Automatic packing machine for battery shell
By designing an automatic packing machine for battery shells, using two-part conveying, material disassembly and transfer devices, the problems of high labor intensity and low efficiency during the packing of battery shells are solved, and an efficient automatic packing process is achieved.
Patent Information
- Application Number
- CN202011613911.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-30
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2040-12-30
AI Technical Summary
In the prior art, after stamping and forming the battery case of a cylindrical structure, it is necessary to manually pack it by a worker, resulting in high labor intensity and low efficiency.
An automatic packing machine for battery shells is designed, including a two-part conveying device, a material scattering device and a transfer device. The battery shell is divided into multiple rows through a one-part conveying device. The material scattering device places the battery shell into the material scattering plate, and the transfer device transfers the battery shell to the material collection box.
Automatic packing of battery case is realized, the degree of automation is improved, the labor intensity of workers is reduced, and the work efficiency is improved.
Smart Images

Figure CN112660518B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of battery shell packaging equipment, and in particular to an automatic box packing machine for battery shells. Background Art
[0002] At present, cylindrical battery shells need to be packed after stamping. Most existing manufacturers have workers manually insert the battery shells into the material trough of the receiving box, which has the problems of high labor intensity and low efficiency. Therefore, it is urgently needed to solve the problem. Summary of the Invention
[0003] The purpose of the present invention is to provide an automatic box packing machine for battery shells to solve the problems raised in the above background technology.
[0004] The purpose of the present invention is to be achieved through the following technical solutions:
[0005] An automatic packing machine for battery shells, comprising:
[0006] One-to-two conveying device, used to separate battery shells into multiple rows for conveying;
[0007] A swing device, used to receive the battery shells conveyed by the one-to-two conveying device and swing the battery shells into the swing tray, the swing device being located at the rear end of the one-to-two conveying device;
[0008] The transfer device is used to transfer the battery shells in the material swing tray to the material receiving box, and the transfer device is located at the rear end of the material swing device.
[0009] As a preferred solution of the present invention, the one-to-two conveying device includes a loading line, a discharging line and a one-to-two component, the one-to-two component is located between the loading line and the discharging line to connect the outlet end of the loading line with the inlet end of the discharging line, the discharging line includes a discharging rack and a first sub-discharging line and a second sub-discharging line arranged side by side on the discharging rack, the one-to-two component includes a base plate and a swinging plate, the base plate is installed on the discharging rack, a material feeding channel is opened on the swinging plate, and the swinging plate is swingably connected to the base plate, and a driving component for driving the swinging plate to swing is installed on the base plate.
[0010] As a preferred solution of the present invention, the swinging device includes a swinging assembly, and the swinging assembly includes a runner and a cover plate. The runner is located at the outlet of the discharge line, and the runner is driven to rotate by a rotary motor. The end of the runner adjacent to the outlet of the discharge line is defined as the first end, and the end of the runner away from the outlet of the discharge line is defined as the second end. The cover plate includes an inlet section at the first end, an outlet section at the second end, and a connecting section for connecting the inlet section and the outlet section. The inlet section is arranged horizontally and is located above the runner. The outlet section is arranged vertically, and the outlet The section is obliquely below the inlet section, and the connecting section is an arc-shaped structure. A swing channel is defined between the inner wall of the cover plate and the outer wall of the runner, and a partition is fixedly connected to the cover plate to separate the swing channel into a first swing sub-channel and a second swing sub-channel. The feed end of the first swing sub-channel is connected to the outlet end of the first sub-discharge line, and the feed end of the second swing sub-channel is connected to the outlet end of the second sub-discharge line. A swing trough is provided on the swing tray below the discharge end of the first swing sub-channel, and a swing trough is provided on the swing tray below the discharge end of the second swing sub-channel.
[0011] As a preferred solution of the present invention, the transfer device includes a frame, a bracket is installed on the frame which can move forward and backward, a support is installed on the bracket which can move up and down, an electromagnet for adsorbing the battery shell is installed on the support which can move up and down, a lifting seat is installed on the support which can move up and down, and a splint for clamping the battery shell is installed on the lifting seat which can move forward and backward, and there are two splints, and the two splints are symmetrically arranged at the front and rear ends of the electromagnet.
[0012] As a preferred solution of the present invention, the driving assembly includes a swing cylinder, which is hingedly mounted on a swing cylinder seat, and the swing cylinder seat is fixedly connected to the base plate. The piston rod of the swing cylinder is hingedly connected to one end of the moving rod, and the other end of the moving rod is hingedly connected to the swing plate, and the swing plate is swingably connected to the base plate through a pin shaft.
[0013] As a preferred solution of the present invention, a sensing frame is installed on the discharging frame, a first sensor is installed on the sensing frame at a position corresponding to the first sub-discharging line, and a second sensor is installed on the sensing frame at a position corresponding to the second sub-discharging line.
[0014] As a preferred solution of the present invention, a material guide block is fixedly installed between the outlet section and the swing plate, and a material guide groove is opened on the material guide block in the vertical direction, and the diameter of the material guide groove decreases from the upper end to the lower end.
[0015] As a preferred solution of the present invention, the swing tray is installed on the stepping conveyor line, and two rows of swing trough groups are provided on the swing tray, and each row of swing trough groups includes multiple swing troughs arranged along the conveying direction of the stepping conveyor line.
[0016] As a preferred solution of the present invention, a plurality of first slots are provided on the outer wall of the electromagnet, and a plurality of second slots are provided on the clamping plate. The number of the first slots is the same as the number of the second slots. The plurality of first slots and the plurality of second slots are distributed in a one-to-one correspondence. The first slots and the second slots cooperate to form a clamping slot that is compatible with the battery shell.
[0017] As a preferred solution of the present invention, the splint is driven by a clamping cylinder to move forward and backward, the lifting seat is driven by a lifting cylinder to move up and down, the electromagnet is driven by a driving cylinder to move up and down, the support is driven by a main cylinder to move up and down, and the bracket is driven by a moving cylinder to move forward and backward.
[0018] The beneficial effect of the present invention is that, compared with the prior art, the present invention can realize automatic packing of battery shells with a high degree of automation, greatly reducing the labor intensity of workers and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural schematic diagram of an automatic packing machine for battery shells;
[0020] Figure 2 This is a schematic diagram of the structure of a one-to-two conveying device;
[0021] Figure 3 It is a structural diagram of the swinging device;
[0022] Figure 4 It is a front view of the transfer device;
[0023] Figure 5 A side view of the transfer device.
[0024] In the picture:
[0025] 1. One-to-two conveying device; 2. Material swing device; 3. Transfer device;
[0026] 101. Loading line; 102. Discharging rack; 103. First sub-discharging line; 104. Second sub-discharging line; 105. Bottom plate; 106. Swing plate; 107. Swing cylinder; 108. Moving rod; 109. Flip cylinder; 110. First sensor; 111. Second sensor.
[0027] 201. Stepping conveyor line; 202. Material swing tray; 203. Rotating wheel; 204. Cover plate; 205. Rotating motor; 206. Inlet section; 207. Outlet section; 208. Connecting section; 209. Material swing channel; 210. Material guide block.
[0028] 301. Bracket; 302. Support; 303. Main cylinder; 304. Driving cylinder; 305. Lifting seat; 306. Lifting cylinder; 307. Clamping plate; 308. Clamping cylinder; 309. Electromagnet. DETAILED DESCRIPTION
[0029] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific embodiments. It should be understood that the embodiments described herein are only used to explain the present invention, rather than to limit the present invention.
[0030] Please refer to Figures 1 to 5 As shown, Figure 1 It is a structural schematic diagram of an automatic packing machine for battery shells; Figure 2 This is a schematic diagram of the structure of a one-to-two conveying device; Figure 3 It is a structural diagram of the swinging device; Figure 4 It is a front view of the transfer device; Figure 5 A side view of the transfer device.
[0031] In this embodiment, an automatic packing machine for battery shells includes:
[0032] One-to-two conveying device 1, used to separate the battery shells into two rows for conveying;
[0033] The swing device 2 is used to receive the battery shells conveyed by the one-to-two conveying device 1 and swing the battery shells into the swing tray 202. The swing device 2 is located at the rear end of the one-to-two conveying device 1;
[0034] The transfer device 3 is used to transfer the battery shells in the material swing tray 202 to the material receiving box. The transfer device 3 is located at the rear end of the material swing device 2.
[0035] Specifically, in this embodiment, the one-to-two conveying device 1 includes a loading line 101, a discharging line and a one-to-two component. The one-to-two component is located between the loading line 101 and the discharging line to connect the outlet end of the loading line 101 with the inlet end of the discharging line. The discharging line includes a discharging rack 102 and a first sub-discharging line 103 and a second sub-discharging line 104 arranged side by side on the discharging rack 102. The one-to-two component includes a bottom plate 105 and a swing plate 106. The bottom plate 105 is installed on the discharging rack 102, and the swing plate 106 is provided with a material passage. , and the swing plate 106 is swingably connected to the base plate 105, and a driving component for driving the swing plate 106 to swing is installed on the base plate 105, and the driving component includes a swing cylinder 107, and the swing cylinder 107 is hingedly installed on the swing cylinder seat, and the swing cylinder seat is fixedly connected to the base plate 105, and the piston rod of the swing cylinder 107 is hingedly connected to one end of the moving rod 108, and the other end of the moving rod 108 is hingedly connected to the swing plate 106, and the swing plate 106 is swingably connected to the base plate 105 through a pin shaft.
[0036] In this embodiment, a sensing frame is installed on the discharge frame 102 , a first sensor 110 is installed on the sensing frame at a position corresponding to the first sub-discharge line 103 , and a second sensor 111 is installed on the sensing frame at a position corresponding to the second sub-discharge line 104 .
[0037] To facilitate maintenance, in this embodiment, a flip cylinder seat is installed on the discharging rack 102, and a flip cylinder 109 is hingedly connected to the flip cylinder seat. The piston rod of the flip cylinder 109 is hingedly connected to the base plate 105, and the base plate 105 is rotatably connected to the discharging rack 102 through a rotating shaft; the setting of the flip cylinder 109 can flip the entire base plate 105 and the accessories thereon over to facilitate maintenance when not in operation.
[0038] Specifically, in this embodiment, the swinging device 2 includes a swinging assembly, and the swinging assembly includes a rotating wheel 203 and a cover plate 204. The rotating wheel 203 is located at the outlet of the discharging line, and the rotating wheel 203 is driven to rotate by a rotating motor 205. The cover plate 204 includes an inlet section 206 located at the left end, an outlet section 207 located at the right end, and a connecting section 208 for connecting the inlet section 206 and the outlet section 207. The inlet section 206 is arranged horizontally and is located above the rotating wheel 203. The outlet section 207 is arranged vertically and is obliquely below the inlet section 206. The connecting section 208 is an arc-shaped structure. The inner wall of the cover plate 204 is connected to the outer wall of the rotating wheel 203. A swing channel 209 is defined in the space, and a partition is fixedly connected to the cover plate 204 to separate the swing channel 209 into a first swing sub-channel and a second swing sub-channel. The feed end of the first swing sub-channel is connected to the outlet end of the first sub-discharge line 103, and the feed end of the second swing sub-channel is connected to the outlet end of the second sub-discharge line 104. The swing tray 202 is installed on the stepping conveyor line 201, and two rows of swing trough groups are provided on the swing tray 202. Each row of swing trough groups includes a plurality of swing troughs arranged along the conveying direction of the stepping conveyor line 201. The swing trough group in the front row is located below the discharge end of the first swing sub-channel, and the swing trough group in the back row is located below the discharge end of the second swing sub-channel.
[0039] Furthermore, a material guide block 210 is fixedly installed between the outlet section 207 and the swing plate 202. A material guide groove is opened on the material guide block 210 in the vertical direction, and the diameter of the material guide groove decreases from the upper end to the lower end.
[0040] To facilitate production and manufacturing, in this embodiment, the inlet section 206, the outlet section 207, and the connecting section 208 are an integrated structure.
[0041] Specifically, in this embodiment, the transfer device 3 includes a frame (not shown in the figure), a bracket 301 is installed on the frame so as to be movable forward and backward, and a moving cylinder is installed on the frame for driving the bracket 301 to move forward and backward, a support 302 is installed on the bracket 301 so as to be movable up and down, and a main cylinder 303 is installed on the bracket 302 for driving the support 302 to move up and down, an electromagnet 309 for adsorbing the battery shell is installed on the support 302 so as to be movable up and down, and a main cylinder 303 is installed on the support 302 for driving the electromagnet The iron 309 is driven by a driving cylinder 304 that moves up and down. A lifting seat 305 is installed on the support 302 so that it can move up and down, and a lifting cylinder 306 is installed on the support 302 for driving the lifting seat 305 to move up and down. A clamping plate 307 for clamping the battery shell is installed on the lifting seat 305 so that it can move forward and backward, and a clamping cylinder 308 is installed on the lifting seat 305 for driving the clamping plate 307 to move forward and backward. There are two clamping plates 307, and the two clamping plates 307 are symmetrically arranged at the front and rear ends of the electromagnet 309.
[0042] Furthermore, a plurality of first slots are provided on the outer wall of the electromagnet 309, and a plurality of second slots are provided on the clamping plate 307. The number of the first slots is the same as the number of the second slots. The plurality of first slots and the plurality of second slots are distributed in a one-to-one correspondence. The first slots and the second slots cooperate to form a clamping slot that is adapted to the battery shell.
[0043] During operation, the battery shell is fed in by the loading line 101 and enters the first sub-discharging line 103 through the feeding channel on the swing plate 106. When the first sensor 110 above the first sub-discharging line 103 senses that a battery shell has passed through and the second sensor 111 above the second sub-discharging line 104 does not sense that a battery shell has passed through, the swing cylinder 107 is started, driving the swing plate 106 to swing so that the feeding channel is connected to the second sub-discharging line 104. At this time, the battery shell fed in by the loading line 101 enters the second sub-discharging line 104. When the second sensor 111 above the second sub-discharging line 104 senses that a battery shell has passed through and the first sub-discharging line 103 senses that a battery shell has passed through, the swing cylinder 107 is started, driving the swing plate 106 to swing so that the feeding channel is connected to the second sub-discharging line 104. When the first sensor 110 above 3 does not sense the passage of the battery shell, the piston rod of the swing cylinder 107 retracts to drive the swing plate 106 to reset, so that the feeding channel is connected to the first sub-discharging line 103, and this reciprocating cycle is repeated to separate the battery shells into two rows for transportation. Then, the battery shells sent out by the discharging line enter the swing channel 209. Specifically, the battery shells in the first sub-discharging line 103 enter the first swing sub-channel, and the battery shells in the second sub-discharging line 104 enter the second swing sub-channel. Then, the rotating motor 205 drives the rotating wheel 203 to rotate. As the rotating wheel 203 rotates, the battery shells fall from the discharging end of the swing channel 209. The battery shells are transported to the rear end of the transfer device 3 by the stepping conveyor line 201, and then the bracket 301 moves backward to the material tray 202 of the stepping conveyor line 201. At this time, the main cylinder 303 drives the support 302 to move down into place, and then the driving cylinder 304 drives the electromagnet 309 to move down and extend to the battery shell of the material tray 202, and the electromagnet 309 is energized to adsorb. Battery shell, at the same time, the lifting cylinder 306 drives the lifting seat 305 to move downward, and then drives the splint 307 to move downward, and the clamping cylinder 308 drives the splint 307 to move toward the electromagnet 309, and the splint 307 cooperates with the electromagnet 309 to clamp the battery shell. Then, the main cylinder 303 drives the support 302 to move upward and then lifts the battery shell from the swing plate 202. After the bracket 301 moves forward to the material receiving box, the main cylinder 303 drives the support 302 to move downward, and the electromagnet 309 is powered off. At the same time, the splint 307 and the electromagnet 309 retract, and the battery shell falls into the material trough of the material receiving box. This cycle is repeated until the material trough in the material receiving box is full.
[0044] The above embodiments merely illustrate the basic principles and features of the present invention. The present invention is not limited to the above embodiments. Various modifications and variations are possible without departing from the spirit and scope of the present invention. Such modifications and variations are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims.
Claims
1. An automatic packing machine for battery shells, characterized in that: include: One-to-two conveying device, used to separate the battery shells into multiple rows for conveying; A material swinging device, used for receiving the battery shells conveyed by the one-to-two conveying device and swinging the battery shells into the material swinging tray, wherein the material swinging device is located at the rear end of the one-to-two conveying device; A transfer device, used to transfer the battery shells in the material swinging tray to the material receiving box, wherein the transfer device is located at the rear end of the material swinging device; The one-to-two conveying device comprises a loading line, a discharging line and a one-to-two component, wherein the one-to-two component is located between the loading line and the discharging line to connect the outlet end of the loading line with the inlet end of the discharging line, the discharging line comprises a discharging frame and a first sub-discharging line and a second sub-discharging line arranged side by side on the discharging frame, and the one-to-two component comprises a bottom plate and a swing plate, wherein the bottom plate is mounted on the discharging frame, a material conveying channel is formed on the swing plate, and the swing plate is swingably connected to the bottom plate, and a driving component for driving the swing plate to swing is mounted on the bottom plate; The swinging device includes a swinging assembly, and the swinging assembly includes a rotating wheel and a cover plate. The rotating wheel is located at the outlet of the discharging line, and the rotating wheel is driven to rotate by a rotating motor. The end of the rotating wheel adjacent to the outlet of the discharging line is defined as the first end, and the end of the rotating wheel away from the outlet of the discharging line is defined as the second end. The cover plate includes an inlet section located at the first end, an outlet section located at the second end, and a connecting section for connecting the inlet section and the outlet section. The inlet section is horizontally arranged and located above the rotating wheel. The outlet section is vertically arranged and located above the inlet The connecting section is an arc-shaped structure, the inner wall of the cover plate and the outer wall of the rotating wheel define a swing channel, and a partition is fixedly connected to the cover plate to divide the swing channel into a first swing sub-channel and a second swing sub-channel, the feed end of the first swing sub-channel is connected to the outlet end of the first sub-discharging line, the feed end of the second swing sub-channel is connected to the outlet end of the second sub-discharging line, a swing trough is provided on the swing plate below the discharging end of the first swing sub-channel, and a swing trough is provided on the swing plate below the discharging end of the second swing sub-channel; The transfer device includes a frame, a bracket is installed on the frame so as to be movable forward and backward, a support is installed on the bracket so as to be movable up and down, an electromagnet for adsorbing the battery shell is installed on the support so as to be movable up and down, a lifting seat is installed on the support so as to be movable up and down, a clamping plate for clamping the battery shell is installed on the lifting seat so as to be movable forward and backward, and the clamping plates are symmetrically arranged at the front and rear ends of the electromagnet; The discharging frame is equipped with a sensing frame, a first sensor is installed at a position on the sensing frame corresponding to the first sub-discharging line, and a second sensor is installed at a position on the sensing frame corresponding to the second sub-discharging line.
2. The automatic battery shell packing machine according to claim 1, characterized in that: The driving assembly includes a swing cylinder, which is hingedly mounted on a swing cylinder seat, and the swing cylinder seat is fixedly connected to the base plate. The piston rod of the swing cylinder is hingedly connected to one end of a moving rod, and the other end of the moving rod is hingedly connected to the swing plate, and the swing plate is swingably connected to the base plate.
3. The automatic packing machine for battery shells according to claim 1, characterized in that: A material guide block is fixedly installed between the outlet section and the swing material tray, and a material guide through groove is opened on the material guide block in the vertical direction, and the diameter of the material guide through groove decreases from the upper end to the lower end.
4. The automatic battery shell packing machine according to claim 3, characterized in that: The swing material tray is installed on the step conveyor line. Two rows of swing material trough groups are arranged on the swing material tray. Each row of swing material trough groups includes a plurality of swing material troughs arranged along the conveying direction of the step conveyor line.
5. The automatic battery shell packing machine according to claim 4, characterized in that: A plurality of first slots are provided on the outer wall of the electromagnet, and a plurality of second slots are provided on the clamping plate. The number of the first slots is the same as the number of the second slots. The plurality of first slots and the plurality of second slots are distributed in one-to-one correspondence. The first slots and the second slots cooperate to form a clamping slot that matches the battery shell.
6. The automatic battery shell packing machine according to claim 5, characterized in that: The clamping plate is driven by a clamping cylinder to move forward and backward, the lifting seat is driven by a lifting cylinder to move up and down, the electromagnet is driven by a driving cylinder to move up and down, the support is driven by a main cylinder to move up and down, and the bracket is driven by a moving cylinder to move forward and backward.
Citation Information
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