A bidirectional mounting bracket for laser beam sensor
By designing a bidirectional mounting bracket for laser beam sensors, the problems of inability to install sensors bidirectionally and adjust their angles were solved, enabling flexible installation and precise beam alignment of the sensors, which is suitable for ultra-long-distance sensor applications.
Patent Information
- Application Number
- CN202011215330.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-11-04
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2040-11-04
AI Technical Summary
Existing sensor brackets cannot achieve bidirectional installation and multi-directional angle adjustment, which limits the installation methods and locations and affects the performance of the sensors.
A bidirectional mounting bracket for a laser beam sensor was designed, comprising a sensor bracket fixing structure, an adjustment structure, and a mounting structure. By using a combination of screws and springs, bidirectional mounting and angle fine-tuning of the sensor are achieved, ensuring precise alignment of the laser beam.
It enables flexible sensor installation and allows for fine-tuning of angles in multiple directions, ensuring accurate alignment between the transmitter and receiver over ultra-long distances and maintaining stability during operation.
Smart Images

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Abstract
Description
Technical Field
[0001] This invention relates to the field of sensor mounting structure technology, and in particular to a bidirectional mounting bracket for a laser beam sensor. Background Technology
[0002] Currently, many sensor brackets have limitations in bidirectional installation and multi-directional angle adjustment, which restricts the sensor installation method and location, as well as the inaccuracy of transmission and reception, thus affecting sensor performance. Summary of the Invention
[0003] To address the aforementioned issues, the purpose of this application is to provide a bidirectional mounting bracket for a laser beam sensor.
[0004] To achieve the objectives of this invention, a bidirectional mounting bracket for a laser beam sensor is provided, comprising a sensor bracket fixing structure, a sensor bracket adjustment structure, and a sensor mounting structure.
[0005] The sensor bracket fixing structure includes a bracket base plate, the sensor bracket adjusting structure includes a bracket adjusting plate, and the sensor mounting structure includes a sensor mounting plate. The bracket base plate is connected to the bracket adjusting plate, and the bracket adjusting plate is connected to the sensor mounting plate. The sensor is mounted on the sensor mounting plate.
[0006] The bracket base plate, bracket adjustment plate, and sensor mounting plate are each provided with a corresponding laser through hole.
[0007] The base plate of the bracket has a first screw post at the upper end, a second screw post on one side of the lower end, and an adjusting spring fixing screw through hole on the other side of the lower end.
[0008] The bracket adjustment plate has a first adjusting screw hole at its upper end, in which a first adjusting spring is installed; a second adjusting screw hole is located on one side of its lower end, and a third adjusting screw hole is located on the other side of its lower end, in which a second adjusting spring is installed.
[0009] The first screw post passes through the first adjusting spring and the first adjusting screw hole and is connected to the first adjusting screw; the second screw post passes through the second adjusting screw hole and is connected to the second adjusting screw.
[0010] The adjusting spring fixing screw passes sequentially through the adjusting spring fixing screw through hole, the third adjusting screw hole, and the second adjusting spring and the third adjusting screw are connected.
[0011] The sensor mounting plate is an L-shaped plate. Its first side plate is connected to the bracket adjustment plate, and its second side plate is installed with the sensor. The upper sides of the second side plate are provided with two upper screw fixing holes arranged vertically and horizontally, and the lower end is provided with two lower screw fixing holes arranged horizontally and horizontally. The upper and lower screw fixing holes provided on the second side plate are used for the sensor to be installed upright or in reverse.
[0012] The bracket base plate has two first screw through holes on the upper side and two second screw through holes on the lower side. The first screw through holes and the second screw through holes are used in conjunction with fixing screws to connect with the attachment through the fixing screws.
[0013] The second screw through hole is a longitudinally arranged elongated hole.
[0014] The bracket base plate is provided with an adjustment ball mounting hole, and the adjustment ball is clamped between the adjustment ball mounting hole and the bracket adjustment plate.
[0015] The sensor mounting plate has a third screw through hole on its first side plate. The third screw through hole is used in conjunction with a fixing screw to connect to the bracket adjustment plate.
[0016] The adjusting spring fixing screw and the third adjusting screw are fixed together with thread-locking adhesive.
[0017] After assembly, the adjusting spring fixing screw and the third adjusting screw are secured with thread-locking adhesive. By adjusting the tightness of the first screw post and the first adjusting screw, the vertical position of the laser beam from the sensor can be finely adjusted. Similarly, by adjusting the tightness of the second screw post and the second adjusting screw, the horizontal position of the laser beam from the sensor can be finely adjusted. Simultaneously, the structure of the sensor mounting plate allows for both reverse and forward mounting of the laser sensor, and the laser beam can be emitted through the laser through-hole, ensuring installation flexibility. Furthermore, the adjusting ball and two adjusting springs between the bracket base plate and the bracket adjusting plate provide both support and fastening, ensuring stability and preventing wobbling during sensor operation, thereby guaranteeing accurate alignment between the laser emitter and receiver.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0019] I. Wide range of applications: The bidirectional installation function of the sensor in this invention can increase the installation and use environment of the sensor, making the installation of the sensor more flexible.
[0020] 2. Easy to operate: The laser angle can be finely adjusted simply by adjusting the tightness of the first and second adjusting screws.
[0021] III. Precise long-distance beam alignment: This invention is particularly suitable for enabling precise beam alignment between the transmitter and receiver of a sensor in long-distance beam alignment environments, and ensuring the stability of beam alignment during sensor operation.
[0022] IV. Flexible application: The sensor mounting plate in this invention can be used to install both the transmitter and receiver of the sensor. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the exploded view on the left side of the present invention;
[0024] Figure 2 This is a schematic exploded view of the present invention on the right side;
[0025] Figure 3 This is an assembly diagram of the present invention;
[0026] Figure 4 This is a schematic diagram of the sensor of the present invention mounted upright;
[0027] Figure 5 This is a schematic diagram of the sensor reverse-mounted according to the present invention;
[0028] Figure 6 This is a schematic diagram of the sensor transmitter and receiver facing each other in this invention;
[0029] Figure 7 This is a schematic diagram of the thread-locking adhesive fixing position according to the present invention;
[0030] Figure 8 This is a schematic diagram of the left and upper adjustment positions of the present invention;
[0031] In the diagram: Laser through hole 1, first screw through hole 2, bracket base plate 3, first screw post 4, first adjusting spring 5, bracket adjusting plate 6, first adjusting screw hole 7, first adjusting screw 8, sensor mounting plate 9, upper screw fixing hole 10, sensor fixing screw 11, fixing screw 12, adjusting ball 13, adjusting spring fixing screw through hole 14, second screw through hole 15, adjusting spring fixing screw 16, sensor 17, sensor laser emission position 18, threaded adhesive fixing position 19, left end adjusting position 20, upper end adjusting position 21, adjusting ball mounting hole 22, second screw post 23, second adjusting screw hole 24, third adjusting screw hole 25, second adjusting spring 26, third adjusting screw 27, second adjusting screw 28, lower screw fixing hole 29, third screw through hole 30. Detailed Implementation
[0032] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other.
[0033] The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0034] like Figures 1-8 As shown,
[0035] This application discloses a specific embodiment of a bidirectional mounting bracket for a laser beam sensor, including a sensor bracket fixing structure, a sensor bracket adjustment structure, and a sensor mounting structure.
[0036] The sensor bracket fixing structure includes a bracket base plate 3, the sensor bracket adjusting structure includes a bracket adjusting plate 6, and the sensor mounting structure includes a sensor mounting plate 9. The bracket base plate 3 is connected to the bracket adjusting plate 6, and the bracket adjusting plate 6 is connected to the sensor mounting plate 9. The sensor is mounted on the sensor mounting plate 9.
[0037] A laser through hole 1 is provided on the bracket base plate 3, the bracket adjustment plate 6, and the sensor mounting plate 9, respectively, corresponding to a specific position.
[0038] The support base plate 3 has a first screw post 4 at its upper end, a second screw post 23 on one side of its lower end, and an adjusting spring fixing screw through hole 14 on the other side of its lower end.
[0039] The upper end of the bracket adjustment plate 6 is provided with a first adjustment screw hole 7, in which a first adjustment spring 5 is installed. A second adjustment screw hole 24 is provided on one side of the lower end, and a third adjustment screw hole 25 is provided on the other side of the lower end. A second adjustment spring 26 is installed in the third adjustment screw hole 25.
[0040] The first screw post 4 passes through the first adjusting spring 5 and the first adjusting screw hole 7 and is connected to the first adjusting screw 8;
[0041] The second screw post 23 passes through the second adjusting screw hole 24 and is connected to the second adjusting screw 28;
[0042] The adjusting spring fixing screw 16 passes sequentially through the adjusting spring fixing screw through hole 14, the third adjusting screw hole 25, the second adjusting spring 26, and connects to the third adjusting screw 27.
[0043] The sensor mounting plate 9 is an L-shaped plate. Its first side plate is connected to the bracket adjustment plate 6, and its second side plate is installed with the sensor. The upper sides of the second side plate are respectively provided with two upper screw fixing holes 10 arranged vertically and horizontally, and the lower end is provided with two lower screw fixing holes 29 arranged horizontally. The upper screw fixing holes 10 and lower screw fixing holes 29 provided on the second side plate are used to install the sensor upright or backward by means of sensor fixing screws 11.
[0044] In a preferred embodiment, the upper side of the bracket base plate 3 is provided with two first screw through holes 2, and the lower side is provided with two second screw through holes 15. The first screw through holes 2 and the second screw through holes 15 are used in conjunction with the fixing screws 12 to connect the bracket base plate 3 to the attachment through the fixing screws 12.
[0045] Preferably, the second screw through hole 15 is a longitudinally arranged elongated hole.
[0046] In a preferred embodiment, the base plate 3 of the bracket is provided with an adjusting ball mounting hole 22, and the adjusting ball 13 is sandwiched between the adjusting ball mounting hole 22 and the bracket adjusting plate 6.
[0047] In a preferred embodiment, a third screw through hole 30 is provided on the first side plate of the sensor mounting plate 9. The third screw through hole 30 is used in conjunction with a fixing screw and is connected to the bracket adjustment plate 6 through the fixing screw.
[0048] The adjusting spring fixing screw 16 and the third adjusting screw 27 are fixed together by thread-locking adhesive. The location where the thread-locking adhesive is applied will be... Figure 7 The thread-locking adhesive is fixed at position 19.
[0049] The sensor mounting structure described above can fix the sensor in both forward and reverse directions.
[0050] The aforementioned sensor mounting plate 9 can be used on both the sensor transmitter and receiver to fix the sensor in place.
[0051] like Figure 4 As shown, label 17 is the sensor, and label 18 is the sensor's laser emission position.
[0052] After assembly, the adjusting spring fixing screw and the third adjusting screw are secured with thread-locking adhesive. By adjusting the tension of the first screw post at the upper adjusting position 21 and the first adjusting screw, the vertical position of the laser beam from the sensor can be finely adjusted. Similarly, by adjusting the tension of the second screw post at the left adjusting position 20 and the second adjusting screw, the horizontal position of the laser beam from the sensor can be finely adjusted. Simultaneously, the structure of the sensor mounting plate allows for both reverse and forward mounting of the laser sensor, and the laser beam can be emitted through the laser through-hole, ensuring installation flexibility. Furthermore, the adjusting ball and two adjusting springs between the bracket base plate and the bracket adjusting plate provide both support and fastening, ensuring stability and preventing wobbling during sensor operation, thereby guaranteeing accurate alignment between the laser emitter and receiver.
[0053] It should be noted that any technical solutions not detailed in this application employ publicly known technologies.
[0054] The above description is only a preferred embodiment of the present invention. It should be noted that, for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A bidirectional mounting bracket for a laser beam sensor, characterized in that, This includes the sensor bracket fixing structure, the sensor bracket adjustment structure, and the sensor mounting structure. The sensor bracket fixing structure includes a bracket base plate, the sensor bracket adjusting structure includes a bracket adjusting plate, and the sensor mounting structure includes a sensor mounting plate. The bracket base plate is connected to the bracket adjusting plate, and the bracket adjusting plate is connected to the sensor mounting plate. The sensor is mounted on the sensor mounting plate. The bracket base plate, bracket adjustment plate, and sensor mounting plate are each provided with a corresponding laser through hole. The base plate of the bracket has a first screw post at the upper end, a second screw post on one side of the lower end, and an adjusting spring fixing screw through hole on the other side of the lower end. The bracket adjustment plate has a first adjusting screw hole at its upper end, in which a first adjusting spring is installed; a second adjusting screw hole is located on one side of its lower end, and a third adjusting screw hole is located on the other side of its lower end, in which a second adjusting spring is installed. The first screw post passes through the first adjusting spring and the first adjusting screw hole and is connected to the first adjusting screw; the second screw post passes through the second adjusting screw hole and is connected to the second adjusting screw. The adjusting spring fixing screw passes sequentially through the adjusting spring fixing screw through hole, the third adjusting screw hole, and the second adjusting spring and the third adjusting screw are connected. The sensor mounting plate is an L-shaped plate. Its first side plate is connected to the bracket adjustment plate, and its second side plate is installed with the sensor. The upper sides of the second side plate are provided with two upper screw fixing holes arranged vertically and horizontally, and the lower end is provided with two lower screw fixing holes arranged horizontally and horizontally. The upper and lower screw fixing holes provided on the second side plate are used for the sensor to be installed upright or in reverse.
2. The bidirectional mounting bracket for a laser beam sensor according to claim 1, characterized in that, The bracket base plate has two first screw through holes on the upper side and two second screw through holes on the lower side. The first screw through holes and the second screw through holes are used in conjunction with fixing screws to connect with the attachment through the fixing screws.
3. The bidirectional mounting bracket for a laser beam sensor according to claim 2, characterized in that, The second screw through hole is a longitudinally arranged elongated hole.
4. The bidirectional mounting bracket for a laser beam sensor according to claim 1, characterized in that, The base plate of the bracket is provided with an adjustment ball mounting hole, and the adjustment ball is clamped between the adjustment ball mounting hole and the bracket adjustment plate.
5. A bidirectional mounting bracket for a laser beam sensor according to claim 1, characterized in that, The sensor mounting plate has a third screw through hole on its first side plate. The third screw through hole is used in conjunction with a fixing screw to connect to the bracket adjustment plate.
6. The bidirectional mounting bracket for a laser beam sensor according to claim 1, characterized in that, The adjusting spring fixing screw and the third adjusting screw are fixed together with thread-locking adhesive.
Citation Information
Patent Citations
AGV is with crashproof laser sensor support
CN205447180U
Bidirectional mounting bracket for laser correlation sensor
CN213543611U