Equipment and operating method for hot-pressing mesh fabric on the product surface and laser cutting to assist the mesh fabric
Through the integrated hot pressing and laser cutting equipment, the problems of low efficiency of traditional cloth process and large equipment occupancy are solved, and the consistency of fully automated production and product quality is achieved, and energy consumption is reduced.
Patent Information
- Application Number
- CN202110027722.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-08
- Publication Date
- 2025-07-29
- Estimated Expiration
- 2041-01-08
AI Technical Summary
The traditional cloth packaging process is low efficiency, the equipment occupies a large area and consumes high power, so it is impossible to achieve fully automated production, and the product quality is inconsistent.
A device integrating hot pressing and laser cutting is designed, including anti-deflection synchronous rotation through the processing mechanism and laser cutting device, to realize the product surface hot pressing mesh and automatically cut auxiliary mesh. The laser cutting path is avoided through the synchronous rotation mechanism, and the hot pressing and cutting process is integrated on the same device.
It realizes fully automated production, improves production efficiency, reduces equipment area and energy consumption, ensures the consistency and safety of product quality, and simplifies the operation process.
Smart Images

Figure CN112676713B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a cloth wrapping device, specifically to a device and an operation method for hot pressing a mesh cloth on the surface of a product and laser cutting the auxiliary mesh cloth. Background Art
[0002] The cloth wrapping process is a newly emerging appearance decoration process in recent years. Different from the previous processes where the product directly uses a plastic shell as the appearance surface, plastic shell painting, and plastic shell electroplating, the surface of these processes is prone to scratching and fingerprint marks. The cloth wrapping process has a comfortable hand feeling, is more upscale, delicate, and closer to the aesthetic of human-wearing fabrics visually, and there is no need to worry about scratching and fingerprint marks affecting the visual effect. It is mainly applied to the outer surfaces of Bluetooth smart speaker casings, VR glasses, VR game smart devices, mobile phone cases, home theater speaker casings, high-end tablet computer cases, as well as the hot pressing of the hems of high-end underwear and panties.
[0003] The traditional methods and their defects are as follows:
[0004] 1. The traditional method uses a simple cloth wrapping machine. After hot pressing the mesh cloth on the product surface with the simple cloth wrapping machine table, excess auxiliary fabric is generated. It is necessary to manually put the product into another specific tooling fixture, arrange the excess auxiliary fabric, cover it with a shaping fixture, and then use another laser cutting machine to cut off the excess auxiliary fabric, resulting in low production efficiency. In addition, the number of devices and toolings is large, the power consumption is high, and the floor area occupied is large, indirectly increasing the processing cost. After hot pressing, a conveyor belt or a blister box is required for transfer and caching.
[0005] 2. It is necessary to manually place the shell to be wrapped with the mesh cloth and the mesh cloth on the fixture, and full-automatic production cannot be achieved. The traditional method has numerous processes, and manual operation cannot ensure product uniformity, resulting in a low yield, and the mesh cloth must be manually arranged before cutting. Summary of the Invention
[0006] Aiming at the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a device and an operation method for hot pressing a mesh cloth on the surface of a product and laser cutting the auxiliary mesh cloth. The purpose of designing this device is to improve the cloth wrapping efficiency, quality, and achieve automatic production.
[0007] To solve the above technical problems, the present invention is realized through the following solutions: A device for hot pressing a mesh cloth on the surface of a product and laser cutting the auxiliary mesh cloth of the present invention includes a cabinet, a control system disposed in the cabinet for controlling the operation of the device, and an upper pressing mechanism controlled by the control system. It further includes:
[0008] The anti-deflection type synchronous rotation through processing mechanism is arranged in the upper cabinet of the cabinet and directly below the upper pressing mechanism. It has a lower fixture head assembly, a synchronous rotation mechanism with an avoidance part, and two sets of anti-deflection mechanisms that operate alternately to prevent the lower fixture head assembly from deflecting. The avoidance part is arranged around the outside of the lower fixture head assembly, is driven by a power part on the synchronous rotation mechanism to rotate in a circle, and the avoidance part has a structure for avoiding the passage of laser light.
[0009] The laser cutting device is arranged below the synchronous rotation mechanism. The laser cutting device has a laser emission part and an XY-axis driving mechanism for driving the laser emission part to move in the XY axial directions. The avoidance part rotates continuously to avoid the laser emission path of the laser emission part.
[0010] Furthermore, the anti-deflection type synchronous rotation through processing mechanism includes:
[0011] Base plate;
[0012] The lower fixture head assembly fixed on the base plate. The lower fixture head assembly has a lower fixture head and an anti-deflection column connected to the lower fixture head and having a vertical radial position on its outer wall. The vertical radial positions are distributed in a circular array on the upper part of the outer wall of the anti-deflection column. The lower part of the anti-deflection column is fixed on the base plate through a turntable and an outer bearing.
[0013] The synchronous rotation mechanism fixed on the base plate. The synchronous rotation mechanism is provided with a power part and a turntable part driven by the power part to rotate. The turntable part is arranged around the outer ring of the inner bearing assembly, and the rotating parts on the turntable part and the inner bearing assembly can rotate relative to each other.
[0014] Two sets of anti-deflection mechanisms fixed on the base plate, symmetrically arranged on both sides of the turntable part, and preventing the lower fixture head assembly from deflecting.
[0015] Even further, the power part includes:
[0016] Active synchronous pulley;
[0017] A power source, which is a servo motor. The power source is connected to and drives the active synchronous pulley to rotate through a reduction mechanism.
[0018] The turntable part includes:
[0019] A passive synchronous pulley, which is connected to the active synchronous pulley through a synchronous belt and has a round hole in the middle;
[0020] A turntable, the upper end of which is fixedly connected to the passive synchronous pulley, and the lower end of which is fixedly seated on the inner ring of an outer bearing assembly. The outer ring of the outer bearing assembly is fixed on the base plate.
[0021] Further, a plurality of laser via holes are distributed in an annular array on the disk surface of the turntable.
[0022] Further, the anti-deflection mechanism includes:
[0023] An anti-deflection cylinder, which is fixed to the bottom plate through a support;
[0024] An anti-deflection clamping plate, which is drivingly connected to the anti-deflection cylinder, and the anti-deflection cylinder drives the anti-deflection clamping plate to move horizontally towards the vertical radial position.
[0025] Further, one end of the anti-deflection clamping plate pointing to the vertical radial position has a clamping opening, and after extending towards the anti-deflection column, it can be clamped on the vertical radial position of the anti-deflection column.
[0026] Further, the laser cutting device includes:
[0027] A support;
[0028] An XY-axis driving mechanism arranged on the support, the XY-axis driving mechanism includes a Y-axis driving mechanism with double guide rails and double driving sources and an X-axis driving mechanism arranged on the double guide rails,
[0029] A laser cutter, which is driven by the XY-axis driving mechanism to move in the X direction and the Y direction, and the laser cutter is seated on the movable part of the X-axis driving mechanism.
[0030] An operating method of a device of the present invention, the operating method includes the following steps:
[0031] Step 1, place the product to be processed with the covering mesh on the lower jig head, and pre-spray hot melt adhesive on the surface of the product;
[0032] Step 2, lay the mesh flat in the second via hole of the third lifting plate, and the mesh covers the second via hole and extends towards the outer periphery of the second via hole;
[0033] Step 3, utilize the pressure difference between the cloth clamping mechanism and the cloth supporting mechanism, that is, the downward pressure of the cloth clamping mechanism is greater than the supporting force of the cloth supporting mechanism, clamp the mesh and move it downward, and pre-press part of the mesh tightly and without wrinkles on the surface of the product;
[0034] Step 4, the cloth wrapping mechanism drives the upper jig head assembly to press down on the product tightly, and utilize the heat generated by the upper jig head to be transferred to the mesh through the heat-conducting silica gel sleeve with the function of protecting the mesh, so that the mesh is closely attached to the surface of the product after being heated;
[0035] Step 5, the heat in Step 4 causes the hot melt adhesive on the surface of the product to melt and bond with the mesh together and remain in a closely attached state for a period of time, maintaining a constant temperature;
[0036] Step 6: Use the laser cutting board to shape the mesh into the specified shape required for cutting, and then set the interpolation trajectory according to the various shapes of the product. The XY axis drive mechanism drives the laser cutter to move and cooperates with the synchronous rotation mechanism to cut off the excess auxiliary mesh waste. The synchronous rotation mechanism rotates the turntable to avoid the laser emitted by the laser cutter.
[0037] Compared with the prior art, the beneficial effects of the present invention are:
[0038] 1. The present invention integrates the product wrapping mesh and the redundant auxiliary mesh cutting process into an all-in-one machine, which can realize fully automated production.
[0039] 2. The present invention integrates the hot melting and hot pressing of the wrapping cloth and laser cutting on the same device, thereby shortening the time consumed by manual multiple loading and unloading and shaping, and improving work efficiency.
[0040] 3. The present invention eliminates the transfer conveyor belt, blister box, and laser equipment main frame structure between the cloth wrapping equipment and the laser cutting equipment, while greatly reducing the occupied factory area.
[0041] 4. The equipment of the present invention reduces production costs and unnecessary waste. The reduction in the number of equipment also reduces the loss of electrical energy, making it more energy-saving and environmentally friendly.
[0042] 5. The present invention reduces manual intervention in production, improves product consistency and production efficiency, and increases quality controllability exponentially; the equipment operation panel is simple and easy to operate, and is designed with anti-pinch and anti-misoperation functions, with high production safety; the process requirements of the mesh cloth are achieved, with neat texture, regular shape, uniform edge length, uniform mesh adhesion, and not easy to loosen, reaching a relatively ideal state, and each product is guaranteed to have the same shape. BRIEF DESCRIPTION OF THE DRAWINGS
[0043] Figure 1 It is a schematic diagram of the three-dimensional structure of the device of the present invention.
[0044] Figure 2 This is the installation structure diagram of the pressing mechanism and laser cutting mechanism of the present invention.
[0045] Figure 3 It is a structural schematic diagram of the pressing mechanism of the present invention.
[0046] Figure 4 This is an assembly structure diagram of the anti-deflection synchronous rotation through processing mechanism and the laser cutting device of the present invention.
[0047] Figure 5 for Figure 4 Schematic diagram of the structure after the rack is hidden.
[0048] Figure 6This is a schematic structural diagram of the synchronous rotation mechanism of the present invention.
[0049] Figure 7 This is a schematic structural diagram of the laser cutting device of the present invention.
[0050] Figure 8 This is a structural diagram of the laser via hole distribution of the present invention.
[0051] Figure 9 This is a schematic structural diagram of the turntable part of the present invention. Detailed implementation manners
[0052] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention. Obviously, the embodiments described in the present invention are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0053] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0054] In the description of the present invention, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected, or indirectly connected through an intermediate medium, and can also be the communication inside two elements. It can be a wireless connection or a wired connection. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
[0055] In addition, the technical features involved in different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0056] Embodiment 1: The specific structure of the present invention is as follows:
[0057] Please refer to the appendix Figure 1-9, An equipment for hot-pressing mesh cloth on the surface of a product of the present invention and laser-cutting the auxiliary mesh cloth, including a cabinet 1 and a control system disposed in the cabinet 1 for controlling the operation of the equipment. The interior of the cabinet 1 is a main frame, and the frame is covered with a board to form the cabinet.
[0058] The equipment of the present invention further includes:
[0059] An upper pressing mechanism 100, having a main structural frame 2 disposed in the upper cabinet of the cabinet 1, and a cloth wrapping mechanism 3, a cloth clamping mechanism 4, and a cloth supporting mechanism 5 which are installed in the frame of the main structural frame 2 from top to bottom and each have an independent lifting structure. The cloth wrapping mechanism 3 is provided with an upper jig head assembly 43, and the cloth clamping mechanism 4 is provided with a first through hole for the lower end of the upper jig head assembly 43 to pass through; the main functions of the structure of the upper jig head assembly 43 include constant temperature heating of the upper hot-pressing and hot-melting jig; heat insulation function between connecting components; self-adaptive adjustment and locking of the jig in the X-axis, Y-axis, θ-axis, and horizontal directions; and it has a product demolding function built-in.
[0060] A deflection-preventing synchronous rotation through-processing mechanism 9, disposed in the upper cabinet of the cabinet 1 and directly below the upper pressing mechanism 100, having a lower jig head assembly 6, a synchronous rotation mechanism with an avoidance part, and two groups of deflection-preventing mechanisms 93 that operate alternately and prevent the lower jig head assembly 6 from deflecting. The avoidance part is arranged around the outside of the lower jig head assembly 6, is driven by a power part on the synchronous rotation mechanism to rotate in a circle, and the avoidance part has a structure for avoiding the passage of laser.
[0061] A laser cutting device 13, disposed below the synchronous rotation mechanism. The laser cutting device 13 has a laser emitting part and an XY-axis driving mechanism for driving the laser emitting part to move in the XY axial directions. The avoidance part rotates continuously to avoid the laser emission path of the laser emitting part.
[0062] A preferred technical solution of this embodiment: The deflection-preventing synchronous rotation through-processing mechanism 9 includes:
[0063] A bottom plate;
[0064] A lower jig head assembly 6 fixed on the bottom plate. The lower jig head assembly 6 has a lower jig head and a deflection-preventing column connected to the lower jig head and having a vertical radial position 62 on its outer wall. The vertical radial positions 62 are distributed in a circular array on the upper part of the outer wall of the deflection-preventing column. The lower part of the deflection-preventing column is fixed on the bottom plate through a turntable and an outer bearing.
[0065] A synchronous rotation mechanism fixedly arranged on the bottom plate, the synchronous rotation mechanism is provided with a power part 92 and a turntable part 91 driven by the power part 92 to perform a rotation movement. The turntable part 91 is arranged around the outer ring of the inner bearing assembly 61, and a relative rotation can occur between the rotating part on the turntable part 91 and the rotating part of the inner bearing assembly 61;
[0066] Two anti-deflection mechanisms 93 fixedly arranged on the bottom plate, symmetrically arranged on both sides of the turntable part, and preventing the lower jig head assembly 6 from deflecting.
[0067] A preferred technical solution of this embodiment: The power part 92 includes:
[0068] A driving synchronous pulley 921;
[0069] A power source, which is a servo motor. The power source is connected to and drives the driving synchronous pulley 921 to rotate through a reduction mechanism;
[0070] The turntable part 91 includes:
[0071] A driven synchronous pulley 913, which is connected to the driving synchronous pulley 921 through a synchronous belt and has a circular hole in the middle;
[0072] A turntable 912, the upper end of which is fixedly connected to the driven synchronous pulley 913, and the lower end seat is fixed on the inner ring of an outer bearing assembly 914, and the outer ring of the outer bearing assembly is fixed on the bottom plate.
[0073] A preferred technical solution of this embodiment: A plurality of laser through holes 911 are arranged in an annular array on the disk surface of the turntable.
[0074] A preferred technical solution of this embodiment: The anti-deflection mechanism 93 includes:
[0075] An anti-deflection cylinder 931, which is fixed on the bottom plate through a support;
[0076] An anti-deflection clamping plate 932, which is drivingly connected to the anti-deflection cylinder 931. The anti-deflection cylinder 931 drives the anti-deflection clamping plate 932 to move horizontally towards the vertical radial position 62.
[0077] A preferred technical solution of this embodiment: One end of the anti-deflection clamping plate 932 pointing to the vertical radial position 62 has a clamping mouth, and it can be clamped on the vertical radial position of the anti-deflection column after extending towards the anti-deflection column.
[0078] A preferred technical solution of this embodiment: The laser cutting device 13 includes:
[0079] A support;
[0080] The XY-axis drive mechanism is arranged on the support. The XY-axis drive mechanism includes a Y-axis drive mechanism 133 with double guide rails and double drive sources and an X-axis drive mechanism 132 arranged on the double guide rails.
[0081] The laser cutter 131 is driven by the XY-axis drive mechanism to move in the X direction and the Y direction. The laser cutter 131 is seated on the movable part of the X-axis drive mechanism 132.
[0082] Embodiment 2:
[0083] The following is the structure of the upper pressing mechanism 100:
[0084] As Figure 1-3 shown, the upper pressing mechanism 100 of the present invention has a main structural frame 2 arranged in the upper cabinet of the cabinet 1 and a cloth wrapping mechanism 3, a cloth clamping mechanism 4, and a cloth supporting mechanism 5 that are installed in the frame of the main structural frame 2 from top to bottom and each have an independent lifting structure. The cloth wrapping mechanism 3 is provided with an upper jig head assembly 43. The cloth clamping mechanism 4 is provided with a first through hole for the lower end of the upper jig head assembly 43 to pass through. The main functions of the structure of the upper jig head assembly 43 include constant temperature heating of the upper hot pressing and hot melting jig; heat insulation function between connecting components; self-adaptive adjustment and locking of the jig in the X-axis, Y-axis, θ-axis, and horizontal directions; and it has a product demolding function built-in.
[0085] The cloth wrapping mechanism 3 includes:
[0086] A first lifting power source 21 installed in the middle of the top end of the main structural frame 2;
[0087] A first lifting plate 31 sleeved on the guide posts at four corners. The two sides of the first lifting plate 31 are provided with avoidance notches, and a mounting hole is provided in the middle thereof;
[0088] The upper jig head assembly 43 fixed at the mounting hole. The upper end of the upper jig head assembly 43 is connected to the driving end of the first lifting power source 21 and includes an upper jig head provided at the lower end of the upper jig head assembly 43.
[0089] Preferably, the upper jig head assembly 43 further includes a heating part. The heating part is arranged at the upper jig head and heats the upper jig head by generating heat through electricity. The upper jig head is sleeved with a heat-conducting silica gel sleeve with a heat-conducting function.
[0090] Preferably, the cloth clamping mechanism 4 includes:
[0091] A second lifting plate 41 sleeved on the guide posts at four corners, and a first through hole for the lower end of the upper jig head assembly 43 to pass through is provided in the middle thereof;
[0092] Two sets of third power sources 42 and two sets of fourth power sources 22, wherein the two sets of third power sources 42 are symmetric with respect to the first through hole and are fixed on both sides of the upper plate surface of the second lifting plate 41;
[0093] Two sets of fourth power sources 22 are fixed on both sides of the top end of the main structure frame 2, and their power shafts are respectively connected to the power shafts of the two sets of third power sources 42. The second lifting plate 41 is lifted and lowered by the pressure difference between the two sets of third power sources 42 and the two sets of fourth power sources 22.
[0094] The main function of the cloth clamping mechanism 4 is to use the reverse force of the cloth supporting mechanism to clamp the mesh cloth and continue to move downward to offset the reaction force of the cloth supporting layer, so as to tightly attach the mesh cloth to the outer surface of the product without wrinkles.
[0095] Preferably, the cloth supporting mechanism 5 includes:
[0096] A third lifting plate 51, which has a second through hole in the middle for the lower tool head of the lower tool head assembly 6 to pass through;
[0097] Two sets of fifth power sources 23 are fixed on both sides of the top end of the main structure frame 2, and their driving ends are connected downward to the third lifting plate 51.
[0098] The main function of the cloth supporting mechanism 5 is to place the mesh cloth and provide a reaction clamping force to the cloth clamping mechanism 4 to tightly stretch the mesh cloth without wrinkles.
[0099] Embodiment 3:
[0100] The operation method of the device of the present invention, and the operation method includes the following steps:
[0101] Step 1, place the product to be processed with a mesh cloth on the lower tool head, and pre-spray hot melt adhesive on the surface of the product;
[0102] Step 2, lay the mesh cloth flat in the second through hole of the third lifting plate 51, and the mesh cloth covers the second through hole and extends to the outer periphery of the second through hole;
[0103] Step 3, utilize the pressure difference between the cloth clamping mechanism 4 and the cloth supporting mechanism 5, that is, the downward pressure of the cloth clamping mechanism 4 is greater than the supporting force of the cloth supporting mechanism 5, to clamp the mesh cloth and move it downward, and tension the mesh cloth and pre-press part of the mesh cloth on the surface of the product without wrinkles;
[0104] Step 4, the cloth wrapping mechanism 3 drives the upper tool head assembly 43 to press down on the product, and uses the heat generated by the upper tool head to be transferred to the mesh cloth through the heat-conducting silica gel sleeve with the function of protecting the mesh cloth. After the mesh cloth is heated, the mesh cloth is tightly attached to the surface of the product;
[0105] Step 5: The heat in step 4 causes the hot melt adhesive on the surface of the product to melt and adhere to the mesh and keep it in close contact for a period of time, maintaining a constant temperature. The period of time here refers to 12 to 17 seconds (the time required for the hot melt adhesive to activate), and the set temperature is 70 to 110°C (the temperature required for the hot melt adhesive to melt).
[0106] Step 6: Use the laser cutting board to shape the mesh into the specified shape required for cutting, and then set the interpolation trajectory according to the various shapes of the product. The XY axis drive mechanism drives the laser cutter 131 to move and cooperates with the synchronous rotation mechanism to cut off the excess auxiliary mesh waste. The synchronous rotation mechanism avoids the laser emitted by the laser cutter 131 by rotating the turntable.
[0107] Example 4:
[0108] A three-color light 10 is provided on the top of the cabinet 1 of the present invention. The three-color light 10 is green, yellow and red. It is convenient for equipment maintenance personnel to quickly find equipment with abnormal operation during the production process in a large workshop. Under normal circumstances, it will display a green light; the equipment will display a yellow light in the debugging state; and a red light will be displayed when the equipment is operated incorrectly or has an abnormal fault.
[0109] Example 5:
[0110] Since the loading and unloading ports of the cabinet of the present invention require manual loading and unloading, for safe operation, a through-beam safety grating 12 is installed on both sides of the loading and unloading ports. The main function of the through-beam safety grating 12 is to prevent operators from accidentally putting their hands or heads into the equipment during the production process and causing injuries. When the safety grating is accidentally triggered, the equipment will suspend all actions to ensure the safety of personnel and equipment.
[0111] Example 6:
[0112] An operation panel with a human-machine interface (HMI) is located on the upper front of cabinet 1. This HMI controls the entire machine and can also operate individual components. A precision pressure regulating valve adjusts the cylinder's output force. A temperature control switch and thermostat control the heating on and off, with the latter providing a digital display for temperature control.
[0113] A control box 7 is provided on the lower side of the loading and unloading port. The control box 7 has an emergency stop switch and a two-hand synchronization button. It is used for manual loading and unloading during semi-automatic production and serves as an input for human-machine interaction signals. In addition, there is an emergency stop button function in special circumstances or when an operation error occurs.
[0114] Example 7:
[0115] The lower part of the cabinet 1 is mainly used to support the overall machine structure and install control electrical and cylinder control components; the two-component unit is mainly used to adjust the air pressure and filter out moisture and oil mist in the air source; the casters are mainly used to facilitate normal handling and movement.
[0116] On one side of the lower part of the cabinet 1, a heat dissipation fan system 11 is provided. The heat dissipation fan system 11 dissipates heat to improve the service life of the equipment.
[0117] Embodiment 8:
[0118] The equipment process flow of the present invention is as follows:
[0119] 1. Place the product on the lower jig head: Place the product on the lower jig and check if it is properly placed.
[0120] 2. Press the start button with both hands for the first time. The cloth supporting layer places the mesh cloth. After pressing the start button with both hands for the first time, the cloth supporting layer moves upward to the limited position, and the mesh cloth is placed at the limited position.
[0121] 3. Press the start button with both hands for the second time - the cloth clamping layer presses down the cloth supporting layer. After pressing the start button with both hands for the second time, the cloth clamping layer moves downward to clamp the mesh cloth (using the reverse force of the cloth supporting layer to clamp the mesh cloth to the cloth clamping layer and continue to move downward to offset the reaction force of the cloth supporting layer to pre-paste the mesh cloth on the outer surface of the product without wrinkles).
[0122] 4. The cloth wrapping layer presses down to start hot-pressing the cloth and maintains the set time - the laser cutter 131 turns on the laser. After the cloth clamping layer cylinder detects in place, the cloth wrapping layer moves downward to start hot-pressing the cloth and maintains the set time and cuts the mesh cloth into the required shape by laser. The laser anvil, the cloth supporting layer, and the cloth clamping layer sort out the mesh cloth into the shape to be cut. The laser cutter runs to the position to be cut. According to the set interpolation trajectory, the laser on the XY platform is driven and cooperates with the synchronous rotation mechanism to cut off the redundant auxiliary mesh cloth waste, and a multi-angle air extraction structure is used to extract the smoke.
[0123] 5. The cloth wrapping layer resets upward.
[0124] 6. The cloth supporting layer resets downward.
[0125] 7 The cloth clamping layer resets upward.
[0126] 8. Take out the product and the redundant mesh cloth.
[0127] 9 The process is completed.
[0128] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.
Claims
1. Equipment for hot-pressing mesh fabric on the product surface and laser-cutting the auxiliary mesh fabric, including a cabinet (1), a control system arranged in the cabinet (1) for controlling the operation of the equipment, and an upper pressing mechanism (100) controlled by the control system, characterized in that, Further included are: A deflection-preventing synchronous rotation through processing mechanism (9), which is arranged inside the upper cabinet of the cabinet (1) and directly below the upper pressing mechanism (100). It has a lower fixture head assembly (6), a synchronous rotation mechanism with an avoidance part, and two groups of deflection-preventing mechanisms (93) that operate alternately to prevent the lower fixture head assembly (6) from deflecting. The avoidance part is arranged around the outside of the lower fixture head assembly (6), is driven by a power part on the synchronous rotation mechanism to rotate in a circle, and the avoidance part has a structure for avoiding the passage of laser light. A laser cutting device (13), which is arranged below the synchronous rotation mechanism. The laser cutting device (13) has a laser emission part and an XY-axis driving mechanism for driving the laser emission part to move in the XY axial directions. The avoidance part rotates continuously to avoid the laser emission path of the laser emission part. The deflection-preventing synchronous rotation through processing mechanism (9) includes: A bottom plate; A lower fixture head assembly (6) fixedly arranged on the bottom plate. The lower fixture head assembly (6) has a lower fixture head and a deflection-preventing column connected to the lower fixture head and having a vertical radial position (62) on its outer wall. The vertical radial positions (62) are distributed in a circular array on the upper part of the outer wall of the deflection-preventing column. The lower part of the deflection-preventing column is fixed to the bottom plate through a turntable and an outer bearing. A synchronous rotation mechanism fixedly arranged on the bottom plate. The synchronous rotation mechanism is provided with a power part (92) and a turntable part (91) driven by the power part (92) to rotate. The turntable part (91) is arranged around the outer ring of an inner bearing assembly (61), and the rotating parts between the turntable part (91) and the inner bearing assembly (61) can rotate relative to each other. Two groups of deflection-preventing mechanisms (93) fixedly arranged on the bottom plate and symmetrically arranged on both sides of the turntable part to prevent the lower fixture head assembly (6) from deflecting. The deflection-preventing mechanism (93) includes: A deflection-preventing air cylinder (931), which is fixed to the bottom plate through a support. A deflection-preventing clamping plate (932), which is drivingly connected to the deflection-preventing air cylinder (931). The deflection-preventing air cylinder (931) drives the deflection-preventing clamping plate (932) to move horizontally towards the vertical radial position (62). The deflection-preventing clamping plate (932), one end of which pointing to the vertical radial position (62) has a clamping opening, and after extending towards the deflection-preventing column, it can be clamped on the vertical radial position of the deflection-preventing column. The power part (92) includes: A driving synchronous pulley (921); A power source, which is a servo motor. The power source is connected to and drives the driving synchronous pulley (921) to rotate through a reduction mechanism. The turntable part (91) includes: A driven synchronous pulley (913), which is connected to the driving synchronous pulley (921) through a synchronous belt and has a round hole in the middle. A turntable (912), the upper end of which is fixedly connected to the driven synchronous pulley (913), and the lower end seat of which is fixed to the inner ring of an outer bearing assembly (914). The outer ring of the outer bearing assembly is fixed on the bottom plate.
2. The device for hot-pressing mesh fabric on the product surface and laser-cutting auxiliary mesh fabric according to claim 1, characterized in that, A number of laser through holes (911) are distributed in a circular array on the surface of the turntable.
3. The device for hot-pressing mesh fabric on the product surface and laser-cutting auxiliary mesh fabric according to claim 1, characterized in that, The laser cutting device (13) includes: A support; An XY-axis driving mechanism disposed on the support. The XY-axis driving mechanism includes a Y-axis driving mechanism (133) having double guide rails and double driving sources, and an X-axis driving mechanism (132) disposed on the double guide rails. A laser cutter (131) is driven by the XY-axis driving mechanism to move in the X direction and the Y direction. The laser cutter (131) is seated on the movable part of the X-axis driving mechanism (132).
4. A method for operating a device for hot-pressing a mesh fabric on the surface of a product and laser-cutting the mesh fabric for assistance, characterized in that, It includes the device according to any one of claims 1-3.
5. The operating method according to claim 4, characterized in that, This operation method includes the following steps: Step 1, place the product to be processed with the overlaid mesh fabric on the lower jig head, and pre-spray hot melt adhesive on the surface of the product. Step 2, lay the mesh fabric flat in the second through hole of the third lifting plate (51). The mesh fabric covers the second through hole and extends to the outer periphery of the second through hole. Step 3, utilize the pressure difference between the cloth clamping mechanism (4) and the cloth supporting mechanism (5), that is, the downward pressure of the cloth clamping mechanism (4) is greater than the supporting force of the cloth supporting mechanism (5), clamp the mesh fabric and move it downward, and pre-press part of the mesh fabric tightly and wrinkle-free on the surface of the product. Step 4, the cloth wrapping mechanism (3) drives the upper jig head assembly (43) to press down on the product tightly. The heat generated by the upper jig head is transferred to the mesh fabric through the heat-conducting silica gel sleeve that has the function of protecting the mesh fabric. After the mesh fabric is heated, it is closely attached to the surface of the product. Step 5, the heat in Step 4 causes the hot melt adhesive on the surface of the product to melt and bond with the mesh fabric and remain in a closely attached state for a period of time, maintaining a constant temperature. Step 6, use the laser anvil to shape the mesh fabric into the specified shape required for cutting. Then, set the interpolation trajectory according to the various shapes of the product. The XY-axis driving mechanism drives the laser cutter (131) to move, and cooperate with the synchronous rotation mechanism to cut off the redundant auxiliary mesh fabric waste. The synchronous rotation mechanism rotates the turntable to avoid the laser emitted by the laser cutter (131).
Citation Information
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