A radial tire with multiple overall protection functions

By setting up reinforcement layers and reinforcement films in the radial tires and adding reinforcement fillers to the crown material for five-combination, the problem of existing tires being easily damaged during harsh roads and prickly scratches is solved, and higher wear resistance, prickly resistance and service life are achieved.

CN112848810BActive Publication Date: 2025-05-02T RUBBER
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Patent Information

Application Number
CN202110324459.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-03-26
Publication Date
2025-05-02
Estimated Expiration
2041-03-26

AI Technical Summary

Technical Problem

The carcass material of existing radial tires is thin, making it difficult to avoid local cracks and air leakage when harsh off-road roads or when sharp objects are stabbed or scratched.

Method used

By setting up a reinforcement layer and reinforcement film, the reinforcement filler added to the crown material is used for five-combination, which improves the wear resistance and puncture resistance of the tire and extends the service life.

Benefits of technology

It effectively improves the stab and wear resistance of tire tread, shoulder and sidewall, extends the service life of the tire, improves the passing and maneuverability of the vehicle, and reduces the maintenance and guarantee time and cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of rubber and tire production, and specifically is a radial tire with multiple overall protection functions, including a crown, a shoulder, a sidewall, a tire bead, a reinforcement layer, a reinforcement filler, a reinforcement film, a sidewall rubber, a wear-resistant rubber and an isolation rubber strip, wherein the reinforcement filler is added inside the crown rubber material, the left and right sides of the crown are symmetrically positioned and connected to the shoulder, the outer side of the shoulder is positioned and connected to the reinforcement film, the reinforcement film covers the reinforcement layer and the sidewall, the inner wall of the sidewall is positioned and connected to the reinforcement layer, the bottom of the sidewall is fixedly connected to the tire bead, the thickness of the reinforcement layer is set to 0.5-2.0mm, the outer wall of the sidewall is fixedly connected to the reinforcement layer, and the sidewall and the reinforcement layer are provided with a reinforcement film outside. The invention has the beneficial effects that the invention can effectively improve the puncture resistance and wear resistance of the tire tread, shoulder and sidewall, and realize the overall protection of the tire.
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Description

Technical Field

[0001] The invention relates to the technical field of rubber and tire production, and in particular to a radial tire with multiple integral protection functions. Background Art

[0002] Radial tires are a type of tire structure with a steel wire carcass. They have a reasonable structure and are superior to bias tires in performance. They have many excellent features, including good high-speed performance, good cushioning performance, low driving temperature, good stability and safety performance, high mileage and economic benefits, good heat dissipation and flex resistance, and reliable driving and handling on good roads.

[0003] The existing technology has the following deficiencies: the existing carcass material is relatively thin, and when driving on harsh off-road roads or being pierced or scratched by sharp objects, the strength exceeds the limit that the material can withstand, and local cracking and other damage will occur, resulting in tire leakage and unusability.

[0004] Therefore, it is necessary to invent a radial tire with multiple overall protection functions. Summary of the invention

[0005] To this end, the present invention provides a radial tire with multiple overall protection functions, wherein a reinforcing layer is provided and the reinforcing material is coated with glue on both sides through a composite calender, reinforcing fillers are added during the mixing process of the crown rubber material and are evenly dispersed, and the high temperature and high viscosity characteristics of the rubber material are utilized during the extrusion of the sidewall and the reinforcing rubber sheet, and five composites are performed during the extrusion to solve the problem of improving the wear resistance and puncture resistance of the tire and extending the service life.

[0006] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a radial tire with multiple overall protection functions, comprising a crown, a shoulder, a sidewall, a bead, a reinforcement layer, a reinforcement filler, a reinforcement film, a sidewall rubber, a wear-resistant rubber and an isolation rubber strip, the crown rubber material is added with a reinforcement filler, the left and right sides of the crown are symmetrically positioned and connected to the shoulder, the outer side of the shoulder is positioned and connected to the reinforcement film, the bottom of the reinforcement film covers the sidewall, the outer wall of the sidewall is positioned and connected to the reinforcement layer, the bottom of the sidewall is positioned and connected to the bead, the thickness of the reinforcement layer is set to 0.5-2.0mm, the outside of the sidewall is provided with a reinforcement film, the reinforcement film is positioned and connected to the top of the reinforcement layer, the bottom of the left sidewall is positioned with a composite wear-resistant rubber, the inner wall of the bottom of the sidewall is fixedly connected to the sidewall rubber, the left side of the sidewall rubber is positioned and composited with the wear-resistant rubber, and the bottom of the wear-resistant rubber is positioned with a composite isolation rubber strip.

[0007] Preferably, the crown surface is fixedly connected to the crown rubber, reinforcing fillers are added to the crown rubber and reinforcing rubber sheet, the reinforcing fillers are evenly dispersed, and reinforcing layers and reinforcing rubber sheets are laid on the shoulder and the outer side of the sidewall.

[0008] Preferably, the shoulder rubber and the sidewall rubber are tightly compounded into one through a five-compound extrusion process, and the crown, sidewalls, etc. are formed by two drums to prepare a tire blank.

[0009] Preferably, the tire crown rubber comprises, by weight, 100 parts of 1# smoked sheet rubber, 15-30 parts of carbon black N110, 20-40 parts of carbon black N110 N339, 5-25 parts of white carbon black JC SIL 150, 0.5-6 parts of stearic acid, 1-8 parts of zinc oxide, 0.5-5 parts of silane coupling agent TESPT, 0.5-5 parts of antioxidant 6PPD, 0.5-5 parts of antioxidant TMQ, 0.5-5 parts of antioxidant DTPD, 0.5-5 parts of sulfur HDOT-20 / IS7020, 0.5-5 parts of sulfur IS60 / S, and RP-3 microcrystalline wax. 0.5-3 parts, accelerator NS\CZ\DZ 0.5-3 parts, white carbon black dispersant HST 0.5-3 parts, vulcanization reversion agent WK-901 1-4 parts, vulcanization aid HVA-2PDM 1-3 parts, heat stabilizer HS-80 0.5-4 parts, thermal conductivity enhancer TB-S 0.5-3 parts, reinforcing filler modified nylon staple fiber 1-15 parts.

[0010] Preferably, the sidewall rubber 8 comprises 30-70 parts of 1# smoked sheet rubber, 30-70 parts of rubber BR, 20-50 parts of carbon black N326, 20-60 parts of carbon black N660, 0.5-4 parts of stearic acid, 1-8 parts of zinc oxide, 0.5-5 parts of antioxidant 4020 6PPD, 0.5-5 parts of antioxidant TMQ, 0.5-5 parts of antioxidant DTPD, 0.5-5 parts of sulfur HDOT-20 / IS7020, 0.5-5 parts of sulfur IS60 / S, 0.5-3 parts of microcrystalline wax RP-3, 0.5-3 parts of accelerator NS\CZ\DZ, 0.5-3 parts of white carbon black dispersant HST, 1-4 parts of vulcanization reversion agent WK-901, 1-3 parts of vulcanization aid HVA-2PDM, and HS-80 thermal stabilizer. 0.5-4 parts, thermal conductivity enhancer TB-S 0.5-3 parts, reinforcing filler modified nylon staple fiber 1-15 parts.

[0011] Preferably, the method for preparing the reinforcing layer is to coat the reinforcing material on both sides with glue through a composite calender with a thickness of 0.5-2.0 mm, and cut it according to the actual size and shape required. The method for preparing the crown rubber material is to add reinforcing fillers during the mixing process of the crown rubber, and the reinforcing fillers are set to be carbon fiber or modified nylon, and the reinforcing fillers are evenly dispersed, and the extruder prepares the crown rubber material for use.

[0012] Preferably, the method for preparing the reinforced rubber sheet is to add a certain proportion of reinforcing filler during the mixing process of the sidewall rubber, and the reinforcing filler is evenly dispersed. The method for preparing the sidewall is to utilize the high temperature and high viscosity characteristics of the rubber when extruding the sidewall rubber and the reinforcing rubber sheet, and perform five-compounding during extrusion, and compact and compound them in the order of sidewall, isolation rubber strip, wear-resistant rubber, reinforcing layer, and reinforcing rubber sheet through a pressure roller.

[0013] Preferably, the tire blank preparation method is to adopt the radial tire two-drum forming method to form, increase the tension of the turn-up rod during the turn-up process to prevent the composite sidewall width from decreasing, and the tire preparation method is to send the tire blank into a vulcanization mold, and vulcanize it in a vulcanizer to form a radial tire with multiple overall protection functions.

[0014] The beneficial effects of the present invention are as follows: reinforcing materials are added to the rubber on the tread and sidewall surfaces to improve the wear resistance of the rubber on the tread, shoulder, sidewall and bead parts of the tire; reinforcing layers are added to the shoulder and sidewall parts to improve the cut resistance and scratch resistance, thereby extending the service life of the tire, thereby improving the vehicle's passability and maneuverability, reducing the time and cost of vehicle maintenance and guarantee, and can effectively improve the puncture resistance and wear resistance of the tread, shoulder and sidewall parts of the tire, thereby achieving overall protection of the tire. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the cross-sectional structure of the tire of the present invention;

[0016] Figure 2 It is a schematic diagram of the five-composite sidewall structure of the tire of the present invention.

[0017] In the figure: crown 1, shoulder 2, sidewall 3, tire bead 4, reinforcing layer 5, reinforcing filler 6, reinforcing rubber 7, sidewall rubber 8, wear-resistant rubber 9, isolation rubber strip 10. DETAILED DESCRIPTION

[0018] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0019] Embodiment 1:

[0020] See attached Figure 1-2The radial tire with multiple integral protection functions provided by the present invention comprises a crown 1, a shoulder 2, a sidewall 3, a bead 4, a reinforcing layer 5, a reinforcing filler 6, a reinforcing film 7, a sidewall rubber 8, a wear-resistant rubber 9 and an isolation rubber strip 10. Specifically, the inner wall of the crown 1 is fixedly connected to the reinforcing filler 6, the left and right sides of the crown 1 are fixedly connected to the shoulder 2, the inner side of the shoulder 2 is fixedly connected to the reinforcing film 7, the bottom of the reinforcing film 7 is fixedly connected to the sidewall 3, and the inner wall of the sidewall 3 is fixedly connected to the reinforcing filler 6. A reinforcing layer 5, the bottom of the sidewall 3 is fixedly connected to the tire bead 4, the thickness of the reinforcing layer 5 is set to 0.5-2.0 mm, the outer wall of the sidewall 3 is fixedly connected to the reinforcing layer 5, the top of the sidewall 3 is provided with a reinforcing rubber sheet 7, the reinforcing rubber sheet 7 is fixedly connected to the top of the reinforcing layer 5, the bottom left side of the sidewall 3 is fixedly connected to the wear-resistant rubber 9, the inner wall of the bottom of the sidewall 3 is fixedly connected to the sidewall rubber 8, the left side of the sidewall rubber 8 is fixedly connected to the wear-resistant rubber 9, and the bottom of the wear-resistant rubber 9 is fixedly connected to the isolation rubber strip 10;

[0021] The crown 1 generates friction between the tire and the ground when the tire rolls, so that the vehicle can move. The shoulder 2 has a thickening and protective effect on the tire. The sidewall 3 has a protective effect on the tire. The bead 4 has a protective effect on both sides of the tire. The reinforcing layer 5 has a reinforcing and improving effect on the wear resistance of the tire, thereby improving the mechanical properties of the tire and increasing the service life of the tire. The reinforcing filler 6 material is a blend of one or more non-metallic short fibers, natural inorganic mineral powders, inorganic non-metals, metals and oxide particles. The non-metallic short fiber reinforcing filler 6 material includes nylon fibers, nylon fibers, and aromatic fibers. The reinforcing filler 6 includes one or more mixtures of nylon fiber, carbon fiber, basalt fiber, polyphenylene sulfide fiber, polyarylate fiber, polyimide fiber, PBO, PEN\PIPD fiber, the natural inorganic mineral powder reinforcing filler 6 material includes one or more mixtures of dolomite, wollastonite, barite, gypsum, coal powder, diatomaceous earth, asbestos, pyrophyllite, oil shale, basalt, fly ash, attapulgite, red mud, etc., the inorganic non-metallic reinforcing filler 6 is one or more mixtures of graphite, silica, ceramics, silicates, etc., the metal reinforcing filler 6 is one or more mixtures of metals, metal oxides, etc. The reinforcing layer is a rubber and fiber composite material cut at a certain angle and shape, the reinforcing filler 6 has the function of increasing the tear resistance and wear resistance of the tire, the reinforcing rubber sheet 7 has the function of enhancing the compression resistance, wear resistance and cutting resistance of the outer wall of the reinforcing layer 5, the sidewall rubber 8 has the function of reinforcing the sidewall 3, the wear-resistant rubber 9 has the function of increasing the wear resistance of the tire, and the isolation rubber strip 10 has the function of improving the composite performance of the wear-resistant rubber 9 and the steel ring and increasing the service life of the steel ring;

[0022] Furthermore, the surface of the tread crown 1 is fixedly connected with the tread crown rubber, and the reinforcing filler 6 is added into the tread crown rubber and the reinforcing film 7, and the reinforcing filler 6 is evenly dispersed, and the reinforcing layer 5 and the reinforcing film 7 are laid on the outer side of the tread shoulder 2 and the sidewall 3;

[0023] Further, the tire shoulder 2, the sidewall 3 and the sidewall rubber 8 are tightly compounded into one through a five-compound extrusion process, and the tire shoulder 2 and the sidewall 3 are formed into a tire blank through two-drum molding. Specifically, the tire shoulder 2, the sidewall 3 and the sidewall rubber 8 are tightly compounded into one through a five-compound extrusion process, so that the overall structure is more compact, and the wear resistance, compression resistance and other mechanical properties of the tire are improved. The tire shoulder 2 and the sidewall 3 are made of 1# smoke sheet rubber, and the tire blank is prepared by two-drum molding of a vulcanization process, which improves the cut resistance and scratch resistance of the tire shoulder 2 and the sidewall 3, and extends the service life of the tire.

[0024] Furthermore, the tire crown rubber (by weight) includes 100 parts of 1# smoked sheet rubber, 20 parts of carbon black N110, 35 parts of carbon black N110 N339, 18 parts of white carbon black JC SIL 150, 3 parts of stearic acid, 4 parts of zinc oxide, 3.5 parts of silane coupling agent TESPT, 1.0 parts of antioxidant 6PPD, 1.5 parts of antioxidant TMQ, 0.5 parts of antioxidant DTPD, 2.3 parts of sulfur HDOT-20 / IS7020, 0.8 parts of sulfur IS60 / S, 1.0 parts of microcrystalline wax RP-3, 1.5 parts of accelerator NS\CZ\DZ, 2 parts of white carbon black dispersant HST, 2.5 parts of vulcanization reversion agent WK-901, 1 part of vulcanization aid HVA-2PDM, 2 parts of heat stabilizer HS-80, and thermal conductivity enhancer TB-S. 1.0 part, 3 parts of reinforcing filler modified nylon staple fiber;

[0025] Further, the sidewall rubber 8 (by weight) includes 70 parts of 1# smoked sheet rubber, 30 parts of rubber BR, 20 parts of carbon black N326, 40 parts of carbon black N660, 2 parts of stearic acid, 8 parts of zinc oxide, 0.5 parts of antioxidant 4020 6PPD, 0.5 parts of antioxidant TMQ, 2 parts of antioxidant DTPD, 1.8 parts of sulfur HDOT-20 / IS7020, 0.8 parts of sulfur IS60 / S, 0.5 parts of microcrystalline wax RP-3, 1.5 parts of accelerator NS\CZ\DZ, 0.5 parts of white carbon black dispersant HST, 2.5 parts of vulcanization reversion agent WK-901, 1 part of vulcanization aid HVA-2PDM, 1 part of heat stabilizer HS-80, 2.5 parts of thermal conductivity enhancer TB-S, and 5 parts of reinforcing filler modified nylon staple fiber;

[0026] Furthermore, the reinforcing layer 5 is prepared by selecting elastic weft yarn 1880dtex / 2 / 2 N66 cord and coating it on both sides with glue via a composite calender, with a thickness of 0.95mm, cutting size: width 400mm length 1700mm, angle 5°, and the crown 1 is prepared by adding modified nylon short fibers during the mixing process of the crown rubber material, dispersing them evenly, and preparing the tread with an extruder for standby use;

[0027] Further, the preparation method of the reinforcing rubber sheet 7 is to add a certain proportion of reinforcing filler during the mixing process of the sidewall rubber 8, and the reinforcing filler 6 is evenly dispersed. The preparation method of the sidewall 3 is to utilize the high temperature and high viscosity characteristics of the rubber material when the sidewall 3 and the reinforcing rubber sheet 7 are extruded, and the sidewall rubber and the bead rubber are compounded to the sidewall. Five compounding is performed during extrusion, and the order of the five compounding is sidewall 3, isolation rubber strip 10, wear-resistant rubber 9, reinforcing layer 5, and reinforcing rubber sheet 7;

[0028] Furthermore, the tire blank preparation method is to adopt the two-drum forming method of radial tires, increase the tension of the turn-up rod during the turn-up process to prevent the composite sidewall width from becoming smaller, and compact the sidewall with a pressure roller. The tire preparation method is to send the tire blank into a vulcanization mold, and vulcanize it in a vulcanizer to form a radial tire with multiple overall protection functions.

[0029] The use process of the present invention is as follows: When producing the present invention, the technicians in this field will prepare the reinforcing layer 5, the crown 1, the reinforcing film 7, the sidewall 3 and the tire blank. The reinforcing layer 5 is prepared by selecting elastic weft yarn 1880dtex / 2 / 2 N66 cord and double-sided glue coating by a composite calender, with a thickness of 0.95mm, cutting size: width 400mm length 1700mm, angle 5°, the crown 1 is prepared by adding modified nylon short fiber during the mixing of the crown rubber material, dispersing it evenly, and preparing the tread with an extruder for standby use, the reinforcing film 7 is prepared by adding a certain proportion of reinforcing filler 6 during the mixing of the sidewall rubber 8, adding carbon fiber, and dispersing it evenly, and the sidewall 3 is prepared by using the sidewall rubber 8 and the reinforcing film 7 when they are extruded. Due to the high temperature and high viscosity characteristics of the rubber compound, the sidewall rubber and the bead rubber are compounded and extruded. Five compounds are performed during extrusion, and the compounding order is sidewall 3, isolation rubber strip 10, wear-resistant rubber 9, reinforcement layer 5, and reinforcement film 7. The tire blank preparation method is to adopt the radial tire two-drum forming method to form. During the turn-up process, the turn-up rod tension is increased to prevent the composite sidewall width from becoming smaller. The sidewall is compacted by a pressure roller. The tire preparation method is to feed the tire blank into a vulcanization mold, and vulcanize it in a vulcanizer to make a radial tire with multiple overall protection functions.

[0030] The rubber compound of the present invention has been tested and the properties achieved are shown in the following table:

[0031] project Tire crown rubber formula Sidewall compound Tensile strength MPa 25-32 24-30 Elongation at break % 450-600 500-650 Hardness Shore A 63-73 48-58 Akron wear cm3 / 1.61km 0.06-0.18 0.10-0.25 Tear strength KN / m 120-160 150-200 Compression heat ℃ / 25min 15-25 12-20

[0032] Embodiment 2:

[0033] See attached Figure 1-2 The radial tire with multiple integral protection functions provided by the present invention comprises a reinforcing layer 5, a tread crown 1, a reinforcing film 7, and a sidewall 3;

[0034] Furthermore, the tire crown rubber (by weight) includes 100 parts of 1# smoked sheet rubber, 32 parts of carbon black N110, 23 parts of carbon black N110 N339, 10 parts of white carbon black JC SIL 150, 2 parts of stearic acid, 8 parts of zinc oxide, 2 parts of silane coupling agent TESPT, 1.0 parts of antioxidant 6PPD, 1.5 parts of antioxidant TMQ, 0.5 parts of antioxidant DTPD, 3.5 parts of sulfur HDOT-20 / IS7020, 0.5 parts of sulfur IS60 / S, 1.0 parts of microcrystalline wax RP-3, 1.5 parts of accelerator NS\CZ\DZ, 1 part of white carbon black dispersant HST, 2 parts of vulcanization reversion agent WK-901, 2 parts of vulcanization aid HVA-2PDM, 3 parts of thermal stabilizer HS-80, and thermal conductivity enhancer TB-S. 4 parts, 8 parts of reinforcing filler modified nylon staple fiber;

[0035] Further, the sidewall rubber 8 (by weight) includes 50 parts of 1# smoked sheet rubber, 50 parts of rubber BR, 35 parts of carbon black N326, 25 parts of carbon black N660, 12 parts of white carbon black JC SIL 150, 2 parts of stearic acid, 8 parts of zinc oxide, 0.5 parts of antioxidant 40206PPD, 0.5 parts of antioxidant TMQ, 2 parts of antioxidant DTPD, 2.5 parts of sulfur HDOT-20 / IS7020, 0.5 parts of sulfur IS60 / S, 0.5 parts of microcrystalline wax RP-3, 1.5 parts of accelerator NS\CZ\DZ, 0.5 parts of white carbon black dispersant HST, 2.5 parts of vulcanization reversion agent WK-901, 1 part of vulcanization aid HVA-2PDM, 2 parts of heat stabilizer HS-80, and thermal conductivity enhancer TB-S. 3.5 parts, 10 parts of reinforcing filler modified nylon staple fiber;

[0036] Furthermore, the reinforcing layer 5 is prepared by selecting aramid cords and coating them on both sides with rubber on a composite calender, with a thickness of 1.50 mm, cutting dimensions of outer diameter 1100 mm, inner diameter 500 mm, length 1700 mm, and angle 10°, and the crown 1 is prepared by adding reinforcing filler 6 carbon fiber during the mixing process of the crown rubber material, dispersing it evenly, and preparing the tread with an extruder for standby use;

[0037] Further, the preparation method of the reinforcing rubber sheet 7 is to add a certain proportion of reinforcing filler 6 during the mixing process of the sidewall rubber 8 and disperse it evenly, and the preparation method of the sidewall 3 is to utilize the high temperature and high viscosity characteristics of the rubber material when the sidewall 3 and the reinforcing rubber sheet 7 are extruded, and the sidewall rubber and the bead rubber are compounded to the sidewall, and five compounding is performed during extrusion, and the sidewall 3, the isolation rubber strip 10, the wear-resistant rubber 9, the reinforcing layer 5, and the reinforcing rubber sheet 7 are compacted and compounded in the order of the sidewall 3, the isolation rubber strip 10, the wear-resistant rubber 9, the reinforcing layer 5, and the reinforcing rubber sheet 7 by a pressure roller;

[0038] Furthermore, the tire blank preparation method is to adopt the two-drum forming method of radial tires. After the sidewall is turned up, a reinforcement layer is laid on the outside, and then a reinforcing film is laid. During the turning up process, the tension of the turn-up rod is increased to prevent the width of the composite sidewall from decreasing. The tire preparation method is to send the tire blank into a vulcanization mold, and vulcanize it in a vulcanizer to form a radial tire with multiple overall protection functions.

[0039] The use process of the present invention is as follows: When producing the present invention, a person skilled in the art will prepare a reinforcing layer 5, a crown 1, a reinforcing film 7, and a sidewall 3. The reinforcing layer 5 is prepared by selecting aramid cord and coating it on both sides with glue on a composite calender, with a thickness of 1.50 mm, and the cutting size is an outer diameter of 1100 mm, an inner diameter of 500 mm, a length of 1700 mm, and an angle of 10°. The crown 1 is prepared by adding a reinforcing filler 6 during the mixing of the crown rubber material, dispersing it evenly, and preparing the tread with an extruder for standby use. The reinforcing film 7 is prepared by adding a certain proportion of reinforcing filler 6 during the mixing of the sidewall rubber 8, dispersing it evenly, and the sidewall 3 is prepared by mixing the reinforcing film 7 in the tire. When the side rubber 8 and the reinforcing film 7 are extruded, the high temperature and high viscosity characteristics of the rubber material are utilized to compositely extrude the sidewall rubber and the wear-resistant rubber to composite the sidewall. During the extrusion, five composites are performed. The sidewall rubber 8, the wear-resistant rubber 9, the reinforcing layer 5, the isolation rubber strip 10, and the reinforcing film 7 are compacted and composited in this order by a pressure roller. The tire blank preparation method is to adopt a radial tire two-drum molding method to form. After the sidewall is turned up, a reinforcing layer is laid on the outside, and then a reinforcing film is laid. During the turning up process, the pulling force of the turning up rod is increased to prevent the width of the composite sidewall from becoming smaller. The tire preparation method is to send the tire blank into a vulcanization mold, and vulcanize it in a vulcanizer to form a radial tire with multiple overall protection functions.

[0040] The rubber compound of the present invention has been tested and the properties achieved are shown in the following table:

[0041]

[0042] It can be seen from the experimental data in the above table that the overall character of the radial tire with multiple overall protection functions prepared by the formula in Example 2 is more superior, which effectively improves the wear resistance and tear resistance of the radial tire with multiple overall protection functions, improves the elastic performance of the tire, and can improve the overall scratch and puncture resistance of the tire crown, shoulder, and sidewall, so that the vehicle's passability, safety and maneuverability are improved when the tire is traveling on complex roads in harsh areas, and the time and cost of vehicle maintenance are reduced. Through the production process, it finally becomes a finished radial tire with multiple overall protection functions. The wear resistance and cut resistance of the tread, shoulder, and sidewall are improved by 18%. When the tire is traveling on complex and harsh roads, the mileage of the multiple overall protection tire is increased by 22%.

[0043] The above is only a preferred embodiment of the present invention. Any person skilled in the art may modify the present invention by using the above technical solution or modify it into an equivalent technical solution. Therefore, any simple modification or equivalent replacement made according to the technical solution of the present invention shall fall within the scope of protection claimed by the present invention.

Claims

1. A radial tire with multiple integral protection functions, comprising a crown (1), a shoulder (2), a sidewall (3), a bead (4), a reinforcing layer (5), a reinforcing filler (6), a reinforcing rubber sheet (7), a sidewall rubber (8), a wear-resistant rubber (9) and an isolation rubber strip (10), characterized in that: The inner wall of the tread crown (1) is fixedly connected to the reinforcing filler (6); the tread shoulders (2) are symmetrically positioned on the left and right sides of the tread crown (1); the outer sides of the tread shoulders (2) are positioned and connected to the reinforcing film (7); the bottom of the reinforcing film (7) covers the sidewall (3); the outer wall of the sidewall (3) is positioned and connected to the reinforcing layer (5); the bottom of the sidewall (3) is positioned and connected to the tire bead (4); the thickness of the reinforcing layer (5) is set to 0.5-2.0 mm; the outside of the sidewall (3) is provided with a reinforcing film (7); the reinforcing film (7) is positioned and connected to the top of the reinforcing layer (5); the left bottom of the sidewall (3) is positioned with a composite wear-resistant rubber (9); the bottom of the sidewall (3) The inner wall is fixedly connected to the sidewall rubber (8), the left side of the sidewall rubber (8) is positioned and compounded with the wear-resistant rubber (9), the bottom of the wear-resistant rubber (9) is positioned and compounded with an isolation rubber strip (10), the reinforcing rubber sheet (7) is prepared by adding a certain proportion of reinforcing filler (6) during the mixing process of the sidewall rubber (8), the reinforcing filler (6) is evenly dispersed, and the sidewall (3) is prepared by utilizing the high temperature and high viscosity characteristics of the rubber material during the extrusion of the sidewall rubber (8) and the reinforcing rubber sheet (7), performing five-compounding during the extrusion, and compacting and compounding the sidewall rubber (8), the wear-resistant rubber (9), the reinforcing layer (5), the isolation rubber strip (10), and the reinforcing rubber sheet (7) in this order through a pressure roller.

2. A radial tire with multiple integral protection functions according to claim 1, characterized in that: The surface of the tread crown (1) is fixedly connected to the tread crown rubber, a reinforcing filler (6) is added to the tread crown rubber and the reinforcing rubber sheet (7), the reinforcing filler (6) is evenly dispersed, and a reinforcing layer (5) and a reinforcing rubber sheet (7) are laid on the outer sides of the tread shoulder (2) and the sidewall (3).

3. A radial tire with multiple integral protection functions according to claim 2, characterized in that: The tire shoulder (2) rubber material and the tire sidewall rubber (8) are tightly compounded into one through a five-compound extrusion process, and the tire crown (1), the tire sidewall (3), etc. are formed by two drums to prepare a tire blank.

4. A radial tire with multiple integral protection functions according to claim 3, characterized in that: The tire crown rubber comprises, by weight, 100 parts of 1# smoked sheet rubber, 15-30 parts of carbon black N110, 20-40 parts of carbon black N110 N339, 5-25 parts of white carbon black JC SIL 150, 0.5-6 parts of stearic acid, 1-8 parts of zinc oxide, 0.5-5 parts of silane coupling agent TESPT, 0.5-5 parts of antioxidant 6PPD, 0.5-5 parts of antioxidant TMQ, 0.5-5 parts of antioxidant DTPD, 0.5-5 parts of sulfur HDOT-20 / IS7020, 0.5-5 parts of sulfur IS60 / S, 0.5-3 parts of microcrystalline wax RP-3, 0.5-3 parts of accelerator NS\CZ\DZ, 0.5-3 parts of white carbon black dispersant HST, 1-4 parts of vulcanization reversion agent WK-901, and vulcanization aid HVA-2PDM 1-3 parts, heat stabilizer HS-80 0.5-4 parts, thermal conductivity enhancer TB-S 0.5-3 parts, reinforcing filler modified nylon staple fiber 1-15 parts.

5. The radial tire with multiple integral protection functions according to claim 4, characterized in that: The sidewall rubber (8) comprises, by weight, 30-70 parts of 1# smoked sheet rubber, 30-70 parts of rubber BR, 20-50 parts of carbon black N326, 20-60 parts of carbon black N660, 0.5-4 parts of stearic acid, 1-8 parts of zinc oxide, 0.5-5 parts of antioxidant 4020 6PPD, 0.5-5 parts of antioxidant TMQ, 0.5-5 parts of antioxidant DTPD, 0.5-5 parts of sulfur HDOT-20 / IS7020, 0.5-5 parts of sulfur IS60 / S, 0.5-3 parts of microcrystalline wax RP-3, 0.5-3 parts of accelerator NS\CZ\DZ, 0.5-3 parts of white carbon black dispersant HST, 1-4 parts of vulcanization reversion agent WK-901, 1-3 parts of vulcanization aid HVA-2PDM, and heat stabilizer HS-80. 0.5-4 parts, thermal conductivity enhancer TB-S 0.5-3 parts, reinforcing filler modified nylon staple fiber 1-15 parts.

6. The radial tire with multiple integral protection functions according to claim 5, characterized in that: The reinforcing layer (5) is prepared by coating the reinforcing material on both sides with glue through a composite calender, with a thickness of 0.5-2.0 mm, and cutting the material according to the size and shape actually required. The crown (1) rubber material is prepared by adding reinforcing filler (6) during the crown rubber mixing process, wherein the reinforcing filler (6) is evenly dispersed, and the crown (1) rubber material is prepared by an extruder for standby use.

7. A radial tire with multiple integral protection functions according to claim 6, characterized in that: The tire blank preparation method adopts a radial tire two-drum forming method to form the tire, and increases the tension of the turn-up rod during the turn-up process to prevent the composite sidewall width from decreasing. The tire preparation method is to send the tire blank into a vulcanization mold, and vulcanize it in a vulcanizer to form a radial tire with multiple overall protection functions.

Citation Information

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