An intelligent nondestructive testing mechanism for blade size

By designing an intelligent non-destructive testing mechanism for blade size including a support frame, motor, gear, conveyor belt, detection device push plate and buffer plate, the problems of insufficient and blade damage when detecting irregular blades in the prior art are solved. A more efficient and safe detection process is achieved.

CN112525034BActive Publication Date: 2025-02-11XINAN TOOLS GUIZHOU PROV +1
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Patent Information

Application Number
CN202011449853.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-09
Publication Date
2025-02-11
Estimated Expiration
2040-12-09

AI Technical Summary

Technical Problem

The existing intelligent non-destructive testing mechanism for blade sizes has problems such as insufficient detection and blade damage when detecting irregular blades.

Method used

An intelligent non-destructive testing mechanism for blade size is designed, using supporting frame, motor, gear, conveyor belt, detection device push plate and buffer plate and other components, to drive the blades through the conveyor belt for testing, and to use the detection device push plate and spring pairs The blades are subjected to extrusion detection, and the blades are buffered with buffer plates and springs to reduce the risk of damage.

Benefits of technology

The mechanism can easily detect irregular blades, improve the convenience and accuracy of detection, and reduce the risk of damage to the blades when falling through the buffer device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of size detection devices, and discloses an intelligent blade size non-destructive detection mechanism, including a support frame, the lower part of the support frame is fixedly connected to a lower support plate, the upper part of the support frame is fixedly connected to an upper support cover plate, and the upper part of the lower support plate is fixedly connected to a motor 1. The intelligent blade size non-destructive detection mechanism, by fixing the outside of the device conveyor belt with a side inclined plate, facilitates the guidance of the blade during transportation, and at the same time, the blade falls to the upper part of the buffer plate through the side inclined plate, and at the same time, the inside of the buffer plate is fixedly connected with a spring 2, and the buffer plate and the support sleeve can be movable, so that when the blade falls, the device buffer plate plays a role of elastic buffering, so that the blade is not damaged under the action of the buffering force, and at the same time, the device buffer plate is inclined at a sixty-degree angle, so that the blade can slide down under the action of gravity.
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Description

Technical Field

[0001] The invention relates to the technical field of size detection devices, and in particular to an intelligent blade size non-destructive detection mechanism. Background Art

[0002] It is common that during the production process of blades, the external shape and defects of the blades need to be checked. Common detection devices are inconvenient when detecting irregular outer sides. For this purpose, an intelligent blade size non-destructive detection mechanism is developed to improve the existing intelligent blade size non-destructive detection mechanism.

[0003] In the existing intelligent blade size non-destructive testing mechanism, the outer shape of the common blade is irregular, which makes the conventional detection ruler insufficient during the detection and often pushes the blade directly onto the device disk during the material removal, causing the blade to be damaged under the action of gravity. Summary of the invention

[0004] In view of the shortcomings of existing intelligent blade size non-destructive testing mechanisms, the present invention provides an intelligent blade size non-destructive testing mechanism, which has the advantages of facilitating the detection of irregular blades while increasing the convenience of detection and reducing collision damage caused by falling during discharge, thereby solving the problems raised in the above-mentioned background technology.

[0005] The present invention provides the following technical scheme: an intelligent blade size non-destructive testing mechanism, comprising a supporting frame, a lower supporting plate fixedly connected to the lower part of the supporting frame, an upper supporting cover plate fixedly connected to the upper part of the supporting frame, a motor 1 fixedly connected to the upper part of the lower supporting plate, a gear 1 fixedly connected to the front end of the motor 1, a gear belt movably sleeved on the outer side of the gear 1, a gear 2 movably sleeved on the other side of the gear belt, a roller fixedly connected to the back side of the gear 2, a conveyor belt movably sleeved on the upper part of the roller, a motor 2 fixedly connected to one side of the upper supporting cover plate, a threaded rod 1 installed on the inner side of the motor 2, a telescopic supporting rod fixedly sleeved on the outer side of the other side of the threaded rod 1, a clamp fixedly connected to the lower part of the telescopic supporting rod, a lower supporting inclined plate fixedly connected to one side of the lower part of the lower supporting plate, the lower The upper part of the supporting inclined plate is fixedly connected to a vibrating machine, the upper part of the vibrating machine is fixedly connected to a blade placing disk, the two sides of the lower part of the blade placing disk are fixedly connected to a lower jacket, the lower part of one side of the supporting frame is fixedly connected to a supporting column, the lower part of the middle part of the supporting column is fixedly connected to a supporting column limiting plate, one side of the middle part of the supporting frame is movably sleeved with a threaded rod 2, the outer movably sleeved with a collecting sleeve, the inner movably sleeved with a detection device push plate, the outer movably sleeved with a spring 1 on the other side of the detection device push plate, the other side of the inside of the supporting frame is fixedly connected with a side inclined plate, the lower part of the side inclined plate is fixedly connected with a discharging device support inclined plate, the upper part of the discharging device support inclined plate is fixedly connected with a supporting sleeve, the upper part of the support sleeve is movably sleeved with a buffer plate, and the upper part of the discharging device support inclined plate is fixedly connected with a spring 2.

[0006] Preferably, the roller is movably sleeved one on each side of the support frame, and the diameter of the gear belt is one third of the diameter of the second gear.

[0007] Preferably, one side of the support column is movably sleeved inside the lower jacket, and there is a two-centimeter interval between the upper and lower parts of the support column inside the lower jacket, and a two-centimeter baffle is installed on the outside of the upper part of the blade placement disk.

[0008] Preferably, the detection device push plate passes through the interior of the support frame, and twenty-three detection device push plates are installed at the front and rear ends of the support frame. Baffles are installed at both ends of the detection device push plate. The spring is clamped between the internal baffle of the detection device push plate and the inner wall of the support frame. The detection device push plate is two centimeters higher than the conveyor belt.

[0009] Preferably, the two sides of the upper portion of the telescopic support rod are movably sleeved on the outside of the two threaded rods 1 respectively, and the two sides of the upper portion of the telescopic support rod and the threaded rod 1 are threadedly fixedly sleeved with each other.

[0010] Preferably, the support column limiting plates are respectively fixed to the lower parts of the two support columns, a support plate is installed at the lower part of the vibration machine, and the lower part of the support column limiting plates is fixedly connected to the lower support plate of the vibration machine.

[0011] Preferably, the side inclined plate is close to the outside of the conveyor belt, the side inclined plate and spring 2 form an inclination angle of 60 degrees, spring 2 is clamped between the buffer plate and the discharging device supporting inclined plate, and there is a five-centimeter movable space between the support sleeve and the buffer plate.

[0012] Compared with the existing intelligent blade size non-destructive testing mechanism, the present invention has the following beneficial effects:

[0013] 1. The intelligent blade size non-destructive testing mechanism places the blade on the upper part of the conveyor belt, and at the same time, under the elastic push of the device spring, the driving device detection device push plate squeezes the outer side of the blade. At the same time, twenty-three detection device push plates are installed to squeeze at different positions. When defects and local size failures occur, there is a deviation in the distance pushed by the device detection device push plate. For this reason, the distance between different positions of the detection device push plate is observed to detect the size of the blade. At the same time, the threaded rod is rotated to drive the outer side of the detection device push plate to move outward as a whole, so that the detection device push plate can be driven to deviate from the blade, so as to facilitate the detection.

[0014] 2. The intelligent blade size non-destructive testing mechanism is configured to guide the blades during transportation by fixing the outside of the conveyor belt with a side inclined plate, and the blades fall to the upper part of the buffer plate through the side inclined plate. Meanwhile, a spring 2 is fixedly connected to the inside of the buffer plate, and the buffer plate and the support sleeve can move, so that when the blades fall, the buffer plate plays an elastic buffering role, so that the blades are not damaged under the action of the buffering force. Meanwhile, the buffer plate is configured to be inclined at a 60-degree angle, so that the blades can slide downward under the action of gravity. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the main structure of the present invention;

[0016] Figure 2 It is a schematic side view of the structure of the present invention;

[0017] Figure 3 It is a schematic cross-sectional view of the structure of the present invention.

[0018] In the figure: 1. support frame; 2. lower support plate; 3. upper support cover plate; 4. motor 1; 5. gear 1; 6. gear belt; 7. gear 2; 8. roller; 9. conveyor belt; 10. motor 2; 11. threaded rod 1; 12. telescopic support rod; 13. clamping member; 14. lower support inclined plate; 15. vibrator; 16. blade placement plate; 17. lower jacket; 18. support column; 19. support column limiting plate; 20. threaded rod 2; 21. collection sleeve; 22. detection device push plate; 23. spring 1; 24. side inclined plate; 25. discharging device support inclined plate; 26. support sleeve; 27. buffer plate; 28. spring 2. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-3, an intelligent blade size non-destructive testing mechanism, comprising a supporting frame 1, a lower supporting plate 2 is fixedly connected to the lower part of the supporting frame 1, an upper supporting cover plate 3 is fixedly connected to the upper part of the supporting frame 1, a motor 4 is fixedly connected to the upper part of the lower supporting plate 2, a gear 5 is fixedly connected to the front end of the motor 4, a gear belt 6 is movably sleeved on the outer side of the gear 5, a gear 2 7 is movably sleeved on the other side of the gear belt 6, a roller 8 is fixedly connected to the back side of the gear 2 7, a conveyor belt 9 is movably sleeved on the upper part of the roller 8, a motor 2 10 is fixedly connected to one side of the upper supporting cover plate 3, a threaded rod 11 is installed on the inner side of the motor 2 10, a telescopic supporting rod 12 is fixedly sleeved on the outer side of the other side of the threaded rod 11, a clamping member 13 is fixedly connected to the lower part of the telescopic supporting rod 12, a lower supporting inclined plate 14 is fixedly connected to one side of the lower part of the lower supporting plate 2, and a vibration Motor 15, the upper part of the vibrator 15 is fixedly connected with a blade placement disk 16, the lower two sides of the lower part of the blade placement disk 16 are fixedly connected with a lower jacket 17, the lower part of one side of the support frame 1 is fixedly connected with a support column 18, the lower part of the middle part of the support column 18 is fixedly connected with a support column limiting plate 19, one side of the middle part of the support frame 1 is movably sleeved with a threaded rod 20, the outer movably sleeved with a collecting sleeve 21 of the threaded rod 20, the inner movably sleeved with a detection device push plate 22 of the collecting sleeve 21, the outer movably sleeved with a detection device push plate 22 on the other side of the detection device push plate 22 is movably sleeved with a spring 1 23, the other side of the inside of the support frame 1 is fixedly connected with a side inclined plate 24, the lower part of the side inclined plate 24 is fixedly connected with a discharging device support inclined plate 25, the upper part of the discharging device support inclined plate 25 is fixedly connected with a support sleeve 26, the upper part of the support sleeve 26 is movably sleeved with a buffer plate 27, and the upper part of the discharging device support inclined plate 25 is fixedly connected with a spring 28.

[0021] Among them, the roller 8 is movably connected to one on both sides of the inside of the supporting frame 1, and the diameter of the gear belt 6 is one third of the gear 2 7. When in use, there is a phenomenon that the blades need to be moved, so that the device roller 8 is movably connected to the inside of the supporting frame 1, and the outer side of the roller 8 is movably connected with a conveyor belt 9. When in use, start the motor 4 to drive the device gear 1 5 to rotate, and at the same time, the gear 1 5 drives the gear belt 6 to rotate during the rotation process, and drives the roller 8 to rotate through the linkage relationship. At the same time, when in use, the diameter of the device gear 1 5 is larger than the gear 2 7, so that the device gear 1 5 can reduce the speed when driving the gear 2 7 to rotate, so as to prevent the speed from being too fast and difficult to position, and at the same time, it plays a role in facilitating the movement of materials when in use.

[0022] Among them, one side of the support column 18 is movably sleeved in the interior of the lower jacket 17, and there is a two-centimeter interval between the upper and lower parts of the support column 18 in the lower jacket 17. A two-centimeter baffle is installed on the outer part of the upper part of the blade placement plate 16. When the blades are clamped, the blades are unevenly placed during clamping, resulting in unstable clamping. When in use, a vibrator 15 is installed at the lower part of the blade placement plate 16 of the device, so that the blade placement plate 16 is vibrated under the drive of the vibrator 15, so as to facilitate the vibration of the blades placed on the blade placement plate 16 to be stable. At the same time, the support column 18 is movably sleeved in the interior of the lower jacket 17 by the device, so that the position of the blade placement plate 16 is limited when the blade placement plate 16 vibrates. At the same time, a baffle is installed on the outer part of the upper part of the blade placement plate 16 of the device to avoid the phenomenon of bringing out the blades during vibration, so that the blades are conveniently arranged during use, so as to facilitate clamping and taking.

[0023] Among them, the detection device push plate 22 passes through the interior of the support frame 1, and the detection device push plate 22 is installed with twenty-three at the front end and the rear end of the support frame 1. Baffles are installed at both ends of the detection device push plate 22. The spring 23 is clamped between the internal baffle of the detection device push plate 22 and the inner wall of the support frame 1. The detection device push plate 22 is two centimeters higher than the conveyor belt 9. When in use, the outer surface of the blade is often irregularly shaped, which makes the conventional detection ruler have insufficient detection during detection, so that the blade is placed on the upper part of the conveyor belt 9, and at the same time, under the elastic push of the device spring 23, The driving device detection device push plate 22 is used to squeeze the outer side of the blade. Twenty-three detection device push plates 22 are installed at the same time to squeeze different positions. When defects and local size failures occur, there is a deviation in the distance pushed by the device detection device push plate 22. For this reason, the distance between different positions of the detection device push plate 22 is observed to detect the size of the blade. At the same time, the threaded rod 20 is rotated to drive the outer side of the detection device push plate 22 to move outward as a whole, so that the detection device push plate 22 can be driven to deviate from the blade, thereby facilitating detection.

[0024] Among them, the two sides of the upper part of the telescopic support rod 12 are movably sleeved on the outside of the two threaded rods 11, and the two sides of the upper part of the telescopic support rod 12 and the threaded rod 11 are threadedly fixedly sleeved with each other. When in use, the outer part of the threaded rod 11 is movably sleeved on the inside of the two sides of the telescopic support rod 12. When in use, by starting the motor 2 10, the telescopic support rod 12 can be driven to move, and the telescopic support rod 12 is moved to the upper part of the blade placement disk 16. At the same time, the telescopic support rod 12 is controlled to move downward, so that the clamping member 13 is driven to clamp the blades placed on the upper part of the blade placement disk 16. At the same time, the threaded rod 11 is rotated in the opposite direction, so that the clamping member 13 is driven to move to the upper part of the conveyor belt 9, so that the blade clamped by the clamping member 13 can be placed on the upper part of the conveyor belt 9, which makes it convenient to clamp and move the blades when in use.

[0025] Among them, the support column limiting plates 19 are respectively fixed on the lower parts of the two support columns 18, and a support plate is installed on the lower part of the vibration machine 15. The lower part of the support column limiting plate 19 is fixedly connected to the lower support plate of the vibration machine 15. When in use, the lower part of the device support column 18 is fixedly connected with the support column limiting plate 19, and the lower part of the support column limiting plate 19 is fixed to the lower support plate of the vibration machine 15. When in use, the support column 18 can be supported and fixed through the device support column limiting plate 19, so that when the device blade placement disk 16 vibrates up and down, the stability of the support of the device support column 18 can be increased, so as to prevent the support column 18 from being broken due to vibration.

[0026] Among them, the side inclined plate 24 is close to the outside of the conveyor belt 9, the side inclined plate 24 and the spring 28 are at an inclination angle of sixty degrees, the spring 28 is clamped between the buffer plate 27 and the discharging device support inclined plate 25, and there is a five-centimeter movable space between the support sleeve 26 and the buffer plate 27. It is common that the blades are directly pushed onto the device disk during material removal, so that the blades will be damaged under the action of gravity. By fixing the side inclined plate 24 to the outside of the device conveyor belt 9, it is convenient to guide the blades during transportation, and at the same time, they fall to the upper part of the buffer plate 27 through the side inclined plate 24. At the same time, the inside of the buffer plate 27 is fixedly connected with the spring 28, and the buffer plate 27 and the support sleeve 26 can be movable, so that when the blades fall, the device buffer plate 27 plays a role of elastic buffering, so that the blades are damaged under the action of the buffering force. At the same time, the device buffer plate 27 is at an inclination angle of sixty degrees, which makes it convenient for the blades to slide downward under the action of gravity.

[0027] Working principle: When in use, place the blade on the upper part of the blade placement plate 16, start the vibrator 15, so that the blade placement plate 16 is driven to vibrate, so that the blade is driven to be shaped, and at the same time, the support column 18 is installed to position the blade placement plate 16 when it vibrates, and at the same time, the motor 10 is started to drive the telescopic support rod 12 to move to the upper part of the blade placement plate 16, and the telescopic support rod 12 is controlled to move downward. At the same time, the clamping member 13 clamps the blade and prevents it from being on the upper part of the conveyor belt 9. Rotate the threaded rod 20 to drive the collection sleeve 21 to contact the outer wall of the support frame 1, and at the same time, under the elastic action of the spring 23, The push plate 22 of the detection device is pushed to contact the outer side of the blade, and the protruding part of the push plate 22 of the detection device detects the size and defective part of the blade. After the detection is completed, the threaded rod 20 is rotated to drive the collecting sleeve 21 to move outward, so that the push plate 22 of the detection device is driven to deviate from the blade, and the motor 4 is started at the same time, so that the conveyor belt 9 is driven to move through the linkage relationship. At the same time, the conveyor belt 9 drives the blade to be discharged through the side inclined plate 24. At the same time, the blade on the side inclined plate 24 slides to the upper part of the buffer plate 27, and is buffered by the spring 28, so that the damage caused by the falling speed of the blade is reduced.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An intelligent blade size non-destructive testing mechanism, comprising a support frame (1), characterized in that: The lower part of the support frame (1) is fixedly connected to a lower support plate (2), the upper part of the support frame (1) is fixedly connected to an upper support cover plate (3), the upper part of the lower support plate (2) is fixedly connected to a motor 1 (4), the front end of the motor 1 (4) is fixedly connected to a gear 1 (5), the outer movably sleeve of the gear 1 (5) is connected to a gear belt (6), the inner movably sleeve of the other side of the gear belt (6) is connected to a gear 2 (7), the back of the gear 2 (7) is fixedly connected to a roller (8), the upper part of the roller (8) is connected to a conveyor belt (9), one side of the upper support cover plate (3) is fixedly connected to a motor 2 (10), the motor 2 ( A threaded rod (11) is installed on the inner side of the threaded rod (10), and a telescopic support rod (12) is fixedly sleeved on the external thread of the other side of the threaded rod (11), and a clamping member (13) is fixedly connected to the lower part of the telescopic support rod (12), and a lower support inclined plate (14) is fixedly connected to one side of the lower part of the lower support plate (2), and a vibrator (15) is fixedly connected to the upper part of the lower support inclined plate (14), and a blade placement disk (16) is fixedly connected to the upper part of the vibrator (15), and lower jackets (17) are fixedly connected to both sides of the lower part of the blade placement disk (16), and a support column (18) is fixedly connected to the lower part of one side of the support frame (1), and the support column ( One side of the support column (18) is movably sleeved inside the lower jacket (17), and there is a two-centimeter spacing between the upper and lower parts of the support column (18) inside the lower jacket (17). A two-centimeter baffle is installed on the outer part of the upper part of the blade placement disk (16). The lower part of the middle part of the support column (18) is fixedly connected to a support column limiting plate (19), and the support column limiting plates (19) are respectively fixed to the lower parts of the two support columns (18). The lower part of the vibrator (15) is installed with a support plate, and the lower part of the support column limiting plate (19) is fixedly connected to the lower support plate of the vibrator (15). One side of the middle part of the support frame (1) is movably sleeved with a threaded rod (20), and the threaded rod (20) is fixedly connected to the lower part of the support column (19). The outer movably sleeve of the second rod (20) is connected to a collecting sleeve (21), the inner movably sleeve of the collecting sleeve (21) is connected to a detection device push plate (22), the outer movably sleeve of the other side of the detection device push plate (22) is connected to a spring 1 (23), the other side of the inside of the support frame (1) is fixedly connected to a side inclined plate (24), the lower part of the side inclined plate (24) is fixedly connected to a discharge device support inclined plate (25), the upper part of the discharge device support inclined plate (25) is fixedly connected to a support sleeve (26), the upper part of the support sleeve (26) is movably sleeved to a buffer plate (27), and the upper part of the discharge device support inclined plate (25) is fixedly connected to a spring 2 (28).

2. The intelligent blade size nondestructive testing mechanism according to claim 1 is characterized by: The roller (8) is movably sleeved on both sides of the support frame (1), and the diameter of the gear belt (6) is one third of the diameter of the second gear (7).

3. The intelligent blade size nondestructive testing mechanism according to claim 1 is characterized by: The detection device push plate (22) passes through the interior of the support frame (1). The detection device push plate (22) is installed with twenty-three at the front end and the rear end of the support frame (1). Baffles are installed at both ends of the detection device push plate (22). The spring 1 (23) is clamped between the internal baffle of the detection device push plate (22) and the inner wall of the support frame (1). The detection device push plate (22) is two centimeters higher than the conveyor belt (9).

4. The intelligent blade size nondestructive testing mechanism according to claim 1 is characterized by: The two sides of the upper portion of the telescopic support rod (12) are respectively movably sleeved on the outside of the two threaded rods (11), and the two sides of the upper portion of the telescopic support rod (12) and the threaded rod (11) are mutually threadedly fixedly sleeved.

5. The intelligent blade size nondestructive testing mechanism according to claim 1 is characterized by: The side inclined plate (24) is in close contact with the outside of the conveyor belt (9), the side inclined plate (24) and the second spring (28) are inclined at a 60-degree angle, the second spring (28) is clamped between the buffer plate (27) and the discharging device supporting inclined plate (25), and there is a 5-centimeter movable space between the support sleeve (26) and the buffer plate (27).

Citation Information

Patent Citations

  • Intelligent blade size nondestructive testing mechanism

    CN213688124U