Aerial belt ropeway steel wire rope pitch changing device and overhead belt ropeway
Through the symmetrically arranged internal and external guide rope clamps and suspension frames, the bidirectional variation of the wire rope rope system of the overhead belt cableway is achieved, solving the problems of complex structure, large mass and high risk of derailment in the existing technology, achieving smooth transition and low noise operation, and extending the service life of the transport belt running wheel.
Patent Information
- Application Number
- CN202110125824.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-29
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2041-01-29
AI Technical Summary
In the prior art, the wire rope-type distance variable device has a complex structure, heavy mass, and takes up a large space, so it cannot be suitable for overhead installation. The transport belt running wheel is prone to derailment during the distance variable, and there are noise and vibration problems.
The inner and outer guide rope clamps and suspension frames are symmetrically arranged, combined with the upper and lower direction variable distance structure to achieve the two-way variable distance, and the matching of the rope groove and the transport belt running wheel groove is ensured to ensure a smooth transition and reduce the risk of device quality and derailment.
The two-way variation in the space is achieved, which reduces the quality of the device, ensures a smooth transition of the conveyor belt running wheel, reduces inertial shock and noise, extends the service life of the running wheel, and reduces the cost of replacement of consumable parts.
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Figure CN112706787B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of freight ropeways, and in particular to an overhead belt ropeway steel wire rope pitch changing device and an overhead belt ropeway. Background Art
[0002] The belt freight aerial ropeway is a freight belt running on an aerial ropeway. It is still a new thing in China, and the steel rope and bracket are fixed structures.
[0003] Currently, most wire rope pitch changes are made using a guide pulley system. A set of guide pulleys can only change the distance of the rope in one direction, resulting in a complex structure, heavy weight, and a large space occupation, making it unsuitable for overhead installation. Summary of the Invention
[0004] In order to solve the above-mentioned defects, in a first aspect, the present application provides a pitch-changing device for a steel wire rope of an overhead belt ropeway, which can change the pitch in two directions.
[0005] The technical solution is: a pitch-changing device for a steel wire rope of an overhead belt ropeway, the pitch-changing device for a steel wire rope of an overhead belt ropeway including a horizontal pitch-changing structure, the horizontal pitch-changing structure including two symmetrically arranged inner guide rope clamps and two outer guide rope clamps, the two inner guide rope clamps and the two outer guide rope clamps each being provided with a rope groove, the rope grooves of the two inner guide rope clamps being horizontally inward, the rope grooves of the two outer guide rope clamps being horizontally outward, and the distance A between the rope grooves of the two inner guide rope clamps being smaller than the distance B between the rope grooves of the two outer guide rope clamps.
[0006] Optionally, the overhead belt ropeway wire rope pitch changing device further includes a first suspension bracket, and the horizontal pitch changing structure is mounted on the first suspension bracket.
[0007] Optionally, the overhead belt ropeway wire rope pitch changing device also includes an up and down direction pitch changing structure, which includes two symmetrically arranged upper guide rope clamps and two lower guide rope clamps, and the two upper guide rope clamps and the two lower guide rope clamps are each provided with a rope groove, the rope grooves of the two upper guide rope clamps are in the same horizontal plane, the rope grooves of the two lower guide rope clamps are in the same horizontal plane, and the height difference C between the rope grooves of the two upper guide rope clamps and the rope grooves of the two lower guide rope clamps is greater than 0.
[0008] Optionally, the overhead belt ropeway wire rope pitch changing device further includes a second suspension frame, and the up and down direction pitch changing structure is installed on the second suspension frame.
[0009] In a second aspect, the present application provides an overhead belt freight ropeway.
[0010] The technical solution is: an overhead belt freight cableway, an overhead belt cableway, including a cableway station interior, the cableway station interior part includes a top-level load-bearing steel wire rope, an intermediate track steel wire rope, a lower track steel wire rope, a conveyor belt and a conveyor belt runner running on the intermediate track steel wire rope and the lower track steel wire rope, and a set of the above-mentioned overhead belt cableway steel rope rope rope variable pitch device is respectively installed on the intermediate track steel wire rope and the lower track steel wire rope, wherein a set of first suspension brackets is installed on the intermediate track steel wire rope, and another set of first suspension brackets is installed on the lower track steel wire rope.
[0011] Optionally, the rope groove is an arc outer edge that matches the groove of the conveyor belt running wheel.
[0012] In a third aspect, the present application provides an overhead belt freight ropeway.
[0013] The technical solution is: an overhead belt freight cableway, an overhead belt cableway, including a cableway station part, which includes a top-level load-bearing steel wire rope, an intermediate track steel wire rope, a lower track steel wire rope, a conveyor belt and a conveyor belt runner running on the intermediate track steel wire rope and the lower track steel wire rope, and a set of the above-mentioned overhead belt cableway steel rope rope rope length change device is respectively installed on the intermediate track steel wire rope and the lower track steel wire rope.
[0014] Optionally, the interior portion of the cableway station further includes a transition rail switch that cooperates with the up-and-down variable distance structure.
[0015] In a third aspect, the present application provides an overhead belt freight ropeway.
[0016] The technical solution is: an overhead belt freight cableway, an overhead belt cableway, including an inner part of a cableway station, which inner part includes a top-level load-bearing steel wire rope, an intermediate track steel wire rope, a lower track steel wire rope, a conveyor belt, and a conveyor belt runner running on the intermediate track steel wire rope and the lower track steel wire rope, and a set of the above-mentioned overhead belt cableway steel rope rope rope variable pitch device is respectively installed on the intermediate track steel wire rope and the lower track steel wire rope, wherein a set of second suspension brackets and first suspension brackets are installed on the intermediate track steel wire rope, and another set of second suspension brackets and first suspension brackets are installed on the lower track steel wire rope.
[0017] Optionally, the interior portion of the cableway station further includes a transition rail switch that cooperates with the up-and-down variable distance structure.
[0018] Optionally, the rope groove is an arc outer edge that matches the groove of the conveyor belt running wheel.
[0019] Beneficial effects:
[0020] This application uses rope clamps to guide and arrange two directional guides in a small space. A lightweight steel structure is used to connect each guide rope clamp, reducing the weight of the entire device and making it more suitable for aerial hanging.
[0021] This application uses rope clamps and rail switches that match the groove shape of the conveyor belt running wheel, allowing the running wheel to smoothly transition to the station's hard rail. During operation, the running wheel does not lift up and is always in contact with the track, eliminating the risk of derailment, with minimal inertial impact and virtually no vibration or noise. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the main view of the portion of the steel wire rope pitch changing device for the overhead belt ropeway of this application installed inside the ropeway station;
[0023] Figure 2 This is a schematic top view of the portion of the steel wire rope pitch changing device of the overhead belt ropeway of this application installed inside the ropeway station;
[0024] Figure 3 This is a schematic diagram of the overall structure of the rope clamp unit of this application;
[0025] Figure 1-3 In the middle, the top load-bearing wire rope 1, the middle track wire rope 2, the lower track wire rope 3, the upper guide rope clamp 4, the lower guide rope clamp 5, the inner guide rope clamp 6, the outer guide rope clamp 7, the conveyor belt running wheel 11, the second suspension bracket 9, the first suspension bracket 10, the transition rail switch 8, and the rope groove 12. DETAILED DESCRIPTION
[0026] The present application will be further described below with reference to the accompanying drawings.
[0027] In the description of this application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inner", "outer", "front", "back", "top", "bottom", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings, or are the orientation or positional relationship in which the product of the application is usually placed when in use. They are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, they should not be understood as limiting this application. In addition, the terms "first", "second", "third", etc. are only used to distinguish the description and should not be understood as indicating or implying relative importance.
[0028] It should also be noted that, in the description of this application, unless otherwise expressly specified or limited, the terms "disposed," "having," "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0029] Please refer to Figure 1-3 , Figure 1 This is a schematic diagram of the main view of the part of the wire rope pitch change device of the overhead belt ropeway installed in the ropeway station. Figure 2 This is a schematic top view of the portion of the steel wire rope pitch change device for the overhead belt ropeway installed in the ropeway station. Figure 3 This is a schematic diagram of the overall structure of the rope clamp unit of this application.
[0030] A pitch-varying device for a steel wire rope system of an overhead belt ropeway includes a horizontal pitch-varying structure, which includes two symmetrically arranged inner guide rope clamps 6 and two outer guide rope clamps 7. The two inner guide rope clamps 6 and the two outer guide rope clamps 7 are each provided with a rope groove 12. The rope grooves 12 of the two inner guide rope clamps 6 are horizontally inward, and the rope grooves 12 of the two outer guide rope clamps 7 are horizontally outward. The distance A between the rope grooves 12 of the two inner guide rope clamps 6 is smaller than the distance B between the rope grooves 12 of the two outer guide rope clamps 7.
[0031] The distance A between the rope grooves 12 of the two inner guide rope clamps 6 is smaller than the distance B between the rope grooves 12 of the two outer guide rope clamps 7, so that the distance between the two steel ropes changes from A to B after passing from the two inner guide rope clamps 6 to the two outer guide rope clamps 7, or the distance between the two steel ropes changes from B to A after passing from the two outer guide rope clamps 7 to the two inner guide rope clamps 6, thereby achieving variable distance.
[0032] Optionally, in one or more specific embodiments, the overhead belt ropeway wire rope pitch changing device also includes an up and down direction pitch changing structure, which includes two symmetrically arranged upper guide rope clamps 4 and two lower guide rope clamps 5, and the two upper guide rope clamps 4 and the two lower guide rope clamps 5 are each provided with a rope groove 12, the rope grooves of the two upper guide rope clamps 4 are in the same horizontal plane, the rope grooves of the two lower guide rope clamps 5 are in the same horizontal plane, and the height difference C between the rope grooves of the two upper guide rope clamps 4 and the rope grooves of the two lower guide rope clamps 5 is greater than 0.
[0033] The height difference C between the rope grooves of the two upper guide rope clamps 4 and the rope grooves of the two lower guide rope clamps 5 is greater than 0, so that each steel rope descends after passing from the two upper guide rope clamps 4 to the two lower guide rope clamps 5, or rises from the two lower guide rope clamps 5 to the two upper guide rope clamps 4.
[0034] Optionally, in one or more specific embodiments, the overhead belt ropeway wire rope pitch change device also includes a second suspension frame 9 and a first suspension frame 10, the vertical pitch change structure is installed on the second suspension frame 9, and the horizontal pitch change structure is installed on the first suspension frame 10.
[0035] Optionally, the second suspension bracket 9 and the first suspension bracket 10 are made of steel sections, which reduces the mass of the entire device and is more suitable for aerial hanging.
[0036] Based on the above-mentioned overhead belt ropeway wire rope pitch changing device, the present application also provides an overhead belt ropeway.
[0037] An overhead belt ropeway includes a portion inside a ropeway station, which includes a top-level load-bearing steel wire rope 1, an intermediate track steel wire rope 2, a lower track steel wire rope 3, a conveyor belt, and a conveyor belt runner 11 running on the intermediate track steel wire rope 2 and the lower track steel wire rope 3. A set of the above-mentioned overhead belt ropeway steel rope rope rope variation device is respectively installed on the intermediate track steel wire rope 2 and the lower track steel wire rope 3, wherein a set of second suspension brackets 9 and first suspension brackets 10 are installed on the intermediate track steel wire rope 2, and another set of second suspension brackets 9 and first suspension brackets 10 are installed on the lower track steel wire rope 3.
[0038] Optionally, in one or more specific embodiments, the cableway station interior further includes four transition rail switches 8, one end of the transition rail switch 8 is pressed on the lower rail wire rope 3 or the middle rail wire rope 2 in the rope groove of an upper guide rope clamp 4.
[0039] The arrangement of the four transition rail switches 8 allows the conveyor belt running wheel 11 to smoothly transition to the transition rail switch 8 when the pitch is changed in the up and down directions, thereby avoiding the conveyor belt running wheel 11 being suspended in the air after the up and down pitch change, which would cause a greater impact on the hard rail in the upper station.
[0040] Optionally, the rope groove 12 is an arc outer edge that matches the groove of the conveyor belt running wheel 11, which fits with the conveyor belt running wheel 11 to make the running wheel transition smoothly, avoiding the risk of lifting the conveyor belt running wheel 11 when the conveyor belt running wheel 11 passes, causing large vibration and impact, and causing the conveyor belt running wheel 11 to jump out of the rope groove and derail.
[0041] The present application solves the problem of pitch change of the steel wire rope of the overhead belt ropeway track in the station, and solves the interference between the conveyor belt running wheel 11 and the steel wire rope of the track during the return operation in the station. It can realize pitch change in two directions of the steel wire rope, and the pitch change is smooth, so that the inertial impact and noise of the conveyor belt running wheel when transitioning from the steel wire rope system to the hard rail in the station are small, which effectively extends the service life of the running wheel and reduces the replacement cost of the running wheel wearing parts.
[0042] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A pitch-changing device for a steel wire rope of an overhead belt ropeway, characterized in that: The overhead belt ropeway wire rope rope system pitch changing device includes a horizontal pitch changing structure, which includes two symmetrically arranged inner guide rope clamps and two outer guide rope clamps, each of which is provided with a rope groove, the rope grooves of the two inner guide rope clamps are horizontally inward, the rope grooves of the two outer guide rope clamps are horizontally outward, and the distance A between the rope grooves of the two inner guide rope clamps is less than the distance B between the rope grooves of the two outer guide rope clamps; the overhead belt ropeway wire rope rope system pitch changing device also includes an up and down direction pitch changing structure, which includes two symmetrically arranged upper guide rope clamps and two lower guide rope clamps, each of which is provided with a rope groove, the rope grooves of the two upper guide rope clamps are in the same horizontal plane, the rope grooves of the two lower guide rope clamps are in the same horizontal plane, and the height difference C between the rope grooves of the two upper guide rope clamps and the rope grooves of the two lower guide rope clamps is greater than 0.
2. The pitch-changing device for the steel wire rope of an overhead belt ropeway according to claim 1, characterized in that: The overhead belt ropeway wire rope pitch changing device further comprises a first suspension bracket, and the horizontal direction pitch changing structure is mounted on the first suspension bracket.
3. The pitch-changing device for the steel wire rope of an overhead belt ropeway according to claim 1, characterized in that: The overhead belt ropeway wire rope pitch changing device further comprises a second suspension frame, and the up-down direction pitch changing structure is mounted on the second suspension frame.
4. An overhead belt freight ropeway comprising a ropeway station portion, the ropeway station portion comprising a top load-bearing steel wire rope, an intermediate track steel wire rope, a lower track steel wire rope, a conveyor belt, and a conveyor belt runner running on the intermediate track steel wire rope and the lower track steel wire rope, characterized in that: The middle track steel wire rope and the lower track steel wire rope are respectively installed with a set of overhead belt ropeway steel wire rope pitch changing devices as described in any one of claims 1-2, wherein a set of first suspension brackets is installed on the middle track steel wire rope, and another set of first suspension brackets is installed on the lower track steel wire rope.
5. The overhead belt freight ropeway according to claim 4, characterized in that: The rope groove is an arc outer edge that matches the groove of the conveyor belt running wheel.
6. An overhead belt freight ropeway comprising a ropeway station portion, the ropeway station portion comprising a top load-bearing steel wire rope, an intermediate track steel wire rope, a lower track steel wire rope, a conveyor belt, and a conveyor belt runner running on the intermediate track steel wire rope and the lower track steel wire rope, characterized in that: The middle track steel wire rope and the lower track steel wire rope are respectively installed with a set of overhead belt ropeway steel wire rope rope length changing devices as claimed in claim 1.
7. The overhead belt freight ropeway according to claim 6, characterized in that: The inner part of the cableway station also includes a transition rail switch that cooperates with the up and down variable distance structure.
8. An overhead belt freight ropeway comprising a ropeway station portion, the ropeway station portion comprising a top load-bearing steel wire rope, an intermediate track steel wire rope, a lower track steel wire rope, a conveyor belt, and a conveyor belt runner running on the intermediate track steel wire rope and the lower track steel wire rope, characterized in that: A set of overhead belt ropeway wire rope pitch changing devices according to claim 3 are respectively installed on the middle rail wire rope and the lower rail wire rope, wherein a set of second suspension brackets and first suspension brackets are installed on the middle rail wire rope, and another set of second suspension brackets and first suspension brackets are installed on the lower rail wire rope.
9. The overhead belt freight ropeway according to claim 8, characterized in that: The inner part of the cableway station also includes a transition rail switch that cooperates with the up and down variable distance structure.
Citation Information
Patent Citations
Ropeway roller flange belt conveyor
CN204211025U
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CN208036288U
Aerial belt cableway steel wire rope system pitch changing device and aerial belt cableway
CN214295919U