A method of using a long strip sponge block storage system
By introducing a combination structure of fixed and mobile warehouses into the sponge block storage system and utilizing the flexible docking of the feeding/discharging mechanism and the independent drive control platform, the problem of low storage space utilization of long sponge blocks is solved, and efficient sponge block storage and turnover is achieved.
Patent Information
- Application Number
- CN202110108919.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-27
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2041-01-27
AI Technical Summary
In the prior art, the storage system of long sponge blocks occupies a large amount of space because the feeding/retrieving mechanism needs to match the length of the sponge blocks, and the storage space cannot be maximized.
A storage system for long sponge blocks is designed, which adopts a combined structure of fixed and mobile warehouses. The feeding/discharging mechanism can be flexibly connected between the fixed and mobile warehouses. The mobile warehouse is movable by rails, and the conveying platform and lifting bracket are independently driven and controlled to achieve efficient turnover of sponge blocks.
It effectively utilizes the storage space, improves the storage capacity and turnover efficiency of the sponge blocks, reduces the space occupied by the feeding/retrieving mechanism, and ensures the normal output and input of the sponge blocks.
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Figure CN112573071B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sponge block storage, in particular to a use method of a long strip sponge block storage system. BACKGROUND
[0002] The sponge block is a long strip after foaming and forming in the past, and is cut off to form a long sponge block (the length of the sponge block is about 10-60 meters) when reaching a certain conveying length. The long strip sponge block needs to be stored and matured at this time, and is taken out for subsequent use. At present, the storage is a large storage room designed as several storage spaces assembled together to form a fixed library. Each storage space has an independent conveying platform, and a feeding / taking mechanism is configured. The feeding / taking mechanism can be installed at the feeding / taking port of the fixed library to move left and right, and can also lift the conveying height. The feeding / taking mechanism needs to transfer the long strip sponge block produced from the foaming process to the specified storage space in the fixed library. When taking out, the feeding / taking mechanism takes out from the specified storage space and then conveys it out. The feeding / taking mechanism is a small transfer vehicle. However, since the long strip sponge block is very long, the feeding / taking mechanism must also be made to the same length, which occupies a large space when moving left and right for transfer. This space cannot be used for storing long strip sponge blocks, resulting in that the storage space is not maximized. Once this space is utilized, the feeding / taking mechanism cannot be transferred. How to ensure the transportation and transfer of the long strip sponge block while maximizing the utilization of the storage space is a big problem at present. SUMMARY
[0003] In order to solve the above technical problems, the present application provides a long strip sponge block storage system, which is designed ingeniously, convenient to use, increases the storage space, and ensures the normal transfer of the long strip sponge block.
[0004] The technical scheme of the present application is as follows:
[0005] A long strip sponge block storage system, characterized in that it comprises a fixed library, a movable library and a feeding / taking mechanism. The movable library is installed at one end of the storage space inlet / outlet of the fixed library, and the other end of the storage space inlet / outlet of the movable library can be connected with the other end of the storage space inlet / outlet of the fixed library. The movable library is movably installed on the ground through a track, and the movable library and the fixed library can relatively move at least one storage space distance. The feeding / taking mechanism is arranged at any position which can be connected with the other end of the storage space inlet / outlet of the movable library, and / or the feeding / taking mechanism is arranged inside the fixed library and / or on the side of the fixed library and can be used to connect the storage space of the movable library, and / or the feeding / taking mechanism is arranged at any position which can be connected with the other end of the storage space inlet / outlet of the fixed library. The feeding / taking mechanism can be provided with at least one.
[0006] The fixed library and the mobile library each include several columns of library positions, and each column of library positions includes several layers, the fixed library and the mobile library have the same number of layers, and the number of columns of the fixed library and the mobile library can be the same or different.
[0007] The number of columns of library positions of the mobile library is at least two, and the number of columns of library positions of the fixed library is at least two.
[0008] One or both of the positions of the library positions on the two sides of the fixed library are used to install the feeding / discharging mechanism.
[0009] One position of the library positions in the middle or near the middle of the fixed library is used to install the feeding / discharging mechanism.
[0010] The positions on the two sides of the library positions near the middle of the fixed library are respectively used to install the feeding / discharging mechanism.
[0011] The mobile library can be designed as two groups of mobile libraries that move independently of each other and share the same set of tracks.
[0012] Each library position of the mobile library or the fixed library includes an independently driven and controlled conveying platform, the independently driven and controlled conveying platforms of each layer of library positions have the same height, and the adjacent independently driven and controlled conveying platforms of each column of library positions have the same interval height.
[0013] The feeding / discharging mechanism includes a lifting support and a conveying platform, and the conveying platform is installed on the lifting support in a lifting manner.
[0014] The fixed library is designed as two groups, the two groups of fixed libraries are respectively installed on the two sides of the mobile library, and the mobile library moves left and right between the two groups of fixed libraries.
[0015] The present application has the advantages of ingenious design and convenient use, and the turnover space used in the prior art is designed as a mobile library for storing sponge blocks and turnover sponge blocks, the feeding / discharging mechanism is designed in a non-mobile manner, does not occupy the mobile space, and can ensure the output or input of the sponge blocks. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is an embodiment of the present application Figure 1 .
[0017] Figure 2 is a perspective view of Figure 1 .
[0018] Figure 3 is an embodiment of the present application Figure 2 .
[0019] Figure 4 is an embodiment of the present application Figure 3 .
[0020] Figure 5 is a schematic diagram of an embodiment of the present invention Figure 4 .
[0021] Figure 6 is a schematic diagram of an embodiment of the present invention Figure 5 .
[0022] Figure 7 is a schematic diagram of an embodiment of the present invention Figure 6 .
[0023] Figure 8 is a schematic diagram of an embodiment of the present invention Figure 7 .
[0024] Figure 9 is a partial schematic diagram of the independent drive control conveying platform of the fixed library or mobile library of the present invention.
[0025] Figure 10 is a partial schematic diagram of the lower moving mechanism of the mobile library of the present invention.
[0026] Figure 11 is a partial schematic diagram of the feeding / discharging mechanism of the present invention. DETAILED DESCRIPTION
[0027] Referring to the drawings Figures 1-11 , a long strip sponge block storage system comprises a fixed library 1, a mobile library 2, and a feeding / discharging mechanism 3. The mobile library 2 is installed at one end of the library entry / exit of the fixed library 1, and the library entry / exit of the mobile library 2 can be docked with the library entry / exit of the fixed library 1. The mobile library 2 is movably installed on the ground through a track 4, and the mobile library 2 and the fixed library 1 can relatively interleave at least one library distance. The feeding / discharging mechanism 3 is arranged at a position that can be docked with the other end of the library entry / exit of the mobile library 2, and / or the feeding / discharging mechanism 3 is arranged inside the fixed library 1 and / or on the side of the fixed library 1 and can be used to dock the library of the mobile library 2, and / or the feeding / discharging mechanism 3 is arranged at a position that can be docked with the other end of the library entry / exit of the fixed library 1. The feeding / discharging mechanism 3 can be provided with one or more. The feeding / discharging mechanism 3 is mainly used to convey sponge blocks to the library of the fixed library or the mobile library, or to assist in outputting from the library of the fixed library or the mobile library. The feeding / discharging mechanism 3 is installed in at least one number, and the installation position is installed according to the actual site. The present invention gives seven ways, all of which are within the protection scope of the present invention under the above combination. Figure 7 and Figure 8 The positions on both sides of the feeding / discharging mechanism 3 in the drawings can be used to place sponge cutting devices, without wasting space.
[0028] The fixed library 1 and the mobile library 2 respectively include a plurality of columns of library positions, and each column of library positions includes a plurality of layers; the fixed library 1 and the mobile library 2 have the same number of layers; and the fixed library 1 and the mobile library 2 can have the same number of columns or different numbers of columns.
[0029] The number of columns of library positions of the mobile library 2 is at least two, and the number of columns of library positions of the fixed library 1 is at least two.
[0030] As shown in FIG. 1, the fixed library 1 and the mobile library 2 are connected to each other through a plurality of transfer channels 3. Figures 1-2 , Figures 5-6, the one or two of the fixed warehouse 1 side warehouse position is used to install the feeding / discharging mechanism 3. One embodiment 1, the feeding / discharging mechanism 3 is designed and installed on one side of the fixed warehouse 1, when designing one feeding / discharging mechanism 3, it is used as the feeding port and the discharging port, for example, the fixed warehouse 1 two columns, the moving warehouse 2 two columns, the fixed warehouse 1 side is designed as the feeding / discharging mechanism 3, the actual warehouse position of the fixed warehouse 1 is only two positions, when starting storage, one column of the moving warehouse 2 position is aligned with the feeding / discharging mechanism 3, the other column of the moving warehouse 2 position is aligned with the fixed warehouse 1 position, the sponge block is sequentially transported from bottom to top into one column of the moving warehouse 2 position through the feeding / discharging mechanism 3, the moving warehouse 2 is translated by one position through the track 4, the moving warehouse 2 full of material position is docked with one position of the fixed warehouse 1, the material is turned over from the moving warehouse 2 to the fixed warehouse 1, the moving warehouse 2 returns to the position of the feeding / discharging mechanism 3, continues to load twice, at the same time, the full material position of the fixed warehouse 1 is docked with the other position of the moving warehouse 2, and the material is turned over again, the moving warehouse 2 moves again by one position, the two columns of the moving warehouse 2 are full of material, and are docked with the two columns of the fixed warehouse 1, and the two columns are turned over at the same time, the moving warehouse 2 returns to the position of the feeding / discharging mechanism 3 again, and loads three times, at the same time, the docked position of the fixed warehouse 1 and the moving warehouse 2 is turned over, the moving warehouse 2 moves by one position, at this time, the fixed warehouse 1 and the moving warehouse 2 have one column of full warehouse position and are docked, the two positions are completed, and do not need to be turned over again, the other column of the moving warehouse 2 turns over the material to the other position of the fixed warehouse 1, the moving warehouse 2 finally returns to the position of the feeding / discharging mechanism 3, and loads four times, the last position of the moving warehouse 2 is full of material, and the loading of the whole warehouse position is completed; the unloading is operated in the reverse direction. Another embodiment 2, the feeding / discharging mechanism 3 is designed and installed on both sides of the fixed warehouse 1, one side of the feeding / discharging mechanism 3 is the feeding port, and the other side of the feeding / discharging mechanism 3 is the discharging port, this way has an additional discharging port, and occupies a certain space, at this time, the moving warehouse 2 can correspondingly increase one column, become two columns of the fixed warehouse 1 and three columns of the moving warehouse 2, the loading mode is the same as embodiment 1, and the unloading mode is the reverse operation mode of embodiment 1. One or two of the feeding / discharging mechanism 3 is designed according to actual needs, one of the fixed warehouse 1 position is increased, and one of the moving warehouse 2 position is increased, the loading mode is the above-mentioned one column transfer mode, one position is transferred each time, and the intermediate synchronous turnover is matched to complete the loading, and the unloading mode is the reverse operation.
[0031] As Figure 4, the fixed warehouse 1 middle or near the middle of the warehouse position of a position to install the feeding / discharge mechanism 3. One embodiment 3, feeding / discharge mechanism 3 design and install in the middle of the fixed warehouse 1, design a feeding / discharge mechanism 3, it is also as the inlet and outlet, for example, fixed warehouse 1 two columns, two columns of moving warehouse 2, two fixed warehouse 1 in the middle of the design of feeding / discharge mechanism 3, start storage, a column of moving warehouse 2 and feeding / discharge mechanism 3 alignment, the other column of moving warehouse 2 and fixed warehouse 1 warehouse position alignment, sponge block through feeding / discharge mechanism 3 from bottom to top in turn transported to a column of moving warehouse 2, moving warehouse 2 through the track 4 to the right shift a warehouse, moving warehouse 2 full of material warehouse and fixed warehouse 1 butt joint, the material to transfer from moving warehouse 2 to fixed warehouse 1, while moving warehouse 2 and feeding / discharge mechanism 3 butt joint, and the second time on the material loading, after loading is completed, moving warehouse 2 and fixed warehouse 1 material also complete the turnover, moving warehouse 2 to the left shift a warehouse reset, moving warehouse 2 after the turnover empty warehouse again butt joint feeding / discharge mechanism 3, three times on the material loading, while moving warehouse 2 full of material warehouse and fixed warehouse 1 empty warehouse also butt joint and material turnover, after loading is completed, moving warehouse 2 to the right shift a warehouse, this time moving warehouse 2 and fixed warehouse 1 butt joint warehouse are full, then do not carry out the turnover, but the empty warehouse of moving warehouse 2 butt joint feeding / discharge mechanism 3, the fourth time on the material loading, complete the loading also complete the warehouse, discharge only need to operate in reverse, embodiment 3 way compared with embodiment 1, in moving warehouse 2 and fixed warehouse 1 turnover time, moving warehouse 2 also simultaneously on the material, each time saves a time on the material loading, this design is more reasonable. From the middle to both sides of the warehouse way, better.
[0032] Figure 3 , the fixed warehouse 1 near the middle of the warehouse position of both sides of the position respectively to install feeding / discharge mechanism 3. The moving warehouse 2 can be designed into two groups of moving warehouse 2 which move independently of each other and share the same set of tracks 4. One embodiment 4, eight columns of fixed warehouse 1, two independent moving groups of moving warehouse 2, each group of moving warehouse 2 is three columns respectively, a certain movable interval is left between the two groups of moving warehouse 2, eight columns of fixed warehouse 1 are divided into four columns on each side and one feeding / discharge mechanism 3 is installed between each of the four columns on each side, one of the feeding / discharge mechanisms 3 is an inlet and the other is designed as an outlet, the two groups of moving warehouse 2 cooperate to transfer the material, when loading, the middle column of the first group of moving warehouse 2 butt joint the inlet of the feeding / discharge mechanism 3, and loading is carried out, the first group of moving warehouse 2 loading transfer way and embodiment 3 is the same, from the middle to both sides of the warehouse way, the second group of moving warehouse 2 is to transfer the material in the middle of the fixed warehouse 1 to the other side and ensure that the second group of moving warehouse 2 is full, and the discharge is operated in reverse from the outlet.
[0033] As Figures 9-10The mobile warehouse 2 or each warehouse position of the fixed warehouse 1 comprises an independently driven and controlled conveying platform 5, the independently driven and controlled conveying platforms 5 of each layer of warehouse positions are of the same height, and the adjacent independently driven and controlled conveying platforms 5 of each column of warehouse positions are of the same interval height. Each independently driven and controlled conveying platform 5 is driven by a driving motor to rotate a driving belt around a driving roller and a driven roller, and the conveying belt can be positively conveyed or reversely conveyed; all the driving motors are electrically connected with a PLC control center, the PLC control center uniformly controls the movement of each driving motor to complete the turnover. The independently driven and controlled conveying platform 5 is provided with a plurality of supports on both sides, each column of warehouse positions is formed by a plurality of layers of independently driven and controlled conveying platforms 5 installed between two rows of supports, and one row of supports is shared between adjacent warehouse positions. The mobile mode of the mobile warehouse 2 comprises a ground rail, a roller and a roller driving motor, the mobile warehouse 2 is provided with the ground rail below, the support of the mobile warehouse 2 is provided with a cross brace at the lower end, the cross brace is provided with the roller below, the roller rolls on the ground rail, the roller driving motor drives the roller to rotate and stop on the ground rail, the roller driving motor is electrically connected with the PLC control center, and the PLC control center controls the movement of the roller driving motor to complete the back-and-forth movement of the mobile warehouse 2 and the turnover cooperation.
[0034] As shown in Figure 11 , the feeding / discharging mechanism 3 comprises a lifting support and a conveying platform, and the conveying platform is liftable and installed on the lifting support. The lifting support is installed on the ground in two rows of supports, the conveying platform is liftable and installed between the two rows of supports in a sliding manner, the lifting and sliding are driven by lifting motors, and the lifting motors are electrically connected with the PLC control center, and the PLC control center controls the movement of the lifting motors to complete the lifting height each time and ensure that the sponge block can be conveyed into the warehouse position of each height each time.
[0035] As shown in Figure 7 , the fixed warehouse 1 is designed in two groups, the two groups of fixed warehouses 1 are installed on the two sides of the mobile warehouse 2, and the mobile warehouse 2 moves left and right between the two groups of fixed warehouses 1. This mode is designed for a longer warehouse, and an additional fixed warehouse 1 is added.
[0036] When the sponge block is used, one end of the feeding / discharging mechanism 3 is connected with the discharging port of the foaming process, the long strip-shaped sponge block is conveyed through the feeding / discharging mechanism 3 and is filled into the warehouse position corresponding to the feeding / discharging mechanism 3 from bottom to top in the mobile warehouse 2, the mobile warehouse 2 moves at least one warehouse position relative to the fixed warehouse 1, the material is transferred in sequence, the warehouse is filled, the feeding / discharging mechanism 3 used for the previous movement and turnover is designed to be fixed, so that the moving space is not wasted, the mobile warehouse 2 replaces the previous turnover space, the storage capacity is increased, the mobile warehouse 2 can be used for storing and turning over goods, the moving space is not wasted, and the output or input of the sponge block can be ensured.
Claims
1. A method of using a long strip sponge block storage system, characterized by, The long strip sponge block storage system comprises a fixed warehouse, a mobile warehouse and a feeding / discharging mechanism. The mobile warehouse is installed at one end of the warehouse inlet / outlet of the fixed warehouse. The warehouse inlet / outlet of the mobile warehouse can be connected with the warehouse inlet / outlet of the fixed warehouse. The mobile warehouse is movably installed on the ground through a track. The mobile warehouse and the fixed warehouse can relatively stagger at least one warehouse distance. The feeding / discharging mechanism is arranged on the side of the fixed warehouse and can be connected with the warehouse of the mobile warehouse. The feeding / discharging mechanism is provided with at least one. The fixed warehouse and the mobile warehouse each comprise a plurality of warehouse rows, and each warehouse row comprises a plurality of layers. The fixed warehouse and the mobile warehouse have the same number of layers. The mobile warehouse has at least two warehouse rows, and the fixed warehouse has at least two warehouse rows. Each warehouse of the mobile warehouse and the fixed warehouse comprises an independently driven and controlled conveying platform. The independently driven and controlled conveying platforms of each layer of the warehouse have the same height. The adjacent independently driven and controlled conveying platforms of each warehouse row have the same interval height. The use method of the long strip sponge block storage system comprises the following steps: When starting storage, one warehouse row of the mobile warehouse is aligned with the feeding / discharging mechanism, and another warehouse row of the mobile warehouse is aligned with one warehouse row of the fixed warehouse. The sponge blocks are sequentially conveyed from bottom to top into one warehouse row of the mobile warehouse through the feeding / discharging mechanism. One warehouse row of the mobile warehouse is translated by one warehouse distance through the track. The warehouse row of the mobile warehouse filled with materials is connected with one warehouse row of the fixed warehouse. The materials are transferred from the mobile warehouse to the fixed warehouse. Then, one warehouse row of the mobile warehouse returns to the position of the feeding / discharging mechanism to continue secondary feeding. Meanwhile, one warehouse row of the fixed warehouse filled with materials is connected with another warehouse row of the mobile warehouse to transfer the materials again. The mobile warehouse is moved by one warehouse distance. At this time, the two warehouse rows of the mobile warehouse are filled with materials and connected with the two warehouse rows of the fixed warehouse to simultaneously transfer the two rows of materials. Then, one warehouse row of the mobile warehouse returns to the position of the feeding / discharging mechanism to perform tertiary feeding. Meanwhile, one warehouse row of the fixed warehouse is connected with another warehouse row of the mobile warehouse to transfer the materials. The mobile warehouse is moved by one warehouse distance. At this time, the other warehouse row of the fixed warehouse and the other warehouse row of the mobile warehouse are full and connected with each other. The two warehouse rows are filled and do not need to be transferred. One warehouse row of the mobile warehouse transfers the materials to one warehouse row of the fixed warehouse. One warehouse row of the mobile warehouse finally returns to the position of the feeding / discharging mechanism to perform quaternary feeding. The above steps are reversed to perform discharging.
2. The method of using a long strip sponge block storage system of claim 1, wherein, The feeding / discharging mechanism comprises a lifting support and a conveying platform. The conveying platform is movably installed on the lifting support. A PLC control center controls the lifting motor to move. The lifting motor drives the conveying platform to move up and down.
Citation Information
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