A concrete tile pressing and forming mold

By designing a press-forming mold for concrete tiles, the molding frame surrounded by elastic rubber strips and pressure-resistant crawlers solves the problem of long time and high energy consumption in the curing process of traditional molds, and achieves a more efficient molding process and a better quality brick blank.

CN112571585BActive Publication Date: 2025-05-13FOSHAN XINPENG IND SERVICE CO LTD
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Patent Information

Application Number
CN202011552172.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-24
Publication Date
2025-05-13
Estimated Expiration
2040-12-24

AI Technical Summary

Technical Problem

Traditional concrete tiles molds require long-term heating and drying during the curing process, which consumes a long time and high energy consumption. The bricks produced are low in density and poor in performance.

Method used

A concrete tile press mold is designed, and the concrete slurry in the molding frame is pressed by the upper molding plate and the lower mold pad. The molding frame is surrounded by elastic rubber strips and pressure-resistant crawlers, and the water content of the slurry is extruded by hydrophobic holes and drainage holes, which shortens the curing time and heat energy consumption.

Benefits of technology

Through press molding, the curing time and heat energy consumption of concrete tiles are significantly shortened, the density and performance of the blank are improved, and the service life of elastic rubber strips is extended.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a concrete tile pressing and forming mold, comprising an upper mold plate, a lower mold pad and a forming frame. The lower mold pad is arranged parallel to the lower part of the upper mold plate. The forming frame is fixedly installed on the upper side of the lower mold pad, and the forming frame comprises: a bottom plate, an elastic rubber strip and a pressure-resistant track. A plurality of drainage holes are provided in the middle of the bottom plate; the elastic rubber strip is fixedly installed on the upper side of the bottom plate, and the elastic rubber strip is arranged end to end along the edge of the bottom plate; the pressure-resistant track covers the upper side of the elastic rubber strip and is fixedly connected to the bottom plate. The concrete tile pressing and forming mold of the present invention forms a forming frame by the elastic rubber strip and the pressure-resistant track on the bottom plate, and the upper mold plate and the lower mold pad are pressed toward each other, so that the moisture of the concrete slurry in the forming frame is squeezed out, which greatly saves the time and heat energy consumption of subsequent drying and curing. The present invention can be applied to the production of concrete tiles.
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Description

Technical Field

[0001] The invention relates to the technical field of molding, in particular to a concrete tile pressing and molding die. Background Art

[0002] Concrete tiles can restore the texture, color and natural texture of cement. The laying effect is simple and the texture is light, which can be applied to many decoration styles. The traditional concrete tile forming mold is to inject the slurry into the forming mold and then solidify it by heating and drying for a long time. In order to prevent the slurry from deforming, the forming mold needs to support the slurry and heat and dry it together until the brick is formed and solidified. Multiple forming molds are required during production. In addition, the water in the slurry is not precipitated, which makes the heating and curing time-consuming and energy-intensive, and the finished brick has low density and poor performance. Summary of the invention

[0003] The object of the present invention is to provide a concrete tile pressing mold to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.

[0004] The technical solutions adopted to solve the above technical problems are:

[0005] A concrete tile pressing and forming mold,

[0006] Upper molded plate;

[0007] A lower die pad, the lower die pad is arranged below the upper die pressing plate, the lower die pad and the upper die pressing plate are parallel to each other, and a plurality of water-repellent holes are arranged in the middle of the upper die pressing plate and the lower die pad;

[0008] A molding frame, the molding frame is fixedly mounted on the upper side of the lower mold pad, and the molding frame includes:

[0009] A bottom plate, wherein a plurality of drainage holes are provided in the middle of the bottom plate;

[0010] An elastic rubber strip, which is fixedly mounted on the upper side of the bottom plate and is connected end to end along the edge of the bottom plate;

[0011] A pressure-resistant crawler is arranged on the upper side of the elastic rubber strip, and the pressure-resistant crawler covers the elastic rubber strip and is fixedly connected to the bottom plate.

[0012] The beneficial effects of the present invention are as follows: a forming frame is formed by the elastic rubber strip and the pressure-resistant track on the bottom plate, and the concrete slurry in the forming frame is pressed by the upper mold plate and the lower mold pad, so that the moisture in the slurry can be squeezed out from the drainage holes and the hydrophobic holes, so that the slurry can be pressed into a blank, which greatly saves the time and heat energy consumption for subsequent drying and curing; the slurry can be confined in the forming frame by the elastic rubber strip, and can also adapt to the change of the pressing spacing during extrusion; the pressure-resistant track can separate the elastic rubber strip from the slurry, so that the slurry can be formed in the forming frame while avoiding the elastic rubber strip from contacting the slurry, thereby extending the service life of the elastic rubber strip.

[0013] As a further improvement of the above technical solution, the upper mold plate, the lower mold pad and the bottom plate are all rectangular plates, and there are four elastic rubber strips, which are respectively arranged along the four sides of the bottom plate. Through the above technical solution, the elastic rubber strips can be surrounded by a rectangle, so that the tiles can be formed into a rectangular plate, which is convenient for laying over a large area.

[0014] As a further improvement of the above technical solution, the pressure-resistant track is in the shape of a long strip, and there are four pressure-resistant tracks, and the four pressure-resistant tracks cover the four elastic rubber strips respectively, and the ends of the four pressure-resistant tracks are stacked on each other. Through the above technical solution, the elastic rubber strip is covered by the pressure-resistant track to prevent the elastic rubber strip from directly contacting the slurry and affecting the service life of the elastic rubber strip; and the slurry can be surrounded in the molding frame for pressing.

[0015] As a further improvement of the above technical solution, the cross section of the elastic rubber strip perpendicular to its length direction is narrow at the top and wide at the bottom, and the side of the elastic rubber strip close to the middle of the forming frame is an inclined surface. Through the above technical solution, the upper part of the elastic rubber strip is narrower, so that the elastic rubber strip is easier to be flattened and deformed, and the lower part of the elastic rubber strip is wider, and the side close to the middle of the forming frame is an inclined surface, which is convenient for demolding the pressed blank.

[0016] As a further improvement of the above technical solution, the cross section of the elastic rubber strip perpendicular to its length direction is triangular, polygonal or trapezoidal, and its width changes linearly from top to bottom. Through the above technical solution, the pressing distance can be changed by adjusting the pressing force of the upper mold pressing plate and the lower mold pad, and the width of the elastic rubber strip changes linearly from top to bottom, which is convenient for adjusting the pressing distance.

[0017] As a further improvement of the above technical solution, a drainage filter is fixedly provided between the molding frame and the lower mold pad and on the lower side of the upper mold pressing plate. Through the above technical solution, the water in the slurry can also seep out from the drainage filter, and the drainage filter can also limit the slurry in the molding frame to prevent the slurry from being squeezed out from the drainage holes of the bottom plate and the hydrophobic holes of the upper mold pressing plate.

[0018] As a further improvement of the above technical solution, a water-absorbing felt is further provided between the upper mold plate and the drainage filter. Through the above technical solution, the felt is elastic, has good bonding and filtering properties, and is wear-resistant and pressure-resistant, and is very suitable for waterproofing, sealing or gasketing of the upper mold plate. When pressed, the water in the slurry can seep out and be filtered from the felt.

[0019] As a further improvement of the above technical solution, the water-repellent holes are evenly arranged and distributed in the middle of the upper die plate and the lower die pad, and the drainage holes are evenly arranged and distributed in the middle of the bottom plate. Through the above technical solution, the water-repellent holes and the drainage holes are evenly distributed, which facilitates the uniform extrusion of the moisture of the blank in the forming frame, avoiding forming differences in different parts of the blank.

[0020] As a further improvement of the above technical solution, a demoulding filter is laid on the upper side of the forming frame, and the demoulding filter completely covers the multiple drainage holes on the bottom plate. Through the above technical solution, after the slurry is pressed and formed in the forming frame, the demoulding filter makes it easier for the formed blank to be separated from the forming frame through the demoulding filter, thereby avoiding deformation and distortion of the blank. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The present invention will be further described below in conjunction with the accompanying drawings and embodiments;

[0022] Figure 1 This is a schematic assembly diagram of an embodiment of a concrete tile pressing and forming mold provided by the present invention;

[0023] Figure 2 This is a schematic assembly diagram of an embodiment of a molding frame provided by the present invention;

[0024] Figure 3 It is a cross-sectional schematic diagram of the elastic strip of the molding frame provided by the present invention and an embodiment thereof.

[0025] 100, upper mold plate, 110, hydrophobic holes, 200, lower mold pad, 300, molding frame, 310, bottom plate, 311, drainage holes, 320, elastic rubber strip, 330, pressure-resistant track, 400, drainage filter, 500, water-absorbent felt, 600, demoulding filter. DETAILED DESCRIPTION

[0026] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.

[0027] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., and orientations or positional relationships indicated are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] In the description of the present invention, if there are words such as "several", it means one or more, "more" means more than two, greater than, less than, exceed, etc. are understood as not including the number, and above, below, within, etc. are understood as including the number.

[0029] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.

[0030] Reference Figures 1 to 3 The concrete tile pressing and forming mold of the present invention is made into the following embodiments:

[0031] A concrete tile pressing mold comprises an upper mold plate 100 , a lower mold pad 200 and a molding frame 300 .

[0032] The upper mold plate 100 and the lower mold pad 200 are both rectangular plates, and a plurality of evenly arranged and distributed hydrophobic holes 110 are provided in the middle of the upper mold plate 100 and the lower mold pad 200. The lower mold pad 200 is arranged below the upper mold plate 100, and the lower mold pad 200 and the upper mold plate 100 are parallel to each other. A drainage filter 400 is fixedly provided on the lower side of the upper mold plate 100, and a water-absorbing felt 500 is also provided between the upper mold plate 100 and the drainage filter 400.

[0033] The molding frame 300 is fixedly mounted on the upper side of the lower mold pad 200, and a drainage filter 400 is also fixedly arranged between the molding frame 300 and the lower mold pad 200. The molding frame 300 includes: a bottom plate 310, an elastic rubber strip 320, a pressure-resistant track 330 and a demoulding filter 600.

[0034] The bottom plate 310 is in the shape of a rectangular plate, and a plurality of evenly arranged drainage holes 311 are provided in the middle of the bottom plate 310. A demoulding filter 600 is laid on the upper side of the molding frame 300, and the demoulding filter 600 completely covers the plurality of drainage holes 311 on the bottom plate 310. The elastic rubber strip 320 is fixedly installed on the upper side of the bottom plate 310, and there are four elastic rubber strips 320, and the four elastic rubber strips 320 are respectively arranged end to end along the four edges of the bottom plate 310.

[0035] The pressure-resistant track 330 is arranged on the upper side of the elastic rubber strip 320 . The pressure-resistant track 330 is in the shape of a long strip. There are four pressure-resistant tracks 330 . The four pressure-resistant tracks 330 cover the four elastic rubber strips 320 respectively. The ends of the four pressure-resistant tracks 330 are stacked on each other. The pressure-resistant track 330 is fixedly connected to the base plate 310 .

[0036] Reference Figures 1 to 3 When using the concrete tile pressing mold of the present invention: first, inject concrete slurry into the molding frame 300, and then press the upper mold plate 100 and the lower mold pad 200 together. The lower mold pad 200 flattens the elastic rubber strip 320, so that the water of the slurry in the molding frame 300 is squeezed out. The squeezed water seeps out and flows away from the drainage hole 311, the hydrophobic holes 110 of the upper mold plate 100 and the lower mold pad 200, the drainage filter 400 and the water-absorbing felt 500, so that the water of the slurry is squeezed out and compressed in the molding frame 300.

[0037] In order to facilitate the control of the pressing distance between the upper mold plate 100 and the lower mold pad 200, the cross section of the elastic rubber strip 320 perpendicular to its length direction is narrow at the top and wide at the bottom. Figure 3 The cross section of the elastic rubber strip 320 perpendicular to its length direction is triangular, polygonal or trapezoidal (a is a triangular cross section, b is a polygonal cross section, and c is a trapezoidal cross section), and its width changes linearly from top to bottom, so that the pressing distance can be adjusted by adjusting the pressing force between the upper mold pressing plate 100 and the lower mold pad 200. The specific size and shape of the elastic rubber strip 320 can be selected according to the actual situation based on the height requirements of the molding frame 300 and the compression requirements.

[0038] The shape of the bottom plate 310 can be selected into various shapes such as a triangular plate or a polygonal plate. The shape of the bottom plate 310 can be selected according to the molding requirements of the concrete tiles.

[0039] In some embodiments, the elastic strip 320 is an integrally formed closed ring.

[0040] In some embodiments, the pressure-resistant track 330 is an annular integrally formed part.

[0041] The preferred embodiments of the present invention are described in detail above, but the present invention is not limited to the embodiments. Those skilled in the art may make various equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications or substitutions are all included in the scope defined by the claims of this application.

Claims

1. A concrete tile pressing mold, characterized in that: Upper mold plate (100); A lower die pad (200), the lower die pad (200) being arranged below the upper die pressing plate (100), the lower die pad (200) being parallel to the upper die pressing plate (100), and a plurality of water-repellent holes (110) being arranged in the middle of each of the upper die pressing plate (100) and the lower die pad (200); A molding frame (300), the molding frame (300) being fixedly mounted on the upper side of the lower mold pad (200), the molding frame (300) comprising: A bottom plate (310), wherein a plurality of drainage holes (311) are provided in the middle of the bottom plate (310); An elastic rubber strip (320), the elastic rubber strip (320) being fixedly mounted on the upper side of the bottom plate (310), the elastic rubber strip (320) being arranged along the edge of the bottom plate (310) and enclosing a molding space; A pressure-resistant crawler (330), the pressure-resistant crawler (330) being arranged on the upper side of the elastic rubber strip (320), the pressure-resistant crawler (330) covering the elastic rubber strip (320) and being fixedly connected to the bottom plate (310); The upper mold pressing plate (100), the lower mold pad (200) and the bottom plate (310) are all in the shape of rectangular plates. There are four elastic rubber strips (320), and the four elastic rubber strips (320) are respectively arranged along four sides of the bottom plate (310); The pressure-resistant crawler (330) is in the shape of a long strip, and there are four pressure-resistant crawlers (330). The four pressure-resistant crawlers (330) respectively cover the four elastic rubber strips (320), and the ends of the four pressure-resistant crawlers (330) are stacked on top of each other; The cross section of the elastic rubber strip (320) perpendicular to its length direction is narrow at the top and wide at the bottom, and a side of the elastic rubber strip (320) close to the middle of the molding frame (300) is an inclined surface; The cross-section of the elastic rubber strip (320) perpendicular to its length direction is triangular, polygonal or trapezoidal, and its width changes linearly from top to bottom.

2. The concrete tile pressing mold according to claim 1, characterized in that: A drainage filter screen (400) is fixedly provided between the molding frame (300) and the lower mold pad (200) and on the lower side of the upper mold pressing plate (100).

3. The concrete tile pressing mold according to claim 2, characterized in that: A water-absorbing felt (500) is also provided between the upper mold plate (100) and the drainage filter net (400).

4. The concrete tile pressing mold according to claim 1, characterized in that: The hydrophobic holes (110) are evenly arranged and distributed in the middle of the upper die pressing plate (100) and the lower die pad (200), and the drainage holes (311) are evenly arranged and distributed in the middle of the bottom plate (310).

5. The concrete tile pressing mold according to claim 1, characterized in that: A demoulding filter net (600) is laid on the upper side of the molding frame (300), and the demoulding filter net (600) completely covers the multiple drainage holes (311) on the bottom plate (310).

Citation Information

Patent Citations

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    CN214725074U

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