Low-level palletizer for taphole mud
By designing a low-level palletizer for gun mud, the problems of low automation efficiency and high labor cost of gun mud palletizer in the prior art are solved, and the automated palletizing conveying of gun mud processing is realized, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202011587231.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-28
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2040-12-28
AI Technical Summary
The existing gun mud palletizers have structural defects in the loading and clamping processes, resulting in empty material during the conveying process, low automation efficiency and high labor costs, and cannot meet the requirements of automated scale production.
A low-level palletizer for gun mud is designed, including a material pushing mechanism, a lifting mechanism, a pallet rotating mechanism, a pallet feeding mechanism, a mezzanine placement mechanism and a finished product output mechanism. All mechanisms are connected to the control box to realize automatic palletizing and conveying.
It realizes automatic palletization and transportation during the process of gun mud processing, improves automation efficiency, reduces labor intensity and production costs, and is suitable for the production of high-quality gun mud.
Smart Images

Figure CN112573177B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to an automatic stacking and conveying device for cannon mud, in particular to a low-position stacker for cannon mud. Background Art
[0002] Cannon clay is a refractory material used to block the iron mouth of iron-making blast furnaces, and the amount of cannon clay consumed every year is increasing.
[0003] During the production of cannon mud, the existing stackers have many structural defects in the loading and clamping processes, resulting in empty material on the conveyor line during the cannon mud transportation process. The automation efficiency is low and the labor cost is high, which cannot meet the requirements of automated large-scale production. Summary of the invention
[0004] In order to overcome the defects of the prior art, the present invention provides a low-position stacker for taphole mud. The technical solution of the present invention is:
[0005] A low-level stacker for cannon mud comprises a frame and a pushing mechanism, a temporary storage rack, a lifting mechanism, a pallet rotating mechanism, a pallet feeding mechanism, a sandwich placement mechanism and a finished product output mechanism installed on the frame, a pallet warehouse is installed on one side of the frame, and the pallet warehouse is arranged adjacent to the pallet feeding mechanism; the lifting mechanism is installed in the middle of the frame, a pushing mechanism is installed on one side of the lifting mechanism, the temporary storage rack is located at the lower part of the pushing mechanism, and a pallet rotating mechanism, a pallet feeding mechanism and a sandwich placement mechanism are installed on the other side of the lifting mechanism; the sandwich placement mechanism is installed on the lifting mechanism, and is located above the pallet rotating mechanism and the pallet feeding mechanism, and the pushing mechanism, lifting mechanism, pallet rotating mechanism, pallet feeding mechanism, sandwich placement mechanism and finished product output mechanism are all connected to a control box.
[0006] The pushing mechanism comprises a pushing bracket, a pushing reduction motor, a pushing drive sprocket, a pushing drive chain, a pushing guide rail, a pushing guide block, a pushing lifting cylinder and a pushing lifting plate. A pushing guide rail is installed on the frame along the length direction of the frame, and a pushing guide block is respectively installed on both sides of the pushing bracket. The pushing guide block slides with the pushing guide rail on the corresponding side. Two pushing sprocket shafts are rotatably installed on the frame, and a pushing drive sprocket is installed at the end of each pushing sprocket shaft. The two pushing drive sprockets are connected by a pushing drive chain transmission, and one of the pushing sprocket shafts is driven by the pushing reduction motor; the pushing bracket is connected to the pushing drive chain; a pushing lifting cylinder is installed in the middle of the pushing bracket, and a pushing lifting plate is installed on the piston rod of the pushing lifting cylinder, and the pushing lifting plate extends to the lower part of the pushing guide rail, and approaches or moves away from the temporary storage rack under the drive of the pushing drive chain.
[0007] The lifting mechanism comprises a vertical support frame, a horizontal support frame, a lifting reduction motor, a lifting transmission shaft, a lifting sprocket, a lifting transmission chain, a counterweight, a feeding mechanism, a lifting wheel set and a lifting guide rail. The vertical support frame is vertically installed on the frame, a lifting reduction motor is installed on one side of the top of the vertical support frame, a first sprocket is installed on the motor shaft of the lifting reduction motor, a lifting guide rail is installed on the vertical support frame, the horizontal support frame passes through the vertical support frame, and is installed on the lifting guide rail in a liftable manner, and the horizontal support frame is installed on the A feeding mechanism is provided which reciprocates between the temporary storage rack and the pallet rotating mechanism. A lifting transmission shaft is rotatably installed on the top of the vertical support frame. A second sprocket is installed at one end of the lifting transmission shaft. The first sprocket and the second sprocket are connected by a chain transmission. A lifting sprocket is also installed on the lifting transmission shaft. A counterweight is connected to one end of the lifting transmission chain, and the other end is connected to the horizontal support frame after passing around the lifting sprocket. Lifting wheel groups are installed on both sides of the horizontal support frame, and the lifting wheel groups are in rolling cooperation with the lifting guide rails.
[0008] The feeding mechanism includes a feeding reduction motor, a feeding drive shaft, a feeding drive sprocket, a feeding drive chain, a feeding guide rail, a feeding loading tray and a feeding guide wheel group. The feeding drive shaft and the feeding driven shaft are installed on the horizontal support frame. The feeding drive shaft is driven by the feeding reduction motor installed on the horizontal support frame. A feeding drive sprocket is installed on the feeding drive shaft, and a feeding driven sprocket is installed on the feeding driven shaft. The feeding drive sprocket and the feeding driven sprocket are connected through a feeding drive chain transmission. Feeding guide wheel groups are installed on both sides of the feeding loading tray, and a feeding guide rail is installed on the horizontal support frame. The feeding guide wheel group is rollingly matched with the feeding guide rail on the corresponding side. The feeding loading tray is connected with the feeding drive chain. A clamping mechanism is also installed on the horizontal support frame, and the clamping mechanism is close to the tray rotating mechanism.
[0009] The clamping mechanism includes a clamping cylinder, a clamping bracket and a clamping drive motor. There are two clamping brackets, which are symmetrically installed on the horizontal support frame. A clamping active shaft, a clamping guide shaft and a clamping driven shaft are rotatably installed between the two horizontal support frames. The clamping active shaft, the clamping guide shaft and the clamping driven shaft are arranged in a triangle as a whole. The clamping active shaft is driven by the clamping drive motor. Clamping sprockets are installed on the clamping active shaft, the clamping guide shaft and the clamping driven shaft. All the clamping sprockets are connected by clamping Tightening chain transmission connection; there are two clamping chains, a clamping plate is installed between the two clamping chains, the clamping plate corresponds to the clamping cylinder installed on the horizontal support frame, there are three clamping cylinders, the top plates driven by the three clamping cylinders are combined with the clamping plates to form a U-shaped clamping space, clamping guide rods are installed on the horizontal support frames on both sides of each clamping cylinder, the front end of each clamping guide rod and the piston rod of the clamping cylinder are connected together with the top plate, and the clamping guide rod is slidably matched with the horizontal support frame.
[0010] The pallet rotating mechanism includes a rotating bracket, a rotating lifting cylinder, an upper base plate, a lower base plate, a first linear guide rail and a rotary drive. The rotary drive is mounted on the lower base plate, and the lower base plate is slidably matched with the first linear guide rail mounted on the rotating bracket. The rotating lifting cylinder is fixedly mounted on the rotating bracket to drive the lower base plate up and down; the upper base plate is mounted on the upper part of the rotary drive.
[0011] The feed port of the pallet feeding mechanism corresponds to the pallet library, and the discharge port corresponds to the pallet rotating mechanism. The pallet feeding mechanism includes a feeding bracket, a lifting cylinder, a second linear guide rail, a feeding reduction motor, a feeding drive shaft, a feeding drive sprocket, a feeding frame and a feeding drive chain. The feeding bracket is equipped with a lifting cylinder. The feeding frame is slidably installed on the feeding bracket through the second linear guide rail and is driven by the lifting cylinder. The feeding frame is equipped with a feeding drive shaft and a feeding driven shaft. The feeding drive shaft is equipped with a feeding drive sprocket. The feeding driven shaft is equipped with a feeding driven sprocket. The feeding drive sprocket is connected to the feeding driven sprocket through the feeding drive chain.
[0012] The pallet warehouse includes a pallet support, a lifting cylinder, a pallet inlet conveyor, a pallet outlet conveyor and a locking cylinder. The pallet inlet conveyor is installed on one side of the pallet support, and the pallet outlet conveyor is installed on the other side. A lifting plate connected to the lifting cylinder is installed at the lower part between the pallet inlet conveyor and the pallet outlet conveyor. The locking cylinder is located at the upper part of the lifting cylinder, is vertically arranged with the lifting cylinder, and is arranged along the periphery of the pallet. A locking plate is installed on each of the locking cylinders.
[0013] The interlayer placement mechanism includes a placement bracket, a translation mechanism, a lifting cylinder, a vacuum suction nozzle and an interlayer warehouse. A lifting mechanism is installed in the interlayer warehouse. The placement bracket is slidably installed on the horizontal support frame through the translation mechanism and is vertically arranged to the horizontal support frame. A lifting cylinder is installed on the placement bracket, and an adsorption plate is installed on the lifting cylinder. Several vacuum suction nozzles connected to the air source are installed on the adsorption plate, and the vacuum suction nozzle reciprocates between the interlayer warehouse and the rotary drive.
[0014] The advantages of the present invention are: it can realize the automatic stacking and conveying in the process of cannon mud processing, improve the automation efficiency of cannon mud, and the equipment structure is compact, which is convenient for replacing wearing parts, reduces the labor intensity of cannon mud production, reduces the production cost of the enterprise, and improves the production efficiency of cannon mud. The present invention has a simple structure, is easy to maintain, is easy to make, has high efficiency, good performance, and is more suitable for producing high-quality cannon mud. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the main structure of the present invention.
[0016] Figure 2 yes Figure 1 Right view of the main structure.
[0017] Figure 3 yes Figure 1 Top view of the main structure.
[0018] Figure 4 yes Figure 1 Schematic diagram of the structure of the feeding mechanism.
[0019] Figure 5 yes Figure 1 Schematic diagram of the structure of the middle tray rotation mechanism.
[0020] Figure 6 yes Figure 1 Schematic diagram of the structure of the middle tray feeding mechanism.
[0021] Figure 7 yes Figure 6 Side view of. DETAILED DESCRIPTION
[0022] The present invention will be further described below in conjunction with specific embodiments, and the advantages and features of the present invention will become clearer as the description proceeds. However, these embodiments are exemplary only and do not constitute any limitation to the scope of the present invention. It should be understood by those skilled in the art that the details and forms of the technical solution of the present invention may be modified or replaced without departing from the spirit and scope of the present invention, but these modifications and replacements all fall within the scope of protection of the present invention.
[0023] See also Figures 1 to 7 The present invention relates to a low-position stacker for cannon mud, comprising a frame 1 and a pushing mechanism 3, a temporary storage rack 4, a lifting mechanism 2, a pallet rotating mechanism 5, a pallet feeding mechanism 6, a sandwich placement mechanism 7 and a finished product output mechanism installed on the frame, a pallet warehouse 9 is installed on one side of the frame 1, and the pallet warehouse 9 is arranged adjacent to the pallet feeding mechanism 6; the lifting mechanism 2 is installed in the middle of the frame, and a pushing mechanism 3 is installed on one side of the lifting mechanism 2, the temporary storage rack 4 is located at the lower part of the pushing mechanism 3, and a pallet rotating mechanism 5, a pallet feeding mechanism 6 and a sandwich placement mechanism 7 are installed on the other side of the lifting mechanism 2; the sandwich placement mechanism 7 is installed on the lifting mechanism 2, and is located above the pallet rotating mechanism 5 and the pallet feeding mechanism 6, and the pushing mechanism 3, the lifting mechanism 2, the pallet rotating mechanism 5, the pallet feeding mechanism 6, the sandwich placement mechanism 7 and the finished product output mechanism are all connected to a control box.
[0024] The pushing mechanism 3 includes a pushing bracket 3.1, a pushing reduction motor 3.2, a pushing drive sprocket 3.3, a pushing drive chain 3.4, a pushing guide rail 3.5, a pushing guide block 3.6, a pushing lifting cylinder 3.7 and a pushing lifting plate 3.8. A pushing guide rail 3.5 is installed on the frame 1 along the length direction of the frame, and a pushing guide block 3.6 is installed on both sides of the pushing bracket 3.5. The pushing guide block 3.6 is slidably matched with the pushing guide rail 3.5 on the corresponding side. Two pushing sprocket shafts are rotatably installed on the frame 1, and each end of the pushing sprocket shaft is installed with A push drive sprocket 3.3, the two push drive sprockets 3.3 are connected by a push drive chain 3.4, and one of the push sprocket shafts is driven by the push reduction motor 3.2; the push bracket 3.1 is connected to the push drive chain 3.4; a push lift cylinder 3.7 is installed in the middle of the push bracket 3.1, and a push lift plate 3.8 is installed on the piston rod of the push lift cylinder 3.7, and the push lift plate 3.8 extends to the lower part of the push guide rail 3.5, and is driven by the push drive chain 3.4 to approach or move away from the temporary storage rack 4.
[0025] The lifting mechanism 2 includes a vertical support frame, a horizontal support frame, a lifting reduction motor 2.1, a lifting transmission shaft 2.2, a lifting sprocket 2.3, a lifting transmission chain 2.4, a counterweight 2.5, a feeding mechanism 2.6, a lifting wheel group 2.9 and a lifting guide rail 2.10. The vertical support frame is vertically installed on the frame, and a lifting reduction motor 2.1 is installed on one side of the top of the vertical support frame. The motor shaft of the lifting reduction motor 2.1 is installed with a first sprocket. The vertical support frame is installed with a lifting guide rail 2.10. The horizontal support frame passes through the vertical support frame and is installed on the lifting guide rail 2.10 in a liftable manner. The horizontal support frame A feeding mechanism 2.6 is installed on it, which reciprocates between the temporary storage rack 4 and the tray rotating mechanism 5. A lifting transmission shaft 2.2 is rotatably installed on the top of the vertical support frame. A second sprocket is installed at one end of the lifting transmission shaft 2.2. The first sprocket and the second sprocket are connected by a chain transmission. A lifting sprocket 2.3 is also installed on the lifting transmission shaft 2.2. A counterweight block 2.5 is connected to one end of the lifting transmission chain 2.4, and the other end is connected to the horizontal support frame after bypassing the lifting sprocket 2.3; lifting wheel groups 2.9 are installed on both sides of the horizontal support frame, and the lifting wheel groups 2.9 are rollingly matched with the lifting guide rails 2.10.
[0026] The feeding mechanism 2.6 includes a feeding reduction motor 2.6.1, a feeding drive shaft 2.6.2, a feeding drive sprocket 2.6.3, a feeding drive chain 2.6.4, a feeding guide rail 2.6.5, a feeding loading tray 2.6.6 and a feeding guide wheel group 2.6.7. The feeding drive shaft 2.6.2 and a feeding driven shaft are installed on the horizontal support frame. The feeding drive shaft 2.6.2 is driven by the feeding reduction motor 2.6.1 installed on the horizontal support frame. The feeding drive shaft 2.6.2 is installed with a feeding drive sprocket 2.6.3, and the feeding driven shaft is installed on the feeding driven shaft. A feed driven sprocket is provided, and the feed drive sprocket 2.6.3 and the feed driven sprocket are connected through a feed drive chain 2.6.4. Feed guide wheel groups 2.6.7 are installed on both sides of the feed loading tray 2.6.6. A feed guide rail 2.6.5 is installed on the horizontal support frame. The feed guide wheel group 2.6.7 rolls with the feed guide rail on the corresponding side. The feed loading tray 2.6.6 is connected to the feed drive chain 2.6.4. A clamping mechanism is also installed on the horizontal support frame, and the clamping mechanism is close to the tray rotation mechanism.
[0027] The clamping mechanism includes a clamping cylinder 2.11, a clamping bracket 2.12 and a clamping drive motor 2.13. The clamping bracket 2.12 is two and symmetrically mounted on the horizontal support frame. A clamping active shaft 2.14, a clamping guide shaft 2.16 and a clamping driven shaft 2.15 are rotatably mounted between the two horizontal support frames. The clamping active shaft 2.14, the clamping guide shaft 2.16 and the clamping driven shaft 2.15 are arranged in a triangle as a whole. The clamping active shaft 2.14 is driven by the clamping drive motor 2.13. They are all equipped with clamping sprockets, and all the clamping sprockets are connected through clamping chain transmission; there are two clamping chains, and a clamping plate 2.7 is installed between the two clamping chains, and the clamping plate 2.7 corresponds to the clamping cylinder 2.11 installed on the horizontal support frame. There are three clamping cylinders 2.11, and the top plates driven by the three clamping cylinders are combined with the clamping plates to form a U-shaped clamping space. Clamping guide rods are installed on the horizontal support frames on both sides of each clamping cylinder 2.11, and the front end of each clamping guide rod and the piston rod of the clamping cylinder 2.11 are connected to the top plate, and the clamping guide rod is slidably matched with the horizontal support frame.
[0028] The pallet rotating mechanism 5 includes a rotating bracket 5.1, a rotating lifting cylinder 5.2, an upper base plate 5.5, a lower base plate 5.6, a first linear guide rail 5.3 and a rotary driver 5.4. The rotary driver 5.4 is installed on the lower base plate 5.6, and the lower base plate 5.6 is slidably matched with the first linear guide rail 5.3 installed on the rotating bracket 5.1. The rotating lifting cylinder 5.2 is fixedly installed on the rotating bracket 5.1 to drive the lower base plate 5.6 up and down; the upper base plate 5.5 is installed on the upper part of the rotary driver 5.4.
[0029] The feed port of the pallet feeding mechanism 6 corresponds to the pallet library, and the discharge port corresponds to the pallet rotating mechanism 5. The pallet feeding mechanism includes a feeding bracket 6.1, a lifting cylinder 6.2, a second linear guide 6.3, a feeding reduction motor 6.4, a feeding drive shaft 6.5, a feeding drive sprocket 6.6, a feeding frame and a feeding drive chain 6.7. A lifting cylinder 6.2 is installed on the feeding bracket 6.1. The feeding frame is slidably installed on the feeding bracket 6.1 through the second linear guide 6.3 and is driven by the lifting cylinder 6.2. A feeding drive shaft 6.5 and a feeding driven shaft are installed on the feeding frame. A feeding drive sprocket 6.6 is installed on the feeding drive shaft. A feeding driven sprocket is installed on the feeding driven shaft. The feeding drive sprocket 6.6 is connected to the feeding driven sprocket through the feeding drive chain 6.7.
[0030] The pallet warehouse 9 comprises a pallet support 9.1, a lifting cylinder 9.2, an inlet pallet conveyor 9.3, an outlet pallet conveyor 9.4 and a locking cylinder 9.5. The inlet pallet conveyor 9.3 is installed on one side of the pallet support 9.1, and the outlet pallet conveyor 9.4 is installed on the other side. A lifting plate connected to the lifting cylinder 9.2 is installed at the lower part between the inlet pallet conveyor 9.3 and the outlet pallet conveyor 9.4. The locking cylinder 9.5 is located at the upper part of the lifting cylinder 9.2, and is vertically arranged with the lifting cylinder 9.2, and is arranged along the periphery of the pallet. A locking plate is installed on each of the locking cylinders 9.5.
[0031] The interlayer placement mechanism 7 includes a placement bracket 7.1, a translation mechanism 7.2, a lifting cylinder 7.3, a vacuum suction nozzle 7.4 and an interlayer warehouse 7.5, in which a lifting mechanism 7.5.2 is installed. The placement bracket 7.1 is slidably installed on the horizontal support frame through the translation mechanism 7.2, and is vertically arranged with the horizontal support frame. A lifting cylinder 7.3 is installed on the placement bracket 7.1, and an adsorption plate is installed on the lifting cylinder 7.3. Several vacuum suction nozzles 7.4 connected to the air source are installed on the adsorption plate, and the vacuum suction nozzle 7.4 reciprocates between the interlayer warehouse 7.5 and the rotary drive.
[0032] The working principle of the present invention is: after the packaged cannon mud reaches the initial position of the palletizer through the conveyor line, the pusher lifting cylinder 3.7 drives the lifting pusher plate 3.8 to descend, the pusher reduction motor 3.2 drives the paint driving sprocket 3.3 with the pusher driving chain 3.4, so that the pusher bracket 3.1 moves horizontally, and the lifting pusher plate 3.8 pushes the arranged cannon mud materials to the temporary storage rack 4, and then the pusher lifting cylinder 3.7 drives the lifting pusher plate 3.8 to rise, the pusher reduction motor 3.2 drives the pusher driving sprocket 3.3 with the driving chain 3.4 to move the pusher bracket 3.1 to the initial position, at this time, the next batch of arranged materials is ready, and the pusher mechanism 3 pushes the materials to the temporary storage rack 4. After reaching the required quantity, the pusher mechanism 3 pushes all the arranged materials on the temporary storage rack 4 to the feeding mechanism 2.6 on the lifting mechanism 2 at one time.
[0033] After the feeding loading tray 2.6.6 of the feeding mechanism 2.6 receives the material, the feeding driving sprocket 2.6.3 on the feeding driving shaft 2.6.2 is driven to rotate by the feeding reduction motor 2.6.1, and the feeding driving chain 2.6.4 brings the feeding loading tray 2.6.6 along the feeding guide rail 2.6.5, and can realize horizontal movement under the guidance of the feeding guide wheel group 2.6.7.
[0034] The feeding mechanism 2.6 is lifted to a preset height with the material, the clamping plate 2.7 blocks the material, and cooperates with the three clamping cylinders 2.11 to position the material from three directions respectively. The feeding loading tray 2.6.6 of the feeding mechanism 2.6 moves back, and the material falls on the tray above the tray rotating mechanism (the tray is placed on the upper bottom plate 5.5). After the lifting mechanism is lifted to the corresponding position, the feeding loading tray 2.6.6 of the feeding mechanism 2.6 moves back to the initial position, and the lifting mechanism is lowered to the receiving position, and then the next layer of material is received, and the cycle is repeated.
[0035] In order to ensure that the angle of each layer of palletizing is different and to ensure the stability of palletizing, the pallet rotating mechanism 5 rotates the pallet 90 degrees after each layer of material is discharged, and then places the next layer of materials. When rotation is required, the rotary lifting cylinder 5.2 lifts the rotary driver 5.4 along the first linear guide rail 5.3, and the pallet falls on the upper bottom plate of the rotary driver. The rotary driver 5.4 rotates 90 degrees at the request of the control box, and then the rotary lifting cylinder shrinks, the rotary driver descends, and the pallet falls on the finished product conveying mechanism (existing technology) to stack the next layer of materials, and so on.
[0036] The empty pallet is transported to the middle of the pallet warehouse by the pallet infeed conveyor 9.3, the lifting cylinder 9.2 lifts the pallet, the locking cylinder 9.5 locks the pallet, the lifting cylinder descends, and the new empty pallet can be transported to the center and lifted again, and the cycle continues. If the pallet is needed in the palletizing part, the lifting cylinder 9.2 rises, the locking cylinder 9.5 is unlocked, and the lifting mechanism descends the pallet to a certain position.
[0037] During the palletizing process, a layer of partition can be added between the two pallets. When the lifting mechanism 2 is lowered to the material receiving position, the interlayer placing mechanism 7 moves to the top of the interlayer warehouse 7.5, and the lifting cylinder 7.3 brings the vacuum suction nozzle 7.4 down to the lowest position. At this time, in the interlayer warehouse 7.5, the lifting mechanism 7.5.2 rises to raise the partition to the highest position, and the vacuum suction nozzle 7.4 sucks up the partition. At this time, the lifting mechanism 2 starts to rise to the material discharging position, the translation mechanism 7.2 moves to the top of the pallet, and the lifting mechanism 7.3 brings the partition sucked by the vacuum suction nozzle 7.4 down to the lowest position. The vacuum suction nozzle 7.4 is disconnected to put down the partition, and then the lifting mechanism 7.3 rises to the highest position with the vacuum suction nozzle 7.4, and the translation mechanism 7.2 moves to the initial position, and so on, adding partitions to each layer of material.
Claims
1. A low-level stacker for taphole mud, characterized in that: It includes a frame and a pushing mechanism, a temporary storage rack, a lifting mechanism, a pallet rotating mechanism, a pallet feeding mechanism, a sandwich placing mechanism and a finished product output mechanism installed on the frame. A pallet warehouse is installed on one side of the frame, and the pallet warehouse is arranged adjacent to the pallet feeding mechanism; the lifting mechanism is installed in the middle of the frame, and a pushing mechanism is installed on one side of the lifting mechanism, the temporary storage rack is located at the lower part of the pushing mechanism, and the pallet rotating mechanism, the pallet feeding mechanism and the sandwich placing mechanism are installed on the other side of the lifting mechanism; the sandwich placing mechanism is installed on the lifting mechanism, and is located on the upper part of the pallet rotating mechanism and the pallet feeding mechanism, and the pushing mechanism, lifting mechanism, pallet rotating mechanism, pallet feeding mechanism, sandwich placing mechanism and finished product output mechanism are all connected to the control box; The pushing mechanism comprises a pushing bracket, a pushing reduction motor, a pushing drive sprocket, a pushing drive chain, a pushing guide rail, a pushing guide block, a pushing lifting cylinder and a pushing lifting plate. A pushing guide rail is installed on the frame along the length direction of the frame, and a pushing guide block is respectively installed on both sides of the pushing bracket. The pushing guide block slides with the pushing guide rail on the corresponding side. Two pushing sprocket shafts are rotatably installed on the frame, and a pushing drive sprocket is installed at the end of each pushing sprocket shaft. The two pushing drive sprockets are connected by a pushing drive chain transmission, and one of the pushing sprocket shafts is driven by the pushing reduction motor; the pushing bracket is connected to the pushing drive chain; a pushing lifting cylinder is installed in the middle of the pushing bracket, and a pushing lifting plate is installed on the piston rod of the pushing lifting cylinder. The pushing lifting plate extends to the lower part of the pushing guide rail, and approaches or moves away from the temporary storage rack under the drive of the pushing drive chain; The lifting mechanism comprises a vertical support frame, a horizontal support frame, a lifting reduction motor, a lifting transmission shaft, a lifting sprocket, a lifting transmission chain, a counterweight, a feeding mechanism, a lifting wheel set and a lifting guide rail. The vertical support frame is vertically installed on the frame, a lifting reduction motor is installed on one side of the top of the vertical support frame, a first sprocket is installed on the motor shaft of the lifting reduction motor, a lifting guide rail is installed on the vertical support frame, the horizontal support frame passes through the vertical support frame, and is installed on the lifting guide rail in a liftable manner, and the horizontal support frame is installed on the A feeding mechanism is provided which reciprocates between the temporary storage rack and the tray rotating mechanism. A lifting transmission shaft is rotatably installed on the top of the vertical support frame. A second sprocket is installed at one end of the lifting transmission shaft. The first sprocket and the second sprocket are connected by a chain transmission. A lifting sprocket is also installed on the lifting transmission shaft. A counterweight is connected to one end of the lifting transmission chain, and the other end is connected to the horizontal support frame after passing through the lifting sprocket. Lifting wheel groups are installed on both sides of the horizontal support frame, and the lifting wheel groups are in rolling cooperation with the lifting guide rails. The feeding mechanism includes a feeding reduction motor, a feeding drive shaft, a feeding drive sprocket, a feeding drive chain, a feeding guide rail, a feeding loading tray and a feeding guide wheel group. The feeding drive shaft and the feeding driven shaft are installed on the horizontal support frame. The feeding drive shaft is driven by the feeding reduction motor installed on the horizontal support frame. A feeding drive sprocket is installed on the feeding drive shaft, and a feeding driven sprocket is installed on the feeding driven shaft. The feeding drive sprocket and the feeding driven sprocket are connected through a feeding drive chain transmission. Feeding guide wheel groups are installed on both sides of the feeding loading tray, and feeding guide rails are installed on the horizontal support frame. The feeding guide wheel group rolls with the feeding guide rails on the corresponding side. The feeding loading tray is connected with the feeding drive chain. A clamping mechanism is also installed on the horizontal support frame, and the clamping mechanism is close to the tray rotating mechanism. The clamping mechanism includes a clamping cylinder, a clamping bracket and a clamping drive motor. There are two clamping brackets, which are symmetrically installed on the horizontal support frame. A clamping active shaft, a clamping guide shaft and a clamping driven shaft are rotatably installed between the two horizontal support frames. The clamping active shaft, the clamping guide shaft and the clamping driven shaft are arranged in a triangle as a whole. The clamping active shaft is driven by the clamping drive motor. Clamping sprockets are installed on the clamping active shaft, the clamping guide shaft and the clamping driven shaft. All the clamping sprockets are connected by clamping Tightening chain transmission connection; there are two clamping chains, a clamping plate is installed between the two clamping chains, the clamping plate corresponds to the clamping cylinder installed on the horizontal support frame, there are three clamping cylinders, the top plates driven by the three clamping cylinders are combined with the clamping plates to form a U-shaped clamping space, clamping guide rods are installed on the horizontal support frames on both sides of each clamping cylinder, the front end of each clamping guide rod and the piston rod of the clamping cylinder are connected together with the top plate, and the clamping guide rod is slidably matched with the horizontal support frame.
2. A low-level stacker for taphole mud according to claim 1, characterized in that: The pallet rotating mechanism includes a rotating bracket, a rotating lifting cylinder, an upper base plate, a lower base plate, a first linear guide rail and a rotary drive. The rotary drive is mounted on the lower base plate, and the lower base plate is slidably matched with the first linear guide rail mounted on the rotating bracket. The rotating lifting cylinder is fixedly mounted on the rotating bracket to drive the lower base plate up and down; the upper base plate is mounted on the upper part of the rotary drive.
3. A low-level stacker for taphole mud according to claim 1, characterized in that: The feed port of the pallet feeding mechanism corresponds to the pallet library, and the discharge port corresponds to the pallet rotating mechanism. The pallet feeding mechanism includes a feeding bracket, a lifting cylinder, a second linear guide rail, a feeding reduction motor, a feeding drive shaft, a feeding drive sprocket, a feeding frame and a feeding drive chain. The feeding bracket is equipped with a lifting cylinder. The feeding frame is slidably installed on the feeding bracket through the second linear guide rail and is driven by the lifting cylinder. The feeding frame is equipped with a feeding drive shaft and a feeding driven shaft. The feeding drive shaft is equipped with a feeding drive sprocket. The feeding driven shaft is equipped with a feeding driven sprocket. The feeding drive sprocket is connected to the feeding driven sprocket through the feeding drive chain.
4. A low-level stacker for taphole mud according to claim 1, characterized in that: The pallet warehouse includes a pallet support, a lifting cylinder, a pallet inlet conveyor, a pallet outlet conveyor and a locking cylinder. The pallet inlet conveyor is installed on one side of the pallet support, and the pallet outlet conveyor is installed on the other side. A lifting plate connected to the lifting cylinder is installed at the lower part between the pallet inlet conveyor and the pallet outlet conveyor. The locking cylinder is located at the upper part of the lifting cylinder, is vertically arranged with the lifting cylinder, and is arranged along the periphery of the pallet. A locking plate is installed on each of the locking cylinders.
5. A low-level stacker for taphole mud according to claim 2, characterized in that: The interlayer placement mechanism includes a placement bracket, a translation mechanism, a lifting cylinder, a vacuum suction nozzle and an interlayer warehouse. A lifting mechanism is installed in the interlayer warehouse. The placement bracket is slidably installed on the horizontal support frame through the translation mechanism and is vertically arranged to the horizontal support frame. A lifting cylinder is installed on the placement bracket, and an adsorption plate is installed on the lifting cylinder. Several vacuum suction nozzles connected to the air source are installed on the adsorption plate, and the vacuum suction nozzle reciprocates between the interlayer warehouse and the rotary drive.
Citation Information
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