mechanism and a steel shell transfer mechanism. Through flat belt and magnetic adsorption technology, the steel shell is smoothly transported and transferred, and the steel shell is avoided from contact friction.
It effectively avoids scratches and dust on the surface of the steel shell, improves the yield rate of steel shells, reduces the risk of battery short circuits and explosions in the lithium battery industry, and improves production safety.
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Figure CN112478682B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of feeders, in particular to a steel shell feeder device. Background Art
[0002] The existing steel shell feeding machine controls the feeding in sequence through a dial wheel. Because the steel shells will contact and rub against each other, it is easy to scratch the surface of the steel shell. The dust generated by the collision and friction of the steel shells will cause defective products after the steel shell appearance is scratched. In addition, the lithium battery industry has strict control over battery dust. Dust can cause unsafe situations such as short circuit, explosion and fire in the battery, endangering the safety of users. Summary of the invention
[0003] The purpose of the present invention is to provide a steel shell feeding machine device to solve the problem that the traditional steel shell feeding machine on the market currently proposed by the above background technology uses a dial wheel to control the feeding in sequence. Because the steel shells will contact and rub against each other, it is easy to produce scratches on the surface of the steel shells, and dust generated by the collision and friction of the steel shells will cause defective products after the appearance of the steel shells is scratched. In addition, the lithium battery industry has strict control over battery dust. Dust can cause unsafe situations such as short circuit, explosion and fire in the battery, endangering the safety of users.
[0004] To achieve the above object, the present invention provides the following technical solutions: a steel shell feeding machine device, comprising a frame, a material receiving box trolley is fixedly installed on one side of the frame, a material tray lifting mechanism is fixedly installed on the other side of the frame, a steel shell transfer mechanism is fixedly connected to the top of the frame, and a steel shell conveying mechanism is installed on one side of the top of the frame;
[0005] The tray lifting mechanism comprises a lifting frame fixedly connected to one side of the frame, a plurality of pulleys are installed on the top side of the lifting frame through a rotating rod, and a driving roller is movably connected to the bottom end of the lifting frame through a connecting rod, and a flat belt is sleeved on the outer side of the pulley and the driving roller, and a swing adjustment member is installed on the top of one of the pulleys, a steel shell blocking member is fixedly installed on one end of the lifting frame, and a steel shell conveying trough fixedly connected to the bottom end of the lifting frame is installed on one side of the steel shell blocking member, a motor is fixedly installed on the bottom end of the lifting frame, and the transmission end of the motor is transmission-connected to the inner side of the flat belt, a reduction motor is fixedly installed on one side of the motor, and the transmission end of the reduction motor is transmission-connected to the inside of the flat belt, a plurality of second shell material channels are fixedly installed on the top of the other end of the lifting frame, and a feeding push plate is installed inside the plurality of second shell material channels, a feeding sliding member is installed on the bottom end of the lifting frame, and a servo motor is installed on one side of the feeding sliding member, and a gear belt is transmission-connected to the transmission end of the servo motor.
[0006] As a preferred embodiment of the present invention: the steel shell conveying mechanism includes a fixed frame fixedly installed on the top of the frame, a table plate is fixedly installed on one side of the fixed frame, a slide bar is fixedly installed on the top of the table plate, the top of the slide bar is slidably connected with the first cover shell and the second cover shell, and a vertical plate is fixedly installed on one side of the slide bar.
[0007] As a preferred embodiment of the present invention: the steel shell transfer mechanism includes a first shell material channel fixedly installed on the top of the fixed frame, a steel shell paper box is fixedly installed on one side of the top of the fixed frame, a material tray pushing piece is installed on the bottom end of the steel shell paper box, an electric telescopic rod is fixedly installed on one side of the top of the fixed frame, the telescopic end of the electric telescopic rod is fixedly connected to a slider, the slider is slidably connected to a transverse plate installed on one side of the fixed frame, a lifting cylinder is fixedly installed on one side of the slider, a steel shell suction plate is fixedly installed on the telescopic end of the lifting cylinder, and the bottom end of the steel shell suction plate is adsorbed and connected with the steel shell.
[0008] As a preferred embodiment of the present invention: the steel shell is made of Q235 nickel-plated material.
[0009] As a preferred embodiment of the present invention: a switch panel is fixedly installed on one side of the frame, and a motor control switch, a reduction motor control switch, a servo motor control switch, a lifting cylinder control switch, an electric telescopic rod control switch and a driving motor control switch are fixedly installed on the surface of the switch panel; the motor is electrically connected to an external power supply through the motor control switch, the reduction motor is electrically connected to the external power supply through the reduction motor control switch, the servo motor is electrically connected to the external power supply through the servo motor control switch, the lifting cylinder is electrically connected to the external power supply through the lifting cylinder control switch, the electric telescopic rod is electrically connected to the external power supply through the electric telescopic rod control switch, and the driving motor is electrically connected to the external power supply through the driving motor control switch.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] 1) The second shell material channel is set up to facilitate the pushing of the steel shell. The servo motor controls the gear belt to perform specific movements, driving the feeding slide to enter the narrow slot space set for the steel shell. After the flat belt rotates, a steel shell suction plate is fixed, so that after the steel shell enters the narrow slot, it will be adsorbed on the flat belt under the action of magnetic force. The transmission ratio is controlled by the reduction motor, so that the driving roller transmission torque drives the flat belt to move. The tension of the belt is controlled by the adjusting part. The two groups of belts are staggered to ensure that they do not interfere with each other. There is a steel shell blocking part at the exit of the narrow slot to reduce the contact and friction between the steel shells, which is easy to avoid scratches on the steel shell surface, steel shell collision, and dust generated by friction, thereby improving the yield rate of steel shells produced;
[0012] 2) After the steel shell on the steel shell transfer mechanism is lifted to the working position by the steel shell tray lifting part, the steel shell suction plate is controlled to descend by the lifting cylinder. When the steel shell suction plate reaches a certain position, the two groups of steel shells are sucked up by magnetic adsorption (or vacuum adsorption) and other methods. At this time, the lifting cylinder rises, and at the same time, the transverse plate drives the transfer to the top of the first shell material channel. The steel shell is placed in the corresponding material channel by the lowering of the lifting cylinder, which reduces the strictness of lithium battery dust control in safe production, avoids unsafe situations such as short circuit, explosion and fire of the battery caused by dust, increases production yield and improves safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the structure of the present invention;
[0014] Figure 2 It is a structural schematic diagram of the steel shell transfer mechanism of the present invention;
[0015] Figure 3 It is a structural schematic diagram of the steel shell conveying mechanism of the present invention;
[0016] Figure 4 It is a schematic diagram of the structure of the material tray lifting mechanism of the present invention.
[0017] In the figure: 1. frame; 2. steel shell transfer mechanism; 201. fixed frame; 202. first shell material channel; 203. transverse plate; 204. steel shell paper box; 205. steel shell; 206. lifting cylinder; 207. steel shell suction plate; 208. tray pusher; 3. tray lifting mechanism; 301. steel shell blocking member; 302. steel shell conveying trough; 303. flat belt; 304. reduction motor; 305. adjustment member; 306. motor; 307. active roller; 308. pulley; 309. second shell material channel; 310. feeding push plate; 311. feeding slide; 312. gear belt; 313. servo motor; 4. steel shell conveying mechanism; 401. vertical plate; 402. first cover shell; 403. table plate; 404. second cover shell; 5. material receiving box trolley. DETAILED DESCRIPTION
[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0019] See also Figure 1-4The present invention provides a technical solution: a steel shell feeding machine device, comprising a frame 1, a material receiving box trolley 5 is fixedly installed on one side of the frame 1, a material tray lifting mechanism 3 is fixedly installed on the other side of the frame 1, a steel shell transfer mechanism 2 is fixedly connected to the top of the frame 1, and a steel shell conveying mechanism 4 is installed on one side of the top of the frame 1;
[0020] The tray lifting mechanism 3 includes a lifting frame fixedly connected to one side of the frame 1, a plurality of pulleys 308 are installed on one side of the top of the lifting frame through a rotating rod, and a driving roller 307 is movably connected to the bottom of the lifting frame through a connecting rod. A flat belt 303 is sleeved on the outer side of the pulleys 308 and the driving roller 307, and a swing adjustment member 305 is installed on the top of one of the pulleys 308. A steel shell blocking member 301 is fixedly installed at one end of the lifting frame, and a steel shell conveying trough 302 fixedly connected to the bottom of the lifting frame is installed on one side of the steel shell blocking member 301. A motor is fixedly installed at the bottom of the lifting frame. 306, the transmission end of the motor 306 is connected to the inner side of the flat belt 303, a reduction motor 304 is fixedly installed on one side of the motor 306, and the transmission end of the reduction motor 304 is connected to the internal transmission of the flat belt 303, a plurality of second shell material channels 309 are fixedly installed on the top of the other end of the lifting frame, and a feeding push plate 310 is installed inside the plurality of second shell material channels 309, a feeding slide 311 is installed at the bottom end of the lifting frame, a servo motor 313 is installed on one side of the feeding slide 311, and the transmission end of the servo motor 313 is connected to the gear belt 312.
[0021] During specific use, the steel shell conveying mechanism 4 receives the steel shell 205 pushed by the second shell material channel 309, and the servo motor 313 controls the gear belt 312 to perform specific movement, driving the feeding slide 311 to enter the narrow and long groove space set for the steel shell 205, so that the steel shells 205 are arranged forward in sequence. There is a flat belt 303 just above the groove space, and a steel shell suction plate 207 is fixed behind the flat belt 303, so that after the steel shell 205 enters the narrow and long groove, it is adsorbed on the flat belt 303 by the magnetic force. There are two groups of flat belts 303 corresponding to the two groups of material channels respectively. The belt power source is the motor 306, and the transmission ratio is controlled by the reduction motor 304. The flat belt 303 is driven by the transmission torque of the active roller 307. The shape of the flat belt 303 is controlled by multiple pulleys 308, and the tension of the belt is controlled by the adjusting member 305. The two groups of belts are staggered to ensure that they do not interfere with each other. There is a steel shell blocking member 301 at the exit of the narrow and long groove for control.
[0022] In this embodiment, the steel shell conveying mechanism 4 includes a fixed frame 201 fixedly installed on the top of the frame 1, a table plate 403 is fixedly installed on one side of the fixed frame 201, a sliding bar is fixedly installed on the top of the table plate 403, the top of the sliding bar is slidably connected with the first cover shell 402 and the second cover shell 404, and a vertical plate 401 is fixedly installed on one side of the sliding bar.
[0023] During specific use, the first cover shell 402 and the second cover shell 404 are slid on the slide bar, and the objects are processed conveniently, and the table plate 403 is convenient for loading.
[0024] In this embodiment, the steel shell transfer mechanism 2 includes a first shell material channel 202 fixedly installed on the top of a fixed frame 201, a steel shell paper box 204 is fixedly installed on one side of the top of the fixed frame 201, a material tray pushing member 208 is installed on the bottom end of the steel shell paper box 204, an electric telescopic rod is fixedly installed on one side of the top of the fixed frame 201, the telescopic end of the electric telescopic rod is fixedly connected to a slider, the slider is slidably connected to a transverse plate 203 installed on one side of the fixed frame 201, a lifting cylinder 206 is fixedly installed on one side of the slider, a steel shell suction plate 207 is fixedly installed on the telescopic end of the lifting cylinder 206, and the bottom end of the steel shell suction plate 207 is adsorbed and connected to the steel shell 205.
[0025] During specific use, after the steel shell 205 on the steel shell transfer mechanism 2 is lifted to the working position by the steel shell material tray lifting member, the steel shell 205 material tray pushing member 208 pushes the steel shell paper box 204 to the steel shell transfer mechanism 2 working position. After arriving at the specified position, the steel shell suction plate 207 is controlled to descend by the lifting cylinder 206. The steel shell suction plate 207 reaches a certain position and sucks up the two groups of steel shells 205 by means of magnetic adsorption or vacuum adsorption. At this time, the lifting cylinder 206 is lifted and driven by the transverse plate 203 to transfer to the top of the first shell material channel 202. The lifting cylinder 206 is lowered to put the steel shell 205 into the corresponding material channel. At this time, the steel shell 205 is pushed into the steel shell conveying component through the pushing component of the first shell material channel 202. During this action, the material tray pushing member 208 transfers the used steel shell paper box 204 to the rear receiving box trolley 5, and the action completes a cycle.
[0026] In this embodiment, the steel shell 205 is made of Q235 nickel-plated material.
[0027] During specific use, the Q235 nickel-plated material is used to prevent the steel shell 205 from rusting, thereby increasing its service life.
[0028] In this embodiment, a switch panel is fixedly installed on one side of the frame 1, and a motor control switch, a reduction motor control switch, a servo motor control switch, a lifting cylinder control switch, an electric telescopic rod control switch and a driving motor control switch are fixedly installed on the surface of the switch panel. The motor 306 is electrically connected to the external power supply through the motor control switch, the reduction motor 304 is electrically connected to the external power supply through the reduction motor control switch, the servo motor 313 is electrically connected to the external power supply through the servo motor control switch, the lifting cylinder 206 is electrically connected to the external power supply through the lifting cylinder control switch, the electric telescopic rod is electrically connected to the external power supply through the electric telescopic rod control switch, and the driving motor is electrically connected to the external power supply through the driving motor control switch.
[0029] During specific use, the electrical appliances on the steel shell feeder device can be conveniently controlled through the switch panel.
[0030] Supplementary explanation: The steel shell material box is sent into the material tray lifting mechanism 3 by the material tray receiving box trolley 5, and the material tray lifting mechanism 3 controls the entire material tray to enter the steel shell transfer mechanism 2, and then the steel shell transfer mechanism 2 transfers the steel shells 205 in groups to the steel shell conveying mechanism 4, and they are sent to the corresponding workstations in turn.
[0031] The contents not described in detail in this specification belong to the prior art known to professional and technical personnel in the field. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A steel shell feeding machine device, comprising a frame (1), characterized in that: A material receiving box trolley (5) is fixedly mounted on one side of the frame (1), a material tray lifting mechanism (3) is fixedly mounted on the other side of the frame (1), a steel shell transfer mechanism (2) is fixedly connected to the top of the frame (1), and a steel shell conveying mechanism (4) is mounted on one side of the top of the frame (1); The tray lifting mechanism (3) comprises a lifting frame fixedly connected to one side of the frame (1); a plurality of pulleys (308) are installed on one side of the top of the lifting frame via a rotating rod; a driving roller (307) is movably connected to the bottom of the lifting frame via a connecting rod; a flat belt (303) is sleeved on the outer sides of the pulleys (308) and the driving roller (307); a swing adjusting member (305) is installed on the top of one of the pulleys (308); a steel shell blocking member (301) is fixedly installed at one end of the lifting frame; a steel shell conveying trough (302) fixedly connected to the bottom of the lifting frame is installed on one side of the steel shell blocking member (301); and a motor (303) is fixedly installed at the bottom of the lifting frame. 6), the driving end of the motor (306) is connected to the inner side of the flat belt (303); a reduction motor (304) is fixedly mounted on one side of the motor (306); the driving end of the reduction motor (304) is connected to the inner side of the flat belt (303); a plurality of second shell material channels (309) are fixedly mounted on the top of the other end of the lifting frame; a feeding push plate (310) is mounted inside the plurality of second shell material channels (309); a feeding slide (311) is mounted on the bottom end of the lifting frame; a servo motor (313) is mounted on one side of the feeding slide (311); and a gear belt (312) is connected to the driving end of the servo motor (313); The steel shell conveying mechanism (4) comprises a fixed frame (201) fixedly mounted on the top of the frame (1), a table plate (403) fixedly mounted on one side of the fixed frame (201), a slide bar fixedly mounted on the top of the table plate (403), a first cover shell (402) and a second cover shell (404) slidably connected on the top of the slide bar, and a vertical plate (401) fixedly mounted on one side of the slide bar; The steel shell transfer mechanism (2) comprises a first shell material channel (202) fixedly mounted on the top of a fixed frame (201); a steel shell paper box (204) is fixedly mounted on one side of the top of the fixed frame (201); a material tray pusher (208) is mounted on the bottom end of the steel shell paper box (204); an electric telescopic rod is fixedly mounted on one side of the top of the fixed frame (201); the telescopic end of the electric telescopic rod is fixedly connected to a slider; the slider is slidably connected to a transverse plate (203) mounted on one side of the fixed frame (201); a lifting cylinder (206) is fixedly mounted on one side of the slider; a steel shell suction plate (207) is fixedly mounted on the telescopic end of the lifting cylinder (206); and the bottom end of the steel shell suction plate (207) is adsorbed and connected to the steel shell (205); A switch panel is fixedly mounted on one side of the frame (1); a motor control switch, a reduction motor control switch, a servo motor control switch, a lifting cylinder control switch, an electric telescopic rod control switch and a drive motor control switch are fixedly mounted on the surface of the switch panel; the motor (306) is electrically connected to an external power supply via the motor control switch; the reduction motor (304) is electrically connected to an external power supply via the reduction motor control switch; the servo motor (313) is electrically connected to an external power supply via the servo motor control switch; the lifting cylinder (206) is electrically connected to an external power supply via the lifting cylinder control switch; the electric telescopic rod is electrically connected to an external power supply via the electric telescopic rod control switch; and the drive motor is electrically connected to an external power supply via the drive motor control switch.
2. A steel shell feeder device according to claim 1, characterized in that: The steel shell (205) is made of Q235 nickel-plated material.
Citation Information
Patent Citations
Steel shell feeding machine device
CN214358641U