A pile hoisting device

By designing a detachable pile lifting device, the cooperation of pile head and pile tail binding components and adjustment rope components is achieved, safe and reliable lifting and flipping of large engineering piles is solved, and the safety hazards and adaptability problems of traditional pile lifting methods are solved.

CN113186911BActive Publication Date: 2025-08-01ANHUI HENGKUN FOUNDATION ENG CO LTD +1
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Patent Information

Application Number
CN202110384616.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-09
Publication Date
2025-08-01
Estimated Expiration
2041-04-09

AI Technical Summary

Technical Problem

The traditional engineering pile lifting method poses safety risks when lifting large engineering piles, especially when working on the ship, which is prone to scratch the hull, and traditional pile lifting devices are difficult to meet the requirements of pile lifting and guide piles for large-sized engineering piles.

Method used

A pile hanging device is designed, including A pile hanging unit and B pile hanging unit on the pile frame. It is detachablely connected through the pile head tying assembly and the pile tail tying assembly. Combined with the A adjustment rope assembly and the B adjustment rope assembly, the balanced lifting and flipping of engineering piles is achieved, and the engineering piles of different diameters and lengths are adapted to the needs of engineering piles.

Benefits of technology

It realizes safe and reliable lifting and flipping of large-scale engineering piles, avoids safety hazards of traditional pile lifting methods, adapts to lifting needs in different working conditions, and has a reliable structure and high flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to a pile hoisting device, which includes a pile frame arranged on a pile driver. An A pile hoisting unit and a B pile hoisting unit for hoisting the two ends of a construction pile respectively are arranged on the pile frame. Pile head tying components and pile tail tying components are tied to the two ends of the construction pile. The A and B pile hoisting units include an A pile hoisting component and a B pile hoisting component that are respectively detachably connected and assembled with the pile head tying components and the pile tail tying components, and A and B pile adjusting components for adjusting the states of the A and B pile hoisting components respectively. The A and B pile adjusting components include an A adjusting rope assembly and a B adjusting rope assembly. The A and B adjusting rope assemblies are connected to an A rope winding and unwinding unit and a B rope winding and unwinding unit respectively arranged on the pile driver. When hoisting the construction pile, the pile hoisting device of the present invention can hoist the pile head and the pile tail of the construction pile simultaneously, hoist it balancedly. After hoisting to a certain height, the construction pile is turned into a vertical state and then assembled with the pile driving mechanism to complete the pile hoisting, which has the advantages of safety and reliability.
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Description

Technical Field

[0001] The present invention relates to the field of engineering pile driving equipment, and particularly to a pile hoisting device. Background Art

[0002] The larger the size of an engineering pile, the greater the difficulty of hoisting it. The traditional way to hoist an engineering pile is to use only two main pile-hoisting hydraulic winches to hoist the engineering pile. This hoisting method has great potential safety hazards when hoisting large engineering piles. Summary of the Invention

[0003] To solve the above problems, the present invention provides a pile hoisting device.

[0004] The technical solution adopted by the present invention is as follows.

[0005] A pile hoisting device includes a pile frame provided on a pile driver. An A pile-hoisting unit and a B pile-hoisting unit for hoisting the two ends of an engineering pile respectively are provided on the pile frame. A pile head tying component and a pile tail tying component are tied to the two ends of the engineering pile. The A and B pile-hoisting units include an A pile-hoisting component and a B pile-hoisting component respectively that are detachably connected and assembled with the pile head tying component and the pile tail tying component, and an A pile-adjusting component and a B pile-adjusting component for adjusting the states of the A and B pile-hoisting components respectively. The A and B pile-adjusting components include an A adjusting rope assembly and a B adjusting rope assembly. The A and B adjusting rope assemblies are connected to an A rope winding and unwinding unit and a B rope winding and unwinding unit respectively provided on the pile driver.

[0006] Preferably, an A2 tying component and a B2 tying component are provided on the pile head tying component, and an A1 tying component and / or a B1 tying component are provided on the pile tail tying component. The A2 and B2 tying components are arranged on both sides of the pile head of the engineering pile respectively. The A pile-hoisting component includes an A2 pile-hoisting component, and the B pile-hoisting component includes a B2 pile-hoisting component. An A1 pile-hoisting component and / or a B1 pile-hoisting component are further included. The A2 and B2 pile-hoisting components are detachably assembled and connected with the A2 and B2 tying components respectively, and the A1 pile-hoisting component and / or the B1 pile-hoisting component are detachably assembled and connected with the pile tail tying component. The A pile-adjusting component is used to adjust the states of the A1 and A2 pile-hoisting components, and the B pile-adjusting component is used to adjust the states of the B1 and B2 pile-hoisting components.

[0007] Preferably, a middle mounting frame is provided in the middle of the pile frame. The middle mounting frame includes A middle mounting arms and B middle mounting arms located on both sides of the pile frame. One end of the A middle mounting arm is fixedly connected to the pile frame, and the other end of the A middle mounting arm is equipped with an A1 pile adjusting pulley set and an A2 pile adjusting pulley set. Below the A1 and A2 pile adjusting pulley sets, there are an A1 pile lifting movable pulley set and an A2 pile lifting movable pulley set. The A1 pile adjusting pulley set and the A1 pile lifting movable pulley set form an A1 pile lifting assembly, and the A2 pile adjusting pulley set and the A2 pile lifting movable pulley set form an A2 pile lifting assembly. The A adjusting rope assembly includes an A1 adjusting rope and an A2 adjusting rope. A partial rope segment of the A1 adjusting rope is used to connect the A1 pile adjusting pulley set and the A1 pile lifting movable pulley set, and a partial rope segment of the A2 adjusting rope is used to connect the A2 pile adjusting pulley set and the A2 pile lifting movable pulley set; One end of the B middle mounting arm is fixedly connected to the pile frame, and the other end of the B middle mounting arm is equipped with a B1 pile adjusting pulley set and a B2 pile adjusting pulley set. Below the B1 and B2 pile adjusting pulley sets, there are a B1 pile lifting movable pulley set and a B2 pile lifting movable pulley set. The B1 pile adjusting pulley set and the B1 pile lifting movable pulley set form a B1 pile lifting assembly, and the B2 pile adjusting pulley set and the B2 pile lifting movable pulley set form a B2 pile lifting assembly. The B adjusting rope assembly includes a B1 adjusting rope and a B2 adjusting rope. A partial rope segment of the B1 adjusting rope is used to connect the B1 pile adjusting pulley set and the B1 pile lifting movable pulley set, and a partial rope segment of the B2 adjusting rope is used to connect the B2 pile adjusting pulley set and the B2 pile lifting movable pulley set.

[0008] Preferably, the A1 and A2 pile adjusting pulley sets are respectively installed on the A middle mounting arm through hinge fittings, and the B1 and B2 pile adjusting pulley sets are respectively installed on the B middle mounting arm through hinge fittings. The hinge fitting includes an upper fitting part and a lower fitting part arranged up and down. The upper fitting part is hinged to the A middle mounting arm / B middle mounting arm through an upper hinge shaft. The upper and lower fitting parts are hinged through a middle hinge shaft. The upper hinge shaft and the middle hinge shaft are arranged perpendicularly. The A1, A2 pile adjusting pulley sets and the B1, B2 pile adjusting pulley sets are assembled on the lower fitting part. The center lines of the A1 and A2 pile adjusting pulley sets are arranged perpendicularly, and the center lines of the B1 and B2 pile adjusting pulley sets are arranged perpendicularly.

[0009] Preferably, a top mounting frame is provided at the top of the pile frame. A and B top transition pulleys are provided on the top mounting frame. A1 and A2 middle transition pulleys are also provided on the middle mounting arm of A. B1 and B2 middle transition pulleys are also provided on the middle mounting arm of B. The A1 middle transition pulley, A2 middle transition pulley, A1 pile-adjusting pulley group and A2 pile-adjusting pulley group are sequentially installed along the fixed end to the overhanging end of the middle mounting arm of A. The A1 and A2 middle transition pulleys are installed on the upper side of the middle mounting arm of A. The A1 and A2 pile-adjusting pulley groups are installed on the lower side of the middle mounting arm of A. On the base of the pile driver, there are provided B2, A2 hoists and A1 hoist and / or B1 hoist. The A rope-receiving and -releasing unit includes the A1 hoist and / or B1 hoist provided on the base of the pile driver. The receiving and releasing end of the A1 adjusting rope sequentially bypasses the A2 middle transition pulley, A1 middle transition pulley, A top transition pulley and then is connected to the A1 hoist. An A3 middle transition pulley is also provided between the A1 pile-adjusting pulley group and the A2 pile-adjusting pulley group. The A3 middle transition pulley is located on the upper side of the middle mounting arm of A. The receiving and releasing end of the A2 adjusting rope sequentially bypasses the A3 middle transition pulley and then is connected to the A2 hoist;

[0010] B1 and B2 middle transition pulleys are also provided on the middle mounting arm of B. B1 and B2 middle transition pulleys are also provided on the middle mounting arm of B. The B1 middle transition pulley, B2 middle transition pulley, B1 pile-adjusting pulley group and B2 pile-adjusting pulley group are sequentially installed along the fixed end to the overhanging end of the middle mounting arm of B. The B1 and B2 middle transition pulleys are installed on the upper side of the middle mounting arm of B. The B1 and B2 pile-adjusting pulley groups are installed on the lower side of the middle mounting arm of B. The B rope-receiving and -releasing unit includes the B2 hoist provided on the base of the pile driver. The receiving and releasing end of the B1 adjusting rope sequentially bypasses the B2 middle transition pulley, B1 middle transition pulley, B top transition pulley and then is connected to the A1 hoist and / or B1 hoist. An B3 middle transition pulley is also provided between the B1 pile-adjusting pulley group and the B2 pile-adjusting pulley group. The B3 middle transition pulley is located on the upper side of the middle mounting arm of B. The receiving and releasing end of the B2 adjusting rope sequentially bypasses the B3 middle transition pulley and then is connected to the B2 hoist.

[0011] Preferably, a C top transition pulley, C1 top pulley group and C2 top pulley group are also provided on the top mounting frame. A pile driving mechanism with liftable and slidable mounting is provided on the pile frame. A C lower pulley group is provided on the pile driving mechanism. The C1, C2 top pulley groups and the C lower pulley group are assembled and connected through a partial section of the C adjusting rope. The receiving and releasing end of the C adjusting rope bypasses the C top transition pulley and then is connected to the C hoist provided on the base of the pile driver.

[0012] Preferably, the lower end of the pile frame is rotatably mounted on the base, and a pile frame adjusting mechanism for adjusting the lifting of the pile frame is provided on the base.

[0013] Preferably, a guide pile device is provided at the connection between the pile frame and the base.

[0014] Preferably, the pile frame is composed of each pile frame section which is detachably connected and assembled.

[0015] Preferably, the A1 pile tying assembly includes an A1 steel wire rope for connecting two lifting lugs on the same side of the same end, and further includes an A1 steel wire rope pulley group. The A1 pulley on the A1 steel wire rope pulley group is rotatably installed on the A1 steel wire rope pulley group frame. The A1 pulley is assembled and connected with the A1 steel wire rope. The A1 steel wire rope pulley group frame is detachably assembled and connected with the A1 connecting piece. The A1 pile lifting assembly further includes the A1 connecting piece and the A1 pile lifting movable pulley group, and the A1 connecting piece is connected with the A1 pile lifting movable pulley group; the A2 pile tying assembly includes an A2 steel wire rope for connecting two lifting lugs on the same side of the same end, and further includes an A2 steel wire rope pulley group. The A2 pulley on the A2 steel wire rope pulley group is rotatably installed on the A2 steel wire rope pulley group frame. The A2 pulley is assembled and connected with the A2 steel wire rope. The A2 steel wire rope pulley group frame is detachably assembled and connected with the A2 connecting piece. The A2 pile lifting assembly further includes the A2 connecting piece and the A2 pile lifting movable pulley group, and the A2 connecting piece is connected with the A2 pile lifting movable pulley group; the B1 pile tying assembly includes a B1 steel wire rope for connecting two lifting lugs on the same side of the same end, and further includes a B1 steel wire rope pulley group. The B1 pulley on the B1 steel wire rope pulley group is rotatably installed on the B1 steel wire rope pulley group frame. The B1 pulley is assembled and connected with the B1 steel wire rope. The B1 steel wire rope pulley group frame is detachably assembled and connected with the B1 connecting piece. The B1 pile lifting assembly further includes the B1 connecting piece and the B1 pile lifting movable pulley group, and the B1 connecting piece is connected with the B1 pile lifting movable pulley group; the B2 pile tying assembly includes a B2 steel wire rope for connecting two lifting lugs on the same side of the same end, and further includes a B2 steel wire rope pulley group. The B2 pulley on the B2 steel wire rope pulley group is rotatably installed on the B2 steel wire rope pulley group frame. The B2 pulley is assembled and connected with the B2 steel wire rope. The B2 steel wire rope pulley group frame is detachably assembled and connected with the B2 connecting piece. The B2 pile lifting assembly further includes the B2 connecting piece and the B2 pile lifting movable pulley group, and the B2 connecting piece is connected with the B2 pile lifting movable pulley group.

[0016] Preferably, the A1 connecting piece includes a connecting piece body. The connecting piece body is U-shaped. Pin holes which are inserted and matched with a cross pin are arranged at both ends of the connecting piece body. A round tube is fixedly installed on the outer side of one end of the connecting piece body. The central line of the round tube coincides with the central line of the pin hole. The cross pin is slidably assembled in the round tube. An elastic device for driving the cross pin and the pin hole to be always in an inserted and matched state is arranged in the round tube. A cross pin steel wire rope is arranged at one end of the cross pin close to the elastic device. When the A1 pile tying assembly needs to be disconnected from the A1 pile lifting movable pulley group, the cross pin steel wire rope is pulled to drive the cross pin to move, so that the A1 steel wire rope pulley group frame is disconnected from the A1 connecting piece; the A2, B1 and B2 connecting pieces have the same structure as the A1 connecting piece.

[0017] The beneficial effects of the present invention are as follows: When the pile hoisting device of the present invention hoists the engineering pile, it can hoist the pile head and the pile tail of the engineering pile simultaneously, hoist it balancedly. After hoisting to a certain height, the engineering pile is flipped into a vertical state and then assembled with the pile driving mechanism to complete the pile hoisting, which has the advantages of safety and reliability. In addition, the pile hoisting device of the present invention can meet the hoisting requirements of engineering piles with different diameters and lengths. Its structure is reliable and it is flexible to use, and can meet the hoisting requirements of different working conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 Is an axonometric view of the pile driver according to an embodiment of the present invention;

[0019] Figure 2 Is Figure 1 The top view of;

[0020] Figure 3 Is Figure 1 The top view of the machine base in;

[0021] Figure 4 Is Figure 3 The axonometric view of the A connection component in;

[0022] Figure 5 Is Figure 3 The top view of the B connection component in;

[0023] Figure 6 Is Figure 3 The axonometric view of the C connection component in;

[0024] Figure 7 Is Figure 1 The axonometric view of the pile guide in;

[0025] Figure 8 Is Figure 7 The top view of the pile guide;

[0026] Figure 9 Is Figure 7 The front view of the pile guide;

[0027] Figure 10 Is Figure 7 The pile guiding device in;

[0028] Figure 11 Is Figure 7 The movable pile guiding device in;

[0029] Figure 12 Is Figure 1 The partial front view of;

[0030] Figure 13 Is a schematic diagram of pile hoisting;

[0031] Figure 14 Is Figure 11Schematic diagram of the middle pile hanging component;

[0032] Figure 15 Schematic diagram of pile hanging with the engineering pile in a vertical state;

[0033] Figure 16 Axonometric view of the pile hanging device;

[0034] Figure 17 Schematic diagram of the connection of the A1 or B1 pile hanging component;

[0035] Figure 18 Schematic diagram of the connection of the A2 or B2 pile hanging component;

[0036] Figure 19 Schematic diagram of the connection of the pile driving mechanism;

[0037] Figure 20 Top view of the top mounting frame.

[0038] The reference numerals in the figure are:

[0039] 100 - Engineering pile, 200 - Machine base, 210 - Main front box body, 211 - A connection part, 212 - B connection part, 220 - Main rear box body, 230 - A connection assembly, 240 - B connection assembly, 250 - C connection assembly, 260 - Auxiliary floating box, 270 - Traveling assembly frame, 271 - A support, 280 - Support leg, 300 - Pile frame, 310 - A middle mounting arm, 311 - A1 middle transition pulley, 312 - A2 middle transition pulley, 314 - A3 middle transition pulley, 320 - B middle mounting arm, 330 - Upper hinge shaft, 340 - Middle hinge shaft, 361 - C1 lower pulley block, 362 - C2 lower pulley block, 363 - C adjusting rope, 371 - C top transition pulley, 372 - C1 top pulley block, 373 - C2 top pulley block, 376 - A top transition pulley, 377 - B top transition pulley, 378 - C winch, 400 - Pile hoisting device, 401 - A pile hoisting unit, 402 - B pile hoisting unit, 431a - A1 winch, 431b - A2 winch, 432 - A1 adjusting rope, 433 - A1 pile adjusting pulley block, 434 - A1 pile hoisting movable pulley block, 434a - A1 pile hoisting assembly, 435 - A2 adjusting rope, 436 - A2 pile adjusting pulley block, 437 - A2 pile hoisting movable pulley block, 437b - A2 pile hoisting assembly, 438 - A1 connecting piece, 440 - B pile adjusting assembly, 441 - B rope retracting and releasing unit, 441b - B2 winch, 442 - B1 adjusting rope, 443 - B1 pile adjusting pulley block, 444 - B1 pile hoisting movable pulley block, 445 - B2 adjusting rope, 446 - B2 pile adjusting pulley block, 447 - B2 pile hoisting movable pulley block, 450a - A1 pile tying assembly, 450b - A2 pile tying assembly, 460b - B2 pile tying assembly, 500 - Piling mechanism, 600 - Pile guide, 610 - Pile guide roller, 610a - A pile guide roller, 610b - B pile guide roller, 610c - C pile guide roller, 620 - A mounting piece, 621 - Support piece, 630 - B mounting piece, 640 - Rotating shaft, 650 - Fixing piece, 660 - Movable piece, 661 - Vacant mounting place, 662 - Roller position adjusting oil cylinder, 670 - Adjusting oil cylinder, 680 - A, B assembly pipe, 681 - Assembly hole, 690 - A, B mounting pipe, 691 - Locking hole, 692 - Locking pin. Detailed implementation manners

[0040] In order to make the purpose and advantages of the present invention clearer, the present invention will be specifically described below in conjunction with embodiments. It should be understood that the following text is only used to describe one or several specific implementation manners of the present invention, and does not strictly limit the scope of protection specifically claimed by the present invention.

[0041] As used herein, terms such as "parallel", "perpendicular" and the like are not limited to their strict geometric definitions, but include tolerances for machining or human error and inconsistencies.

[0042] As Figure 1-2 As shown, the main structure of the amphibious pile driver of the present invention includes a machine base 200. A pile frame 300 is provided on the machine base 200. A pile hoisting device 400 and a pile driving mechanism 500 are provided on the pile frame 300. A pile guide 600 is also provided on the machine base 200. The pile hoisting device 400 is used to assemble the engineering pile 100 with the pile driving mechanism 500. The pile guide 600 is used to guide the assembled engineering pile 100. During pile driving, the pile driving mechanism 500 continuously does work on the engineering pile 100 to drive the engineering pile 100 into the soil.

[0043] For foundation construction such as docks, seaports, etc., the demand for the size of engineering piles is increasing nowadays. However, the larger the size of the engineering pile, the larger the size of the pile driver. For example, the total weight of some pile drivers is about 190 tons, the length is about 25 meters, the width is about 18 meters, and the height is about 52 meters. Such a huge pile driver brings great difficulties to transportation. Moreover, traditional pile hoisting devices and pile guides are difficult to meet the requirements of hoisting and guiding large-sized engineering piles.

[0044] As Figure 3 As shown, to solve the above problems, the machine base of the split-structured pile driving equipment of the present invention includes a machine base 200 for installing a pile driving mechanism. The machine base 200 includes a main floating box, and the main floating box is detachably spliced and assembled by a main front box body 210 and a main rear box body 220. The main front box body 210 and the main rear box body 220 are detachably spliced and arranged along the length direction of the machine base.

[0045] The main front box bodies 210 are arranged at intervals along the width direction of the machine base. The main rear box bodies 220 are respectively arranged corresponding to each main front box body 210. The main front box bodies 210 are detachably spliced and assembled through an A connecting component 230. The main front box bodies 210 and the main rear box bodies 220 are detachably spliced and assembled through a B connecting component 240. The main rear box bodies 220 are detachably spliced and assembled through a C connecting component 250. Two main front box bodies 210 and two main rear box bodies 220 are respectively arranged along the width direction of the machine base.

[0046] As Figure 3-4 As shown, an A connecting part 211 is welded on the main front box body 210. An A connecting component 230 is arranged between the two A connecting parts 211. The two A connecting parts 211 and the A connecting component 230 are further connected together by screws. Such a connection method is provided in multiple numbers along the length direction of the machine base. As Figure 5As shown in the figure, a B1 connection part 212 is also welded on the main front box body 210, and a B2 connection part 221 is welded on the main rear box body 220. The B1 connection part 212 and the B2 connection part 221 are connected together by pins, and multiple such connection methods are provided along the height direction of the machine base. As Figure 6 shown, a C connection part 222 is also welded on the main rear box body 220. A C connection assembly 250 is arranged between the two C connection parts 222, and the two C connection parts 222 and the C connection assembly 250 are connected together by screws. The above connection method has high connection strength, reliable connection, and can be disassembled.

[0047] A rear counterweight bin for adding water for counterweight is arranged on the main rear box body 220. A front counterweight bin for adding water for counterweight is arranged on the main front box body 210. The front counterweight bin is arranged at the a end of the main front box body 210, and the a end is the end of the main front box body 210 close to the main rear box body 220.

[0048] When performing water construction, a large amount of water can be injected into the front counterweight bin arranged on the main front box body 210 to increase the weight of the rear end of the pile driver and improve stability, which is more convenient than cement counterweight. A rear counterweight bin for adding water for counterweight is arranged on the main rear box body 220, and a large amount of water can be injected into the rear counterweight bin according to requirements to further increase the weight of the rear end of the pile driver and improve stability during water construction.

[0049] As Figure 2-3 shown, auxiliary floating boxes 260 are respectively arranged on the outer sides of the two main front box bodies 210. The two auxiliary floating boxes 260 are installed on the two main front box bodies 210 through a walking assembly frame 270. Support legs 280 are respectively arranged on the auxiliary floating boxes 260 and the main front box bodies 210. The auxiliary floating boxes 260, the main front box bodies 210, the walking assembly frame 270 and the support legs 280 form an alternating walking mechanism. The walking assembly frame 270 includes A brackets 271 arranged in the width direction of the machine base. The A brackets 271 are arranged at intervals along the length direction of the A machine base. The two main front box bodies 210 are slidably assembled with the A brackets 271 in the width direction of the machine base. The two ends of the A brackets 271 are respectively slidably assembled on the B slide rails 272 along the length direction of the A machine base. The support legs 280 are respectively assembled on the auxiliary floating boxes 260 and the main front box bodies 210 in a lifting manner. The two B slide rails 272 are respectively fixedly installed on the two auxiliary floating boxes 260. An A walking adjustment mechanism is arranged between the A brackets 271 and the main front box bodies 210, and a B walking adjustment mechanism is arranged between the B slide rails 272 and the auxiliary floating boxes 260.

[0050] As Figure 1 shown, the pile driving mechanism 500 is arranged at the b end of the main front box body 210, and the b end is the end of the main front box body 210 far from the main rear box body 220.

[0051] When the support legs 280 support the two main front boxes 210 without movement, the support legs 280 on the two auxiliary floating boxes 260 contract. Then, the two auxiliary floating boxes 260 can move forward, backward, left, and right under the adjustment of the A walking adjustment mechanism and the B walking adjustment mechanism. When the support legs 280 support the two auxiliary floating boxes 260 without movement, the support legs 280 on the two main front boxes 210 contract. Then, under the adjustment of the A walking adjustment mechanism and the B walking adjustment mechanism, the two main front boxes 210 can move forward, backward, left, and right. By repeating this cycle, the walking action is completed.

[0052] The pile driver of the present invention is large in size and can walk on land and shallow beaches, having the function of being amphibious. Of course, it can be placed on a large pile driving ship for construction. Compared with the traditional sampling and aiming positioning method, the positioning and walking method of the support legs makes the positioning of the engineering pile more stable. The connection methods between the main front box, the main rear box, and the auxiliary floating box are simple and reliable, and the disassembly and assembly are simple, which is convenient for transportation. It solves the problem that it is difficult for large pile drivers to enter the site for waters such as inland rivers, canals, the Yangtze River, and its tributaries, and meets the construction requirements for large rivers and the sea.

[0053] As Figure 7-8 shown, a pile guide includes a pile guide body 600. The pile guide body is provided with a pile guiding part for the engineering pile to pass through. Guide members for guiding the engineering pile are arranged at intervals around the pile guiding part. The guide members are composed of guide rollers 610 rotatably installed on the pile guide body. The rotation center line of the guide roller 610 is consistent with its length direction. The diameter of the guide roller 610 gradually increases from the middle to both ends. This shape can well guide the cylindrical engineering pile. The direction of the distance between the center of the guide roller 610 and the center of the pile guiding part is denoted as the a direction, and the a direction is perpendicularly arranged to the roller length direction of the guide roller 610. The guide roller 610 is movably installed along the a direction. This adjustable installation method can adapt to engineering piles of different diameters.

[0054] As Figure 8 shown, the pile guide body includes two oppositely arranged arc-shaped A mounting members 620 and B mounting members 630. One end of the A and B mounting members is movably installed on the pile frame 300. The other end of the A and B mounting members is in a suspended state. The A and B mounting members are connected to an adjustment assembly. The adjustment assembly adjusts the other ends of the A and B mounting members to approach and separate from each other. The guide rollers 610 are respectively rotatably installed on the A and B mounting members. Preferably, one end of the A and B mounting members is rotatably installed on the pile driver and the rotation axis 640 formed by the rotation installation is vertically arranged.

[0055] On both sides of the pile frame 300, fixed parts 650 are fixedly arranged. One ends of the A and B mounting parts are respectively assembled on the fixed parts 650. There is also a vacant mounting position on the pile frame 300, and a movable part 660 with movable mounting is arranged at the vacant mounting position. The movable part 660 is located between the two fixed parts. A guide pile roller 610 is arranged at the end of the movable part 660 close to the center of the guide pile part.

[0056] The adjusting assembly is composed of an adjusting oil cylinder 670 arranged between the A mounting part 620, the B mounting part 630 and the fixed part 650.

[0057] As Figure 8 shown, the guide pile rollers 610 mounted on the A and B mounting parts are respectively denoted as the A guide pile roller 610a and the B guide pile roller 610b, and the guide pile roller mounted on the movable part is denoted as the C guide pile roller 610c. As Figure 10 shown, the A and B guide pile rollers are respectively mounted on the A and B assembly pipes 68, and A and B mounting pipes 690 are respectively arranged on the A and B mounting parts. The A and B assembly pipes 680 are respectively slidably assembled in the A and B mounting pipes 690. Assembly holes 681 are respectively arranged on the pipe bodies of the A and B assembly pipes 680. The assembly holes 681 are arranged at intervals on the A and B assembly pipes 680 along the length direction of the A and B assembly pipes 680. Locking holes 691 are arranged on the A and B mounting pipes 690. By adjusting different assembly holes 681 to correspond to the locking holes 691 and locking them with locking pins 692, the positions of the A and B guide pile rollers 610 are adjusted; As Figure 7 、 8 and 11 shown, the movable part 660 is movably mounted on the vacant mounting position 661. A roller position adjusting oil cylinder 662 for adjusting the movement of the movable part is arranged at the vacant mounting position 661. The vacant mounting position 661 is mounted on the pile frame 300. Support parts 621 for people to walk are also respectively arranged on the A and B mounting parts, and guardrails 622 are arranged at the edges of the support parts.

[0058] The working method of the guide pile device is as follows. First, according to the diameter of the engineering pile, adjust the assembly holes 681 to correspond to the locking holes 691 and lock them with the locking pins 692, so that the A and B assembly pipes 680 drive the A guide pile roller 610a and the B guide pile roller 610b to move closer to or away from the center of the guide pile part at the same time to adapt to engineering piles of different diameters. When clamping the engineering pile, start the adjusting oil cylinder 670 and the roller position adjusting oil cylinder 662 at the same time, drive the A mounting part 620 and the B mounting part 630 to approach each other, so that the A guide pile roller 610a and the B guide pile roller 610b clamp the engineering pile, drive the movable part 660 to move so that the C guide pile roller 610c clamps the engineering pile. Finally, the engineering pile is positioned and guided through the combined action of the A guide pile roller 610a, the B guide pile roller 610b and the C guide pile roller 610c.

[0059] Preferably, two pile guides are arranged along the length direction of the pile frame, namely an upper pile guide and a lower pile guide, which are convenient for pile splicing. The pile splicing method is as follows: The pile driver travels and positions to the piling position, drives the first section of the engineering pile to a convenient height for pile splicing and welding above the lower pile guide. Both the upper and lower pile guides are in the open state. The pile driver travels backward to leave a space for the pile transport ship to transport into the front of the pile driver. The pile transport ship transports the second section of the pile to the front of the pile driver. The pile driver hoists the engineering pile and assembles it with the pile cap arranged on the piling mechanism. Then, the verticality of the pile body of the engineering pile is adjusted. The upper pile guide holds the engineering pile firmly. The pile driver travels and positions to the piling position, adjusts the angle of the pile body of the engineering pile. The lower pile guide holds the first section of the pile firmly. The pile cap is lowered, and the second section of the engineering pile is lowered onto the first section of the engineering pile for pile splicing. After the pile splicing is completed, the piling mechanism drives the engineering pile to the elevation. During the piling process, the upper and lower pile guides are opened in sequence.

[0060] The pile guide of the present invention has a reliable and simple structure. The pile guide diameter of its pile guiding part is adjustable, so that it can adapt to the positioning and guiding of various engineering piles, and is especially suitable for the positioning and guiding of engineering piles with a larger diameter.

[0061] A pile hoisting device, as Figure 1 、 2 shown in Figures 12 and 13, includes a pile frame 300 arranged on a pile driver. An A pile hoisting unit 401 and a B pile hoisting unit 402 for hoisting both ends of an engineering pile are arranged on the pile frame 300. Pile head tying components and pile tail tying components are tied to both ends of the engineering pile. The A and B pile hoisting units include an A pile hoisting component and a B pile hoisting component that are respectively detachably connected and assembled with the pile head tying component and the pile tail tying component, and A and B pile adjusting components for respectively adjusting the states of the A and B pile hoisting components. The A and B pile adjusting components include an A adjusting rope assembly and a B adjusting rope assembly. The A and B adjusting rope assemblies are connected to an A rope winding and unwinding unit and a B rope winding and unwinding unit respectively arranged on the pile driver.

[0062] as Figure 13As shown, the pile head tying pile assembly is provided with an A2 tying pile assembly 450b and a B2 tying pile assembly 460b, and the pile tail tying pile assembly is provided with an A1 tying pile assembly 450a and / or a B1 tying pile assembly. The A2 tying pile assembly 450b and the B2 tying pile assembly 460b are respectively arranged on both sides of the pile head of the engineering pile. The A pile lifting assembly includes an A2 pile lifting assembly 437b, and the B pile lifting assembly includes a B2 pile lifting assembly 447b. It also includes an A1 pile lifting assembly 434a and / or a B1 pile lifting assembly. The A2 pile lifting assembly 437b is detachably assembled and connected to the A2 tying pile assembly 450b, the B2 pile lifting assembly 447b is detachably assembled and connected to the B2 tying pile assembly 460b, and the A1 pile lifting assembly 434a and / or the B1 pile lifting assembly is detachably assembled and connected to the pile tail tying pile assembly. Preferably, the A1 pile lifting assembly 434a is detachably assembled and connected to the A1 tying pile assembly 450a, while the B1 pile lifting assembly and the B1 tying pile assembly are for standby. The A pile adjusting assembly is used to adjust the states of the A1 and A2 pile lifting assemblies, and the B pile adjusting assembly is used to adjust the states of the B1 and B2 pile lifting assemblies.

[0063] For example, when lifting the pile, such as Figure 1 , 2As shown in Figures 12 and 13, first, use a pile transportation ship to horizontally place the engineering piles along the width direction of the pile driver and correspond them to the hoisting device. Weld 2 lifting lugs for hoisting the engineering piles on both sides of the pile head of the engineering pile, and weld 2 lifting lugs for hoisting the engineering pile on one side of the pile tail of the engineering pile. Arrange the 6 lifting lugs on the same horizontal plane, and this plane passes through the center line of the engineering pile. Then, use the A2 pile tying component 450b and the B2 pile tying component 460b to tie the lifting lugs arranged on both sides of the pile head of the engineering pile respectively, and use the A1 pile tying component 450a or the B1 pile tying component to tie the 2 lifting lugs arranged on the pile tail of the engineering pile. In this embodiment, use the A1 pile tying component 450a to tie the 2 lifting lugs arranged on the pile tail of the engineering pile. Of course, it is also possible to use the B1 pile tying component to tie the other side of the pile tail of the engineering pile at the same time, but it is not necessary. Then, connect the A2 pile lifting component 437b and the B2 pile lifting component 447b to the A2 pile tying component 450b and the B2 pile tying component 460b respectively, and connect the A1 pile lifting component 434a to the A1 pile tying component 450a; at the same time, adjust the A2 pile lifting component 437b, the B2 pile lifting component 447b and the A1 pile lifting component 434a to horizontally lift the engineering pile in balance; and the B1 pile lifting component is used as a backup for lifting the pile tail. After lifting to a certain height, adjust the A1 pile lifting component 434a to lower so that the engineering pile 100 gradually flips from the horizontal state to the vertical state. After flipping to the vertical state, separate the A1 pile tying component 450a from the A1 pile lifting component 434a, and continue to adjust the A2 pile lifting component 437b and the B2 pile lifting component 447b to lift up so that the pile head of the engineering pile 100 corresponds to the pile cap arranged on the pile driving mechanism 500 and is assembled. After the assembly is completed, separate the A2 pile tying component 450b from the A2 pile lifting component 437b and the B2 pile tying component 460b from the B2 pile lifting component 447b, and then start the pile driving mechanism 500 to drive the pile. During the pile driving process, people stand on the pile guide 600 and remove the A1 pile tying component 450a arranged on the pile tail, the A2 pile tying component 450b arranged on the pile head, and the B2 pile tying component 460b in sequence. Preferably, the two ends of the A2 steel wire rope on the A2 pile tying component 450b are respectively connected to the two lifting lugs on one side of the pile head; the two ends of the B2 steel wire rope on the B2 pile tying component 460b are respectively connected to the two lifting lugs on the other side of the pile head; the two ends of the A1 steel wire rope on the A1 pile tying component 450a are respectively connected to the two lifting lugs on the pile tail.

[0064] As Figure 14As shown, the A1 pile tying component 450a includes an A1 steel wire rope 439a for connecting two lifting lugs on the same side of the same end. It also includes an A1 steel wire rope pulley set 439. The A1 pulley 439b on the A1 steel wire rope pulley set 439 is rotatably installed on the A1 steel wire rope pulley set frame 439c. The A1 pulley 439b is cooperatively connected with the A1 steel wire rope 439a. The A1 steel wire rope pulley set frame 439c is detachably assembled and connected with the A1 connecting piece 438. The A1 connecting piece 438 is connected with the A1 pile lifting movable pulley set 434. The A1 pile lifting component 434a also includes the A1 connecting piece 438, and the A1 connecting piece 438 is connected with the A1 pile lifting movable pulley set 434. Preferably, the A1 steel wire rope pulley set frame 439c is detachably assembled and connected with the A1 connecting piece 438 through the A12 steel wire rope 439d. The A1 connecting piece 438 includes a connecting piece body 438a. The connecting piece body is U-shaped. Pin holes 438b for inserting and cooperating with a cross pin 438d are provided at both ends of the connecting piece body 438a. A round tube 438c is fixedly installed on the outer side of one end of the connecting piece body. The center line of the round tube 438c coincides with the center line of the pin hole 438b. The cross pin 438d is slidably assembled in the round tube 438c. An elastic device for driving the cross pin to be always in an inserted and cooperating state with the pin hole is provided in the round tube 438c. A pulling rope 438e is provided at one end of the cross pin close to the elastic device. When the A1 pile tying component 450a needs to be separated from the A1 pile lifting component 434a, pulling the pulling rope 438e drives the cross pin 438d to move, so that the A12 steel wire rope 439d is disconnected from the A1 connecting piece 438. Preferably, the other end of the pulling rope 438e extends to the ground, and a person pulls the pulling rope as needed. Preferably, the A1 connecting piece 438 is connected with the A1 pile lifting movable pulley set 434 through a steel wire rope, and this connection method is more flexible.

[0065] Similarly, the structures of the A1 pile tying component, A2 pile tying component, B1 pile tying component and B2 pile tying component are the same. The A1 pile tying component is detachably assembled and connected with the A1 connecting piece 438. The A2 pile tying component is detachably assembled and connected with the A2 connecting piece. The B1 pile tying component is detachably assembled and connected with the B1 connecting piece. The B2 pile tying component is detachably assembled and connected with the B2 connecting piece. The structures of the A1 connecting piece, A2 connecting piece, B1 connecting piece and B2 connecting piece are the same.

[0066] When hoisting a construction pile, a pile hoisting device of the present invention can hoist the pile head and the pile tail of the construction pile simultaneously, and hoist it in a balanced manner. After hoisting to a certain height, by adjusting the pile head to be stationary and the pile tail to descend, or adjusting the pile tail to be stationary and the pile head to ascend, the construction pile is flipped into a vertical state. Then continue to adjust the pile head to ascend and assemble it with a pile cap provided on a pile driving mechanism to complete the pile hoisting. The traditional pile hoisting method is to hoist the construction pile only by hoisting the pile head of the construction pile. In this way, the pile tail touches the ground, bringing many safety hazards and being prone to scratching the hull when operating on a ship. The pile hoisting device of the present invention can avoid the above problems and has the advantages of safety and reliability.

[0067] As Figure 16 shown, a middle mounting frame is provided in the middle of the pile frame 300. The middle mounting frame includes A middle mounting arms 310 and B middle mounting arms 320 located on both sides of the pile frame 300. One end of the A middle mounting arm 310 is fixedly connected to the pile frame 300, and the other end of the A middle mounting arm 310 is equipped with an A1 pile adjusting pulley block 433 and an A2 pile adjusting pulley block 436. Below the A1 and A2 pile adjusting pulley blocks, there are an A1 pile hoisting movable pulley block 434 and an A2 pile hoisting movable pulley block 437. The A1 pile adjusting pulley block 433 and the A1 pile hoisting movable pulley block 434 form an A1 pile hoisting assembly 434a, and the A2 pile adjusting pulley block 436 and the A2 pile hoisting movable pulley block 437 form an A2 pile hoisting assembly 437b. The A adjusting rope assembly includes an A1 adjusting rope 432 and an A2 adjusting rope 435. A partial rope segment of the A1 adjusting rope 432 is used to connect the A1 pile adjusting pulley block 433 and the A1 pile hoisting movable pulley block 434, and a partial rope segment of the A2 adjusting rope 435 is used to connect the A2 pile adjusting pulley block 436 and the A2 pile hoisting movable pulley block 437. One end of the B middle mounting arm 320 is fixedly connected to the pile frame 300, and the other end of the B middle mounting arm 320 is equipped with a B1 pile adjusting pulley block 443 and a B2 pile adjusting pulley block 446. Below the B1 and B2 pile adjusting pulley blocks, there are a B1 pile hoisting movable pulley block 444 and a B2 pile hoisting movable pulley block 447. The B1 pile adjusting pulley block 443 and the B1 pile hoisting movable pulley block 444 form a B1 pile hoisting assembly, and the B2 pile adjusting pulley block 446 and the B2 pile hoisting movable pulley block 447 form a B2 pile hoisting assembly 447b. The B adjusting rope assembly includes a B1 adjusting rope 442 and a B2 adjusting rope 445. A partial rope segment of the B1 adjusting rope 442 is used to connect the B1 pile adjusting pulley block 443 and the B1 pile hoisting movable pulley block 444, and a partial rope segment of the B2 adjusting rope 445 is used to connect the B2 pile adjusting pulley block 446 and the B2 pile hoisting movable pulley block 447.

[0068] As Figure 16As shown, the A1 pile-adjusting pulley block 433 and the A2 pile-adjusting pulley block 436 are respectively installed on the A middle mounting arm 310 through hinge fittings, and the B1 pile-adjusting pulley block 443 and the B2 pile-adjusting pulley block 446 are respectively installed on the B middle mounting arm 320 through hinge fittings. The hinge fitting includes an upper fitting part and a lower fitting part arranged up and down. The upper fitting part is hingedly connected to the A middle mounting arm 310 / B middle mounting arm 320 through an upper hinge shaft 330. The upper and lower fitting parts are hingedly connected through a middle hinge shaft 340. The upper hinge shaft 330 and the middle hinge shaft 340 are arranged perpendicular to each other. The A1 pile-adjusting pulley block 433, the A2 pile-adjusting pulley block 436 and the B1 pile-adjusting pulley block 443, the B2 pile-adjusting pulley block 446 are assembled on the lower fitting part. The center lines of the A1 and A2 pile-adjusting pulley blocks are arranged perpendicular to each other, and the center lines of the B1 and B2 pile-adjusting pulley blocks are arranged perpendicular to each other.

[0069] As Figure 16 and 20 shown, a top mounting frame is provided at the top of the pile frame 300. An A top transition pulley 376 and a B top transition pulley 377 are provided on the top mounting frame. An A1 middle transition pulley 311 and an A2 middle transition pulley 312 are further provided on the A middle mounting arm 310. A B1 middle transition pulley and a B2 middle transition pulley are further provided on the B middle mounting arm 320. The A1 middle transition pulley 311, the A2 middle transition pulley 312, the A1 pile-adjusting pulley block 433 and the A2 pile-adjusting pulley block 436 are sequentially installed along the fixed end to the overhanging end of the A middle mounting arm 310. The A1 and A2 middle transition pulleys are installed on the upper side of the A middle mounting arm 310, and the A1 and A2 pile-adjusting pulley blocks are installed on the lower side of the A middle mounting arm 310. As Figure 2 shown, a B2 hoist 441b, an A2 hoist 431b, an A1 hoist 431a and / or a B1 hoist are provided on the base of the pile driver. The A rope winding and unwinding unit includes the A1 hoist and / or the B1 hoist provided on the base of the pile driver. As Figure 2 、 16 As shown in Figures 17 and 18, the winding and unwinding end of the A1 adjusting rope 432 sequentially bypasses the A2 middle transition pulley 312, the A1 middle transition pulley 311, and the A top transition pulley 376 and then is connected to the A1 hoist 431a. An A3 middle transition pulley 314 is further provided between the A1 pile-adjusting pulley block 433 and the A2 pile-adjusting pulley block 436. The A3 middle transition pulley 314 is located on the upper side of the A middle mounting arm 310. The winding and unwinding end of the A2 adjusting rope 435 sequentially bypasses the A3 middle transition pulley 314 and then is connected to the A2 hoist 431b.

[0070] Similarly, B1 and B2 middle transition pulleys are also provided on the middle mounting arm 320 of B. B1 and B2 middle transition pulleys are also provided on the middle mounting arm 320 of B. The B1 middle transition pulley, B2 middle transition pulley, B1 pile adjusting pulley group 443 and B2 pile adjusting pulley group 446 are sequentially installed along the fixed end to the overhanging end of the middle mounting arm 320 of B. The B1 and B2 middle transition pulleys are installed on the upper side of the middle mounting arm 320 of B, and the B1 and B2 pile adjusting pulley groups are installed on the lower side of the middle mounting arm 320 of B. The retracting and releasing end of the B1 adjusting rope sequentially bypasses the B2 middle transition pulley, B1 middle transition pulley, and B top transition pulley and is then connected to the A1 hoist and / B1 hoist.

[0071] The B retracting and releasing rope unit includes the B2 hoist 441b provided on the base of the pile driver. A B3 middle transition pulley is also provided between the B1 pile adjusting pulley group 443 and the B2 pile adjusting pulley group 446. The B3 middle transition pulley is located on the upper side of the middle mounting arm 320 of B. The retracting and releasing end of the B2 adjusting rope 445 sequentially bypasses the B3 middle transition pulley and is then connected to the B2 hoist 441b.

[0072] Preferably, since only one side of the pile tail is lifted, in this embodiment, Figure 2 and 16 as shown, the B2 adjusting rope 445 and the A2 adjusting rope 435 are respectively connected to the B2 hoist 441b and the A2 hoist 431b. The A1 adjusting rope 432 is connected to the A1 hoist 431a. It should be noted that the B1 adjusting rope 442 is used as a backup. Another B1 hoist can be provided on the base and connected to the B1 adjusting rope 442, or the A1 adjusting rope 432 can be not provided and only the B1 adjusting rope 442 is connected to the A1 hoist 431a.

[0073] Because the A1 pile adjusting pulley group 433, A2 pile adjusting pulley group 436, B1 pile adjusting pulley group 443, and B2 pile adjusting pulley group are hinged and installed, the B1 pile lifting movable pulley group 444, B2 pile lifting movable pulley group 447, A1 pile lifting movable pulley group 434, and A2 pile lifting movable pulley group can respectively move up and down, swing forward and backward, and swing left and right under the adjustment of the adjusting rope to adapt to engineering piles of different lengths and different diameters.

[0074] As Figure 1 and 19 and 20 shown, a C top transition pulley 371, a C1 top pulley group 372, and a C2 top pulley group 373 are also provided on the top mounting frame. A pile driving mechanism 500 installed in a lifting and sliding manner is provided on the pile frame 300. A C lower pulley group 374 is provided on the pile driving mechanism 500. The C1 and C2 top pulley groups and the C lower pulley group are assembled and connected through a partial body segment of the C adjusting rope 375. As Figure 2 and 19As shown, the retracting and extending end of the C adjusting rope 375 bypasses the C top transition pulley 371 and is connected to the C hoist 378 provided on the base 200 of the pile driver.

[0075] As Figure 1 and 7 As shown, the lower end of the pile frame 300 is rotatably installed on the base, and a pile frame adjusting mechanism for adjusting the lifting of the pile frame 300 is provided on the base. A guide pile device 600 is provided at the connection between the pile frame 300 and the base. As Figure 12 shown, the pile frame 300 is composed of detachable and assembled pile frame sections, and each pile frame section is connected by a flange and bolts to form the pile frame 300.

[0076] As Figure 1-2 As shown in FIGS. 13-20, a method for lifting a pile includes the following steps: horizontally placing the engineering pile 100 along the width direction of the pile driver and corresponding it to the hoisting device; using the A2 pile tying assembly 450b and the B2 pile tying assembly 460b to tie the two sides of the pile head of the engineering pile 100 respectively, and using the A1 pile tying assembly 450a or the B1 pile tying assembly to tie one side of the pile tail of the engineering pile 100; using the A2 pile lifting assembly 437b and the B2 pile lifting assembly 447b to be connected to the A2 pile tying assembly 450b and the B2 pile tying assembly 460b respectively, using the A1 pile lifting assembly 434a to be connected to the A1 pile tying assembly 450a, or using the B1 pile lifting assembly to be connected to the B1 pile tying assembly; simultaneously adjusting the A2 pile lifting assembly 437b, the B2 pile lifting assembly 447b and the A1 pile lifting assembly 434a to horizontally lift the engineering pile 100 in balance, or simultaneously adjusting the A2 pile lifting assembly 437b, the B2 pile lifting assembly 447b and the B1 pile lifting assembly to horizontally lift the engineering pile 100 in balance; after lifting to a certain height, adjusting the A1 pile lifting assembly 434a to descend so that the engineering pile 100 gradually turns from a horizontal state to a vertical state, and removing the A1 pile tying assembly 450a from the engineering pile 100 after turning to the vertical state, or adjusting the B1 pile lifting assembly to descend so that the engineering pile 100 gradually turns from a horizontal state to a vertical state, and removing the B1 pile tying assembly from the engineering pile 100 after turning to the vertical state; continuing to adjust the A2 pile lifting assembly 437b and the B2 pile lifting assembly 447b to ascend to correspond the pile head of the engineering pile 100 to the pile driving mechanism and perform assembly, and removing the A2 pile tying assembly 450b and the B2 pile tying assembly 460b from the engineering pile 100 after the assembly is completed.

[0077] As Figure 13 shown, two lifting lugs for lifting the engineering pile 100 are welded on both sides of the pile head of the engineering pile 100, and two lifting lugs for lifting the engineering pile 100 are welded on one side of the pile tail of the engineering pile 100. The six lifting lugs are arranged on the same horizontal plane, and the plane passes through the center line of the engineering pile 100.

[0078] The two ends of the A2 steel wire rope on the A2 pile tying assembly 450b are respectively connected to the two lifting lugs on one side of the pile head; the two ends of the B2 steel wire rope on the B2 pile tying assembly 460b are respectively connected to the two lifting lugs on the other side of the pile head; the two ends of the A1 steel wire rope on the A1 pile tying assembly 450a are respectively connected to the two lifting lugs at the pile tail, or the two ends of the B1 steel wire rope on the B1 pile tying assembly are respectively connected to the two lifting lugs at the pile tail.

[0079] The A2 pile lifting assembly 437b and the A2 pile tying assembly 450b are set to be detachably assembled and connected; the B2 pile lifting assembly 447b and the B2 pile tying assembly 460b are set to be detachably assembled and connected; the A1 pile lifting assembly 434a and the A1 pile tying assembly 450a are set to be detachably assembled and connected, or the B1 pile lifting assembly and the B1 pile tying assembly are set to be detachably assembled and connected.

[0080] As Figure 14 shown, connect the A1 connecting piece 438 on the A1 pile tying assembly 450a and the A1 pile lifting assembly 434a, connect the A1 connecting piece 438 with the A1 pile lifting moving pulley block 434, adjust the lifting of the A1 pile lifting moving pulley block 434 to drive the lifting of the A1 pile tying assembly 450a. Similarly, connect the A2 connecting piece on the A2 pile tying assembly 450b and the A2 pile lifting assembly 437b, connect the A2 connecting piece with the A2 pile lifting moving pulley block 437, adjust the lifting of the A2 pile lifting moving pulley block 437 to drive the lifting of the A2 pile tying assembly 450b; connect the B2 connecting piece on the B2 pile tying assembly 460b and the B2 pile lifting assembly 447b, connect the B2 connecting piece with the B2 pile lifting moving pulley block 447, adjust the lifting of the B2 pile lifting moving pulley block 447 to drive the lifting of the B2 pile tying assembly 460b; or, connect the B1 connecting piece on the B1 pile tying assembly and the B1 pile lifting assembly, connect the B1 connecting piece with the B1 pile lifting moving pulley block, and adjust the lifting of the B1 pile lifting moving pulley block to drive the lifting of the B1 pile tying assembly.

[0081] As Figure 14As shown, the A1 cross pin 438d provided on the A1 connecting member 438 is arranged to be slidably mounted. The A1 cross pin 438d is connected to an elastic device so that it is always in a latched state. An A1 pulling rope 438e is provided on the A1 cross pin 438d. Pulling the A1 pulling rope 438e drives the A1 cross pin 438d to move, so that the A1 pile binding assembly 450a is separated from the A1 connecting member 438. Similarly, the A2 cross pin provided on the A2 connecting member is arranged to be slidably mounted. The A2 cross pin is connected to an elastic device so that it is always in a latched state. An A2 pulling rope is provided on the A2 cross pin. Pulling the A2 pulling rope drives the A2 cross pin to move, so that the A2 pile binding assembly 450b is separated from the A2 connecting member. The B2 cross pin provided on the B2 connecting member is arranged to be slidably mounted. The B2 cross pin is connected to an elastic device so that it is always in a latched state. A B2 pulling rope is provided on the B2 cross pin. Pulling the B2 pulling rope drives the B2 cross pin to move, so that the B2 pile binding assembly 460b is separated from the B2 connecting member. The B1 cross pin provided on the B1 connecting member is arranged to be slidably mounted. The B1 cross pin is connected to an elastic device so that it is always in a latched state. A B1 pulling rope is provided on the B1 cross pin. Pulling the B1 pulling rope drives the B1 cross pin to move, so that the B1 pile binding assembly is separated from the B1 connecting member.

[0082] As Figure 13 shown, after the A2 pile binding assembly 450b is separated from the A2 pile hanging assembly 437b, the A2 pile binding assembly 450b is then separated from the engineering pile 100. After the B2 pile binding assembly 460b is separated from the B2 pile hanging assembly 447b, the B2 pile binding assembly 460b is then separated from the engineering pile 100. After the A1 pile binding assembly 450a is separated from the A1 pile hanging assembly 434a, the A1 pile binding assembly 450a is then separated from the engineering pile 100. Or after the B1 pile binding assembly is separated from the B1 pile hanging assembly, the B1 pile binding assembly is then separated from the engineering pile 100.

[0083] As Figure 16 shown, the A2 pile hanging movable pulley block 437 is connected to the A2 pile adjusting pulley block 436. The A2 pile adjusting pulley block 436 is installed on the A middle mounting arm 310. The A2 adjusting rope 435 is used to adjust the relative movement between the A2 pile hanging movable pulley block 437 and the A2 pile adjusting pulley block 436. Similarly, the B2 pile hanging movable pulley block 447 is connected to the B2 pile adjusting pulley block 446. The B2 pile adjusting pulley block 446 is installed on the B middle mounting arm 320. The B2 adjusting rope 445 is used to adjust the relative movement between the B2 pile hanging movable pulley block 447 and the B2 pile adjusting pulley block 446. The A2 pile adjusting pulley block 436 and the B2 pile adjusting pulley block 446 are arranged oppositely. As Figure 15As shown, the A2 pile-adjusting pulley block 436 and the B2 pile-adjusting pulley block 446 are arranged corresponding to the pile driving mechanism, so that the pile head of the vertical engineering pile 100 being lifted is in an assemblable state; the A1 pile-lifting movable pulley block 434 is connected to the A1 pile-adjusting pulley block 433, the A1 pile-adjusting pulley block 433 is installed on the A middle mounting arm 310, and the A1 adjusting rope 432 is used to adjust the relative movement of the A1 pile-lifting movable pulley block 434 and the A1 pile-adjusting pulley block 433; or the B1 pile-lifting movable pulley block is connected to the B1 pile-adjusting pulley block, the B1 pile-adjusting pulley block is installed on the B middle mounting arm 320, or the A1 adjusting rope 432 is used to adjust the relative movement of the B1 pile-lifting movable pulley block and the B1 pile-adjusting pulley block.

[0084] As Figure 16 shown, the A1 and A2 pile-adjusting pulley blocks are assembled on the lower assembly part, the lower assembly part is hinged and installed with the upper assembly part through the middle hinge shaft 340, the upper assembly part is hinged and installed with the A middle mounting arm 310 through the upper hinge shaft 330, and the middle hinge shaft 340 and the upper hinge shaft 330 are arranged perpendicular to each other. Similarly, the B1 and B2 pile-adjusting pulley blocks 446 are assembled on the lower assembly part, the lower assembly part is connected and installed with the upper assembly part through the middle hinge shaft 340, the upper assembly part is hinged and installed with the B middle mounting arm 320 through the upper hinge shaft 330, and the middle hinge shaft 340 and the upper hinge shaft 330 are arranged perpendicular to each other.

[0085] As Figure 2 and 16 shown in FIGS. -18, the winding and unwinding end of the A1 adjusting rope 432 is sequentially wound around the A2 middle transition pulley 312, the A1 middle transition pulley 311, and the A top transition pulley 376 and then connected to the A1 winch 431a. The A1 adjusting rope 432 is wound and unwound by the A1 winch 431a to drive the A1 pile-lifting movable pulley block 434 to lift and lower; or the winding and unwinding end of the A1 adjusting rope 432 is sequentially wound around the B2 middle transition pulley, the B1 middle transition pulley, and the B top transition pulley and then connected to the A1 winch 431a. The A1 adjusting rope 432 is wound and unwound by the A1 winch 431a to drive the B1 pile-lifting movable pulley block to lift and lower; the winding and unwinding end of the A2 adjusting rope 435 is sequentially wound around the A3 middle transition pulley 314 and then connected to the A2 winch 431b. The A2 adjusting rope 435 is wound and unwound by the A2 winch 431b to drive the A2 pile-lifting movable pulley block 437 to lift and lower; the winding and unwinding end of the B2 adjusting rope 445 is sequentially wound around the B3 middle transition pulley and then connected to the B2 winch 441b. The B2 adjusting rope 445 is wound and unwound by the B2 winch 441b to drive the B2 pile-lifting movable pulley block 447 to lift and lower.

[0086] Pile driver working method: As Figure 1-20As shown in the figure, the pile driver is moved to the designated position through the A walking adjustment mechanism and the B walking adjustment mechanism. The engineering piles are transported by a pile transport ship and horizontally placed along the width direction of the pile driver and correspond to the hoisting device. Two lifting lugs for hoisting the engineering piles are welded on both sides of the pile head of the engineering pile, and two lifting lugs for hoisting the engineering pile are welded on one side of the pile tail of the engineering pile. The six lifting lugs are arranged on the same horizontal plane, and the plane passes through the center line of the engineering pile. Then, the A2 pile binding assembly 450b and the B2 pile binding assembly 460b are used to bind the lifting lugs arranged on both sides of the pile head of the engineering pile respectively, and the A1 pile binding assembly 450a or the B1 pile binding assembly is used to bind the two lifting lugs arranged on the pile tail of the engineering pile. In this embodiment, the A1 pile binding assembly 450a is used to bind the two lifting lugs arranged on the pile tail of the engineering pile. Then, the A2 pile lifting assembly 437b and the B2 pile lifting assembly 447b are respectively connected to the A2 pile binding assembly 450b and the B2 pile binding assembly 460b, and the A1 pile lifting assembly 434a is connected to the A1 pile binding assembly 450a; at the same time, the A2 pile lifting assembly 437b, the B2 pile lifting assembly 447b and the A1 pile lifting assembly 434a are adjusted to horizontally lift the engineering pile in balance. After lifting to a certain height, the A1 pile lifting assembly 434a is adjusted to descend so that the engineering pile 100 gradually turns from a horizontal state to a vertical state. After turning to the vertical state, the A1 pile binding assembly 450a is separated from the A1 pile lifting assembly 434a. Continue to adjust the A2 pile lifting assembly 437b and the B2 pile lifting assembly 447b to ascend so that the pile head of the engineering pile 100 corresponds to the pile cap arranged on the pile driving mechanism 500 and is assembled. After the assembly is completed, the A2 pile binding assembly 450b is separated from the A2 pile lifting assembly 437b, and the B2 pile binding assembly 460b is separated from the B2 pile lifting assembly 447b. The pile driving mechanism is adjusted to drive the engineering pile to descend until the engineering pile touches the ground and then stops. Then, the pile guide 600 is started to hold the engineering pile. Finally, the pile driving mechanism is started to perform the operation. During the pile driving process, people stand on the pile guide 600 and remove the A1 pile binding assembly 450a arranged on the pile tail, the A2 pile binding assembly 450b and the B2 pile binding assembly 460b arranged on the pile head in turn.

[0087] A split - type pile driving equipment base, a pile guide, a pile lifting device and a pile lifting method provided by the present invention can well meet the requirement of hoisting large - scale engineering piles. Its pile driving equipment base can be disassembled, which is convenient for transportation. The pile driver is provided with a walking mechanism and a counterweight box, enabling it to have the function of being used both on water and on land. The pile guide of the present invention can well realize the positioning and guiding functions for large - scale engineering piles. The pile lifting device of the present invention can well realize the hoisting of large - scale engineering piles and assemble its pile driving mechanism. In addition, the pile driver of the present invention can adapt to engineering piles with different diameters and lengths to meet different construction requirements.

[0088] The above are only the preferred embodiments of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention are implemented according to the conventional means in the art without special explanation and limitation.

Claims

1. A pile hoisting device, characterized in that: It includes a mast set on a pile driver. An A pile lifting unit and a B pile lifting unit for lifting both ends of a construction pile are set on the mast. Pile head tying components and pile tail tying components are tied to both ends of the construction pile. The A and B pile lifting units include an A pile lifting component, a B pile lifting component that are respectively detachably connected and assembled with the pile head tying component and the pile tail tying component, and A and B pile adjusting components for adjusting the states of the A and B pile lifting components respectively. The A and B pile adjusting components include an A adjusting rope assembly and a B adjusting rope assembly. The A and B adjusting rope assemblies are connected to an A rope retracting and releasing unit and a B rope retracting and releasing unit respectively set on the pile driver; The pile head tying component has an A2 tying component and a B2 tying component. The pile tail tying component has an A1 tying component and / or a B1 tying component. The A2 and B2 tying components are respectively arranged on both sides of the pile head of the construction pile. The A pile lifting component includes an A2 pile lifting component. The B pile lifting component includes a B2 pile lifting component. It also includes an A1 pile lifting component and / or a B1 pile lifting component. The A2 and B2 pile lifting components are respectively detachably assembled and connected with the A2 and B2 tying components. The A1 pile lifting component and / or the B1 pile lifting component are detachably assembled and connected with the pile tail tying component. The A pile adjusting component is used to adjust the states of the A1 and A2 pile lifting components. The B pile adjusting component is used to adjust the states of the B1 and B2 pile lifting components; A middle mounting frame is set in the middle of the mast. The middle mounting frame includes an A middle mounting arm and a B middle mounting arm located on both sides of the mast. One end of the A middle mounting arm is fixedly connected to the mast. An A1 pile adjusting pulley set and an A2 pile adjusting pulley set are installed at the other end of the A middle mounting arm. An A1 pile lifting movable pulley set and an A2 pile lifting movable pulley set are set below the A1 and A2 pile adjusting pulley sets. The A1 pile adjusting pulley set and the A1 pile lifting movable pulley set form an A1 pile lifting component. The A2 pile adjusting pulley set and the A2 pile lifting movable pulley set form an A2 pile lifting component. The A adjusting rope assembly includes an A1 adjusting rope and an A2 adjusting rope. A partial rope segment of the A1 adjusting rope is used to connect the A1 pile adjusting pulley set and the A1 pile lifting movable pulley set. A partial rope segment of the A2 adjusting rope is used to connect the A2 pile adjusting pulley set and the A2 pile lifting movable pulley set; One end of the B middle mounting arm is fixedly connected to the mast. A B1 pile adjusting pulley set and a B2 pile adjusting pulley set are installed at the other end of the B middle mounting arm. A B1 pile lifting movable pulley set and a B2 pile lifting movable pulley set are set below the B1 and B2 pile adjusting pulley sets. The B1 pile adjusting pulley set and the B1 pile lifting movable pulley set form a B1 pile lifting component. The B2 pile adjusting pulley set and the B2 pile lifting movable pulley set form a B2 pile lifting component. The B adjusting rope assembly includes a B1 adjusting rope and a B2 adjusting rope. A partial rope segment of the B1 adjusting rope is used to connect the B1 pile adjusting pulley set and the B1 pile lifting movable pulley set. A partial rope segment of the B2 adjusting rope is used to connect the B2 pile adjusting pulley set and the B2 pile lifting movable pulley set; The A1 and A2 pile-adjusting pulley blocks are respectively installed on the A middle mounting arm through hinge fittings, and the B1 and B2 pile-adjusting pulley blocks are respectively installed on the B middle mounting arm through hinge fittings. The hinge fitting includes an upper fitting part and a lower fitting part arranged up and down. The upper fitting part is hinged to the A middle mounting arm / B middle mounting arm through an upper hinge shaft. The upper and lower fitting parts are hinged through a middle hinge shaft. The upper hinge shaft and the middle hinge shaft are arranged perpendicularly. The A1 and A2 pile-adjusting pulley blocks and the B1 and B2 pile-adjusting pulley blocks are assembled on the lower fitting part. The center lines of the A1 and A2 pile-adjusting pulley blocks are arranged perpendicularly, and the center lines of the B1 and B2 pile-adjusting pulley blocks are arranged perpendicularly; A guide pile device is provided at the connection between the pile frame and the machine base. The pile frame is composed of each pile frame section that is detachably connected and assembled.

2. The pile hoisting device according to claim 1, characterized in that: A top mounting frame is provided at the top of the pile frame. A and B top transition pulleys are provided on the top mounting frame. A1 and A2 middle transition pulleys are also provided on the A middle mounting arm. The A1 middle transition pulley, the A2 middle transition pulley, the A1 pile-adjusting pulley block, and the A2 pile-adjusting pulley block are sequentially installed along the fixed end to the cantilever end of the A middle mounting arm. The A1 and A2 middle transition pulleys are installed on the upper side of the A middle mounting arm, and the A1 and A2 pile-adjusting pulley blocks are installed on the lower side of the A middle mounting arm. On the machine base of the pile driver, there are B2, A2 hoists and A1 hoist and / or B1 hoist. The A rope-receiving and -releasing unit includes the A1 hoist and / or B1 hoist provided on the machine base of the pile driver. The receiving and releasing end of the A1 adjusting rope sequentially bypasses the A2 middle transition pulley, the A1 middle transition pulley, and the A top transition pulley and then is connected to the A1 hoist. An A3 middle transition pulley is also provided between the A1 pile-adjusting pulley block and the A2 pile-adjusting pulley block. The A3 middle transition pulley is located on the upper side of the A middle mounting arm. The receiving and releasing end of the A2 adjusting rope sequentially bypasses the A3 middle transition pulley and then is connected to the A2 hoist; B1 and B2 middle transition pulleys are also provided on the B middle mounting arm. The B1 middle transition pulley, the B2 middle transition pulley, the B1 pile-adjusting pulley block, and the B2 pile-adjusting pulley block are sequentially installed along the fixed end to the cantilever end of the B middle mounting arm. The B1 and B2 middle transition pulleys are installed on the upper side of the B middle mounting arm, and the B1 and B2 pile-adjusting pulley blocks are installed on the lower side of the B middle mounting arm. The B rope-receiving and -releasing unit includes the B2 hoist provided on the machine base of the pile driver. The receiving and releasing end of the B1 adjusting rope sequentially bypasses the B2 middle transition pulley, the B1 middle transition pulley, and the B top transition pulley and then is connected to the A1 hoist and / or B1 hoist. A B3 middle transition pulley is also provided between the B1 pile-adjusting pulley block and the B2 pile-adjusting pulley block. The B3 middle transition pulley is located on the upper side of the B middle mounting arm. The receiving and releasing end of the B2 adjusting rope sequentially bypasses the B3 middle transition pulley and then is connected to the B2 hoist.

3. The pile hoisting device according to claim 2, wherein: On the top mounting frame, there are also provided a C top transition pulley, a C1 top pulley group, and a C2 top pulley group. On the pile frame, there is a pile driving mechanism installed in a lifting and sliding manner. On the pile driving mechanism, there is a C lower pulley group. The C1 and C2 top pulley groups and the C lower pulley group are assembled and connected through a partial section of the C adjusting rope. The retracting and releasing end of the C adjusting rope bypasses the C top transition pulley and is connected to a C hoist installed on the base of the pile driver.

4. The pile hanging device according to claim 3, characterized in that: The lower end of the pile frame is rotatably installed on the base, and a pile frame adjusting mechanism for adjusting the lifting and lowering of the pile frame is provided on the base.

5. The pile hoisting device according to claim 4, characterized in that: The A1 pile tying assembly includes an A1 steel wire rope for connecting two lifting lugs on the same side of the same end, and also includes an A1 steel wire rope pulley group. The A1 pulley on the A1 steel wire rope pulley group is rotatably installed on the A1 steel wire rope pulley group frame. The A1 pulley is assembled and connected to the A1 steel wire rope. The A1 steel wire rope pulley group frame is detachably assembled and connected to an A1 connecting piece. The A1 pile lifting assembly further includes the A1 connecting piece and an A1 pile lifting movable pulley group, and the A1 connecting piece is connected to the A1 pile lifting movable pulley group; The A2 pile tying assembly includes an A2 steel wire rope for connecting two lifting lugs on the same side of the same end, and also includes an A2 steel wire rope pulley group. The A2 pulley on the A2 steel wire rope pulley group is rotatably installed on the A2 steel wire rope pulley group frame. The A2 pulley is assembled and connected to the A2 steel wire rope. The A2 steel wire rope pulley group frame is detachably assembled and connected to an A2 connecting piece. The A2 pile lifting assembly further includes the A2 connecting piece and an A2 pile lifting movable pulley group, and the A2 connecting piece is connected to the A2 pile lifting movable pulley group; The B1 pile tying assembly includes a B1 steel wire rope for connecting two lifting lugs on the same side of the same end, and also includes a B1 steel wire rope pulley group. The B1 pulley on the B1 steel wire rope pulley group is rotatably installed on the B1 steel wire rope pulley group frame. The B1 pulley is assembled and connected to the B1 steel wire rope. The B1 steel wire rope pulley group frame is detachably assembled and connected to a B1 connecting piece. The B1 pile lifting assembly further includes the B1 connecting piece and a B1 pile lifting movable pulley group, and the B1 connecting piece is connected to the B1 pile lifting movable pulley group; The B2 pile tying assembly includes a B2 steel wire rope for connecting two lifting lugs on the same side of the same end, and also includes a B2 steel wire rope pulley group. The B2 pulley on the B2 steel wire rope pulley group is rotatably installed on the B2 steel wire rope pulley group frame. The B2 pulley is assembled and connected to the B2 steel wire rope. The B2 steel wire rope pulley group frame is detachably assembled and connected to a B2 connecting piece. The B2 pile lifting assembly further includes the B2 connecting piece and a B2 pile lifting movable pulley group, and the B2 connecting piece is connected to the B2 pile lifting movable pulley group.

6. The pile hoisting device according to claim 5, characterized in that: The A1 connecting piece includes a connecting piece body, which is U-shaped. At both ends of the connecting piece body, there are provided pin holes for plugging and matching with a cross pin. On the outer side of one end of the connecting piece body, a round tube is fixedly installed. The center line of the round tube coincides with the center line of the pin hole. The cross pin is slidably assembled in the round tube. An elastic device for driving the cross pin and the pin hole to be always in a plugged and matching state is provided in the round tube. A cross pin steel wire rope is provided at one end of the cross pin close to the elastic device. When the A1 pile tying assembly needs to be disconnected from the A1 pile lifting movable pulley group, pulling the cross pin steel wire rope drives the cross pin to move, so that the A1 steel wire rope pulley group frame is disconnected from the A1 connecting piece; The A2, B1, and B2 connecting pieces have the same structure as the A1 connecting piece.

Citation Information

Patent Citations

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