A large metal plate cutting platform for easy handling of cutting residues
By designing horizontal bed body, guide rail, electrically controlled cutting disc and negative pressure recovery system on large metal plate cutting platforms, the problem of poor cutting waste treatment during ultra-thin plate cutting is solved, and effective waste recycling and production efficiency improvement is achieved.
Patent Information
- Application Number
- CN202011566718.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-25
- Publication Date
- 2025-04-08
- Estimated Expiration
- 2040-12-25
AI Technical Summary
In the prior art, when cutting ultra-thin sheets, the generated cutting waste cannot be effectively processed, resulting in the impact of the cutting device.
A large metal plate cutting platform is designed, adopting a horizontal bed structure, with guide rails and stages inside, an electronically controlled cutting disk is installed on the stage, a cutting groove and a cantilever stage are provided on the bed, and the auxiliary function box can adjust the height. A negative pressure channel is set at the window to connect to the negative pressure pump to attract the cutting residual material into the recycling box.
It effectively solves the problem of scattering of residual materials by cutting, improves the efficiency and safety of processing and production, and reduces the maintenance cost of equipment.
Smart Images

Figure CN112692371B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of plate processing devices, and in particular to a large metal plate cutting platform which is convenient for processing cutting residues. Background Art
[0002] In the process of plate processing, cutting of the plate is an important process. At present, most of the cutting devices for ultra-thin plates adopt a horizontal bed, and the cutting knife moves along the bed to complete the cutting structure. Since the thickness of the ultra-thin plate is very small, there is basically no problem of displacement of the plate along the moving direction of the knife when the cutting knife is moving; but at the same time, the cutting device of this structure also has shortcomings. Considering the cost and various factors, the cutting knife of ultra-thin plates mostly chooses a mechanical cutting disc. The cutting waste generated by this processing method is easy to be blown away and scattered on the entire bed, and cannot be effectively collected and processed. This is the main problem currently faced. Summary of the invention
[0003] The technical problem to be solved by the present invention is to provide a large-scale metal plate cutting platform which is convenient for processing cutting waste, so as to solve the problem that the cutting waste generated by the equipment when cutting ultra-thin plates cannot be effectively processed, which easily causes a great impact on the entire cutting device.
[0004] To solve the above problems, the present invention provides the following technical solutions:
[0005] A large-scale metal sheet cutting platform which is convenient for handling cutting residues; it comprises a bed body with a horizontal structure; a guide rail is arranged inside the bed body; a carrier is movably arranged in the bed body through the guide rail, and an electric-controlled cutting disk is also installed on the upper top of the carrier; a cutting groove is opened on the upper top of the bed body in the direction in which the guide rail extends, and the cutting edge of the electric-controlled cutting disk is extended out of the bed body through the cutting groove for arrangement; a cantilever stand is also installed above the bed body; a telescopic rod which can be telescoped in the vertical direction is installed on the cantilever stand; an auxiliary function box with a hollow interior is arranged at the lower bottom of the telescopic rod; a strip groove with the same size as the cutting groove is also opened in the middle position of the lower bottom side of the auxiliary function box, and a plurality of windows are opened on one end side of the auxiliary function box; a negative pressure channel is installed on each window; the other side of the negative pressure channel is connected to the negative pressure pump through a first recovery box.
[0006] Preferably, there are two guide rails, and the two ends of the carrier are mounted on the two guide rails respectively, and the projection of the cutting edge of the electric-controlled cutting disk in the vertical direction is located between the two guide rails.
[0007] Preferably, a second recovery box is detachably mounted on the inner bottom of the bed; the second recovery box can be pulled out from a side end of the bed, and its top is an open structure, and the second recovery box (10) is mounted between two guide rails, and the electric-controlled cutting disc is arranged directly above the second recovery box.
[0008] Preferably, limit plates are provided inside the bed at positions on both sides of the cutting groove; the height of the second recovery box is greater than the height of the guide rail, and a cutting groove matching the second recovery box is opened at the lower bottom of the carrier; and an observation window is also opened on the side wall of the bed.
[0009] Furthermore, a rolling roller is installed at the cutting groove position of the platform; the cooperation between the guide rail and the platform is a cooperation mode that can limit the movement of the platform in the vertical direction.
[0010] Preferably, the lower bottom of the auxiliary function box is in a stepped structure, and the height of the side with the window is greater than the side without the window; and the strip groove is arranged between the two steps.
[0011] Preferably, the telescopic rod is an electrically controlled hydraulic telescopic rod structure; its hydraulic pipeline is connected to the hydraulic pump through a cantilever stand; the hydraulic pump is installed on the side end of the top of the bed, and a partition plate is provided between the hydraulic pump and the cutting groove.
[0012] Furthermore, a plurality of guide holes are provided on a side end surface of the cantilever platform at positions corresponding to the telescopic rods, and one end of the hydraulic pipeline is connected to the telescopic rods through the guide holes.
[0013] Preferably, the negative pressure channel is inserted into the upper top of the first recovery box, the air pipe connecting the negative pressure pump and the first recovery box is also arranged at the upper top of the first recovery box, and a filtering device is also arranged at the joint position of the air pipe and the first recovery box (9).
[0014] Beneficial effects of the present invention:
[0015] The present invention is an improved design for the shortcomings of the existing devices for cutting metal sheets. A cutting groove for cooperating with a cutting disc is provided on the bed, a cantilever stand is provided, and an auxiliary function box with adjustable position and height is installed on the stand, so that the auxiliary function box can be close to the upper plate surface of the metal sheet during cutting, so that the saw disc cuts into the auxiliary function box. At the same time, a window is provided on the auxiliary function box, and a negative pressure channel is provided at the corresponding position of the window. A negative pressure pump connected to the channel is used to perform negative pressure suction on the leftover material after cutting so that it can enter the first recovery box, thereby effectively solving the adverse effects on processing and production caused by the leftover material being easily scattered on the bed. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the structure of the inventive device in this embodiment;
[0017] Figure 2 yes Figure 1 A schematic diagram of another angle of view of the device, with the bed in perspective;
[0018] Figure 3 It is a cross-sectional schematic diagram of the installation of the bed, guide rails, carrier, electric-controlled cutting disc, second recovery box and rolling roller in this embodiment;
[0019] Figure 4 Schematic diagram of the cross-sectional structure of the auxiliary function box in this embodiment
[0020] Explanation of the reference numerals: 1. bed, 1A. cutting groove, 1B. observation window, 2. guide rail, 3. carrier, 4. electric-controlled cutting disc, 5. cantilever stand, 6. telescopic rod, 7. auxiliary function box, 7A, strip groove, 8. negative pressure channel, 9. first recycling box, 10. second recycling box, 11. limit plate, 12. hydraulic pump, 13. rolling roller. DETAILED DESCRIPTION
[0021] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments:
[0022] Example:
[0023] Reference Figure 1 , the present embodiment provides a large-scale metal sheet cutting platform which is convenient for handling cutting residues; it comprises a bed body 1 of a horizontal structure; a guide rail 2 is arranged inside the bed body 1; a carrier 3 is movably arranged in the bed body 1 through the guide rail 2, and an electric-controlled cutting disc 4 is also installed on the upper top of the carrier 3; a cutting groove 1A is opened on the upper top of the bed body 1 in the direction in which the guide rail 2 extends, and the cutting edge of the electric-controlled cutting disc 4 extends out of the bed body through the cutting groove 1A for arrangement; a cantilever stand 5 is also installed above the bed body 1; a telescopic rod 6 which can be telescopic in the vertical direction is installed on the cantilever stand 5; an auxiliary function box 7 with a hollow interior is arranged at the lower bottom of the telescopic rod 6; a strip groove 7A with the same size as the cutting groove 1A is also opened in the middle position of the lower bottom side of the auxiliary function box 7, and a plurality of windows 7B are opened on one end side of the auxiliary function box 7; a negative pressure channel 8 is installed on each window 7B; the other side of the negative pressure channel 8 is connected to the negative pressure pump through the first recovery box 9. The negative pressure pump used in this embodiment is an electrically controlled vacuum pump structure, and the vacuum pump is installed on the bed 1.
[0024] There are two guide rails 2, and the two ends of the carrier 3 are mounted on the two guide rails 2, and the projection of the cutting edge of the electric-controlled cutting disc 4 in the vertical direction is located between the two guide rails 2. A second recycling box 10 is also detachably installed on the inner bottom of the bed 1; the second recycling box 10 can be pulled out from one side end of the bed 1, and the top thereof is an open structure, and the second recycling box 10 is installed between the two guide rails 2, and the electric-controlled cutting disc 4 is arranged directly above the second recycling box 10. The two guide rails 2 are conducive to improving the stability of the carrier during movement, and at the same time, the middle position is reserved to correspond to the cutting edge of the cutting disc, so that the cutting residue can directly fall into the second recycling box below.
[0025] Limiting plates 11 are provided inside the bed 1 at the positions on both sides of the cutting groove 1A; the height of the second recovery box 10 is greater than the height of the guide rail 2, and a cutting groove matching the second recovery box 10 is provided at the bottom of the carrier 3; an observation window 1B is provided on the side wall of the bed 1. The limiting plates are used to limit and drain the cutting residue, and the internal situation of the bed can also be observed through the observation window 1B.
[0026] A rolling roller 13 is also installed at the cutting position of the platform 3; the guide rail 2 and the platform 3 cooperate in a manner that can limit the movement of the platform in the vertical direction. The rolling roller 13 is designed to level the excess material accumulated in the middle of the second recycling box 10 to both sides to prevent the problem of excessive accumulation and overflow.
[0027] refer to Figure 4 The lower bottom of the auxiliary function box 7 is in a stepped structure, and the height of the side with the window is greater than the side without the window; the strip groove 7A is arranged between the two steps. The stepped structure is conducive to sucking the residual material on the other side of the auxiliary function box 7 that is not connected to the vacuum pump.
[0028] The telescopic rod 6 is an electrically controlled hydraulic telescopic rod structure; its hydraulic pipeline is connected to the hydraulic pump 12 through the cantilever stand 5; the hydraulic pump 12 is installed on the side end of the top of the bed 1, and a partition plate is provided between the hydraulic pump 12 and the cutting groove 1A. In this embodiment, the partition plate is a long plate with an L-shaped cross-section; the parameters such as the roughness and flatness of the top of the partition plate 1 are similar to those of the metal plate to be cut; it is detachably installed on the top of the bed 1. Since the partition plate is in direct contact with the metal plate, in order to provide better processing performance, the partition plate also has certain parameter requirements, and the partition plate needs to be disassembled so that it can be maintained and replaced when there is a problem on the surface.
[0029] A plurality of guide holes are provided on a side end surface of the cantilever platform 5 at positions corresponding to the telescopic rod 6 , and one end of the hydraulic pipeline is connected to the telescopic rod 6 through the guide holes.
[0030] The negative pressure channel 8 is inserted into the upper top of the first recovery box 9, and the air pipe connecting the negative pressure pump and the first recovery box 9 is also arranged at the upper top of the first recovery box 9, and a filtering device is also arranged at the joint position of the air pipe and the first recovery box 9. The filtering device is a multi-layer filtering screen, which can prevent the residual material in the first recovery box from entering the negative pressure pump and causing damage to the device.
Claims
1. A large-scale metal plate cutting platform for processing cutting residues, comprising a bed (1) in a horizontal structure; characterized in that: A guide rail (2) is arranged inside the bed (1); the platform (3) is movably arranged in the bed (1) via the guide rail (2), and an electric-controlled cutting disc (4) is also installed on the upper top of the platform (3); a cutting groove (1A) is opened on the upper top of the bed (1) in the direction in which the guide rail (2) extends, and the cutting edge of the electric-controlled cutting disc (4) extends out of the bed through the cutting groove (1A) for installation; a cantilever stand (5) is also installed above the bed (1); a telescopic rod (6) that can be telescoped in a vertical direction is installed on the cantilever stand (5); an auxiliary function box (7) with a hollow interior is arranged at the lower bottom of the telescopic rod (6); a strip groove (7A) having the same size as the cutting groove (1A) is also opened at the middle position of the lower bottom side of the auxiliary function box (7), and a plurality of windows (7B) are opened on one end side of the auxiliary function box (7) ; A negative pressure channel (8) is installed on each window (7B); the other side of the negative pressure channel (8) is connected to the negative pressure pump through the first recovery box (9); a limit plate (11) is also provided at positions on both sides of the cutting groove (1A) inside the bed (1); the height of the second recovery box (10) is greater than the height of the guide rail (2), and a groove matching the second recovery box (10) is also provided on the bottom of the platform (3); an observation window (1B) is also provided on the side wall of the bed (1); a rolling roller (13) is also installed at the groove position of the platform (3); the guide rail (2) and the platform (3) are matched in a manner that can limit the movement of the platform in the vertical direction; the bottom of the auxiliary function box (7) is in a stepped structure, and the height of the side with the window is greater than the side without the window; the strip groove (7A) is provided between the two steps.
2. A large-scale metal plate cutting platform for processing cutting residues according to claim 1, characterized in that: There are two guide rails (2) in total, and the two ends of the carrier (3) are respectively mounted on the two guide rails (2) for installation, and the projection of the cutting edge of the electric-controlled cutting disc (4) in the vertical direction is located between the two guide rails (2).
3. A large-scale metal plate cutting platform for processing cutting residues according to claim 1, characterized in that: A second recovery box (10) is detachably mounted on the inner bottom of the bed body (1); the second recovery box (10) can be pulled out from a side end of the bed body (1), and its top is an open structure. The second recovery box (10) is mounted between two guide rails (2), and the electric-controlled cutting disc (4) is arranged directly above the second recovery box (10).
4. A large-scale metal plate cutting platform for processing cutting residues according to claim 1, characterized in that: The telescopic rod (6) is an electrically controlled hydraulic telescopic rod structure; Its hydraulic pipeline is connected to a hydraulic pump (12) through a cantilever stand (5); the hydraulic pump (12) is installed on the side end of the top of the bed body (1), and a partition plate is provided between the hydraulic pump (12) and the cutting groove (1A).
5. A large metal plate cutting platform for processing cutting residues according to claim 4, characterized in that: A plurality of guide holes are provided on a side end surface of the cantilever platform (5) at positions corresponding to the telescopic rod (6), and one end of the hydraulic pipeline is connected to the telescopic rod (6) through the guide holes.
6. A large-scale metal plate cutting platform for processing cutting residues according to claim 1, characterized in that: The negative pressure channel (8) is inserted into the upper top of the first recovery box (9) for arrangement, the air pipe connecting the negative pressure pump and the first recovery box (9) is also arranged at the upper top of the first recovery box (9), and a filtering device is also arranged at the joint position between the air pipe and the first recovery box (9).
Citation Information
Patent Citations
Saw cutting machine with saw cutting direction from bottom up
CN107626975A
Stainless steel dicing saw
CN211966141U
Large metal plate cutting platform capable of conveniently treating cutting excess materials
CN214212441U