Crucible cleaning device

By designing an automated crucible cleaning equipment, using the combination of clamping mechanism, purge platform and brushing platform, the inefficiency and pollution problems caused by manual cleaning in the prior art are solved, and automated cleaning and thorough cleaning are achieved.

CN112718755BActive Publication Date: 2025-04-22CHANGSHA KAIYUAN INSTR
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Patent Information

Application Number
CN202011557324.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-12-23
Publication Date
2025-04-22
Estimated Expiration
2040-12-23

AI Technical Summary

Technical Problem

In the prior art, the cleanup of crucibles in the coal quality analysis industry mainly relies on labor, resulting in high labor intensity and low efficiency, and incomplete cleaning may lead to cross-contamination of coal samples.

Method used

A crucible cleaning device including a frame, a moving platform, a clamping mechanism, a purge platform and a brushing platform is designed. The clamping mechanism is used to clamp the crucible, and the purge platform and the brush sweeping platform are arranged in sequence along the direction of movement, and automatic purge and brush sweeping are realized through the air nozzle and brush, realizing automatic cleaning.

Benefits of technology

Automatic cleaning is realized, work efficiency is improved, manual intervention is reduced, cleaning is thorough, cross-contamination of coal samples is avoided, and it is not harmful to people.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a crucible cleaning device, comprising a frame and a moving platform installed on the frame, a clamping mechanism for clamping the crucible is installed on the moving platform, a purge platform and a brushing platform arranged in sequence along the moving direction are arranged on the side of the moving platform, an air nozzle is installed on the purge platform, a brush is installed on the brushing platform, and the clamping mechanism can move vertically along the moving platform, and align the opening of the clamped crucible with the brush and the air nozzle in sequence. During the working process, the crucible to be cleaned is placed on the clamping mechanism, the crucible is clamped by the clamping mechanism, the crucible is transported to the position of the brushing platform, brushed by the brush, and then the crucible is transported to the position of the purge platform, purged by the air nozzle, and finally the crucible is transported out by the clamping mechanism. Automated cleaning is achieved, work efficiency is improved, no manual intervention is required, no harm to people, and it is clean and does not affect the next experimental results.
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Description

Technical Field

[0001] The invention relates to the field of coal sample detection, in particular to a crucible cleaning device. Background Art

[0002] In the coal quality analysis industry, whether it is a single test instrument or an intelligent test equipment, there is a problem of cleaning the crucible after the experiment. For example, the test of moisture, ash, volatile content of industrial analysis indicators, the measurement of sulfur content of element indicators and the calorific value of coal calorific value.

[0003] The existing crucible cleaning methods all adopt manual cleaning. With the development of industrial technology, laboratories have also realized robot intelligent testing equipment, but the way to clean the crucible is still manual cleaning. The labor intensity is high and the work efficiency is low. The residual dust is harmful to people when cleaning. The equipment is not highly intelligent and there is a phenomenon of incomplete cleaning, which leads to cross contamination of coal samples in the next batch of experiments.

[0004] Therefore, how to provide a crucible cleaning device that overcomes the above problems is a technical problem that those skilled in the art currently need to solve. Summary of the invention

[0005] The purpose of the present invention is to provide a crucible cleaning device, which can realize automatic cleaning, improve work efficiency, do not require manual intervention, is harmless to people, cleans thoroughly, and does not affect the next experimental result.

[0006] In order to solve the above technical problems, the present invention provides a crucible cleaning device, including a frame and a moving platform installed on the frame, the moving platform is equipped with a clamping mechanism for clamping the crucible, the side of the moving platform is provided with a blowing platform and a brushing platform arranged in sequence along the moving direction, the blowing platform is equipped with an air nozzle, and the brushing platform is equipped with a brush, the clamping mechanism can move vertically along the moving platform, and align the opening of the clamped crucible with the brush and the air nozzle in sequence.

[0007] Preferably, the moving platform is vertically arranged, the clamping mechanism moves in the vertical direction, and the blowing platform and the brushing platform are arranged in the vertical direction.

[0008] Preferably, the blowing platform is located above the brushing platform.

[0009] Preferably, the clamping mechanism includes a fixed seat and a rotating platform for driving the fixed seat to rotate, the rotating platform is installed on the motion platform, the fixed seat is provided with a positioning hole for placing the crucible, and clamps and a clamping drive mechanism for driving the clamps are provided on both sides above the positioning hole.

[0010] Preferably, the purge platform includes a purge fixed seat and a purge drive mechanism installed on the purge fixed seat, the purge drive mechanism is connected to a purge movable seat, the gas nozzle is installed on the purge movable seat, and the purge drive mechanism is used to drive the purge movable seat to move linearly so that the gas nozzle extends into the crucible opening.

[0011] Preferably, the brushing platform includes a brushing fixed seat and a brushing driving mechanism installed on the brushing fixed seat, the brushing driving mechanism is connected to a brushing movable seat, a connecting seat is installed on the brushing movable seat, the brush is installed on the outer end of the connecting seat, and a power mechanism is installed at the inner end of the connecting seat, the power mechanism is connected to the brush through a coupling and drives the brush to rotate, and the brushing driving mechanism is used to drive the brushing movable seat to move linearly so that the brush extends into the crucible opening.

[0012] Preferably, enclosures are installed around the frame, an upper cover is installed above the frame, and a self-opening door is installed on the upper cover.

[0013] Preferably, a fan for blowing air inwards is installed on the self-opening door.

[0014] Preferably, a waste material collection mechanism is installed below the frame.

[0015] Preferably, the waste material collection mechanism comprises an inverted cone-shaped collection hopper, a discharge pipe is installed below the collection hopper, and the discharge pipe is connected to a negative pressure device.

[0016] The present invention provides a crucible cleaning device, including a frame and a moving platform installed on the frame, a clamping mechanism for clamping the crucible is installed on the moving platform, a purge platform and a brushing platform arranged in sequence along the moving direction are arranged on the side of the moving platform, an air nozzle is installed on the purge platform, and a brush is installed on the brushing platform, and the clamping mechanism can move vertically along the moving platform, and align the opening of the clamped crucible with the brush and the air nozzle in sequence. During the working process, the crucible to be cleaned is placed on the clamping mechanism, the crucible is clamped by the clamping mechanism, the crucible is transported to the position of the brushing platform, and the crucible is brushed by the brush, and then the crucible is transported to the position of the purge platform, and the crucible is purged by the air nozzle, and finally the crucible is transported out by the clamping mechanism. Automated cleaning is achieved, work efficiency is improved, no manual intervention is required, no harm to people, and it is clean and does not affect the next experimental results. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 A schematic diagram of the internal structure of a specific implementation of the crucible cleaning device provided by the present invention;

[0018] Figure 2 A schematic diagram of the external structure of a specific embodiment of the crucible cleaning device provided by the present invention;

[0019] Figure 3 A schematic structural diagram of a clamping mechanism in a specific embodiment of the crucible cleaning device provided by the present invention;

[0020] Figure 4 A schematic structural diagram of a purge platform in a specific embodiment of the crucible cleaning device provided by the present invention;

[0021] Figure 5 A structural schematic diagram of a brushing platform in a specific embodiment of the crucible cleaning device provided by the present invention;

[0022] Figure 6 This is a schematic structural diagram of a waste material collection mechanism in a specific implementation manner of the crucible cleaning device provided by the present invention. DETAILED DESCRIPTION

[0023] The core of the present invention is to provide a crucible cleaning device, which realizes automatic cleaning, improves work efficiency, does not require manual intervention, is harmless to people, cleans thoroughly, and does not affect the next experimental result.

[0024] In order to enable those skilled in the art to better understand the solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.

[0025] Please refer to Figures 1 to 6 , Figure 1 A schematic diagram of the internal structure of a specific implementation of the crucible cleaning device provided by the present invention; Figure 2 A schematic diagram of the external structure of a specific embodiment of the crucible cleaning device provided by the present invention; Figure 3 A schematic structural diagram of a clamping mechanism in a specific embodiment of the crucible cleaning device provided by the present invention; Figure 4 A schematic structural diagram of a purge platform in a specific embodiment of the crucible cleaning device provided by the present invention; Figure 5 A structural schematic diagram of a brushing platform in a specific embodiment of the crucible cleaning device provided by the present invention; Figure 6 This is a schematic structural diagram of a waste material collection mechanism in a specific implementation manner of the crucible cleaning device provided by the present invention.

[0026] A specific embodiment of the present invention provides a crucible cleaning device, including a frame 1, a moving platform 2, a clamping mechanism 3, a purge platform 4 and a brushing platform 5, wherein the moving platform 2 is installed on the frame 1, and the moving platform 2 is equipped with a clamping mechanism 3, the clamping mechanism 3 is used to clamp the crucible, the purge platform 4 and the brushing platform 5 are arranged on the side of the moving platform 2, and the two are arranged in sequence along the moving direction of the moving platform 2, wherein the purge platform 4 is equipped with an air nozzle 19, and the brushing platform 5 is equipped with a brush 27 to achieve purging and brushing of the crucible, and the clamping mechanism 3 can move vertically along the moving platform 2, and align the opening of the clamped crucible with the brush 27 and the air nozzle 19 in sequence.

[0027] During the working process, the crucible to be cleaned is placed on the clamping mechanism 3, the crucible is clamped by the clamping mechanism 3, the crucible is transported to the position of the brushing platform 3, the crucible is brushed by the brush 27, and then the crucible is transported to the position of the purge platform 4, the crucible is purged by the air nozzle 19, and finally the crucible is transported out by the clamping mechanism 3. Automatic cleaning is realized, work efficiency is improved, no manual intervention is required, no harm to people, and the cleaning is clean, which does not affect the next experimental results.

[0028] Specifically, the motion platform 2 is vertically arranged, the clamping mechanism 3 moves in the vertical direction, and the purge platform 4 and the brushing platform 5 are arranged in the vertical direction. The arrangement can also be adjusted according to the situation, such as the motion platform 2 is horizontally arranged, and the clamping mechanism 3 is horizontally arranged.

[0029] Specifically, the purge platform 4 is located above the brushing platform 5. During the cleaning process, it is necessary to brush and then purge, so the crucible needs to be moved downward for brushing and then moved upward for purge. With this arrangement, the crucible can be directly purged after brushing to prevent dust on the brush 27 from contaminating the crucible. If the brushing platform 5 is arranged at the top, the crucible will pass through the brushing platform 5 again during the exit process after purge, causing crucible contamination.

[0030] In the crucible cleaning device provided in the specific embodiment of the present invention, the clamping mechanism 3 includes a clamping jaw 11, a rotating platform 12, a positioning hole 13, a clamping drive mechanism 14 and a fixed seat 15. The rotating platform 12 is installed on the motion platform 2. The rotating platform 12 is an output shaft connected to the fixed seat 15, and the positioning hole 13 is arranged on the fixed seat 15, wherein the positioning hole 13 is a circular step through hole and a waist-shaped countersunk hole, and the two clamping jaws 11 are symmetrically arranged on both sides above the positioning hole 13, and the two clamping jaws 11 are driven by the clamping drive mechanism 14 to reciprocate linear motion. Specifically, a vertical guide rail is arranged on the motion platform 2, and the rotating platform 12 is linearly moved in the vertical direction by a motor-driven chain. The rotating platform 12 can use a rotary motor, and the clamping drive mechanism 14 is a cylinder mechanism, or other types of driving methods are used. Initially, the clamping mechanism 3 is located at the top, and the two jaws 11 are opened. The crucible to be cleaned is moved to the position of the positioning hole 13 and stably placed in the positioning hole 13, and then the two jaws 11 are driven to clamp the crucible, and the rotating platform 12 drives the fixed seat 15 to flip 90 degrees, and then it moves downward under the drive of the moving platform 2, so that the opening of the crucible is aligned with the air nozzle 19 and the brush 27 on the side. After cleaning, it moves upward under the drive of the moving platform 2, and the rotating platform 12 drives the fixed seat 15 to flip 90 degrees to return to its original position, release the jaws 11, and take out the crucible to complete the cleaning.

[0031] The purge platform 4 includes a purge drive mechanism 16, a purge movable seat 17, a mounting plate 18, an air nozzle 19 and a purge fixed seat 20, wherein the purge fixed seat 20 is mounted on the frame 1, the purge drive mechanism 16 is mounted on the purge fixed seat 20, the purge drive mechanism 16 is connected to the purge movable seat 17, and the air nozzle 19 is mounted on the purge movable seat 17 through the mounting plate 18, wherein the purge drive mechanism 16 can adopt a pneumatic drive structure or a motor drive mechanism. During operation, when the crucible moves to the purge platform 4, the purge drive mechanism 16 pushes the air nozzle 19 to move linearly into the crucible opening, starts the air nozzle 19 to purge the crucible, closes the air nozzle 19 after completion, and the purge drive mechanism 16 controls the air nozzle 19 to retract so that the crucible can continue to move.

[0032] The brushing platform 5 includes a brushing driving mechanism 21, a brushing fixed seat 22, a power mechanism 23, a brushing movable seat 24, a coupling 25, a connecting seat 26 and a brush 27. The brushing fixed seat 22 is installed on the frame 1, the brushing driving mechanism 21 is installed on the brushing fixed seat 22, the brushing driving mechanism 21 is connected to the brushing movable seat 24, the brushing movable seat 24 is installed with a connecting seat 26, the brush 27 is installed at the outer end of the connecting seat 26, the power mechanism 23 is installed at the inner end of the connecting seat 26, the power mechanism 23 is connected to the brush 27 through the coupling 25 and drives the brush 27 to rotate, wherein each power mechanism can adopt a pneumatic drive structure or a motor drive mechanism. During the working process, when the crucible moves to the brushing platform 5, the brushing driving mechanism 21 pushes the brush 27 to move straight into the crucible opening, the power mechanism 23 is started to make the brush 27 rotate to brush the crucible, and the brush 27 stops rotating after completion, and the brushing driving mechanism 21 controls the brush 27 to retract so that the crucible can continue to move.

[0033] In order to prevent dust from being raised during the cleaning process, a sealed environment needs to be provided. A surrounding plate 10 is installed around the frame 1, and an upper cover plate 7 is installed on the frame 1 to form a sealed structure. A self-opening door 9 is installed on the upper cover plate 7. The self-opening door 9 can be automatically opened and closed when the crucible is in and out. Furthermore, a fan 8 for blowing air inward is installed on the self-opening door 9.

[0034] On the basis of the crucible cleaning device provided in the above specific embodiments, a waste material collection mechanism 6 is installed under the frame 1, which can collect and clean the falling dust on the basis of improving the sealing structure. Specifically, the waste material collection mechanism 6 includes an inverted cone-shaped collection hopper 28, and a discharge pipe 29 is installed under the collection hopper 28, and the discharge pipe 29 is connected to the negative pressure device.

[0035] The specific implementation process is as follows: the manipulator or the automated device moves the crucible to be cleaned to the self-opening door 9 of the upper cover plate 7, the self-opening door 9 opens, the manipulator places the crucible into the positioning hole 13 of the fixed seat 15 on the clamping mechanism 3, the clamping claw 11 clamps the crucible under the drive of the clamping drive mechanism 14, the manipulator withdraws, and the self-opening door 9 closes. The clamping mechanism 3 moves downward under the drive of the moving platform 2. At the same time, the clamping mechanism 3 rotates 90 degrees. The crucible is brought to the brushing platform 5, and the brush 27 on the brushing platform 5 performs high-speed circular motion under the drive of the power mechanism 23. At the same time, under the drive of the brushing drive mechanism 21, the brush 27 enters the crucible to clean the residue on the inner wall, and then the brush 27 withdraws and stops rotating. The crucible moves upward under the drive of the moving platform 2 and is brought to the purge platform 4. The air nozzle 19 on the purge platform 4 sprays a high-speed airflow, and under the drive of the purge drive mechanism 16, it extends to the front of the crucible to blow away the swept residue. After the purging is completed, the air nozzle 19 is retracted under the drive of the purging drive mechanism 16, and the high-speed gas injection is stopped. The crucible after cleaning is moved upward again under the drive of the moving platform 2, and the clamping mechanism 3 begins to reverse 90 degrees and returns to the position of entering the crucible. At the same time, the self-opening door 9 opens, and the clamping claws 11 on the clamping mechanism 3 release the crucible. The manipulator removes the cleaned crucible, and the self-opening door 9 is closed, and the crucible cleaning is completed. Repeat the above steps to clean all crucibles one by one. At the same time, the residual materials swept away fall into the collecting hopper 28 under the strong blowing of the fan 8 on the self-opening door 9, and are discharged through the discharge hopper 29 under the action of the negative pressure device.

[0036] The crucible cleaning device provided by the present invention is introduced in detail above. Specific examples are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, the present invention can also be improved and modified in a number of ways, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A crucible cleaning device, characterized in that: The invention comprises a frame (1) and a moving platform (2) mounted on the frame (1); a clamping mechanism (3) for clamping a crucible is mounted on the moving platform (2); a blowing platform (4) and a brushing platform (5) are arranged in sequence along the moving direction on the side of the moving platform (2); a gas nozzle (19) is mounted on the blowing platform (4); a brush (27) is mounted on the brushing platform (5); the clamping mechanism (3) can move vertically along the moving platform (2) and align the opening of the clamped crucible with the brush (27) and the gas nozzle (19) in sequence; The moving platform (2) is arranged vertically, the clamping mechanism (3) moves in the vertical direction, and the blowing platform (4) and the brushing platform (5) are arranged in the vertical direction; The blowing platform (4) is located above the brushing platform (5); The clamping mechanism (3) comprises a fixed seat (15) and a rotating platform (12) for driving the fixed seat (15) to rotate, the rotating platform (12) being mounted on the moving platform (2), the fixed seat (15) being provided with a positioning hole (13) for placing the crucible, and clamping claws (11) and a clamping driving mechanism (14) for driving the clamping claws (11) being provided on both sides above the positioning hole (13); The purge platform (4) comprises a purge fixed seat (20) and a purge drive mechanism (16) mounted on the purge fixed seat (20), the purge drive mechanism (16) being connected to a purge movable seat (17), the gas nozzle (19) being mounted on the purge movable seat (17), the purge drive mechanism (16) being used to drive the purge movable seat (17) to move linearly so that the gas nozzle (19) extends into the crucible opening; The brushing platform (5) comprises a brushing fixed seat (22) and a brushing driving mechanism (21) mounted on the brushing fixed seat (22); the brushing driving mechanism (21) is connected to a brushing movable seat (24); a connecting seat (26) is mounted on the brushing movable seat (24); the brush (27) is mounted on the outer end of the connecting seat (26); a power mechanism (23) is mounted on the inner end of the connecting seat (26); the power mechanism (23) is connected to the brush (27) via a coupling (25) and drives the brush (27) to rotate; the brushing driving mechanism (21) is used to drive the brushing movable seat (24) to move linearly so that the brush (27) extends into the crucible opening; The clamping mechanism (3) moves downward under the drive of the moving platform (2), and at the same time, the clamping mechanism (3) rotates 90 degrees to bring the crucible to the brushing platform (5). The brush (27) on the brushing platform (5) performs high-speed circular motion under the drive of the power mechanism (23). At the same time, the brush (27) enters the crucible under the drive of the brushing drive mechanism (21) to clean the residue on the inner wall. Then, the brush (27) withdraws and stops rotating. The crucible is driven by the moving platform (2). The cleaning device (10) moves upward and is brought to the purging platform (4). The gas nozzle (19) on the purging platform (4) ejects a high-speed airflow, and under the drive of the purging drive mechanism (16), it extends in front of the crucible to blow away the swept residue. After the purging is completed, under the drive of the purging drive mechanism (16), the gas nozzle (19) is retracted and the high-speed gas injection is stopped. After the cleaning is completed, the crucible is moved upward again under the drive of the moving platform (2), and at the same time, the clamping mechanism (3) starts to reverse 90 degrees and returns to the position of entering the crucible.

2. The crucible cleaning device according to claim 1, characterized in that: The frame (1) is provided with enclosures (10) around it, an upper cover plate (7) is provided above the frame (1), and a self-opening door (9) is provided on the upper cover plate (7).

3. The crucible cleaning device according to claim 2, characterized in that: The self-opening door (9) is provided with a fan (8) for blowing air inwards.

4. The crucible cleaning device according to any one of claims 1 to 3, characterized in that: A discarded material collection mechanism (6) is installed below the frame (1).

5. The crucible cleaning device according to claim 4, characterized in that: The waste material collection mechanism (6) comprises an inverted cone-shaped collection bucket (28), a discharge pipe (29) is installed below the collection bucket (28), and the discharge pipe (29) is connected to a negative pressure device.

Citation Information

Patent Citations

  • Cleaning equipment special for crucible

    CN104353625A

  • Intelligent cleaning equipment with blow-off function

    CN211488963U

  • Crucible cleaning equipment

    CN214235464U