A bar cutting machine
By designing the feed workpiece and cutting workpiece in the rod cutting machine and setting up a cutting mechanism in the clamping assembly, the problems of low feeding accuracy, low degree of automation and inaccurate cutting in the prior art are solved, and an efficient and stable rod cutting process is achieved.
Patent Information
- Application Number
- CN202110638742.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-08
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2041-06-08
AI Technical Summary
The feeding device of existing metal round bar cutting machines has low accuracy, low degree of automation, low efficiency and high labor cost. The fixed clamping mechanism leads to inaccurate cutting and burrs and scratches on the cutting surface.
A rod material cutting machine is designed, which uses the joint action of feeding tooling and cutting tooling to carry out rod material conveying and cutting. The clamping assembly is equipped with a cutting mechanism to improve clamping stability and avoid bar material displacement.
It improves the working efficiency of the rod cutting machine, reduces production labor costs, ensures the quality of the cutting surface, and avoids the occurrence of burrs and scratches.
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Figure CN113210707B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of bar cutting, and in particular relates to a bar cutting machine. Background Art
[0002] In the process of parts processing, it is often necessary to cut a metal round bar into several sections and then process them. The metal round bar cutting machine is a commonly used processing equipment for metal round bars.
[0003] However, the existing metal round bar cutting machines mainly use hydraulic feeding and manual feeding, and their function is to feed the bar to be cut by hydraulic drive or manual feeding, and after the feeding and length setting are completed, the bar is sent to the cutting feed device for cutting. This feeding device has the disadvantages of relatively low feeding accuracy, low automation, low efficiency and high labor cost.
[0004] At the same time, in the prior art, during the cutting process of metal round bars, since the bar clamping mechanism is fixed, a certain displacement is easily generated when the bar is clamped, resulting in inaccurate knife position during cutting, burrs and scratches will appear on the cut surface of the metal round bar, which is not conducive to the processing of the next step.
[0005] To this end, we propose a bar cutting machine to solve the problems existing in the existing technology, improve its work efficiency, save time and effort, and reduce the company's production labor cost; at the same time, a beveling mechanism is set at the bar clamping tooling to improve the clamping stability when clamping the bar, ensuring that the bar will not be displaced during feeding, thereby avoiding burrs and scratches on the cut surface of the metal round bar. Summary of the invention
[0006] The object of the present invention is to provide a bar cutting machine to solve the problem mentioned in the above background technology that not only the feeding device in the prior art has relatively low feeding accuracy, low degree of automation, low efficiency and high labor cost, but also in the process of cutting metal round bars, since the bar clamping mechanism is fixed, it is easy to produce a certain displacement when the bar is clamped, resulting in inaccurate knife position during cutting, burrs and scratches will appear on the cut surface of the metal round bar, which is not conducive to the processing of the next step.
[0007] To achieve the above object, the present invention adopts the following technical solutions:
[0008] A bar cutting machine, comprising a frame, a cutting tool and a feeding tool, wherein the cutting tool and the feeding tool are respectively arranged on the upper surface of the frame, the cutting tool comprises a first motor, the output shaft end of the first motor is fixedly connected to a first screw rod, the screw rod is rotatably mounted on the upper surface of the frame, first linear guides are symmetrically arranged on both sides of the first screw rod on the upper surface of the frame, a cutting box is fixedly connected above the first linear guide rail, and a cutting motor is transmission-mounted on one side of the cutting box;
[0009] The feeding tooling comprises a feeding table and a second motor, a first groove is provided in the feeding table, the second motor is fixedly installed on one side of the first groove, a second screw is rotatably installed in the first groove, second linear guides are symmetrically installed on both sides of the second screw on the upper surface of the feeding table, and clamping assemblies are fixedly installed on two sets of the second linear guides;
[0010] The clamping assembly comprises a base, a clamping tool is arranged above the base, a first hydraulic cylinder is fixedly installed on one side of the base, and a double-ear support is fixedly installed on the output shaft end of the first hydraulic cylinder;
[0011] The clamping fixture comprises a bracket, one side of the bracket is pinned with an ear plate, the ear plate and the double-ear support are pinned and fixed, a first clamping plate is fixedly installed on the side of the bracket away from the ear plate, a second clamping plate is slidably installed on the side of the bracket away from the first clamping plate, a second hydraulic cylinder is fixedly installed on one side of the second clamping plate, the second hydraulic cylinder is fixedly installed on the upper surface of the bracket, a cushion block is arranged between the base and the bracket, and a slope is provided on the side of the cushion block in contact with the bottom of the bracket;
[0012] A positioning tool is fixedly installed on one side of the frame between the cutting tool and the feeding tool. The positioning tool comprises a base, and a positioning platform is fixedly installed on the top of the base.
[0013] Preferably, the frame is arranged in an L-shaped structure, a material receiving trough is fixedly installed on the upper surface of the frame on one side of the cutting tool, a support frame is symmetrically arranged on one side of the bottom of the material receiving trough, a mesh plate is fixedly installed on the bottom of the material receiving trough on the upper surface of the frame, and an electric control cabinet is arranged in the frame.
[0014] Preferably, a machine head is fixedly mounted on one side of the cutting box, a cutting wheel is rotatably mounted inside the machine head, and a rotating shaft fixedly mounted inside the cutting wheel and an output shaft end of the cutting motor are transmission-connected via a gear pair.
[0015] Preferably, a vertical plate is fixedly installed on one side of the feeding platform close to the second motor, and a roller is rotatably installed on the top of the vertical plate.
[0016] Preferably, positioning holes are symmetrically opened in the bracket on both sides of the second hydraulic cylinder, linear bearings are fixedly installed in the positioning holes, a guide rod is slidably installed in the linear bearing, and one end of the guide rod is fixedly connected to the second clamping plate.
[0017] Preferably, a protective plate is fixedly mounted on the top of the bracket above the first clamping plate and the second clamping plate.
[0018] Preferably, support plates are fixedly installed at both ends of the first screw rod on the upper surface of the frame, and support plates are also fixedly installed at both ends of the second screw rod in the first groove. Both ends of the first screw rod and the second screw rod are rotatably installed in two adjacent groups of support plates through bearings.
[0019] Preferably, a positioning plate is fixedly mounted on the top of the machine head, a positioning bar is fixedly mounted on one side of the positioning plate, and a proximity switch is fixedly mounted on one end of the positioning bar.
[0020] Preferably, a second groove is provided in the base directly below the bracket, and a support rod is rotatably installed in the second groove.
[0021] Technical effects and advantages of the present invention: Compared with the prior art, the bar cutting machine proposed by the present invention has the following advantages:
[0022] 1. The feeding mechanism and the cutting mechanism are set to work together to transport the bar material. The bar material is sent to the cutting mechanism through feeding, and the bar material is cut by the cutting wheel in the machine head, so that the working efficiency is improved, time and labor are saved, and the production labor cost of the enterprise is reduced;
[0023] 2. A beveling mechanism is set at the bar clamping tooling to improve the stability of the clamping when clamping the bar, ensuring that the bar will not be displaced during cutting, thereby avoiding burrs and scratches on the cutting surface of the metal round bar. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the main viewing direction of the three-dimensional structure of the present invention;
[0025] Figure 2 It is a schematic diagram of the three-dimensional structure of the cutting tool of the present invention;
[0026] Figure 3 It is a side view structural schematic diagram of the cutting tool of the present invention;
[0027] Figure 4 It is a schematic diagram of the three-dimensional structure of the feeding tool of the present invention;
[0028] Figure 5 It is a schematic diagram of the three-dimensional structure of the clamping assembly of the present invention;
[0029] Figure 6 It is a schematic diagram of the side structure of the clamping assembly of the present invention;
[0030] Figure 7 It is a schematic diagram of the rear-view stereoscopic structure of the present invention;
[0031] Figure 8 It is a schematic diagram of the top structure of the present invention.
[0032] In the figure: 1, frame; 2, cutting tool; 201, first motor; 202, first screw rod; 203, first linear guide rail; 204, cutting box; 205, cutting motor; 3, feeding tool; 301, feeding table; 302, second motor; 303, first groove; 304, second screw rod; 305, second linear guide rail; 306, vertical plate; 307, roller; 4, clamping assembly; 401, base; 402, first hydraulic cylinder; 404, double ear support; 5, clamping tool; 501, bracket; 502, Ear plate; 503, first clamping plate; 504, second clamping plate; 505, second hydraulic cylinder; 506, positioning hole; 507, linear bearing; 508, guide rod; 509, protective plate; 6, cushion block; 7, ramp; 8, positioning tool; 801, base; 9, positioning table; 10, material receiving trough; 11, support frame; 12, mesh plate; 13, electric control cabinet; 14, machine head; 15, cutting wheel; 16, positioning plate; 17, positioning strip; 18, proximity switch; 19, second groove; 20, support rod; 21, support plate. DETAILED DESCRIPTION
[0033] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0034] The present invention provides Figure 1-8A bar cutting machine shown in the figure comprises a frame 1, a cutting tool 2 and a feeding tool 3, wherein the cutting tool 2 and the feeding tool 3 are respectively arranged on the upper surface of the frame 1, and the cutting tool 2 comprises a first motor 201, and the output shaft end of the first motor 201 is fixedly connected with a first screw rod 202, and the first screw rod 202 is rotatably installed on the upper surface of the frame 1, and first linear guide rails 203 are symmetrically arranged on both sides of the first screw rod 202 on the upper surface of the frame 1, and a cutting box 204 is fixedly connected above the first linear guide rail 203, and a cutting motor 205 is transmission-installed on one side of the cutting box 204, and a machine head 14 is fixedly installed on one side of the cutting box 204, and a cutting wheel 15 is rotationally installed in the machine head 14, and a rotating shaft fixedly installed in the cutting wheel 15 and an output shaft end of the cutting motor 205 are transmission-connected through a gear pair, and a positioning plate 16 is fixedly installed on the top of the machine head 14, and a positioning bar 17 is fixedly installed on one side of the positioning plate 16, and a proximity switch 18 is fixedly installed on one end of the positioning bar 17.
[0035] A positioning tool 8 is fixedly installed on one side of the frame 1 between the cutting tool 2 and the feeding tool 3, and the positioning tool 8 includes a base 801, and a positioning platform 9 is fixedly installed on the top of the base 801. The frame 1 is arranged in an L-shaped structure, and a material receiving trough 10 is fixedly installed on the upper surface of the frame 1 on one side of the cutting tool 2, and a support frame 11 is symmetrically arranged on one side of the bottom of the material receiving trough 10, and a mesh plate 12 is fixedly installed on the bottom of the material receiving trough 10 on the upper surface of the frame 1, and an electric control cabinet 13 is arranged in the frame 1.
[0036] The feeding tooling 3 includes a feeding table 301 and a second motor 302. A first groove 303 is opened in the feeding table 301. The second motor 302 is fixedly installed on one side of the first groove 303. A second screw rod 304 is rotatably installed in the first groove 303. Second linear guide rails 305 are symmetrically installed on both sides of the second screw rod 304 on the upper surface of the feeding table 301. A vertical plate 306 is fixedly installed on one side of the feeding table 301 close to the second motor 302, and a roller 307 is rotatably installed on the top of the vertical plate 306.
[0037] A clamping assembly 4 is fixedly installed on the two groups of the second linear guide rails 305, and the clamping assembly 4 includes a base 401, a clamping tool 5 is arranged above the base 401, a first hydraulic cylinder 402 is fixedly installed on one side of the base 401, a double-ear support 404 is fixedly installed on the output shaft end of the first hydraulic cylinder 402, and a second groove 19 is opened in the base 401 just below the bracket 501, and a support rod 20 is rotatably installed in the second groove 19.
[0038] Support plates 21 are fixedly installed at both ends of the first screw rod 202 on the upper surface of the frame 1, and support plates 21 are also fixedly installed at both ends of the second screw rod 304 in the first groove 303. Both ends of the first screw rod 202 and the second screw rod 304 are rotatably installed in two adjacent groups of support plates 21 through bearings.
[0039] The clamping fixture 5 includes a bracket 501, one side of the bracket 501 is pinned with an ear plate 502, the ear plate 502 and the double-ear support 404 are pinned and fixed, a first clamping plate 503 is fixedly installed on the side of the bracket 501 away from the ear plate 502, a second clamping plate 504 is slidably installed on the side of the bracket 501 away from the first clamping plate 503, a second hydraulic cylinder 505 is fixedly installed on one side of the second clamping plate 504, and the second hydraulic cylinder 505 is fixedly installed on the upper surface of the bracket 501, the base 401 and the bracket 50 1, a cushion block 6 is arranged between the bracket 501, and a slope 7 is provided on the side of the cushion block 6 that contacts the bottom of the bracket 501. Positioning holes 506 are symmetrically provided on both sides of the second hydraulic cylinder 505 in the bracket 501, and linear bearings 507 are fixedly installed in the positioning holes 506. A guide rod 508 is slidably installed in the linear bearing 507, and one end of the guide rod 508 is fixedly connected to the second clamping plate 504. A protective plate 509 is fixedly installed on the top of the bracket 501 above the first clamping plate 503 and the second clamping plate 504.
[0040] Working principle: The feeding fixture 3 and the cutting fixture 2 are set to work together to convey the bar material, and the bar material is clamped by the clamping assembly 4. The second motor 302 is started to send the clamping assembly 4 to the positioning table 9, and the first motor 201 is started to drive the cutting fixture 2 to feed the bar material. After the cutting position is limited by the proximity switch 18, the cutting motor 205 is started to drive the cutting wheel 15 to cut the bar material, so that the working efficiency is improved, time and labor are saved, and the production labor cost of the enterprise is reduced;
[0041] A pad 6 with a slope 7 is provided at the bar clamping assembly 4, and the bracket 501 is driven by the first hydraulic cylinder 402 to push the bar to tilt, and then the second hydraulic cylinder 505 is started to drive the second clamping plate 504 to press against the first clamping plate 503 of the bar box to move closer, so as to improve the clamping stability when clamping the bar and ensure that the bar will not be displaced during feeding, thereby avoiding burrs and scratches on the cut surface of the metal round bar.
[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A bar cutting machine, comprising a frame (1), a cutting tool (2) and a feeding tool (3), characterized in that: The cutting tool (2) and the feeding tool (3) are respectively arranged on the upper surface of the frame (1), the cutting tool (2) comprises a first motor (201), the output shaft end of the first motor (201) is fixedly connected to a first screw rod (202), the first screw rod (202) is rotatably mounted on the upper surface of the frame (1), first linear guide rails (203) are symmetrically arranged on both sides of the first screw rod (202) and located on the upper surface of the frame (1), a cutting box (204) is fixedly connected above the first linear guide rail (203), and a cutting motor (205) is transmission-mounted on one side of the cutting box (204); The feeding tool (3) comprises a feeding platform (301) and a second motor (302), a first groove (303) is provided in the feeding platform (301), the second motor (302) is fixedly mounted on one side of the first groove (303), a second screw rod (304) is rotatably mounted in the first groove (303), second linear guide rails (305) are symmetrically mounted on both sides of the second screw rod (304) on the upper surface of the feeding platform (301), and clamping assemblies (4) are fixedly mounted on two sets of the second linear guide rails (305); The clamping assembly (4) comprises a base (401), a clamping tool (5) is arranged above the base (401), a first hydraulic cylinder (402) is fixedly mounted on one side of the base (401), and a double-ear support (404) is fixedly mounted on the output shaft end of the first hydraulic cylinder (402); The clamping tool (5) comprises a bracket (501), one side of the bracket (501) is pin-connected with an ear plate (502), the ear plate (502) and the double-ear support (404) are pin-connected and fixed, a first clamping plate (503) is fixedly installed on the side of the bracket (501) away from the ear plate (502), a second clamping plate (504) is slidably installed on the side of the bracket (501) away from the first clamping plate (503), a second hydraulic cylinder (505) is fixedly installed on one side of the second clamping plate (504), and the second hydraulic cylinder (505) is fixedly installed on the upper surface of the bracket (501), a cushion block (6) is arranged between the base (401) and the bracket (501), and a slope (7) is provided on the side of the cushion block (6) that contacts the bottom of the bracket (501); A positioning tool (8) is fixedly installed on one side of the frame (1) between the cutting tool (2) and the feeding tool (3), and the positioning tool (8) comprises a base (801), and a positioning platform (9) is fixedly installed on the top of the base (801); The frame (1) is arranged in an L-shaped structure, a material receiving trough (10) is fixedly installed on the upper surface of the frame (1) at one side of the cutting tool (2), a support frame (11) is symmetrically arranged on one side of the bottom of the material receiving trough (10), a mesh plate (12) is fixedly installed on the bottom of the material receiving trough (10) at the upper surface of the frame (1), and an electric control cabinet (13) is arranged inside the frame (1); A machine head (14) is fixedly mounted on one side of the cutting box (204), and a cutting wheel (15) is rotatably mounted inside the machine head (14). A rotating shaft fixedly mounted inside the cutting wheel (15) and an output shaft end of the cutting motor (205) are connected via a gear pair.
2. A bar cutting machine according to claim 1, characterized in that: A vertical plate (306) is fixedly mounted on one side of the feeding platform (301) close to the second motor (302), and a roller (307) is rotatably mounted on the top of the vertical plate (306).
3. A bar cutting machine according to claim 1, characterized in that: Positioning holes (506) are symmetrically provided on both sides of the second hydraulic cylinder (505) in the bracket (501), linear bearings (507) are fixedly installed in the positioning holes (506), and guide rods (508) are slidably installed in the linear bearings (507), and one end of the guide rod (508) is fixedly connected to the second clamping plate (504).
4. A bar cutting machine according to claim 1, characterized in that: A protective plate (509) is fixedly mounted on the top of the bracket (501) above the first clamping plate (503) and the second clamping plate (504).
5. A bar cutting machine according to claim 1, characterized in that: Support plates (21) are fixedly mounted on both ends of the first screw rod (202) on the upper surface of the frame (1), and support plates (21) are also fixedly mounted on both ends of the second screw rod (304) in the first groove (303). Both ends of the first screw rod (202) and the second screw rod (304) are rotatably mounted in two adjacent groups of support plates (21) via bearings.
6. A bar cutting machine according to claim 3, characterized in that: A positioning plate (16) is fixedly mounted on the top of the machine head (14), a positioning strip (17) is fixedly mounted on one side of the positioning plate (16), and a proximity switch (18) is fixedly mounted on one end of the positioning strip (17).
7. The bar cutting machine according to claim 1, characterized in that: A second groove (19) is provided in the base (401) directly below the bracket (501), and a support rod (20) is rotatably mounted in the second groove (19).
Citation Information
Patent Citations
Bar cutting machine
CN214815248U