Headrest integrated foaming production line

Abstract

The present invention discloses a headrest integrated foaming production line, a frame, a turntable, which is rotatably connected to the frame; a driving mechanism, which is arranged on the frame and drives the turntable to rotate on the frame; a water, gas and electricity supply assembly, which is arranged on the turntable and rotates with the turntable; a plurality of foaming molds, which are arranged at intervals on the periphery of the turntable and rotate with the turntable; each of the foaming molds is connected to the water, gas and electricity supply assembly; and a feeding robot, which is located beside the turntable. The headrest cover is placed in the mold cavity for positioning, and then the turntable drives the foaming mold to rotate. When it rotates to the side of the feeding robot, the nozzle of the feeding robot is inserted into the feeding port of the headrest cover to inject foaming material, and the feeding robot will inject different foaming materials according to different models of foaming molds; after the injection is completed, the foaming mold is closed, and the foaming material is heated to become larger and fill the headrest cover. At the same time, the feeding port of the headrest cover is heated and fused, and no subsequent stitching is required.

Description

Technical Field

[0001] The invention relates to the field of automobile headrest production equipment technology, in particular to an integrated foaming production line for headrests. Background Art

[0002] At present, with the continuous advancement of my country's automobile industry technology and the increasing requirements for humanized automobile headrests, how to improve the appearance quality and comfort of products while effectively controlling production costs has become a common research topic for major automobile interior parts manufacturers; the previous production model was that automobile interior parts manufacturers first foamed the headrest sponge in a mold, and then covered and sewed a pillow cover on the outside of the headrest sponge. The headrests produced in this way sometimes have an insufficient appearance, and the cover and the foam sponge are not directly glued together. They are easy to fall off and wrinkle after a long period of use, and have a short service life. In addition, the product production process is complicated and the product cost is high.

[0003] In order to overcome the above problems, another mold is used. First, the pillowcase is placed in the mold and positioned, and then a funnel is manually inserted into the feed port of the pillowcase. Next, the funnel is injected with foaming material, and the foaming material enters the pillowcase along the funnel. After the injection is completed, the funnel is manually removed, and finally the mold is closed and heated. The foaming material expands due to the heat and fills the interior of the pillowcase.

[0004] The traditional method of using a funnel to receive materials has the following disadvantages:

[0005] 1. The funnel needs to be taken manually, which increases the labor intensity of workers and there is a risk of scalding workers.

[0006] 2. After the funnel is fed, the funnel will be covered with foaming material. If the foaming material on the funnel is not cleaned in time, the foaming material may block the funnel, which may cause insufficient feeding or leakage, resulting in defective products.

[0007] 3. Multiple molds require multiple funnels, which will increase costs. Summary of the invention

[0008] In view of this, the present invention aims at the deficiencies in the prior art, and its main purpose is to provide a headrest integrated foaming production line, which solves the problems mentioned in the above background technology.

[0009] To achieve the above purpose, the present invention adopts the following technical solutions:

[0010] A headrest integrated foaming production line, comprising

[0011] frame,

[0012] A turntable, rotatably connected to the frame;

[0013] A driving mechanism is arranged on the frame and drives the turntable to rotate on the frame;

[0014] The water, gas and electricity supply assembly is mounted on the turntable and rotates with the turntable;

[0015] A plurality of foaming molds are arranged at intervals on the periphery of the turntable and rotate with the turntable; each of the foaming molds is connected to the water, gas and electricity supply assembly;

[0016] The feeding robot is located beside the turntable. When the turntable drives each foaming mold to the side of the feeding robot, the discharging end of the feeding robot is inserted into the foaming mold to inject material.

[0017] As a preferred embodiment, a plurality of roller mechanisms are arranged in a circle on the frame, and the roller mechanism includes a mounting seat and a roller rotatably connected to the upper end of the mounting seat; the mounting seat is arranged on the frame, and two adjacent mounting seats are connected by a connecting rod; the roller is rotatably arranged on the upper end of the mounting seat and abuts against the bottom periphery of the turntable.

[0018] As a preferred solution, the water, gas and electricity supply assembly includes a water circulation system, a gas supply system and an electricity supply system;

[0019] The power supply system includes a plurality of electric control boxes arranged in a circle on the turntable, and each of the electric control boxes is mounted on the turntable through a support; each of the electric control boxes is connected to a corresponding foaming mold through an electric wire;

[0020] The water circulation system includes a water tank located in the middle of the turntable and two water pipes connected to the water tank, the two water pipes are arranged in a circle and fixed on the support frame, and a plurality of branch pipes are provided on the two water pipes, each of which is connected to a foaming mold;

[0021] The air supply system comprises an air pipe connected to the air pump, the air pipe is arranged in a circle and fixed on the support frame, a plurality of branch pipes are arranged on the air pipe, and each branch pipe is connected to a foaming mold.

[0022] As a preferred solution, the foaming mold is a funnel-type foaming mold or a funnel-free foaming mold.

[0023] As a preferred embodiment, the foaming mold comprises

[0024] A support structure is provided on the rotating disk.

[0025] A mold structure connected to the support structure; the mold structure has a mold cavity;

[0026] A second driving structure is disposed on the mold structure; and

[0027] An opening member for opening the feeding opening of the headrest cover, wherein the opening member is rotatably connected to the mold structure, and an output end of the second driving structure is connected to the opening member and drives the opening member to rotate on the mold structure;

[0028] During injection, the second driving structure drives the opening member to rotate and insert the opening member into the cavity to open the feeding port of the headrest cover;

[0029] After the injection is completed, the second driving structure drives the expansion member to rotate and move the expansion member out of the cavity.

[0030] As a preferred embodiment, the expansion member includes a connecting rod and an expander, one end of the connecting rod is connected to the output end of the second driving structure; the expander is connected to the other end of the connecting rod; the expander includes a support ring and two expansion arms; the support ring is semicircular; the two expansion arms extend downward from the bottom surface of the support ring and are arranged opposite to each other.

[0031] As a preferred solution, the mold structure includes a first mold, a second mold and a third mold; in a mold closing state, the first mold, the second mold and the third mold together form the mold cavity;

[0032] The first mold is rotatably connected to the support structure, and a first driving structure is provided on the support structure. The output end of the first driving structure is connected to the first mold and drives the first mold to rotate on the support structure.

[0033] The second mold is rotatably connected to the front end of the first mold, the second driving structure is connected to the second mold, and the expansion member is rotatably connected to the second mold; a third driving structure is provided on the first mold, and the output end of the third driving structure is connected to the second mold and drives the second mold to rotate on the first mold;

[0034] The third mold is rotatably connected to the upper end of the first mold. A fourth driving structure is disposed on the first mold. The output end of the fourth driving structure is connected to the third mold and drives the third mold to rotate on the first mold.

[0035] As a preferred solution, the feeding robot includes

[0036] a robot arm, wherein the bottom of the robot arm is fixed to the ground;

[0037] A plurality of feed pipes, wherein the plurality of feed pipes are connected to the robot arm and move with the robot arm;

[0038] A buffer seat is used to play a buffering role when contacting the mold. The buffer seat is arranged at the end of the robot arm. The buffer seat is provided with an injection nozzle, and one end of the injection nozzle extends out of the buffer seat; the ends of the multiple feed pipes are connected to the injection nozzle.

[0039] As a preferred solution, the buffer seat includes a fixed platform, and fixed plates are fixedly installed on both sides of the bottom of the fixed platform (631); sliding columns are fixed at both ends of each of the fixed plates by nuts, and the lower end of the sliding column is connected to a buffer block; a buffer spring is also sleeved on the sliding column; a mounting plate is fixedly installed between the two buffer blocks, and the injection nozzle is installed on the mounting plate.

[0040] As a preferred solution, an automatic cleaning mechanism for cleaning the gun nozzle of the feeding robot is placed on the side of the feeding robot.

[0041] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0042] 1. Place the headrest cover in the cavity and position it, then the turntable drives the foaming mold to rotate. When it rotates to the side of the feeding robot, the nozzle of the feeding robot is inserted into the feeding port of the headrest cover to inject the foaming material, and the feeding robot will inject different foaming materials according to different types of foaming molds; after the injection is completed, the foaming mold is closed, and the foaming material becomes larger due to the heat and fills the headrest cover. At the same time, the feeding port of the headrest cover is heated and fused, and no subsequent stitching is required.

[0043] Second, by adding a second driving structure and a support member to the mold, when injecting material, the second driving structure drives the support member to insert into the feed port of the pillowcase and open the feed port, and the injection tube can be directly inserted into the feed port for injection, without the need to use a funnel to receive the material, thereby improving production efficiency, reducing labor costs, avoiding scalding of workers, and saving costs.

[0044] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Figure 1 It is a three-dimensional schematic diagram of a preferred embodiment of the present invention;

[0046] Figure 2 yes Figure 1 A partial enlarged view of the middle A;

[0047] Figure 3 yes Figure 1 A partial enlarged view of point B in the middle;

[0048] Figure 4 It is a three-dimensional view from another angle of a preferred embodiment of the present invention;

[0049] Figure 5 It is a structural schematic diagram of the foaming mold during injection molding in a preferred embodiment of the present invention;

[0050] Figure 6 It is a structural schematic diagram of a preferred embodiment of the present invention in a foaming mold closed state;

[0051] Figure 7 It is an exploded view of a foaming mold in a preferred embodiment of the present invention;

[0052] Figure 8 is a cross-sectional view of a foaming mold in a preferred embodiment of the present invention;

[0053] Fig. 9 is a three-dimensional diagram of a propping member in a preferred embodiment of the present invention;

[0054] Fig.10 It is a structural schematic diagram of the expansion member inserted into the feed port in a preferred embodiment of the present invention;

[0055] Fig.11 It is a structural schematic diagram of a feeding robot in a preferred embodiment of the present invention;

[0056] Fig.12 This is a schematic structural diagram of the feeding robot from another angle according to a preferred embodiment of the present invention;

[0057] Fig.13 It is a schematic diagram of the assembly of the mounting frame and the feed pipe in a preferred embodiment of the present invention;

[0058] Fig.14 It is a partial assembly diagram of a feeding robot in a preferred embodiment of the present invention;

[0059] Fig.15 yes Figure 4 A three-dimensional image from another angle.

[0060] Description of the accompanying drawings:

[0061] 10, rack 20, turntable

[0062] 30. Driving mechanism 40. Water, gas and electricity supply assembly

[0063] 41. Water circulation system 411. Water tank

[0064] 412, water pipe 413, branch pipe

[0065] 42. Gas supply system 421. Gas pipe

[0066] 422. In charge of 43. Electricity supply system

[0067] 431. Electric control box 432. Support frame

[0068] 50. Foaming mold 51. Support structure

[0069] 511, bottom plate 512, support frame

[0070] 513, rotating shaft 514, matching parts

[0071] 501, cavity 52, mold structure

[0072] 521, first model 522, second model

[0073] 5221, main mold 5222, secondary mold

[0074] 523, third mold 524, hinge

[0075] 53. First drive structure 54. Second drive structure

[0076] 55. Opening piece 551. Connecting rod

[0077] 552, support ring 553, open arm

[0078] 56. Third drive structure 57. Fourth drive structure

[0079] 58. Cover plate 59. Positioning block

[0080] 591, slot 60, feeding robot

[0081] 61. Robotic arm 62. Feeding pipeline

[0082] 63. Buffer seat 631. Fixed platform

[0083] 632, fixed plate 633, sliding column

[0084] 634, buffer block 635, buffer spring

[0085] 636, mounting plate 64, injection nozzle

[0086] 65. Mounting frame 66. Pressure converter

[0087] 67. Negative pressure generator 68. Pressure sensor

[0088] 70. Roller mechanism 71. Mounting seat

[0089] 72. Roller 73. Connecting rod

[0090] 80. Automatic cleaning mechanism 81. Mounting frame

[0091] 82. Motor 83. Grinding brush

[0092] 100. Headrest 101. Connecting rod

[0093] 102. Feed inlet. DETAILED DESCRIPTION

[0094] Please refer to Figures 1 to 15 As shown, a headrest integrated foaming production line includes:

[0095] The frame 10. The turntable 20 is rotatably connected to the frame 10; optionally, the turntable 20 is a high-precision indexing turntable. The driving mechanism 30 is arranged on the frame 10 and drives the turntable 20 to rotate on the frame 10; optionally, the driving mechanism 30 is a servo motor, and the servo motor drives the turntable 20 to rotate through a transmission structure. The water, gas and electricity supply assembly 40 is arranged on the turntable 20 and rotates with the turntable 20. The water, gas and electricity supply assembly 40 provides various power sources for the foaming mold 50. A plurality of foaming molds 50 are arranged at intervals on the periphery of the turntable 20 and rotate with the turntable 20; each of the foaming molds 50 is connected to the water, gas and electricity supply assembly 40. The feeding robot 60 is located on the side of the turntable 20. When the turntable 20 drives each of the foaming molds 50 to reach the side of the feeding robot 60, the discharging end of the feeding robot 60 is inserted into the foaming mold 50 to inject material.

[0096] A plurality of roller mechanisms 70 are arranged in a circle on the frame 10, and the roller mechanisms 70 include a mounting seat 71 and a roller 72 rotatably connected to the upper end of the mounting seat 71; the mounting seat 71 is arranged on the frame 10, and two adjacent mounting seats 71 are connected by a connecting rod 73, and the setting of the connecting rod 73 makes the plurality of roller mechanisms 70 bear force evenly to each other. The roller 72 is rotatably arranged on the upper end of the mounting seat 71 and abuts against the bottom periphery of the turntable 20, and the roller 72 plays a role in assisting the turntable 20 to rotate, and at the same time effectively prevents the periphery of the turntable 20 from sagging due to excessive weight.

[0097] The water, gas and electricity supply assembly 40 includes a water circulation system 41, a gas supply system 42 and an electricity supply system 43; the electricity supply system 43 includes a plurality of electrical control boxes 431 arranged in a circle on the turntable 20, and each electrical control box 431 is disposed on the turntable 20 through a support frame 432; each of the electrical control boxes 431 is connected to a corresponding foaming mold 50 through electrical wires, and the heating device on the foaming mold 50 is connected to the electrical control box 431 through electrical wires.

[0098] The water circulation system 41 includes a water tank 411 located in the middle of the turntable and two water pipes 412 connected to the water tank 411. The two water pipes 412 are arranged in a circle and fixed on the support frame 432, and a plurality of branch pipes 413 are provided on the two water pipes 412. Each branch pipe 413 is connected to a foaming mold 50. Optionally, one of the water pipes 412 is a hot water pipe for preheating the mold, and the other water pipe 412 is a cold water pipe for cooling the mold.

[0099] The air supply system 42 includes an air pipe 421 connected to an air pump. The air pipe 421 is arranged in a circle and fixed on a support frame 432. A plurality of branch pipes 422 are provided on the air pipe 421. Each branch pipe 422 is connected to a foaming mold 50. Each branch pipe 422 is connected to a cylinder on the foaming mold 50 through a soft air pipe.

[0100] The foaming mold 50 is a funnel-type foaming mold or a funnel-free foaming mold. The models of the foaming molds 50 are different or the same. When the models of the foaming molds 50 are different, the models of the molded headrests are different.

[0101] In one embodiment, the foaming mold 50 includes a support structure 51 , and the support structure 51 includes a bottom plate 511 and two support frames 512 disposed on the bottom plate 511 .

[0102] The mold structure 52 is connected to the support structure 51 . The mold structure 52 has a mold cavity 501 . The mold cavity 501 is used to place the headrest 100 .

[0103] A second driving structure 54 is disposed on the mold structure 52; and

[0104] The opening member 55 is used to open the feed port of the headrest cover. When the foam material is injected into the headrest cover, the nozzle of the feeding robot 60 can be directly inserted from the feed port to inject the material. The opening member 55 is rotatably connected to the mold structure 52. The output end of the second driving structure 54 is connected to the opening member 55 and drives the opening member 55 to rotate on the mold structure 52. When injecting the material, the second driving structure 54 drives the opening member 55 to rotate and insert the opening member 55 into the cavity 501 and open the feed port of the headrest cover. After the injection is completed, the second driving structure 54 drives the opening member 55 to rotate and move the opening member 55 out of the cavity 501, and then the mold structure 52 is molded.

[0105] In one embodiment, the stretcher 55 includes a connecting rod 551 and a stretcher, one end of the connecting rod 551 is connected to the output end of the second driving structure 54; the stretcher is connected to the other end of the connecting rod 551. The shape of the stretcher is similar to a trumpet, the upper end of the stretcher is larger, which serves to avoid the injection tube, and the lower end is relatively small. The lower end is inserted into the feed port of the headrest cover to stretch it open, so that the robot's gun nozzle can be inserted into the feed port of the headrest cover. Optionally, the stretcher includes a support ring 552 and two stretching arms 553; the support ring 552 is semicircular, which reduces the material consumption and saves costs. At the same time, the semicircular support ring 552 is convenient for the insertion and removal of the injection tube. The two stretching arms 553 extend downward from the bottom surface of the support ring 552 and are arranged opposite to each other.

[0106] The mold structure 52 includes a first mold 521, a second mold 522 and a third mold 523; in the mold-closing state, the first mold 521, the second mold 522 and the third mold 523 together form a cavity 501; the first mold 521 is rotatably connected to the support structure 51; the second mold 522 is rotatably connected to the front end of the first mold 521, the second driving structure 54 is connected to the second mold 522, and the opening member 55 is rotatably connected to the second mold 522; the third mold 523 is rotatably connected to the upper end of the first mold 521. Of course, the mold structure 52 is not limited to a three-piece mold structure, and can also be composed of 4, 5, 6 or other multi-piece molds. Optionally, the second mold 522 and the third mold 523 are both connected to the corresponding molds through hinges 524.

[0107] The mold further includes a first driving structure 53, which is arranged on the support structure 51. The output end of the first driving structure 53 is connected to the first mold 521, and drives the first mold 521 to rotate on the support structure 51. Optionally, a rotating shaft 513 is provided on the two support frames 512, and the rotating shaft 513 is rotatably connected to the two support frames 512. The mold structure 52 is fixed to the rotating shaft 513 through a matching piece 514, so that the first mold 521 rotates with the rotating shaft 513. The first driving structure 53 drives the first mold 521 to rotate, thereby adjusting the inclination angle of the entire mold structure 52, thereby adapting to different feeding angles, effectively avoiding the splashing of the injection plastic, and making the product cleaner.

[0108] The mold further includes a third driving structure 56, which is disposed on the first mold 521. The output end of the third driving structure 56 is connected to the second mold 522, and drives the second mold 522 to rotate on the first mold 521. The third driving structure 56 drives the second mold 522 to open and close the mold.

[0109] The mold further includes a fourth drive structure 57, which is disposed on the first mold 521. The output end of the fourth drive structure 57 is connected to the third mold 523, and drives the third mold 523 to rotate on the first mold 521. The fourth drive structure 57 drives the third mold 523 to open and close the mold. Optionally, the first drive structure 53, the second drive structure 54, the third drive structure 56 and the fourth drive structure 57 are all cylinders, and the output shafts of the cylinders are connected to the corresponding molds through connecting rods.

[0110] An escape opening 502 for inserting the propping member 55 into the cavity 501 is provided at the connection between the third mold 523 and the second mold 522, and the escape opening 502 is communicated with the cavity 501; a cover plate 58 is provided on the third mold 523 corresponding to the escape opening 502, and in the mold closing state, the cover plate 58 covers the escape opening 502; in the injection state, the fourth driving structure 57 drives the third mold 523 to rotate, and the cover plate 58 rotates with the third mold 523 to open the escape opening 502, and at the same time, the second driving structure 54 drives the propping member 55 to rotate and inserts the propping member 55 into the cavity 501 through the escape opening 502.

[0111] A positioning block 59 is disposed at the upper end of the second mold 522 , and a clamping groove 591 for clamping the headrest connecting rod is recessed on the positioning block 59 .

[0112] The second mold 522 includes a main mold 5221 and a sub-mold 5222, and the main mold 5221 is rotatably connected to the first mold 521. The sub-mold 5222 is connected to the top surface of the main mold 5221. The special-shaped mold is difficult to process, and the second mold 522 adopts a split design, which effectively reduces the processing difficulty and saves the processing cost.

[0113] The feeding robot 60 includes a robot arm 61, the bottom of which is fixed to the ground; optionally, the robot arm 61 is a multi-axis linkage robot arm, and specifically, the robot arm 61 is a six-axis linkage robot arm. A plurality of feeding pipes 62 are connected to the robot arm 61 and move with the robot arm 61. In one embodiment, a mounting frame 65 is installed on the robot arm 61, and a plurality of the feeding pipes 62 are installed on the mounting frame 65. Optionally, the plurality of feeding pipes 62 can also be installed on the robot arm 61 in other ways, for example, by being tied to the robot arm 61 with cable ties.

[0114] A buffer seat 63 is used to play a buffering role when contacting the mold. The buffer seat 63 is arranged at the end of the robot arm 61. The buffer seat 63 is provided with an injection nozzle 64 (i.e., a gun nozzle), and one end of the injection nozzle 64 extends out of the buffer seat 63; the ends of the multiple feeding pipes 62 are connected to the injection nozzle 64. When injecting materials, the buffer seat 63 effectively prevents hard collision with the foaming mold, reduces damage, and increases its service life.

[0115] The mounting frame 65 has a plurality of holders 651; the joints 621 on the plurality of feed pipes 62 are clamped on the corresponding holders 651. Optionally, the feed pipe 62 is a multi-section connection structure. A pressure converter 66 is installed on the mounting frame 65, and the plurality of feed pipes 62 are connected to the pressure converter 66. The pressure converter 66 converts the high-pressure material into a relatively low-pressure state to avoid excessive pressure during injection.

[0116] In one embodiment, the buffer seat 63 includes a fixed platform 631, and fixed plates 632 are fixedly installed on both sides of the bottom of the fixed platform 631; a sliding column 633 is fixed at both ends of each fixing plate through nuts, and a buffer block 634 is connected to the lower end of the sliding column 633; ​​a buffer spring 635 is also sleeved on the sliding column 633; ​​a mounting plate 636 is fixedly installed between the two buffer blocks 634, and the injection nozzle 664 is installed on the mounting plate 636. When injecting, the buffer block 634 may contact the mold, and the buffer block 634 will compress the buffer spring 635, thereby playing a buffering role.

[0117] In one embodiment, a negative pressure generator 67 is installed at the lower end of the injection nozzle 64, and the negative pressure generator 67 is located below the mounting plate 636. The negative pressure generator 67 is connected to the compressor through an air pipe, and compressed air is delivered to the negative pressure generator 67 through the air pipe. The negative pressure generator 67 presses out a variety of materials using negative pressure, and injects them into the foaming mold through the injection nozzle 64.

[0118] In one embodiment, the top of the injection nozzle 64 has a collector 641, and the ends of the plurality of supply pipes 62 are connected to the collector 641. Optionally, the interior of the collector 641 is funnel-shaped, so that the injection material can be collected to the injection nozzle 64.

[0119] In one embodiment, a pressure sensor 68 is also connected in series to the injection nozzle 64, and the pressure sensor 68 can monitor the pressure of the material in the injection nozzle 64. When the pressure sensor 68 detects that the injection nozzle 64 is blocked inside, the robot arm 61 drives the injection nozzle 64 to the automatic cleaning mechanism 80 on the side to grind the outlet of the injection nozzle 64 to clean the blocked material.

[0120] An automatic cleaning mechanism 80 for cleaning the nozzle of the feeding robot 60 is placed on the side of the feeding robot 60. The automatic cleaning mechanism 80 includes a mounting frame 81, a motor 82 arranged on the mounting frame 81, and a grinding brush 83 rotatably connected to the mounting frame 81; the output end of the motor 82 is connected to the grinding brush 83 and drives the grinding brush 83 to rotate.

[0121] The working principle of this embodiment is described in detail as follows:

[0122] The first step is to start the production line, the driving mechanism 30 drives the turntable 20 to rotate, and drives the multiple foaming molds 50 to rotate;

[0123] In the second step, the fourth driving structure 67 drives the third mold 523 to open, and the third driving structure 56 drives the second mold 522 to open;

[0124] The third step is to manually place the semi-finished headrest 100 in the mold cavity 501 and clamp the connecting rod 101 of the headrest 100 in the clamping groove 591 for positioning;

[0125] Step 4: The second driving structure 54 drives the opening member 55 to rotate and insert the two opening arms 553 into the feed opening 102 of the headrest cover. Since the headrest cover is made of a soft and deformable material, when the two opening arms 553 are inserted into the feed opening 102 of the headrest cover, the feed opening 102 is deformed under the action of the two opening arms 553, so that the two opening arms 553 are smoothly inserted into the feed opening 102 and open the feed opening 102.

[0126] Step 5: The third driving structure 56 drives the second mold 522 to close the mold, thereby driving the semi-finished headrest 100 to be aligned;

[0127] Step 6: When the turntable 20 drives the foaming mold 50 to the side of the feeding robot 60, the feeding robot 60 will inject different foaming materials according to different types of foaming molds 50; the injection pipe 64 in the feeding robot 60 is inserted into the opened feed port 102 and injects the foaming material. After the injection of the foaming material is completed, the injection pipe 64 in the feeding robot 60 is moved out; then, the second driving structure 54 drives the opening member 55 to move out of the feed port 102;

[0128] Step 7: The fourth driving structure 57 drives the third mold 523 to close the mold, and the cover plate 58 moves with the third mold 523 and closes the avoidance opening 502, so that the entire mold structure 52 is molded;

[0129] In the eighth step, the heating device on the mold structure 52 generates heat, the foam material expands due to the heat, and fills the interior of the headrest cover, and at the same time, the feed port 102 is heated and fused;

[0130] The ninth step is to open the mold and take out the molded headrest 100.

[0131] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any slight modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A headrest integrated foaming production line, characterized by: include Rack (10), A turntable (20) rotatably connected to the frame (10); A driving mechanism (30) is disposed on the frame (10) and drives the rotating disk (20) to rotate on the frame (10); A water, gas and electricity supply assembly (40) is disposed on the rotating disk (20) and rotates with the rotating disk (20); A plurality of foaming molds (50) are arranged at intervals on the periphery of the turntable (20) and rotate along with the turntable (20); each of the foaming molds (50) is connected to the water, gas and electricity supply assembly (40); A feeding robot (60) is located beside the turntable (20); when the turntable (20) drives each of the foaming molds (50) to the side of the feeding robot (60), the discharging end of the feeding robot (60) is inserted into the foaming mold (50) to inject material; The water, gas and electricity supply assembly (40) comprises a water circulation system (41), a gas supply system (42) and an electricity supply system (43); The power supply system (43) comprises a plurality of electric control boxes (431) arranged in a circle on the turntable (20), and each of the electric control boxes (431) is disposed on the turntable (20) via a support frame (432); each of the electric control boxes (431) is connected to a corresponding foaming mold (50) via an electric wire; The water circulation system (41) comprises a water tank (411) located in the middle of the turntable and two water pipes (412) connected to the water tank (411), the two water pipes are arranged in a circle and fixed on the support frame (432), and a plurality of branch pipes (413) are provided on each of the two water pipes (412), and each of the branch pipes (413) is connected to a foaming mold (50); The air supply system (42) comprises an air pipe (421) connected to the air pump, the air pipe (421) being arranged in a circle and fixed on the support frame (432), the air pipe (421) being provided with a plurality of branch pipes (422), each of the branch pipes (422) being connected to a foaming mold (50); The foaming mold (50) comprises A support structure (51) is arranged on the rotating disk (20); A mold structure (52) connected to the support structure (51); the mold structure (52) has a mold cavity (501); A second driving structure (54) is disposed on the mold structure (52); as well as an opening piece (55) for opening the feeding opening of the headrest cover, the opening piece (55) being rotatably connected to the mold structure (52), and an output end of the second driving structure (54) being connected to the opening piece (55) and driving the opening piece (55) to rotate on the mold structure (52); During injection, the second driving structure (54) drives the opening member (55) to rotate so that the opening member (55) is inserted into the mold cavity (501) and the feeding opening of the headrest cover is opened; After the injection is completed, the second driving structure (54) drives the expansion member (55) to rotate and move the expansion member (55) out of the mold cavity (501); The spreading member (55) comprises a connecting rod (551) and a spreader, one end of the connecting rod (551) is connected to the output end of the second driving structure (54); the spreader is connected to the other end of the connecting rod (551); the spreader comprises a support ring (552) and two spreading arms (553); the support ring (552) is semicircular; the two spreading arms (553) extend downward from the bottom surface of the support ring (552) and are arranged opposite to each other.

2. The headrest integrated foaming production line according to claim 1, characterized in that: A plurality of roller mechanisms (70) are arranged in a circumferential manner on the frame (10), and the roller mechanism (70) comprises a mounting seat (71) and a roller (72) rotatably connected to the upper end of the mounting seat (71); the mounting seat (71) is arranged on the frame (10), and two adjacent mounting seats (71) are connected via a connecting rod (73); the roller (72) is rotatably arranged on the upper end of the mounting seat (71) and abuts against the bottom peripheral edge of the rotating disk (20).

3. The headrest integrated foaming production line according to claim 1, characterized in that: The foaming mold (50) is a funnel-type foaming mold or a funnel-free foaming mold.

4. The headrest integrated foaming production line according to claim 1, characterized in that: The mold structure (52) comprises a first mold (521), a second mold (522) and a third mold (523); in a mold closing state, the first mold (521), the second mold (522) and the third mold (523) together form the mold cavity (501); The first mold (521) is rotatably connected to the support structure (51); a first driving structure (53) is provided on the support structure (51); an output end of the first driving structure (53) is connected to the first mold (521) and drives the first mold (521) to rotate on the support structure (51); The second mold (522) is rotatably connected to the front end of the first mold (521), the second driving structure (54) is connected to the second mold (522), and the spreading member (55) is rotatably connected to the second mold (522); a third driving structure (56) is provided on the first mold (521), an output end of the third driving structure (56) is connected to the second mold (522), and drives the second mold (522) to rotate on the first mold (521); The third mold (523) is rotatably connected to the upper end of the first mold (521); a fourth driving structure (57) is provided on the first mold (521); an output end of the fourth driving structure (57) is connected to the third mold (523) and drives the third mold (523) to rotate on the first mold (521).

5. The headrest integrated foaming production line according to claim 1, characterized in that: The feeding robot (60) comprises: a robot arm (61), wherein the bottom of the robot arm (61) is fixed to the ground; a plurality of material supply pipes (62), the plurality of material supply pipes being connected to the robot arm (61) and moving along with the robot arm (61); A buffer seat (63) is used to play a buffering role when contacting the mold. The buffer seat (63) is arranged at the end of the robot arm (61), and an injection nozzle (64) is provided on the buffer seat (63). One end of the injection nozzle (64) extends out of the buffer seat (63); the ends of the multiple supply pipes (62) are connected to the injection nozzle (64).

6. The headrest integrated foaming production line according to claim 5, characterized in that: The buffer seat (63) comprises a fixed platform (631), and fixed plates (632) are fixedly installed on both sides of the bottom of the fixed platform (631); a sliding column (633) is fixed at both ends of each of the fixed plates by nuts, and the lower end of the sliding column (633) is connected to a buffer block (634); a buffer spring (635) is also sleeved on the sliding column (633); a mounting plate (636) is fixedly installed between the two buffer blocks (634), and the injection nozzle (64) is installed on the mounting plate (636).

7. The headrest integrated foaming production line according to claim 6, characterized in that: An automatic cleaning mechanism (80) for cleaning the gun nozzle of the feeding robot (60) is placed on the side of the feeding robot (60).

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