A production device and production process for double-color injection molding of an automotive center control visual panel
By designing an automated dual-color injection molding production equipment for central control visual boards of automobiles, and using cylinders and spring mechanisms to realize automatic injection molding and mold molding closure, the safety hazards and low efficiency of manual replacement materials are solved, and an efficient and safe dual-color injection molding process is achieved.
Patent Information
- Application Number
- CN202110069661.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-19
- Publication Date
- 2025-06-17
- Estimated Expiration
- 2041-01-19
AI Technical Summary
The existing two-color injection molding equipment for automotive central control visual boards requires manual replacement of materials, which poses safety risks and is inefficient. The formed materials are difficult to unload when attached to the mold.
A two-color injection molding production equipment for central control visual boards is designed, using a cylinder-driven telescopic shaft and spring mechanism to realize automated material injection molding and mold mold closure. The position of the lower mold is exchanged through the motor-driven turntable, and the two-color injection molding is automatically completed.
The two-color injection molding process without manual intervention is realized, which improves production efficiency, ensures safety and reliability, and facilitates the removal of materials.
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Figure CN112976479B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of two-color injection molding equipment, and particularly relates to a production equipment and a production process for two-color injection molding of an automotive center console visual panel. Background Art
[0002] Two-color injection molding refers to the use of two different types of plastics, and plastic products in which the two plastics can be clearly distinguished on the product are called two-color products. A mold that is installed on the same injection molding machine with two sets of injection molding devices (i.e., a two-color injection molding machine) and injects two plastics in sequence to produce a two-color product is called a two-color mold. Two-color injection molding is used in the production process of automotive center console visual panels. However, there are some problems with current injection molding equipment: 1. It is necessary to manually replace the position of the material, which is not safe and has a relatively low efficiency; 2. After the material is formed, it often adheres to the mold and is not easy to unload. Therefore, it is necessary to design a production equipment for two-color injection molding of an automotive center console visual panel. Summary of the Invention
[0003] The purpose of the present invention is to provide a production equipment and a production process for two-color injection molding of an automotive center console visual panel to solve the problems mentioned in the background art.
[0004] To solve the above problems, the present invention provides a technical solution:
[0005] A production equipment for two-color injection molding of an automotive center console visual panel includes a base. A support column is fixedly connected to the upper end of the base. The outer part of the top of the support column is threadedly connected with a threaded sleeve. A workbench is fixedly connected to the top of the threaded sleeve. Two symmetrically distributed columns are fixedly connected to the top of the workbench. A top plate is fixedly connected to the tops of the two columns. A cylinder is fixedly installed at the upper end of the top plate. A telescopic shaft is arranged on the cylinder. The telescopic shaft penetrates through the top plate and is slidably connected with the top plate. A pressing plate is fixedly connected to the bottom of the telescopic shaft. Two symmetrically distributed connecting blocks are fixedly connected to the pressing plate. A slider is fixedly connected to one end of each connecting block away from the pressing plate.
[0006] Preferably, the number of the support columns is four, and the four support columns are evenly distributed on the base.
[0007] Preferably, a slider is slidably sleeved outside each of the columns. A limiting ring is fixedly connected to the column. A first spring is sleeved outside the column. One end of the first spring contacts the slider, and the other end of the first spring is fixedly connected to the limiting ring. Two symmetrically distributed upper molds are fixedly connected to the bottom of the pressing plate. Two symmetrically distributed material cylinders are fixedly connected to the top of the pressing plate. An injection molding pipe is fixedly connected to the bottom of each material cylinder. The injection molding pipe penetrates through the pressing plate and the upper mold. A plurality of uniformly distributed arc grooves are formed in the workbench. A ball is arranged on each arc groove. The tops of a plurality of balls jointly contact a turntable.
[0008] Preferably, a connecting seat is fixedly connected to the bottom of the turntable. The connecting seat penetrates through the workbench and is rotatably connected to the workbench. A square clamping groove is formed inside the connecting seat. A motor is fixedly installed at the upper end of the base. A motor shaft is arranged on the motor. A connecting square column is sleeved outside the motor shaft. A first fixing bolt is slidably connected inside the connecting square column. The tail end of the first fixing bolt is threadedly connected to the motor shaft. The top of the connecting square column is clamped with the square clamping groove. A second fixing bolt is slidably connected inside the connecting seat. The tail end of the second fixing bolt is threadedly connected to the connecting square column.
[0009] Preferably, two symmetrically distributed lower molds are fixedly connected to the top of the turntable. The top of each lower mold contacts the upper mold. A material groove is formed in the lower mold. Two symmetrically distributed moving grooves are formed inside the lower mold. A guide rod is slidably connected inside each moving groove. A cushion block is fixedly connected to the top of the guide rod. Two symmetrically distributed sliding grooves are formed inside the lower mold. A cushion block is slidably connected inside each sliding groove. The sliding groove communicates with the moving groove. A connecting rod is jointly fixedly connected between the two guide rods. A wide groove is formed inside the lower mold. The connecting rod is slidably connected inside the wide groove. The two moving grooves communicate with the wide groove.
[0010] Preferably, a top rod is fixedly connected to the connecting rod. The top rod is slidably connected inside the lower mold.
[0011] Preferably, two symmetrically distributed extrusion blocks are fixedly connected to the bottom of the upper mold. The bottom of each extrusion block contacts the cushion block.
[0012] Preferably, a second spring is sleeved outside the guide rod. One end of the second spring is fixedly connected to the cushion block, and the other end of the second spring is fixedly connected to the inner surface of the sliding groove.
[0013] The production process of a production device for two-color injection molding of an automotive center control visual board specifically includes the following steps:
[0014] Step 1: When in use, open the cylinder. The telescopic shaft of the cylinder pushes the pressure plate downward. The pressure plate drives the two upper molds downward. At this time, the sliders on the two connecting blocks of the pressure plate slide downward on the two columns respectively, contact the first spring and compress the first spring;
[0015] Step 2: The pressure plate continues to descend, so that the upper mold contacts the lower mold to complete the mold closing with the lower mold. At this time, the extrusion block on the upper mold contacts the cushion block in the lower mold. The cushion block drives the guide rod downward and compresses the second spring. The guide rod drives the connecting rod downward, and the connecting rod drives the ejector rod downward, so that the top of the ejector rod remains flush with the material groove on the lower mold;
[0016] Step 3: At this time, the barrel on the left injects the first color into the material groove on the lower mold through the injection pipe. After the material cools, drive the cylinder to make the pressure plate drive the upper mold upward. Then turn on the motor. The motor drives the connecting square column to rotate. The connecting square column drives the connecting seat to rotate. The connecting seat drives the turntable to rotate on the ball bearings, so that the lower mold on the left and the lower mold on the right exchange positions. Then restart the cylinder to make the upper mold and the lower mold close the mold. Then the barrel on the right injects the second color into the material in the material groove through the injection pipe;
[0017] Step 4: After the second material color is injection-molded and cooled, drive the cylinder to make the upper mold leave the lower mold. At this time, the extrusion block also disengages from the cushion block. The second spring resets, so that the cushion block moves upward. The cushion block drives the guide rod upward. The guide rod drives the connecting rod upward. The connecting rod drives the ejector rod upward. The ejector rod pushes up the injection-molded material, and then the material can be taken away.
[0018] The beneficial effects of the present invention are as follows: The present invention relates to a production device and a production process for two-color injection molding of an automotive center control visual board, which has the characteristics of high efficiency, safety and reliability, and convenient material taking. In specific use, compared with the prior art, this production device has the following two beneficial effects:
[0019] First of all, the barrel on the left injects the first color into the material groove on the lower mold through the injection pipe. After the material cools, drive the cylinder to make the pressure plate drive the upper mold upward. Then turn on the motor. The motor drives the connecting square column to rotate. The connecting square column drives the connecting seat to rotate. The connecting seat drives the turntable to rotate on the ball bearings, so that the lower mold on the left and the lower mold on the right exchange positions. Then restart the cylinder to make the upper mold and the lower mold close the mold. Then the barrel on the right injects the second color into the material in the material groove through the injection pipe, without the need for manual material transposition, which is safe and reliable and improves efficiency at the same time;
[0020] Secondly, after the second material is injection-molded and cooled in the cold area, drive the air cylinder to separate the upper mold from the lower mold. At this time, the extrusion block also disengages from the cushion block, and the second spring resets, causing the cushion block to move upward. The cushion block drives the guide rod to move upward, the guide rod drives the connecting rod to move upward, and the connecting rod drives the ejector rod to move upward. The ejector rod pushes up the injection-molded material, facilitating the operator to take the material. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] For ease of explanation, the present invention will be described in detail by the following specific embodiments and the accompanying drawings.
[0022] Figure 1 is a schematic structural diagram of the present invention;
[0023] Figure 2 is a schematic structural diagram of the lower mold of the present invention;
[0024] Figure 3 is of the present invention Figure 1 enlarged view of the structure of part A;
[0025] Figure 4 is a top view of the lower mold of the present invention;
[0026] Figure 5 is a top view of the workbench of the present invention;
[0027] Figure 6 is a front view of the present invention.
[0028] In the figure: 1, base; 2, support column; 3, threaded sleeve; 4, workbench; 5, column; 6, top plate; 7, air cylinder; 8, telescopic shaft; 9, pressing plate; 10, connecting block; 11, slider; 12, first spring; 13, limiting ring; 14, barrel; 15, injection pipe; 16, upper mold; 17, arc groove; 18, ball; 19, turntable; 20, lower mold; 21, motor; 22, motor shaft; 23, connecting square column; 24, first fixing bolt; 25, connecting seat; 26, square card slot; 27, second fixing bolt; 28, material groove; 29, moving groove; 30, guide rod; 31, cushion block; 32, sliding groove; 33, second spring; 34, wide groove; 35, connecting rod; 36, ejector rod; 37, extrusion block. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0029] As Figures 1-6 shown, the following technical solutions are adopted in this specific embodiment:
[0030] Example:
[0031] A production device for two-color injection molding of an automotive center control visual board, including a base 1. The upper end of the base 1 is fixedly connected with a support column 2. The outer part of the top of the support column 2 is threadedly connected with a threaded sleeve 3. The top of the threaded sleeve 3 is fixedly connected with a workbench 4. The top of the workbench 4 is fixedly connected with two symmetrically distributed columns 5. The tops of the two columns 5 are jointly fixedly connected with a top plate 6. The upper end of the top plate 6 is fixedly installed with a cylinder 7. The cylinder 7 is provided with a telescopic shaft 8. The telescopic shaft 8 penetrates through the top plate 6 and is slidably connected with the top plate 6. The bottom of the telescopic shaft 8 is fixedly connected with a pressing plate 9. The pressing plate 9 is fixedly connected with two symmetrically distributed connecting blocks 10. One end of each connecting block 10 away from the pressing plate 9 is fixedly connected with a slider 11.
[0032] Among them, the number of the support columns 2 is four, and the four support columns 2 are evenly distributed on the base 1.
[0033] Among them, each column 5 is slidably sleeved with a slider 11. A limiting ring 13 is fixedly connected to the column 5. A first spring 12 is sleeved on the outside of the column 5. One end of the first spring 12 contacts the slider 11, and the other end of the first spring 12 is fixedly connected with the limiting ring 13. The bottom of the pressing plate 9 is fixedly connected with two symmetrically distributed upper molds 16. The top of the pressing plate 9 is fixedly connected with two symmetrically distributed material cylinders 14. The bottom of each material cylinder 14 is fixedly connected with an injection molding pipe 15. The injection molding pipe 15 penetrates through the pressing plate 9 and the upper mold 16. A number of evenly distributed arc grooves 17 are formed on the workbench 4. A ball 18 is arranged on each arc groove 17. The tops of a number of balls 18 jointly contact a turntable 19.
[0034] Among them, the bottom of the turntable 19 is fixedly connected with a connecting seat 25. The connecting seat 25 penetrates through the workbench 4 and is rotatably connected with the workbench 4. A square clamping groove 26 is formed inside the connecting seat 25. The upper end of the base 1 is fixedly installed with a motor 21. The motor 21 is provided with a motor shaft 22. A connecting square column 23 is sleeved on the outside of the motor shaft 22. A first fixing bolt 24 is slidably connected inside the connecting square column 23. The tail end of the first fixing bolt 24 is threadedly connected with the motor shaft 22. The top of the connecting square column 23 is clamped with the square clamping groove 26. A second fixing bolt 27 is slidably connected inside the connecting seat 25. The tail end of the second fixing bolt 27 is threadedly connected with the connecting square column 23.
[0035] Among them, two symmetrically distributed lower molds 20 are fixedly connected to the top of the turntable 19. An upper mold 16 is in contact with the top of each lower mold 20. A material groove 28 is formed in the lower mold 20. Two symmetrically distributed moving grooves 29 are formed inside the lower mold 20. A guide rod 30 is slidably connected to the inside of each moving groove 29. A cushion block 31 is fixedly connected to the top of the guide rod 30. Two symmetrically distributed sliding grooves 32 are formed inside the lower mold 20. A cushion block 31 is slidably connected to the inside of each sliding groove 32. The sliding groove 32 communicates with the moving groove 29. A connecting rod 35 is fixedly connected between the two guide rods 30. A wide groove 34 is formed inside the lower mold 20. The connecting rod 35 is slidably connected to the inside of the wide groove 34. The two moving grooves 29 communicate with the wide groove 34.
[0036] Among them, a ejector rod 36 is fixedly connected to the connecting rod 35. The ejector rod 36 is slidably connected to the inside of the lower mold 20.
[0037] Among them, two symmetrically distributed extrusion blocks 37 are fixedly connected to the bottom of the upper mold 16. The bottom of each extrusion block 37 is in contact with a cushion block 31.
[0038] Among them, a second spring 33 is sleeved on the outside of the guide rod 30. One end of the second spring 33 is fixedly connected to the cushion block 31. The other end of the second spring 33 is fixedly connected to the inner surface of the sliding groove 32.
[0039] The production process of a production device for two-color injection molding of an automotive center control visual board specifically includes the following steps:
[0040] Step 1: When in use, the air cylinder 7 is opened. The telescopic shaft 8 of the air cylinder 7 pushes the pressure plate 9 downward. The pressure plate 9 drives the two upper molds 16 downward. At this time, the sliders 11 on the two connecting blocks 10 of the pressure plate 9 slide downward on the two columns 5 respectively, contact the first spring 12 and compress the first spring 12.
[0041] Step 2: The pressure plate 9 continues to descend, so that the upper mold 16 contacts the lower mold 20, completing the mold closing with the lower mold 20. At this time, the extrusion block 37 on the upper mold 16 contacts the cushion block 31 inside the lower mold 20. The cushion block 31 drives the guide rod 30 downward and compresses the second spring 33. The guide rod 30 drives the connecting rod 35 downward. The connecting rod 35 drives the ejector rod 36 downward, so that the top of the ejector rod 36 remains flush with the material groove 28 on the lower mold 20.
[0042] Step 3: At this time, the barrel 14 on the left injects the first color into the material groove 28 on the lower mold 20 through the injection pipe 15. After the material cools, the driving cylinder 7 is actuated, causing the pressing plate 9 to drive the upper mold 16 to move upward. Then, the motor 21 is turned on. The motor 21 drives the connecting square column 23 to rotate. The connecting square column 23 drives the connecting seat 25 to rotate. The connecting seat 25 drives the turntable 19 to rotate on the balls 18, causing the lower mold 20 on the left to be interchanged with the lower mold 20 on the right. Then, the cylinder 7 is restarted to close the upper mold 16 and the lower mold 20. Then, the barrel 14 on the right injects the second color into the material in the material groove 28 through the injection pipe 15;
[0043] Step 4: After the second material color is injection-molded and cooled, the driving cylinder 7 is actuated to separate the upper mold 16 from the lower mold 20. At this time, the extrusion block 37 also disengages from the cushion block 31. The second spring 33 resets, causing the cushion block 31 to move upward. The cushion block 31 drives the guide rod 30 to move upward. The guide rod 30 drives the connecting rod 35 to move upward. The connecting rod 35 drives the ejector rod 36 to move upward. The ejector rod 36 pushes up the injection-molded material, and the material can be taken away.
[0044] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements. These changes and improvements fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.
Claims
1. A production device for two-color injection molding of an automotive center control visual panel, comprising a base (1), characterized in that: A support column (2) is fixedly connected to the upper end of the base (1). A threaded sleeve (3) is connected to the outside of the top end of the support column (2) by means of a thread. A workbench (4) is fixedly connected to the top of the threaded sleeve (3). Two symmetrically distributed columns (5) are fixedly connected to the top of the workbench (4). A top plate (6) is fixedly connected to the tops of the two columns (5). A cylinder (7) is fixedly installed at the upper end of the top plate (6). A telescopic shaft (8) is arranged on the cylinder (7). The telescopic shaft (8) penetrates through the top plate (6) and is slidably connected to the top plate (6). A pressing plate (9) is fixedly connected to the bottom of the telescopic shaft (8). Two symmetrically distributed connecting blocks (10) are fixedly connected to the pressing plate (9). One end of each connecting block (10) away from the pressing plate (9) is fixedly connected to a slider (11). A slider (11) is slidably sleeved on the outside of each column (5). A limiting ring (13) is fixedly connected to the column (5). A first spring (12) is sleeved on the outside of the column (5). One end of the first spring (12) contacts the slider (11). The other end of the first spring (12) is fixedly connected to the limiting ring (13). Two symmetrically distributed upper dies (16) are fixedly connected to the bottom of the pressing plate (9). Two symmetrically distributed material cylinders (14) are fixedly connected to the top of the pressing plate (9). An injection molding pipe (15) is fixedly connected to the bottom of each material cylinder (14). The injection molding pipe (15) penetrates through the pressing plate (9). The injection molding pipe (15) penetrates through the upper die (16). A number of uniformly distributed arc grooves (17) are formed in the workbench (4). A ball (18) is arranged in each arc groove (17). The tops of a number of balls (18) jointly contact a turntable (19). A connecting seat (25) is fixedly connected to the bottom of the turntable (19). The connecting seat (25) penetrates through the workbench (4) and is rotatably connected to the workbench (4). A square clamping groove (26) is formed inside the connecting seat (25). A motor (21) is fixedly installed at the upper end of the base (1). A motor shaft (22) is arranged on the motor (21). A connecting square column (23) is sleeved on the outside of the motor shaft (22). A first fixing bolt (24) is slidably connected inside the connecting square column (23). The tail end of the first fixing bolt (24) is connected to the motor shaft (22) by means of a thread. The top of the connecting square column (23) is clamped with the square clamping groove (26). A second fixing bolt (27) is slidably connected inside the connecting seat (25). The tail end of the second fixing bolt (27) is connected to the connecting square column (23) by means of a thread. Two symmetrically distributed lower molds (20) are fixedly connected to the top of the turntable (19). An upper mold (16) is in contact with the top of each lower mold (20). A material groove (28) is formed in the lower mold (20). Two symmetrically distributed moving grooves (29) are formed inside the lower mold (20). A guide rod (30) is slidably connected to the inside of each moving groove (29). A cushion block (31) is fixedly connected to the top of the guide rod (30). Two symmetrically distributed sliding grooves (32) are formed inside the lower mold (20). A cushion block (31) is slidably connected to the inside of each sliding groove (32). The sliding groove (32) communicates with the moving groove (29). A connecting rod (35) is fixedly connected between the two guide rods (30). A wide groove (34) is formed inside the lower mold (20). The connecting rod (35) is slidably connected to the inside of the wide groove (34). The two moving grooves (29) communicate with the wide groove (34); A ejector rod (36) is fixedly connected to the connecting rod (35). The ejector rod (36) is slidably connected to the inside of the lower mold (20); Two symmetrically distributed extrusion blocks (37) are fixedly connected to the bottom of the upper mold (16). The bottom of each extrusion block (37) is in contact with a cushion block (31); A second spring (33) is sleeved on the outside of the guide rod (30). One end of the second spring (33) is fixedly connected to the cushion block (31). The other end of the second spring (33) is fixedly connected to the inner surface of the sliding groove (32).
2. The production device for two-color injection molding of an automotive center control visual panel according to claim 1, characterized in that: The number of the support columns (2) is four. The four support columns (2) are evenly distributed on the base (1).
3. A production process of the production device for two-color injection molding of an automotive center control visual panel according to any one of claims 1-2, characterized in that, The specific steps include: Step 1: When in use, the air cylinder (7) is opened. The telescopic shaft (8) of the air cylinder (7) pushes the pressing plate (9) to move downward. The pressing plate (9) drives the two upper molds (16) to move downward. At this time, the sliders (11) on the two connecting blocks (10) of the pressing plate (9) slide downward on the two columns (5) respectively, contact the first spring (12) and compress the first spring (12); Step 2: The pressing plate (9) continues to descend, so that the upper mold (16) contacts the lower mold (20) to complete the mold closing with the lower mold (20). At this time, the extrusion block (37) on the upper mold (16) contacts the cushion block (31) inside the lower mold (20). The cushion block (31) drives the guide rod (30) to move downward and compress the second spring (33). The guide rod (30) drives the connecting rod (35) to move downward. The connecting rod (35) drives the ejector rod (36) to move downward, so that the top of the ejector rod (36) remains flush with the material groove (28) on the lower mold (20); Step 3: At this time, the barrel (14) on the left injects the first color into the material trough (28) of the lower mold (20) through the injection pipe (15). After the material cools, drive the cylinder (7) so that the pressure plate (9) drives the upper mold (16) to move upward. Then turn on the motor (21). The motor (21) drives the connecting square column (23) to rotate. The connecting square column (23) drives the connecting seat (25) to rotate. The connecting seat (25) drives the turntable (19) to rotate on the ball (18), so that the lower mold (20) on the left is interchanged with the lower mold (20) on the right. Then restart the cylinder (7) to make the upper mold (16) and the lower mold (20) close. Then the barrel (14) on the right injects the second color into the material in the material trough (28) through the injection pipe (15). Step 4: After the second material color is injection-molded and cooled, drive the cylinder (7) so that the upper mold (16) leaves the lower mold (20). At this time, the extrusion block (37) also disengages from the cushion block (31). The second spring (33) resets, causing the cushion block (31) to move upward. The cushion block (31) drives the guide rod (30) to move upward. The guide rod (30) drives the connecting rod (35) to move upward. The connecting rod (35) drives the ejector rod (36) to move upward. The ejector rod (36) pushes up the injection-molded material, and then the material can be taken away.
Citation Information
Patent Citations
Production equipment for double-shot molding of automobile central control visible board
CN216068384U