A profile sawing, milling and drilling integrated machine
By designing a profile sawing, milling and drilling integrated machine, the problems of low labor efficiency and large processing errors in door and window processing in the prior art are solved, and efficient sawing, end-milling and drilling of profiles are achieved, and processing accuracy and efficiency are improved.
Patent Information
- Application Number
- CN202011549905.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-24
- Publication Date
- 2025-05-30
- Estimated Expiration
- 2040-12-24
AI Technical Summary
The prior art has multiple clamping and multiple processing operations in door and window processing, resulting in low labor efficiency and easy processing errors, and lacks a device that can simultaneously realize sawing, face milling and drilling of profiles.
A profile sawing and milling and drilling integrated machine is designed, including a frame, processing support table, profile channel, feeding and unloading device, drilling and milling table and sawing table, and the sawing, end-milling and drilling of profiles is achieved through a sliding force mechanism.
It realizes efficient sawing and drilling of profiles, improves labor efficiency and processing accuracy, reduces processing errors, and meets the needs of simultaneously completing sawing, face milling and drilling.
Smart Images

Figure CN112621230B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the field of profile processing equipment, and particularly relates to a profile sawing, milling and drilling integrated machine. Background Art
[0002] In the door and window processing industry, the fan materials of doors and windows (including frames and middle rails, etc.) all need to go through processes such as cutting and drilling. When existing factories process doors and windows, most of them use automatic sawing machines for blanking. After cutting, a drilling machine is used for drilling, and finally assembly is carried out. Such operations of multiple clamping and multiple processing not only have low labor efficiency, but also are prone to problems of inconsistent multiple positioning, resulting in processing errors, which have a greater impact on the subsequent assembly process.
[0003] In addition, when processing the middle rail of door and window materials, end face milling is required for it, and there is currently no equipment that can simultaneously perform end face milling and the above-mentioned sawing and drilling operations. Summary of the Invention
[0004] The technical problem to be solved by the present invention is to provide a profile sawing, milling and drilling integrated machine that can efficiently realize the sawing of profiles and simultaneously perform the drilling process.
[0005] To solve the above technical problem, the profile sawing, milling and drilling integrated machine provided by the present invention includes a frame. A processing support table for the longitudinal movement of profiles is provided on the frame, and a profile channel for the movement of profiles is provided on the processing support table. Its structural features are: a loading and feeding device is installed at the front of the frame, a feeding and discharging device is installed at the rear of the frame. A loading clamping device is provided on the loading and feeding device, a discharging clamping device is installed on the feeding and discharging device, and a pressing clamping device capable of pressing the profile is installed on the processing support table. A drilling and milling table and a sawing table corresponding to both sides of the profile channel are connected to the frame. A drill bit fixture driven by a drilling motor and a milling shaft driven by a milling motor are installed on the drilling and milling table. At least one horizontally arranged milling cutter disc is installed on the milling shaft. A sawing power shaft driven by a sawing motor is installed on the sawing table, and a sawing blade is installed on the sawing power shaft. A sawing sliding power mechanism for sliding the sawing table close to and away from the profile channel is installed on the frame, and a drilling and milling sliding power mechanism for sliding the drilling and milling table to make the drill bit fixture and the milling cutter disc close to and away from the profile channel is also installed on the frame.
[0006] The sawing sliding power mechanism includes a sawing cylinder connected to the frame. The sawing table is located below the profile channel and is vertically slidably connected to the frame. The piston rod of the sawing cylinder is connected to the sawing table and can drive the sawing table to vertically slide; or the sawing sliding power mechanism includes a sawing cylinder connected to the frame. The sawing table is located on one side of the profile channel and is horizontally slidably connected to the frame. The piston rod of the sawing cylinder is connected to the sawing table and can drive the sawing table to horizontally slide.
[0007] The drilling and milling sliding power mechanism includes a lower sliding frame longitudinally slidably connected to the machine frame and driven by a lower power machine, a middle sliding frame connected to the lower sliding frame and driven by a middle power machine to slide horizontally, an upper sliding frame connected to the middle sliding frame and driven by an upper power machine to slide vertically, and the drilling and milling table is connected to the upper sliding frame; or the drilling and milling sliding power mechanism includes a lower sliding frame horizontally slidably connected to the machine frame and driven by a lower power machine, a middle sliding frame connected to the lower sliding frame and driven by a middle power machine to slide longitudinally, an upper sliding frame connected to the middle sliding frame and driven by an upper power machine to slide vertically, and the drilling and milling table is connected to the upper sliding frame.
[0008] The pressing and clamping device includes a sliding column vertically slidably connected to the processing support table, the sliding column is driven by a pressing cylinder to slide vertically, a pressing and clamping plate is connected to the sliding column, a clamping shaft extending downward is installed on the pressing and clamping plate, a freely rotatable clamping sleeve is rotatably connected to the clamping shaft, the lower surface of the pressing and clamping plate cooperates with the upper surface of the processing support table to press the profile, and the clamping sleeve cooperates with the sliding column to clamp the profile.
[0009] The loading and feeding device includes a loading rack, on which a plurality of longitudinally arranged and spaced loading conveying supports are installed, at least two loading conveying wheels arranged transversely opposite are installed on the loading conveying supports, a loading conveyor belt is connected to the two transversely opposite loading conveying wheels, a plurality of conveying stoppers arranged at intervals along its surface are installed on the loading conveyor belt, a loading conveying shaft is installed through a plurality of longitudinally opposite loading conveying wheels, the loading conveying shaft is driven by a loading motor, a feeding rack corresponding to the processing platform and driven by a feeding motor to slide longitudinally is installed on the loading rack, and the loading clamping device includes a clamping hand connected to the feeding rack and capable of clamping the profile.
[0010] A straightening plate driven by a pressing and straightening power machine to slide horizontally is also installed on the loading rack, a plurality of retaining columns longitudinally arranged and spaced are installed on the loading rack, a freely rotatable retaining ring is connected to the retaining columns, the straightening plate is located on one side of the retaining columns and at the output end of the loading conveyor belt, and when the straightening plate slides horizontally, it can pull the profile and make it abut against the retaining columns.
[0011] A lower feeding sliding seat driven by a clamping and feeding power machine to slide horizontally is installed on the feeding rack, an upper feeding sliding seat driven by a power machine to slide vertically is connected to the lower feeding sliding seat, and the clamping hand is connected to the upper feeding sliding seat.
[0012] The feeding and discharging device includes a discharging rack, on which there is a blanking sliding rack arranged corresponding to the processing platform and longitudinally slidable driven by a discharging motor. The blanking sliding rack is equipped with a blanking gripper capable of clamping profiles. The discharging rack is also connected with a plurality of discharging brackets arranged longitudinally and at intervals. At least two discharging conveying wheels are transversely arranged on the discharging brackets, and a discharging conveyor belt is connected between the two transversely opposite discharging conveying wheels. A discharging conveying shaft is penetrated through a plurality of longitudinally opposite discharging conveying wheels, and the discharging conveying shaft is driven by the discharging motor.
[0013] The discharging clamping device includes a discharging clamping supporting roller connected to the front end of the discharging rack. A moving clamping block is arranged on the discharging rack corresponding to the discharging clamping bottom support. A discharging clamping cylinder is connected to the discharging rack, which can drive the moving clamping block to slide downward so as to clamp the profile together with the discharging clamping supporting roller.
[0014] The processing support table is equipped with a guiding and straightening device that can guide and straighten the profile when it enters. The guiding and straightening device includes a translation roller and a static roller that are transversely arranged opposite to each other and connected to the front part of the processing support table. The profile channel passes through between the translation roller and the static roller. A translation cylinder is connected to the processing support table, which can push the translation roller towards the static roller. On the front part of the processing support table, there are also an upper moving roller and a lower static roller that are vertically arranged opposite to each other. The profile channel passes through between the upper moving roller and the lower static roller. A vertical moving cylinder is connected to the processing support table, which can push the upper moving roller towards the lower static roller.
[0015] After adopting the above structure, the profile runs longitudinally on the processing platform. When it runs to a suitable position, it is clamped and positioned by the pressing and positioning mechanism. The sliding rack slides driven by the power of the first power machine. The cutting blade of one of the cutting seats cuts off the profile, making the end face of the profile have a certain inclination angle, which is convenient for later assembly. At the same time, the drilling mechanism drills the profile, realizing three processes of sawing, milling and drilling. And after sawing and milling are completed, the front end face of the rear profile already meets the requirements. After the profile continues to run forward, when sawing and milling the next section of the profile, the front end of the profile already meets the requirements, greatly improving the labor efficiency.
[0016] In summary, the present invention has the advantages of high labor efficiency and precise processing. Brief Description of the Drawings
[0017] The following further describes the present invention with reference to the drawings:
[0018] Figure 1 It is a schematic structural diagram of an embodiment of the present invention;
[0019] Figure 2 It is Figure 1 A schematic structural diagram of a partial embodiment of sawing and milling in the embodiment;
[0020] Figure 3 Schematic diagram of the three-dimensional structure of Figure 2 ;
[0021] Figure 4 Schematic diagram of the structure in the left view direction of Figure 2 ;
[0022] Figure 5 Schematic diagram of the sectional structure along the A-A line in Figure 2 ;
[0023] Figure 6 Schematic diagram of the structure of another milling part embodiment in the Figure 1 embodiment;
[0024] Figure 7 Schematic diagram of the sectional view along the B-B line in Figure 6 ;
[0025] Figure 8 Schematic diagram of the three-dimensional structure of Figure 6 ;
[0026] Figure 9 Schematic diagram of the structure in the left view direction of Figure 6 ;
[0027] Figure 10 Schematic diagram of the structure of yet another milling part embodiment in the Figure 1 embodiment;
[0028] Figure 11 Schematic diagram of the sectional view along the C-C line in Figure 10 ;
[0029] Figure 12 Schematic diagram of the structure in the left view direction of Figure 10 ;
[0030] Figure 13 Schematic diagram of the three-dimensional structure of Figure 10 ;
[0031] Figure 14 Schematic diagram of the structure of the loading and feeding device in the Figure 1 embodiment;
[0032] Figure 15 Schematic diagram of the structure in the top view direction of Figure 14 ;
[0033] Figure 16 Schematic diagram of the structure in the left view direction of Figure 14 ;
[0034] Figure 17 Schematic diagram of the structure of the feeding and discharging device in the Figure 1 embodiment;
[0035] Figure 18 is Figure 17 a schematic structural view in the top-down direction;
[0036] Figure 19 is Figure 18 a schematic structural view of the large circle part;
[0037] Figure 20 is Figure 1 a schematic structural view of the diversion and straightening device in the embodiment;
[0038] Figure 21 is Figure 20 a schematic structural view in the top-down direction;
[0039] Figure 22 is Figure 20 a schematic structural view in the left-side view direction;
[0040] Figure 23 is a schematic process view when the present invention processes profiles. Specific embodiments
[0041] Referring to the attached Figure 23 as shown, when the profile 100 is sawed as a door and window material, Figure 23 the dashed line in the upper figure in the middle is the cutting line, that is, a certain length of profile needs to be cut into several door and window materials. After sawing, the two door and window materials are pulled apart by a certain distance in the clamped state, and at the same time, the end faces of the two door and window materials are milled, Figure 23 the dashed frame line in the lower figure in the middle is the state line of end face milling, and the circles in the figure are the positions of drilling. There is no device that can achieve the above actions yet.
[0042] Referring to Figure 2 as shown, the present invention provides an embodiment of a profile sawing, milling and drilling integrated machine. For the convenience of description, the front and rear positions of this embodiment are defined by the left and right positions in Figure 2 . The profile enters from the right side of Figure 2 and exits from the left side. Moreover, the following connections and installations can be understood as direct connections or indirect connections. The meaning of indirect connection is that two components can be connected or installed through an intermediate component. This embodiment consists of three major parts: a loading and feeding device, a sawing and milling part, and a feeding and unloading device. The loading and feeding device can uniformly and automatically feed the profile into the sawing and milling part for sawing, milling and drilling, and the feeding and unloading device can take out and sequentially unload the profile after sawing and drilling. The following describes the above three major parts with reference to the attached drawings.
[0043] Referring to Figures 2 to 5 as shown, the figure schematically shows Figure 1An embodiment of a milling part in an embodiment, which includes a frame 1. There is a processing support table 18 on the frame 1 for the longitudinal movement of profiles. There is a profile channel for the movement of profiles on the processing support table 18. In this embodiment, the above-mentioned profile channel can be the upper surface of the processing support table 18. Of course, a groove-shaped profile channel can also be set separately. The frame 1 is connected with a drilling and milling table 2 and a sawing table 3 correspondingly located on both sides of the profile channel. A drill bit clamp 4 driven by a drilling motor and a milling shaft 5 driven by a milling motor are installed on the drilling and milling table 2. Different types of drill bits can be installed on the drill bit clamp. At least one horizontally arranged milling cutter disk 6 is installed on the milling shaft 5. When multiple milling cutter disks 6 are set, the multiple milling cutter disks are arranged at intervals, and multiple notches can be milled on the end face of the profile at the same time. Four milling cutter disks are shown in this embodiment. After sawing is completed, the two profiles can be pulled apart by a certain distance. The above-mentioned milling cutter disks can simultaneously perform end face milling on the two end faces of the front and rear profiles, greatly improving work efficiency. A sawing power shaft driven by a sawing motor is installed on the sawing table 3, and a sawing blade 7 is installed on the sawing power shaft. A sawing sliding power mechanism for sliding the sawing table 3 close to and away from the profile channel is installed on the frame. A drilling and milling sliding power mechanism for sliding the drilling and milling table to make the drill bit clamp and the milling cutter disk close to and away from the profile channel is also installed on the frame. In this embodiment, the above-mentioned sawing sliding power mechanism includes a sawing cylinder 8 connected to the frame. The sawing table 3 is located on one side of the profile channel and is horizontally slidably connected to the frame. The piston rod of the sawing cylinder is connected to the sawing table and can drive the sawing table to slide horizontally. When the profile passes through the above-mentioned profile channel, the sawing cylinder 8 drives the sawing table 3 to slide horizontally and close to the profile channel. The above-mentioned sawing blade 7 can saw off the profile. After sawing is completed, the sawing table slides horizontally away from the profile channel. The above-mentioned drilling and milling sliding power mechanism includes a lower sliding frame 9 horizontally slidably connected to the frame 1 and driven by a lower power machine. A middle sliding frame 10 longitudinally slidably driven by a middle power machine is connected to the lower sliding frame 9. An upper sliding frame 11 vertically slidably driven by an upper power machine is connected to the middle sliding frame 10. The drilling and milling table 2 is connected to the upper sliding frame 11. The above-mentioned structure of driving the sliding by power can adopt the way of a servo motor. For example, a power lead screw is installed on the servo motor. Threaded nuts screwed on the power lead screw are installed on the above-mentioned respective sliding frames. Of course, the power driving method of a cylinder can also be adopted. The above-mentioned respective sliding frames are slidably connected by a matching structure of a slider and a guide rail. The piston rod of the cylinder is connected to the sliding frame that needs to slide. The specific structure thereof will not be described in detail here. Its purpose is to accurately realize the up, down, horizontal and vertical position movements of the drilling and milling table, so as to facilitate accurate end face milling and drilling work.
[0044] Refer to Figures 2 to 5As shown, in this embodiment, a pressing and clamping device capable of pressing the profile is connected to the processing support table 18. The pressing and clamping device includes a sliding column 12 vertically slidably connected to the processing support table 18. The sliding column 12 is driven by a pressing cylinder 15 to vertically slide. A pressing and clamping plate 13 is connected to the sliding column 12. A clamping shaft extending downward is installed on the pressing and clamping plate 13. A freely rotatable clamping sleeve 14 is rotatably connected to the clamping shaft. A longitudinally extending guide plate is fixedly connected to the processing support table 18. The lower surface of the pressing and clamping plate cooperates with the upper surface of the processing support table to press the profile, and the clamping sleeve 14 cooperates with the guide plate to clamp the profile. When the pressing cylinder is driven, the sliding column slides downward. The lower surface of the above-mentioned pressing and clamping plate cooperates with the upper surface of the processing support table to press the profile. At the same time, the clamping sleeve 14 cooperates with the guide plate to clamp the profile. Therefore, the profile can be accurately clamped and positioned, thus ensuring the processing accuracy of the profile.
[0045] Referring to Figures 6 to 9 As shown, the present invention provides another embodiment. Its basic structure is the same as that of the above embodiment. The pressing and clamping device is not shown in the figure. The difference is that the sawing and sliding power mechanism includes a sawing cylinder 8 connected to the machine frame. The sawing table 3 is located below the profile channel and is vertically slidably connected to the machine frame. The piston rod of the sawing cylinder is connected to the sawing table and can drive the sawing table to vertically slide. That is to say, in this embodiment, the sawing table 3 saws the profile by sliding up and down. The other structures of this embodiment will not be described in detail here.
[0046] Referring to Figures 10 to 13 As shown, the present invention provides another embodiment. Its basic structure is the same as that of the above embodiment. The pressing and clamping device is not shown in the figure. The difference is that only one milling cutter disc 6 is provided in this embodiment. The drilling and milling sliding power mechanism includes a lower sliding frame 9 longitudinally slidably connected to the machine frame 1 and driven by a lower power machine. A middle sliding frame 10 driven by a middle power machine to slide horizontally is connected to the lower sliding frame 9. An upper sliding frame 11 driven by an upper power machine to slide vertically is connected to the middle sliding frame 10. The drilling and milling table 2 is connected to the upper sliding frame 11. That is to say, in this embodiment, the lower sliding frame 9 slides longitudinally, the middle sliding frame 10 slides horizontally, and the upper sliding frame 11 slides vertically, finally realizing the three-axis positioning of the drilling and milling table and ensuring the processing accuracy.
[0047] Of course, the present invention is not limited to the above embodiments. For example, it is also possible to first achieve the vertical sliding of the lower sliding frame 9, then achieve the horizontal sliding of the middle sliding frame 10, and finally achieve the longitudinal sliding of the upper sliding frame 11, and so on. Such structures can also achieve the sliding of the drilling and milling table to move the drill bit fixture and the milling cutter head closer to and away from the profile channel. Similarly, the sawing table 3 is not limited to vertical sliding and horizontal sliding, and its purpose is only to achieve the sliding of the sawing table closer to and away from the profile channel. The specific left-right and up-down positions of the drilling and milling table 2 and the sawing table 3 relative to the profile channel are determined according to different types of profiles and corresponding installation requirements. In addition, the motion control of each of the above-mentioned sliding actions can be achieved through the conventional electrical control structure of those skilled in the art in combination with the above-mentioned action descriptions, and will not be elaborated in detail here.
[0048] Refer to Figure 2 , Figures 14 to 16As shown in the figure, the loading and feeding device includes a loading rack 30. On the loading rack 30, a plurality of longitudinally arranged and spaced loading and conveying brackets are installed. On the loading and conveying brackets, at least two laterally opposite loading and conveying wheels 31 are installed. A loading conveyor belt 32 is connected between the two laterally opposite loading and conveying wheels 31. On the loading conveyor belt 32, a plurality of conveying stoppers 33 are installed at intervals along its surface. A loading and conveying shaft 34 is installed through a plurality of longitudinally opposite loading and conveying wheels. The loading and conveying shaft is driven by a loading motor. That is to say, the conveying wheels on the adjacent two conveying brackets are on the same longitudinal straight line. The conveying stoppers 33 on the loading conveyor belts 32 on the adjacent two conveying brackets are longitudinally corresponding. A plurality of longitudinally opposite conveying stoppers 33 are on the same longitudinal straight line. The profiles are blocked by the conveying stoppers 33 and conveyed by the loading conveyor belt. A plurality of conveying wheels on the same longitudinal straight line are installed on the same loading and conveying shaft. In this embodiment, multiple loading conveyor belts 32 gradually become lower from front to back, which is beneficial to the conveying of profiles. A feeding rack 35 corresponding to the processing platform 10 is installed on the loading rack and longitudinally slides driven by a feeding motor. The sliding of the feeding rack 35 can adopt a structure driven by a servo motor. A longitudinal rack is provided on the loading rack. A gear is installed on the power output shaft of the servo motor. Through the meshing of the gear and the rack and the power drive of the servo motor, the sliding of the feeding rack is realized. The loading clamping device includes a clamping hand 36 connected to the feeding rack 35 and capable of clamping profiles. The rod-shaped object in the figure is the clamping hand. The clamping end of the clamping hand is two hinged clamping arms. By driving one clamping arm to act, the two clamping arms can clamp the profiles. Of course, a thumb cylinder structure can also be used as the clamping hand, and its structure will not be elaborated here. In this embodiment, a lower feeding sliding seat 39 driven by a clamping and feeding power machine to slide laterally is installed on the feeding rack 35. An upper feeding sliding seat 40 driven by a power machine to slide vertically is connected to the lower feeding sliding seat 39. The clamping hand is connected to the upper feeding sliding seat 40. Through the power drive of the clamping and feeding power machine and the power machine, the up-and-down position and left-and-right position of the clamping hand 36 are adjusted to facilitate accurate clamping of profiles. A straightening plate 37 driven by a pressing and straightening power machine to slide laterally is also installed on the loading rack 30. A plurality of retaining columns 38 are installed on the loading rack 30 longitudinally arranged and spaced. A freely rotatable retaining ring is connected to the retaining column. The straightening plate is located on one side of the retaining column and at the output end of the loading conveyor belt. When the straightening plate slides laterally, it can pull the profiles and make them lean against the retaining column. The loading conveyor belt 32 conveys the profiles towards the clamping hand. Before the profiles are conveyed to the clamping position and clamped, through the pressing and straightening action of the straightening plate, the profiles are further straightened to improve the accuracy of sawing and drilling. The above-mentioned straightening plate 37 and the pressing and straightening power machine can be installed on a lifting frame. The lifting frame is driven by a cylinder. After the lifting frame is raised, the above-mentioned pressing and straightening work is carried out. After completion, the lifting frame can be lowered. In order to further ensure the straightness of the profiles and the stability during end milling after the profiles are sawed off, in combination withFigures 20 to 22 As shown, a flow guiding and straightening device capable of guiding and straightening profiles when they enter is installed on the processing support table 18. The flow guiding and straightening device includes a translation roller 60 and a static roller 61 which are connected to the front part of the processing support table and arranged transversely opposite to each other. The profile channel passes through between the translation roller 60 and the static roller 61. A translation cylinder 62 capable of pushing the translation roller towards the static roller is connected to the processing support table 18. At the front part of the processing support table, an upper moving roller 63 and a lower static roller 64 which are arranged vertically opposite to each other are also installed. The profile channel passes through between the upper moving roller 63 and the lower static roller 64. A vertical moving cylinder 65 capable of pushing the upper moving roller 63 towards the lower static roller 64 is connected to the processing support table 18. The rear section of the profile after being cut by the saw can be clamped and pressed from above and below by the upper moving roller 63 and the lower static roller 64, and the rear section of the profile after being cut by the saw can be clamped and pressed from left and right by the translation roller 60 and the static roller 614, which not only ensures the straightness of the profile when it extends, but also prevents the profile from vibrating during the end milling process and ensures the processing accuracy.
[0049] Referring to Figure 2 、 Figures 17 to 19 As shown, the feeding and discharging device includes a discharging frame 50. A blanking sliding frame 41 corresponding to the processing platform 10 and longitudinally sliding driven by a discharging motor is installed on the discharging frame 50. The sliding of the blanking sliding frame 41 can adopt a structure driven by a servo motor. A longitudinal rack is provided on the discharging frame 50, and a gear is installed on the power output shaft of the servo motor. Through the meshing of the gear and the rack and the power drive of the servo motor, the sliding of the blanking sliding frame 41 is realized. A blanking gripper 42 capable of gripping the profile is installed on the blanking sliding frame 41. A plurality of discharging brackets 43 which are longitudinally arranged and spaced are also connected to the discharging frame 50. At least two discharging conveying wheels 44 which are arranged transversely opposite to each other are installed on the discharging brackets 43. A discharging conveyor belt 45 is connected between the two transversely opposite discharging conveying wheels 44. A discharging conveying shaft 46 is penetrated through a plurality of longitudinally opposite discharging conveying wheels 44, and the discharging conveying shaft is driven by the discharging motor. That is to say, the discharging conveying wheels on the adjacent two discharging brackets are on the same longitudinal straight line, and a plurality of discharging conveying wheels on the same longitudinal straight line are penetrated through the same discharging conveying shaft 46. In this embodiment, the plurality of discharging conveyor belts 45 gradually become lower from front to back, which is beneficial to the conveying of the profile. The discharging clamping device includes a discharging clamping support roller 51 connected to the discharging frame 50. A moving clamping block 52 corresponding to the discharging clamping bottom support is installed on the discharging frame 50. A discharging clamping cylinder 53 capable of driving the moving clamping block to slide downward so as to clamp the profile together with the discharging clamping support roller is connected to the discharging frame 50. Since the profile is relatively long, the above-mentioned discharging clamping support roller can support the profile, the above-mentioned moving clamping block presses the profile, and the discharging gripper 42 grips the profile. The three work together to ensure the stability of the end milling.
[0050] As shown in all the attached drawings, when the present invention is in use, the profile is conveyed on the loading conveyor belt 32 by the conveying stopper 33 and the loading conveyor belt 32. The pressing and straightening power machine drives the straightening plate 37 to slide horizontally, pulling the profile and making it lean against the stop post. Then, the clamping hand 36 precisely clamps the profile through the sliding of the lower feeding sliding seat 39 and the upper feeding sliding seat 40. After clamping the profile, the feeding rack 35 slides longitudinally for feeding. When the feeding reaches the appropriate position, the front end of the profile will extend into the feeding and unloading device, and the front section of the profile is clamped by the unloading clamping hand 42. During the feeding process, the upper moving roller 63, the lower static roller 64, the horizontal moving roller 60, and the horizontal static roller 61 cooperate with each other to clamp, press, and straighten the profile. The sawing sliding power mechanism slides the sawing table 3 close to the profile channel to saw the profile. After sawing, under the clamping action of the two sections of the profile respectively, the two sections of the profile are pulled apart by a certain distance. The milling sliding power mechanism slides the drilling and milling table to make the drill bit fixture and the milling cutter disc close to the profile channel. The milling cutter disc simultaneously mills the front and rear ends of the two sections of the profile and drills the profile. After drilling and end milling, under the sliding action of the unloading sliding frame 41, the completed door and window materials are transported backward, and finally, the unloading conveyor belt 45 transports the door and window materials out.
[0051] The present invention is not limited by the above embodiments. For those skilled in the art, equivalent changes and component replacements based on the specific structure of the present invention are within the protection scope of the present invention. In addition, the present invention can not only be used for sawing and drilling of door and window profiles, but also for other profiles.
Claims
1. A profile sawing, milling and drilling integrated machine, comprising a frame. A processing support table for the longitudinal movement of the profile is provided on the frame, and a profile channel for the movement of the profile is provided on the processing support table. It is characterized in that: A loading and feeding device is installed at the front of the frame, and a feeding and unloading device is installed at the rear of the frame. A loading clamping device is provided on the loading and feeding device, and an unloading clamping device is installed on the feeding and unloading device. A pressing clamping device capable of pressing the profile is installed on the processing support table. A drilling and milling table and a sawing table corresponding to both sides of the profile channel are connected to the frame. A drill bit fixture driven by a drilling motor and a milling shaft driven by a milling motor are installed on the drilling and milling table. A plurality of horizontally arranged milling cutter discs are installed on the milling shaft, and the plurality of milling cutter discs are arranged at intervals. A sawing power shaft driven by a sawing motor is installed on the sawing table, and a sawing knife is installed on the sawing power shaft. A sawing sliding power mechanism for sliding the sawing table close to and away from the profile channel is installed on the frame. A drilling and milling sliding power mechanism for sliding the drilling and milling table to make the drill bit fixture and the milling cutter disc close to and away from the profile channel is also installed on the frame; The sawing sliding power mechanism includes a sawing cylinder connected to the frame. The sawing table is located below the profile channel and is vertically slidably connected to the frame. The piston rod of the sawing cylinder is connected to the sawing table and can drive the sawing table to slide vertically; Or the sawing sliding power mechanism includes a sawing cylinder connected to the frame. The sawing table is located on one side of the profile channel and is horizontally slidably connected to the frame. The piston rod of the sawing cylinder is connected to the sawing table and can drive the sawing table to slide horizontally; The drilling and milling sliding power mechanism includes a lower sliding frame longitudinally slidably connected to the frame and driven by a lower power machine, a middle sliding frame connected to the lower sliding frame and driven by a middle power machine to slide horizontally, and an upper sliding frame connected to the middle sliding frame and driven by an upper power machine to slide vertically. The drilling and milling table is connected to the upper sliding frame; The pressing clamping device includes a sliding column vertically slidably connected to the processing support table. The sliding column is driven by a pressing cylinder to slide vertically. A pressing clamping plate is connected to the sliding column. A clamping shaft extending downward is installed on the pressing clamping plate. A freely rotatable clamping sleeve is rotatably connected to the clamping shaft. The lower surface of the pressing clamping plate cooperates with the upper surface of the processing support table to press the profile, and the clamping sleeve cooperates with the sliding column to clamp the profile.
2. The profile sawing, milling and drilling integrated machine according to claim 1, It is characterized in that: The loading and feeding device includes a loading frame. A plurality of longitudinally arranged and spaced loading conveying supports are installed on the loading frame. At least two loading conveying wheels arranged transversely opposite are installed on the loading conveying supports. An upper loading conveyor belt is connected to the two transversely opposite loading conveying wheels. A plurality of conveying blocks arranged at intervals along its surface are installed on the upper loading conveyor belt. An upper loading conveying shaft is installed through the longitudinally opposite loading conveying wheels. The upper loading conveying shaft is driven by an upper loading motor. A feeding frame corresponding to the processing support table and driven by a feeding motor to slide longitudinally is installed on the loading frame. The loading clamping device includes a clamping hand connected to the feeding frame and capable of clamping the profile.
3. The profile sawing, milling and drilling integrated machine according to claim 2, It is characterized in that a straightening plate driven to laterally slide by a pressing and straightening power machine is further installed on the loading rack; a plurality of retaining posts arranged longitudinally and at intervals are installed on the loading rack; a freely rotatable retaining ring is connected to the retaining posts; the straightening plate is located on one side of the retaining posts and at the output end of the loading conveyor belt; when the straightening plate laterally slides, it can pull the profile and make it lean against the retaining posts.
4. The profile sawing, milling and drilling integrated machine according to claim 3 It is characterized in that a lower feeding sliding seat driven to laterally slide by a clamping and feeding power machine is installed on the feeding rack; an upper feeding sliding seat driven to vertically slide by a power machine is connected to the lower feeding sliding seat; the clamping hand is connected to the upper feeding sliding seat.
5. The profile sawing, milling and drilling integrated machine according to claim 1 It is characterized in that the feeding and discharging device includes a discharging rack; a blanking sliding rack corresponding to the processing supporting table and driven to longitudinally slide by a discharging motor power is installed on the discharging rack; a discharging clamp hand capable of clamping the profile is installed on the blanking sliding rack; a plurality of discharging support brackets arranged longitudinally and at intervals are further connected to the discharging rack; at least two discharging conveyor wheels arranged transversely opposite are installed on the discharging support brackets; a discharging conveyor belt is connected between the two transversely opposite discharging conveyor wheels; a discharging conveyor shaft is penetrated through a plurality of longitudinally opposite discharging conveyor wheels; the discharging conveyor shaft is driven by a discharging motor power.
6. The profile sawing, milling and drilling integrated machine according to claim 5 It is characterized in that the discharging clamping device includes a discharging clamping supporting roller connected to the discharging rack; a moving clamping block corresponding to the discharging clamping bottom support is installed on the discharging rack; a discharging clamping cylinder capable of driving the moving clamping block to slide downward so as to clamp the profile together with the discharging clamping supporting roller is connected to the discharging rack.
7. The profile sawing, milling and drilling integrated machine according to claim 1 It is characterized in that a diversion and straightening device capable of guiding and straightening the profile when it enters is installed on the processing supporting table; the diversion and straightening device includes a translation roller and a static roller which are connected to the front part of the processing supporting table and arranged transversely opposite; the profile channel passes through between the translation roller and the static roller; a translation cylinder capable of pushing the translation roller towards the static roller is connected to the processing supporting table; an upper moving roller and a lower static roller which are arranged vertically opposite are further installed on the front part of the processing supporting table; the profile channel passes through between the upper moving roller and the lower static roller; a vertical moving cylinder capable of pushing the upper moving roller towards the lower static roller is connected to the processing supporting table.
Citation Information
Patent Citations
Numerically-controlled drilling and milling machine
CN103567764A
Automatic production line for saw cutting of aluminum alloy sections
CN105397183A
Saw cutting end milling machine
CN111660104A
Sectional material sawing, milling and drilling all-in-one machine
CN214350799U