Continuous rice noodle processing equipment

Abstract

The invention relates to the technical field of rice noodle processing equipment, and discloses a continuous rice noodle processing equipment, comprising a first bracket, a second bracket and a third bracket, wherein the second bracket is fixedly connected to the left side of the upper surface of the first bracket, the third bracket is fixedly connected to the right side of the upper surface of the first bracket, a crushing mechanism is fixedly connected to the upper surface of the third bracket, the upper surface of the crushing mechanism is connected to a feed hopper, the bottom of the crushing mechanism is connected to the third bracket, the upper part of the third bracket is rotatably connected to a discharge hopper, and a fourth motor is arranged on the left side of the crushing mechanism; the improved continuous rice noodle processing equipment can fully crush rice, and the selected rice enters the crushing mechanism and is crushed into rice flour. In this process, qualified rice flour falls downward through a screen box, and rice flour that cannot pass through the screen box is transmitted to the upper part by a first motor through a worm gear, and an electric valve is opened, so that the rice flour can be sent to the feed hopper again for secondary crushing.

Description

Technical Field

[0001] The invention relates to the technical field of full-automatic rice noodle processing equipment, in particular to continuous rice noodle processing equipment. Background Art

[0002] There is an old Chinese saying that food is the first necessity of the people. Rice noodles are a traditional Chinese snack, the leading product of deep-processed rice, and a rice product that people in several southern provinces often eat. Over the years, a certain production scale and a good market foundation have been formed, with a wide range of consumers, huge development potential and a broad consumer market. With the development of the economy and the improvement of people's living standards, rice noodles are becoming more and more popular among people all over the country, and the market demand is getting higher and higher.

[0003] Rice noodle production is an ancient traditional industry, but also a vibrant emerging industry. At present, there are still some shortcomings in rice noodle production. In traditional factories, although some machines are running, rice noodle cutting technology still needs to rely on manual labor, which is labor-intensive, inefficient, and has some safety hazards.

[0004] With the development and standardization of my country's rice noodle industry, workshop-style processes have been gradually eliminated, and the application and research and development of new processes for convenient rice noodle production have gradually become the engine of the development of the rice noodle industry. Although some equipment has made breakthroughs in some technologies, it is not yet mature in terms of technology, and the testing procedures are not advanced enough. Whether the rice noodle production process is advanced or not is an important indicator to measure whether the rice noodle company is advanced, has market competitiveness, and constantly surpasses competitors.

[0005] Based on the above background, the fully automatic continuous rice noodle processing equipment is designed in a targeted manner. Compared with the continuous rice noodle processing equipment on the market today, it is brand new and solves a series of problems of traditional continuous rice noodle processing equipment, such as complex operation, messy placement of rice noodles, and the need for manual cutting. The finished product produced by the fully automatic continuous rice noodle processing equipment can be completed in one go. Its process flow is: washed rice → grinding → mesh sieve → boiling powder → extrusion → cooling → aging, realizing full-process automated production, sealed drying and aging, etc., thereby ensuring the quality of the product, eliminating the cross-contamination and environmental pollution caused by manual operation, and giving consumers full guarantee in nutrition and quality.

[0006] In the article "Research on Key Technologies of Fully Automatic Rice Noodle Cutting Machine" in Volume I of "Engineering Science and Technology", Miao Kai determined the overall scheme of rice noodle cutting, including cutting device, traction device, pressing device and discharging device, and carried out detailed design and calculation of mechanical structure. Through experimental methods, the scheme of rice noodle feeding was determined, including detection counting mechanism and unloading mechanism, and detailed design of mechanical structure was carried out. The pneumatic system of the fully automatic rice noodle cutting machine was designed, the design of mechanical parts and assembly drawings was completed, and finite element analysis was carried out on some parts. Finally, the electromechanical system was assembled and debugged, and relevant technical documents were written. The fully automatic rice noodle cutting machine has completed the prototype production, and has met the design indicators and use requirements, and has been successfully put into production and application. It has improved the production level of the enterprise, created social benefits, and provided a solution for rice noodle cutting.

[0007] In the article "Development of an automatic rice noodle cutting machine" in the 5th issue of "Mechanics" in 2018, Zhu Jiacheng, Miao Kai, and Wu Lin analyzed the product characteristics of rice noodles to determine their processing requirements, in view of the shortcomings of manual rice noodle cutting, such as high labor intensity, low work efficiency, and safety hazards. According to the modular design concept, the whole machine is divided into several functional modules, and the working principle and driving mode of each functional module are conceived and systematically designed, and an automatic rice noodle cutting machine is developed. It is controlled by PLC, and its three-dimensional model is established using SolidWorks. Theoretical calculations and ANSYS finite element analysis are carried out on key components, and the feasibility of the plan is demonstrated in detail.

[0008] In the article "Multi-layer reciprocating rice noodle aging machine" in the 3rd issue of "Agricultural Product Processing·Comprehensive Journal" in 2011, Guan Ying studied the aging process of rice noodles. Aging is a very important process in the production of rice noodles, because unaged rice noodles are sticky, have a nauseating feeling, are not chewy, and easily muddy the soup. Aged rice noodles have the characteristics of not muddying the soup, not breaking, resistant to soaking, resistant to boiling, smooth, elastic, and pure taste.

[0009] In the article "Design and Improvement of the Turning Mechanism of Rice Noodle Cutting Machine" in the 14th issue of "Machine Tools and Hydraulics" in 2019, Zhu Jiacheng, Wei Zexu, Fang Mingjin, and Wang Yadong introduced the composition and working principle of the rice noodle cutting machine. They improved the design of the turning mechanism of the rice noodle cutting machine in response to the problems of excessive shaking, misalignment, rod drop, and severe wear of some parts in the feeding assembly of the rice noodle cutting machine, and used Adams software to simulate its motion trajectory to effectively reduce the rigid impact during movement. Then, the turning mechanism before and after the improvement was 3D modeled by SolidWorks software and the Simulation plug-in was used for static analysis. The finite element analysis results show that the improved mechanism has greatly increased the stability of the mechanism movement, better realized the orderly, uninterrupted and stable feeding of the feeding assembly, and realized the continuous and stable operation of the rice noodle cutting machine.

[0010] In the article Research and Development of Quantitative Cutting Technology for Rice Noodles published in the 7th issue of Agricultural Products Processing Comprehensive Journal in 2011, Guan Ying conducted research on quantitative cutting technology for rice noodles, which has significant social and economic benefits for the development of convenient rice noodles.

[0011] Patent No. CN201911349616.9, a continuous rice noodle processing equipment that can evenly cut rice noodles through synchronous movement. Li Chunbang designed a continuous rice noodle processing equipment that can evenly cut rice noodles through synchronous movement. During production, a first rotating wheel is movably connected to the top of the bottom plate, and a chain is movably connected to the outer side of the first rotating wheel. The output shaft of the motor is movably connected to the first rotating wheel, so that the first rotating wheel rotates. Through the connection of the chain, the second rotating wheel starts to rotate synchronously, and the pressure roller rotates, so that the processed rice noodles are produced from the discharge port. At the same time, the first rotating rod rotates, which will drive the rotation of the first bevel gear. Since the surface of the first rotating rod is provided with threads, the two rotating blocks move inward synchronously, and the rotating rod moves inward. While moving, the two baffles move inward synchronously, so that the angle between the first knife seat and the second knife seat becomes smaller, and finally overlaps, thereby cutting the produced rice noodles into several sizes of consistent lengths.

[0012] Patent No. CN201822062708.6, a multifunctional continuous rice noodle processing equipment, Cao Xiongkun designed a multifunctional continuous rice noodle processing equipment, characterized in that it includes a box (1), an open stirring chamber (3) is provided on the upper side of the box (1), a cover plate (2) is hinged at the open part of the stirring chamber (3), a stirring device (6) is matched and connected in the stirring chamber (3), a baffle (7) is slidably matched and connected at the bottom of the stirring chamber (3), a forming device (4) is matched and connected in the box (1) on the lower side of the stirring chamber (3), an opening (8) is provided on the box (1) on one side of the forming device (4), and a heating box (5) is installed in the box (1) on the lower side of the forming device (4). Advantages of the present invention: The continuous rice noodle processing equipment integrates stirring, forming and heating, realizes the multifunctional operation of rice noodles, and has a simple structure, light weight, low cost, and is suitable for home use.

[0013] Patent No. CN02230092.9, multifunctional continuous rice noodle processing equipment, Li Jinming designed a multifunctional continuous rice noodle processing equipment, which relates to a rice noodle making equipment and a rice noodle making equipment, which adopts a cylindrical rotary feeding and crushing mechanism, which is composed of a spiral coarse grinding feed shaft and a coarse grinding sleeve with spiral teeth on the inner surface, and the rotation direction of the spiral coarse grinding feed shaft is opposite to the spiral teeth on the inner surface of the coarse grinding sleeve, and the function is to initially crush the soaked rice; the traditional grinding disc mechanism is used as the secondary and tertiary fine grinding structure, The rice flour particles are made finer, more chewy and tougher; a cylindrical rotary fine grinding and toughening mechanism is adopted, which is composed of a spiral fine grinding extrusion shaft and a fine grinding sleeve with screw teeth on the inner surface, and the rotation direction of the spiral fine grinding extrusion shaft is opposite to the screw teeth on the inner surface of the fine grinding sleeve, so as to make the rice dough ultra-fine, with super toughness and strong chewiness, and achieve softness, fineness, firmness, durability and good taste; the knife box design with a puffing structure makes the produced rice noodles soft, delicate, chewy and durable, with limited puffing, so as to achieve the purpose of instant preparation and immediate consumption.

[0014] Patent No. CN201120175929.X, vertical water-continuous rice noodle processing equipment, Li Houfu and Zhang Shiyong designed a vertical water-continuous rice noodle processing equipment, which has a main shaft, a pressing cylinder, a pressing plate, a spiral and a pulley. The main shaft is installed and fixed in the main shaft bearing seat for rotation. The main shaft bearing seat is cylindrical and connected to the pressing cylinder with connecting bolts. The spiral is fixed on the part of the main shaft that extends into the pressing cylinder. There is a feed hopper on the upper wall of the pressing cylinder, and a thread is opened on the lower wall of the cylinder. The pressing plate is fixed at the mouth of the pressing cylinder by a loose screw cover. A pulley is installed on the upper end of the main shaft, and a mounting block is welded on the body of the pressing cylinder. The loose screw cover is opposite to the pressing plate as the discharge port. The squeezed rice noodles are automatically moved out of the machine through this port. There are connected flanges at the connection between the main shaft bearing seat and the pressing cylinder, and the two are fixed with bolts. The pitch of the spiral gradually decreases from top to bottom. The invention has compact structure, high production efficiency, light weight, easy installation and disassembly, and is convenient for use in families and various processing plants. The obtained rice noodles have uniform texture, are elastic, and are not easy to break. The use of the rice noodles in public dining places has a performance nature, which is conducive to promoting and spreading the food culture of the cross-bridge rice noodles.

[0015] Patent No. CN201420219494.8, a continuous rice noodle processing device capable of increasing the surface area of ​​rice noodles, Zhao Hong designed a continuous rice noodle processing device capable of increasing the surface area of ​​rice noodles, including a discharge port, the discharge port comprising a hollow cylinder, the cavity of the cylinder further comprising convex ridges arranged along the axial direction. The continuous rice noodle processing device provided by the present invention can at least increase the surface area of ​​rice noodles.

[0016] Patent No. CN201320805632.6, multifunctional self-cooking continuous rice noodle processing equipment, Li Longsan designed a multifunctional self-cooking continuous rice noodle processing equipment, which can effectively solve the problem of integrated production of rice noodle cooking and forming. The technical solution is that it includes a frame, a cylinder, a feed hopper and a screw propeller. The cylinder is mounted on the frame, and a spindle box is mounted on the frame at the rear of the cylinder. The spindle is horizontally mounted at the center position of the two end walls of the spindle box. The two ends of the spindle extend out of the spindle box, one end is equipped with a transmission wheel, and the other end extends into the center of the cylinder. A screw propeller is mounted on the spindle in the cylinder, a feed port is provided at the upper rear part of the cylinder, a feed hopper is mounted on the feed port through a bracket, a discharge port is provided at the lower front part of the cylinder, a fixed disk is mounted on the discharge port, and a forming device is mounted on the fixed disk. The forming device is composed of a movable disk and a forming orifice plate horizontally mounted in the movable disk. The invention has a simple structure, is novel and unique, is easy to use, has stable and reliable performance, saves labor and electricity, and has high production efficiency.

[0017] Patent No. CN201520709848.1, one-step extremely fast forming continuous rice noodle processing equipment, Zhao Hong designed a one-step extremely fast forming continuous rice noodle processing equipment, including: a conveying device provided with a threaded feeding shaft: a pretreatment device arranged at the end of the conveying device; the pretreatment device is provided with a roller shaft, a first extrusion plate, a second extrusion plate, a third extrusion plate and a fourth extrusion plate arranged at the end of the roller shaft in sequence; a rice noodle forming device arranged at the end of the fourth extrusion plate, the rice noodle forming device is provided with a plurality of conical funnel extrusion plates; the first extrusion plate, the second extrusion plate and the third extrusion plate are all provided with extrusion holes, and the apertures of the extrusion holes on the first extrusion plate, the second extrusion plate and the third extrusion plate are successively reduced; the fourth extrusion plate is provided with a plurality of unit extrusion plates, each unit extrusion plate is composed of a plurality of small holes. The rice noodle forming machine designed by the present invention makes the raw materials more fully and more delicate through the setting of a plurality of extrusion plates, makes the texture of the rice noodles more uniform, and makes the taste smoother, further improving the quality of the rice noodles.

[0018] Patent No. CN201520908560.7, a continuous rice noodle processing equipment, Liu Xiaozhan designed a continuous rice noodle processing equipment, including a frame and a transmission and control device, the frame is provided with a processing device with a screw propeller connected to the transmission and control device, the front section of the processing device is provided with a hopper, and the rear section is provided with a discharging device; the frame is also provided with a heating water tank, and the heating water tank is provided on the outside of the processing device as the barrel of the processing device; the side wall of the frame is provided with a fan connected to the transmission and control device, and the wind direction of the fan is aligned with the discharging port of the discharging device. Beneficial effects of the present invention: by using the heating water tank as the barrel of the continuous rice noodle processing equipment, heating and maturation can be achieved during the rice noodle processing process, and the fan provided at the discharging port can dissipate heat for the finished rice noodle to avoid the finished rice noodle from sticking, and the rice noodle production process is automated and the processing process is simple.

[0019] Patent No. CN201721538531.1, a temperature-controlled continuous rice noodle processing equipment, Zhang Guangquan and Wang Xiaohua designed a temperature-controlled continuous rice noodle processing equipment, including a container body, an inner cavity is arranged in the container body, and a water storage cavity is arranged between the outer wall of the inner cavity and the inner wall of the container body; a transmission motor and a feeding funnel are respectively arranged at the feeding end of the inner cavity, and a discharger is arranged at the discharge end; a spiral pusher is arranged in the inner cavity, and the spiral pusher is connected to the motor shaft of the transmission motor; the water inlet, air outlet, safety valve, heating cavity and water outlet of the container body, which are all connected to the water storage cavity, are all connected to the water storage cavity; a heater is arranged in the heating cavity, and a water level detection device is connected to the water outlet; an inner ring is arranged at the inlet of the discharger, and the inner ring is sleeved on the spiral pusher; a material plate is arranged in the outlet of the discharger; a kit is arranged at the outlet of the discharger, and a handle is arranged outside the kit; a temperature detection device and a pressure detection device are also arranged on the container body. The invention is easy to install, easy to control temperature, fast to discharge materials, reduces labor and saves costs.

[0020] Patent No. CN202010725531.2, a rice noodle forming machine, Liao Donghe designed a rice noodle forming machine, providing a rice noodle forming machine that can realize continuous feeding and extrusion of flour forming, automatically rotating the plate, and convenient for collection. Such a rice noodle forming machine is provided, including a base and a working frame, a working frame is provided on the top of the base; a transmission mechanism, a transmission mechanism is connected to the top of the working frame; a rotating mechanism, a rotating mechanism is connected between the transmission mechanism and the base, and further explained that the transmission mechanism includes a motor, a motor is connected to one side of the working frame, and the end of the motor output shaft is connected to the rotating mechanism; a first transmission shaft, a first transmission shaft is rotatably connected to one side of the top of the working frame. Through the cooperation between the transmission mechanism and the rotating mechanism, it is possible to realize the formation of flour while rotating the plate, so that the two actions are completed at the same time, which can improve people's work efficiency. Summary of the invention

[0021] In view of the shortcomings of the prior art, the present invention provides an integrated automatic continuous rice noodle processing equipment, which solves a series of problems such as the complicated operation of traditional continuous rice noodle processing equipment, the messy placement of rice noodles, and the need for manual cutting.

[0022] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a continuous rice noodle processing equipment, comprising a first bracket, a second bracket and a third bracket, the second bracket is fixedly connected to the left side of the upper surface of the first bracket, the third bracket is fixedly connected to the right side of the upper surface of the first bracket, a crushing mechanism is fixedly connected to the upper surface of the third bracket, the upper surface of the crushing mechanism is connected to a feed hopper, the bottom of the crushing mechanism is connected to the third bracket, the upper part of the third bracket is rotatably connected to a discharge hopper, a No. 4 motor is provided on the left side of the crushing mechanism, and the No. 4 motor is fixedly connected to the crushing mechanism, and the The fourth motor is fixed to the rear of the upper surface of the second bracket, and the front of the upper surface of the second bracket is fixedly connected to a support seat, and a worm is rotatably connected to the inner right side of the support seat. A first motor is arranged in front of the worm, and the first motor is connected to the worm through a worm gear transmission. The left side of the first motor is fixed to the front right side of the support seat, and the outer side of the worm is slidably connected to a first connecting piece, and the right side of the first connecting piece is fixedly connected to a screen box, and the screen box is located below the discharge hopper, and an electric valve is connected to the lower rear surface of the screen box. The right side of the upper surface of the first bracket and located inside the third bracket A water bath is fixedly connected to the front of the part, the inner side wall of the water bath is fixedly connected to a cylinder, the interior of the cylinder is rotatably connected to a hollow net, an extrusion disk is slidably connected to the top of the hollow net, a round rod is sleeved inside the extrusion disk, the round rod is slidably connected to the extrusion disk, a second connecting piece is fixedly connected to the outer side wall of the round rod, and the other end of the second connecting piece is fixed to the third bracket, a screw rod is slidably connected to the interior of the extrusion disk, and a support ring is rotatably connected to the outer side wall of the screw rod, a powder discharge barrel is fixedly connected to the bottom of the cylinder, a sleeve is fixedly connected to the interior of the powder discharge barrel, and the inner side wall of the sleeve is fixedly connected to The support ring is provided with a No. 7 motor above the screw rod, and the No. 7 motor is rotatably connected to the screw rod, an annular cylinder is fixedly connected to the inner wall of the powder discharge barrel, a No. 3 motor is fixedly connected to the inner right side of the first bracket, a rotating shaft is welded and fixed to the outer side wall of the output shaft of the No. 3 motor, and the rotating shaft passes through the interior of the powder discharge barrel and extends to the interior of the cylinder, a cutter is fixedly connected to the outer side wall of the output shaft of the No. 3 motor, and the cutter is located below the powder discharge barrel, a conveying device is fixedly connected to the inner right side of the first bracket and below the powder discharge barrel, and a continuous drying device is fixedly connected to the right side of the conveying device.

[0023] Preferably, the continuous drying device includes a fourth bracket, a No. 2 motor, a long axis, a tripod, a support rod, a drying cover and a semicircular drying box, the fourth bracket is fixedly connected to the right side of the rear surface of the conveying device, the tripod is placed on the right side of the fourth bracket, the No. 2 motor is fixedly connected to the upper surface of the fourth bracket, the output shaft of the No. 2 motor passes through the interior of the tripod, the support rod is fixedly connected to the outer side wall of the output shaft of the No. 2 motor, the semicircular drying box is rotatably connected to one side of the support rod, and the drying cover is detachably connected to the top of the semicircular drying box.

[0024] Preferably, the water bath, the cylinder, the extrusion disk, the powder outlet tube, the hollow net, the rotating shaft, the third motor, and the annular tube constitute an extrusion device.

[0025] Preferably, a No. 5 motor is fixedly connected to the upper surface of the second bracket near the rear of the support seat, and an output shaft of the No. 5 motor is fixedly connected to a shaft rod, and the shaft rod passes through the mounting plate on the lower surface of the discharge hopper.

[0026] Preferably, there are five semicircular drying boxes in total, and one of the semicircular drying boxes is flush with the conveying device.

[0027] Preferably, a No. 6 motor is fixedly connected to the rear of the upper surface of the second bracket, and a slide is fixedly connected to the output shaft of the No. 6 motor, and the rear of the slide is located on the upper surface of the feed hopper.

[0028] The present invention provides an integrated automatic continuous rice noodle processing device, which has the following beneficial effects:

[0029] First of all, the present invention proposes for the first time an integrated direct-forming automatic continuous rice noodle processing equipment. The operation of the continuous rice noodle processing equipment is closely linked and completely simulates manual production. Dry and uniform rice noodles can be prepared by directly adding rice. The continuous rice noodle processing equipment proposed by the present invention can fully crush the rice. The selected rice enters the crushing mechanism and is crushed into rice noodles. In this process, qualified rice noodles fall downward through the screen box, and the rice noodles that cannot pass through the screen box are transmitted to the top by the No. 1 motor through the turbine worm. The electric valve is opened, and the rice noodles can be fed back into the feed hopper for secondary crushing. The improved continuous rice noodle processing equipment is more streamlined. The rice noodles that pass through the screen box will enter the extrusion device. The present invention extrude rice noodles through a special extrusion device with water bath heating. The spiral shaft of the extrusion process is similar to the manual production method, and the prepared rice noodles are more specific. It is elastic and has a better taste. Furthermore, the integrated automatic continuous rice noodle processing equipment proposed by the present invention cuts the rice noodles by a rotating blade. First, there is no dragging, the cut surface is smooth, and the required length of the rice noodles can be obtained. After being transported by the conveying device, it finally enters the simulated blowing continuous drying device on the right. The simulated blowing continuous drying device uses a conveyor belt to flatten the rice noodles, and then uses a hair dryer to blow air to the rice noodles at an angle of 30-60 degrees, so that the rice noodles are quickly dried, and high temperature is avoided in the drying process. The dried rice noodles can be moved out through a Ferris wheel-like rotating bracket and continuously transported to the other side, and finally the finished rice noodles are obtained continuously.

[0030] There are some shortcomings in the equipment on the market. First, rice noodles need a separate grinder to be crushed, and some need to be crushed in a crushing workshop and need to be transported, resulting in low work efficiency. This invention patent integrates crushing and steaming, avoiding the transportation link, making rice noodles processing more efficient and less labor-intensive. Second, the rice noodles on the market currently have uneven crushed particles, resulting in the problem of rice noodles not having a delicate taste. If you want to crush them evenly, you need to manually screen them and then manually return them to crush them, which is inefficient and labor-intensive. This invention is an automatic cycle crushing, which automatically raises the large particles after crushing to the upper end of the crushing device through the worm movement and crushes them multiple times, which is efficient. Third, the continuous rice noodles processing equipment on the market currently boils and cooks by heating water, and then the heat is transferred to the rice noodles, making the rice noodles partially gelatinized. This invention is connected to hot water or steam externally, which can reduce the heating time of rice noodles and is more convenient to control. Fourth, the continuous rice noodles processing equipment on the market currently has many extrusion pipes, which have problems such as blockage. This invention reduces the pipes in the extrusion device and minimizes the problems such as blockage and uneven thickness of rice noodles. Fifth, the continuous rice noodle processing equipment currently on the market uses manual scissors to cut, which is unhygienic. This invention uses an automatic cutter to control the start time of the cutter, so the length of the rice noodle can be controlled. It is hygienic, safe and efficient. Sixth, the continuous rice noodle processing equipment currently on the market dries through ordinary drying rooms, which requires manual handling. It is not only unhygienic, labor-intensive, but also has low drying efficiency. This invention uses a turntable to automatically transport rice noodles, realizing automatic drying. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is a structural schematic diagram of the present invention;

[0032] Figure 2 For the present invention Figure 1 Parts drawing of the extrusion device in;

[0033] Figure 3 For the present invention Figure 1 Schematic diagram of the local structure in;

[0034] Figure 4 For the present invention Figure 1 Schematic diagram of the local structure in;

[0035] Figure 5 For the present invention Figure 1 Schematic diagram of the local structure in;

[0036] Figure 6 For the present invention Figure 1 Schematic diagram of the connection structure of No. 1 motor and worm gear;

[0037] Figure 7 For the present invention Figure 6 Schematic diagram of the local enlarged structure in;

[0038] Figure 8 For the present invention Figure 1 Schematic diagram of the enlarged structure of the water bath;

[0039] Fig. 9 For the present invention Figure 7 The right view structural diagram of the screen box in FIG.

[0040] Fig.10 For the present invention Figure 1 Schematic diagram of the local structure in.

[0041] Fig.11 A perspective view of a semicircular drying box of the present invention

[0042] In the figure: 100, continuous drying device; 200, extrusion device; 1, first bracket; 2, water bath; 3, second bracket; 4, No. 1 motor; 5, first connecting piece; 6, worm; 7, support seat; 8, feed hopper; 9, crushing mechanism; 10, discharge hopper; 11, third bracket; 12, screen box; 13, second connecting piece; 14, cylinder; 15, fourth bracket; 16, long shaft; 17, conveyor; 18, cutter; 19, tripod; 2 0. Support rod; 21. No. 2 motor; 22. Drying cover; 23. Semicircular drying box; 24. Powder discharge tube; 25. No. 3 motor; 26. Hollow net; 27. Extrusion plate; 28. Ring tube; 29. ​​Electric valve; 30. No. 4 motor; 31. Rotating shaft; 32. No. 5 motor; 33. Shaft; 34. No. 6 motor; 35. Slide plate; 36. Round rod; 37. No. 7 motor; 38. Screw rod; 39. Support ring; 40. Sleeve, 231 is a hot air blower. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0044] like Figure 1-10As shown, the present invention provides a technical solution: a continuous rice noodle processing equipment, including a first bracket 1, a second bracket 3 and a third bracket 11, the second bracket 3 is fixedly connected to the left side of the upper surface of the first bracket 1, the third bracket 11 is fixedly connected to the upper surface of the first bracket 1, a crushing mechanism 9 is fixedly connected to the upper surface of the third bracket 11, the upper surface of the crushing mechanism 9 is connected to a feed hopper 8, the bottom of the crushing mechanism 9 is connected to the third bracket 11, the upper inner part of the third bracket 11 is rotatably connected to a discharge hopper 10, a No. 4 motor 30 is provided on the left side of the crushing mechanism 9, and the No. 4 motor 30 is fixedly connected to the crushing mechanism 9, and the No. 4 motor 30 is fixedly connected to the rear of the upper surface of the second bracket 3, and the front of the upper surface of the second bracket 3 is fixedly connected to the feed hopper 8. A support seat 7 is connected, and a worm 6 is rotatably connected to the right side of the support seat 7. A No. 1 motor 4 is arranged in front of the worm 6. The No. 1 motor 4 is connected to the worm 6 through a worm gear transmission. The left side of the No. 1 motor 4 is fixed to the right front of the support seat 7. The outside of the worm 6 is slidably connected to the first connecting piece 5, and the right side of the first connecting piece 5 is fixedly connected to the screen box 12, and the screen box 12 is located below the discharge hopper 10. An electric valve 29 is connected to the lower rear surface of the screen box 12. A water bath 2 is fixedly connected to the right side of the upper surface of the first bracket 1 and located in the inner front of the third bracket 11. A cylinder 14 is fixedly connected to the inner wall of the water bath 2. A hollow net 26 is rotatably connected to the inside of the cylinder 14, and an extrusion disk 27 is slidably connected to the upper part of the hollow net 26. A round rod 36 is sleeved inside the extrusion disk 27, and the round rod 36 is slidably connected to the extrusion disk 27. The outer wall of the round rod 36 is fixedly connected to the second connecting member 13, and the other end of the second connecting member 13 is fixed to the third bracket 11. A screw rod 38 is slidably connected inside the extrusion disk 27, and a support ring 39 is rotatably connected to the outer wall of the screw rod 38. A powder discharge barrel 24 is fixedly connected below the cylinder 14, and a sleeve 40 is fixedly connected inside the powder discharge barrel 24, and a support ring 39 is fixedly connected to the inner wall of the sleeve 40. A No. 7 motor 37 is provided above the screw rod 38, and the No. 7 motor 37 is rotatably connected to the screw rod 38. The inner wall of the powder discharge barrel 24 is fixedly connected to the annular barrel 28. The inner right side of the first bracket 1 is fixedly connected to the No. 3 motor 25, and the No. 3 motor 26 is fixedly connected to the inner right side of the first bracket 1. A rotating shaft 31 is welded and fixed to the outer wall of the output shaft of the motor 25, and the rotating shaft 31 penetrates into the interior of the powder discharge barrel 24 and extends to the interior of the cylinder 14. A cutter 18 is fixedly connected to the outer wall of the output shaft of the No. 3 motor 25, and the cutter 18 is located below the powder discharge barrel 24. A conveying device 17 is fixedly connected to the right side of the interior of the first bracket 1 and located below the powder discharge barrel 24. A continuous drying device 100 is fixedly connected to the right side of the conveying device 17. When the screen box 12 rises above the slide plate 35, the electric valve 29 automatically opens, and the material falls into the slide plate 35 and slides into the feed hopper 8. The screen box 12 drops to the lowest position. At this time, the No. 5 motor 32 will drive the discharge hopper 10 to rotate, and one side of the discharge hopper 10 is just above the screen box 12.

[0045] Furthermore, the continuous drying device 100 includes a fourth bracket 15, a No. 2 motor 21, a long axis 16, a tripod 19, a support rod 20, a drying cover 22 and a semicircular drying box 23. The fourth bracket 15 is fixedly connected to the right side of the rear surface of the conveying device 17, and the tripod 19 is placed on the right side of the fourth bracket 15. The No. 2 motor 21 is fixedly connected to the upper surface of the fourth bracket 15. The output shaft of the No. 2 motor 21 passes through the interior of the tripod 19, and the support rod 20 is fixedly connected to the outer side wall of the output shaft of the No. 2 motor 21. One side of the support rod 20 is rotatably connected to the semicircular drying box 23, and the drying cover 22 is detachably connected to the top of the semicircular drying box 23. The No. 2 motor 21 can drive the support rod 20 to rotate, so that the semicircular drying box 23 can be moved from the front position to the rear. When the No. 7 motor 37 is running, the extrusion plate 27 can slide downward to extrude the rice noodles. The extrusion plate 27 is slidably connected to the round rod 36, and the round rod 36 limits the rotation of the extrusion plate 27. Therefore, the extrusion plate 27 will move in the vertical direction.

[0046] Furthermore, the water bath 2, the cylinder 14, the extrusion plate 27, the powder discharge cylinder 24, the hollow net 26, the rotating shaft 31, the third motor 25, and the annular cylinder 28 constitute an extrusion device 200. The water bath 2 can heat-treat the rice noodles. Through high-temperature steaming and high-pressure extrusion treatment, the rice noodles are more elastic.

[0047] Furthermore, the upper surface of the second bracket 3 is fixedly connected to a No. 5 motor near the rear of the support seat 7, and the output shaft of the No. 5 motor 32 is fixedly connected to a shaft rod 33, and the shaft rod 33 penetrates into the mounting plate on the lower surface of the discharge hopper 10. The No. 5 motor 32 is used to drive the discharge hopper 10 to rotate. After the discharge hopper 10 rotates, subsequent driving can be performed to move the screen box 12 to an elevated position.

[0048] Further, there are five semicircular drying boxes 23, one of which is flush with the conveyor 17, and the semicircular drying box 23 is used to store rice noodles, and the semicircular drying box 23 is a box body with a hollow structure inside. Each of the semicircular drying boxes 23 is connected to a hot air blower 231 for accelerating the air flow of the semicircular drying box. After testing, the effect of using a semicircular drying box is significantly better than that of a square drying box. The flow of hot air will not change the elasticity of the rice noodles, and the speed of water evaporation just meets the drying needs of the rice noodles. The square drying box will cause the phenomenon of overdrying in some areas, while the semicircular drying box forms a ring-shaped natural surrounding wind, forming an air flow direction that is more conducive to the drying of the rice noodles, achieving high drying efficiency, uniform drying, and will not cause overdrying.

[0049] Furthermore, a No. 6 motor 34 is fixedly connected to the rear of the upper surface of the second bracket 3, and a slide plate 35 is fixedly connected to the output shaft of the No. 6 motor 34. The rear of the slide plate 35 is on the upper surface of the feed hopper 8. The No. 6 motor 34 can drive the slide plate 35 to rotate, and the slide plate 35 is inclined to facilitate the material to enter the feed hopper 8.

[0050] This continuous rice noodle processing equipment realizes an integrated artificial operation. Its main features are the automatic processing of repeated crushing of raw materials and the integrated extrusion and cutting. The specific process is as follows.

[0051] First, the present invention can realize the automation of rice raw material crushing. After the rice raw material enters the feed hopper, the motor starts to crush, and the rice powder passing through the screen enters the extrusion chamber. The rice powder not on the screen accumulates more and more. When the gravity sensor detects the preset weight, the shaft is rotated, and the coarse powder enters the square barrel. When the gravity sensor in the square barrel detects that the weight of the coarse powder reaches the set value, the No. 5 motor 32 is started, so that the lower hopper rotates without hindering the square barrel from rising. Then the No. 1 motor is started, so that the square barrel can reach the top of the feed hopper, and the coarse powder is released through the square barrel funnel.

[0052] Secondly, the extrusion chamber is continuous. When the temperature sensor in the extrusion chamber detects that the temperature reaches the set temperature, the motor starts, and under the action of the spiral pattern, the extrusion disk 27 is squeezed downward. When the position sensor detects the length of the rice noodle, the motor connected to the rotary knife is started, so that the rotary knife can quickly cut the extruded rice noodle into sections, so that the rice noodle reaches the set length.

[0053] The work flow of the present invention is as follows: the selected rice falls into the feed hopper 8 from the slide plate 35 in front of the feed hopper 8, and then falls into the crushing mechanism 9 for crushing; the rice flour that cannot pass through the screen box 12 is moved upward by the worm 6 behind the No. 1 motor 4, enters the feed hopper 8 again and falls into the crushing mechanism 9 for secondary crushing treatment; the rice flour that can pass through the screen box 12 will enter the extrusion device 200, and after the water bath extrusion treatment of the extrusion device 200, the prepared rice noodles are closer to the rice noodles squeezed out by hand, and compared with the traditional extrusion equipment, the obtained rice noodles are more elastic, and then enter the rotating knife 18 for cutting and cutting. The setting of the rotating knife can make it free to cut during the rotation process, and there will be no rice noodles splashing, and the required length of rice noodles can be obtained, and then it is conveyed by the conveying device 17, and finally enters the semicircular drying box 23 on the right, and the No. 2 motor 21 rotates to continuously convey the rice noodles to the other end, and the required rice noodles are dried and aired during the transportation process. Finished product.

[0054] The present invention does not require manual operation in the entire process, can work continuously and automatically, has high working efficiency, and meets the needs of modern equipment.

[0055] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A continuous rice noodle processing device, comprising a first bracket (1), a second bracket (3) and a third bracket (11), characterized in that: The second bracket (3) is fixedly connected to the left side of the upper surface of the first bracket (1), the third bracket (11) is fixedly connected to the right side of the upper surface of the first bracket (1), the upper surface of the third bracket (11) is fixedly connected to a crushing mechanism (9), the upper surface of the crushing mechanism (9) is connected to a feed hopper (8), the bottom of the crushing mechanism (9) is connected to the third bracket (11), the upper part of the third bracket (11) is rotatably connected to a discharge hopper (10), a No. 4 motor (30) is provided on the left side of the crushing mechanism (9), and the No. 4 motor (30) is fixedly connected to the crushing mechanism (9), and the No. 4 motor (30) is fixedly connected to the rear of the upper surface of the second bracket (3), A support seat (7) is fixedly connected to the front of the upper surface of the second bracket (3), a worm (6) is rotatably connected to the inside right side of the support seat (7), a No. 1 motor (4) is provided in front of the worm (6), the No. 1 motor (4) is connected to the worm (6) through a worm gear transmission, the left side of the No. 1 motor (4) is fixed to the front of the right side of the support seat (7), the outside of the worm (6) is slidably connected to a first connecting member (5), and the right side of the first connecting member (5) is fixedly connected to a screen box (12), and the screen box (12) is located below the discharge hopper (10), and an electric valve (29) is connected to the lower rear surface of the screen box (12), and the right side of the upper surface of the first bracket (1) and located at the A water bath (2) is fixedly connected to the front of the interior of the third bracket (11); a cylinder (14) is fixedly connected to the inner wall of the water bath (2); a hollow net (26) is rotatably connected to the interior of the cylinder (14); an extrusion disk (27) is slidably connected to the top of the hollow net (26); a round rod (36) is sleeved inside the extrusion disk (27); the round rod (36) is slidably connected to the extrusion disk (27); a second connecting member (13) is fixedly connected to the outer wall of the round rod (36); and the other end of the second connecting member (13) is fixed to the third bracket (11); a screw rod (38) is slidably connected to the interior of the extrusion disk (27); and the outer wall of the screw rod (38) is rotatably connected to the support ring (31). 9), a powder discharge barrel (24) is fixedly connected to the bottom of the cylinder (14), a sleeve (40) is fixedly connected to the inside of the powder discharge barrel (24), and the inner wall of the sleeve (40) is fixedly connected to the support ring (39), a No. 7 motor (37) is provided above the screw rod (38), the No. 7 motor (37) is rotatably connected to the screw rod (38), an annular barrel (28) is fixedly connected to the inner wall of the powder discharge barrel (24), a No. 3 motor (25) is fixedly connected to the right side of the inside of the first bracket (1), a rotating shaft (31) is welded and fixed to the outer wall of the output shaft of the No. 3 motor (25), and the rotating shaft (31) passes through the inside of the powder discharge barrel (24) and extends to the inside of the cylinder (14),A cutter (18) is fixedly connected to the outer wall of the output shaft of the third motor (25), and the cutter (18) is located below the powder outlet cylinder (24); a conveying device (17) is fixedly connected to the right side of the interior of the first bracket (1) and located below the powder outlet cylinder (24); and a continuous drying device (100) is fixedly connected to the right side of the conveying device (17); The continuous drying device (100) comprises a fourth bracket (15), a second motor (21), a long shaft (16), a tripod (19), a support rod (20), a drying cover (22), a semicircular drying box (23) and a hot air blower (231); the fourth bracket (15) is fixedly connected to the right side of the rear surface of the conveying device (17); the tripod (19) is placed on the right side of the fourth bracket (15); the second motor (21) is fixedly connected to the upper surface of the fourth bracket (15); the output shaft of the second motor (21) passes through the interior of the tripod (19); the support rod (20) is fixedly connected to the outer side wall of the output shaft of the second motor (21); one side of the support rod (20) is rotatably connected to the semicircular drying box (23); one end of the semicircular drying box (23) is connected to a hot air blower (231); and a drying cover (22) matching the size of the semicircular drying box (23) is detachably connected to the upper side.

2. A continuous rice noodle processing equipment according to claim 1, characterized in that: The water bath cylinder (2), the cylinder (14), the extrusion disk (27), the powder outlet cylinder (24), the hollow net (26), the rotating shaft (31), the third motor (25), and the annular cylinder (28) constitute an extrusion device (200).

3. The continuous rice noodle processing equipment according to claim 1, characterized in that: A No. 5 motor (32) is fixedly connected to the upper surface of the second bracket (3) near the rear of the support seat (7), and an output shaft of the No. 5 motor (32) is fixedly connected to a shaft (33), and the shaft (33) penetrates into the mounting plate on the lower surface of the discharge hopper (10).

4. The continuous rice noodle processing equipment according to claim 1, characterized in that: There are five semicircular drying boxes (23) in total, one of which is flush with the conveying device (17).

5. The continuous rice noodle processing equipment according to claim 1, characterized in that: A sixth motor (34) is fixedly connected to the rear of the upper surface of the second bracket (3), and a slide plate (35) is fixedly connected to the output shaft of the sixth motor (34), and the rear of the slide plate (35) is located on the upper surface of the feed hopper (8).

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