A cable stretching test bench system and use method thereof
Through the laser scanner cluster and the cable stretching laboratory bench designed with a mobile design, the problem of incomplete traditional detection is solved, and the fast and accurate detection of cable status is achieved, which simplifies operation and reduces costs. It is suitable for all cable stretching experiments.
Patent Information
- Application Number
- CN202110548241.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-19
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2041-05-19
AI Technical Summary
The traditional cable stretching test bench is not comprehensive in inspection, and the detector position needs to be frequently changed, so the status of the cable cannot be fully detected.
Using laser scanner cluster and movable design, the laser scanner frame slides along the guide rail and can move on the cable stretched track, achieving comprehensive detection of the cable status.
It realizes fast and accurate detection of cable status, simplifies operation, reduces costs, and is suitable for all cable stretching experiments.
Smart Images

Figure CN113218763B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a test bench system, and in particular to a cable stretching test bench system and a use method thereof. Background Art
[0002] The cable has the properties of tensile resistance, impact resistance, wear resistance, flexibility and lightness. In the past, steel cables, hemp or cotton ropes were commonly used. After the emergence of synthetic fibers, most of them were made of nylon, polypropylene, vinylon, polyester, etc. In addition to light specific gravity, high strength, good impact resistance and wear resistance, synthetic fiber cables also have the advantages of corrosion resistance, mildew resistance, and insect resistance. For example, the strength and wear resistance of nylon cables are several times higher than that of hemp and cotton cables, and the specific gravity of polypropylene cables is less than water, so they can float on the water surface, making them convenient and safe to operate. Chemical fiber cables are divided into two categories according to the processing structure: 3-strand, multi-strand twisted cables and 8-strand, multi-strand braided cables. The diameter of 3-strand cables is generally 4 to 50 mm, and the diameter of 8-strand cables is generally 35 to 120 mm. In addition to being used for ship mooring, chemical fiber cables are also widely used in transportation, industry, mining, sports, and fisheries. According to the needs of special purposes, metal materials can also be woven into the cable core.
[0003] In order to promote the development of transportation, industry, mining, sports and fisheries, and taking into account the impact of cables on these industries, the research and development of cable technology is an indispensable link in promoting the development and utilization of these industries.
[0004] Traditional cable tensioning test benches directly fix the cable on the tensioner, and the detector used can only detect the state of the cable at one point, so the detection data obtained in the cable tensioning test is not comprehensive. At the same time, there is the problem of frequently changing the position of the cable detector. Summary of the invention
[0005] In view of the problem that the cable tensioning test bench system has a single cable tensioning state and needs to frequently change the position of the cable detector, the present invention provides a cable tensioning test bench system and a method for using the same. The laser scanner cluster is used to quickly and accurately detect the state of the cable, and the movable design is adopted to enable the laser scanner to move freely on the slide rail, so as to perform a more comprehensive cable state detection.
[0006] The technical means adopted by the present invention are as follows:
[0007] A cable tensile test bench system, comprising:
[0008] A test bench frame, the test bench frame is used to fix the cable and apply tension to the cable;
[0009] A guide rail arranged parallel to the direction in which the cable extends;
[0010] A laser scanner frame arranged on the guide rail and capable of sliding along the guide rail, wherein at least one laser scanner is arranged in the laser scanner frame;
[0011] The two ends of the cable are respectively fixed on the experimental table frame and pass through the laser scanner frame to receive the laser emitted by the laser scanner.
[0012] Furthermore, the experimental bench frame includes a cable stretching track and a cable stretcher, and the cable stretcher slides along the cable stretching track to change the tension applied to the cable.
[0013] Furthermore, the cable tensioner comprises a sliding portion moving on the cable tensioning track and a cable eye for fixing the cable.
[0014] Furthermore, the laser scanner frame comprises a guide rail pulley, a drive motor and a drive shaft; the guide rail pulley is connected through the drive shaft and slides along the guide rail under the action of the drive motor;
[0015] A plurality of laser scanners are arranged inside the laser scanner frame. The laser scanners are arranged along the circumference of the cable, and the cable position irradiated by each laser scanner is the same.
[0016] The present invention also provides a method for using the above-mentioned cable stretching test bench system, comprising the following steps: connecting both ends of the cable to the cable eyelets and passing the cable through the laser scanner rack at the same time, stretching the cable by controlling the cable tensioner to move on the cable stretching track, detecting the state of the cable by the laser scanner cluster, and at the same time the laser scanner rack moves on the guide rail so that the laser scanner cluster can detect the state of the cable within a certain length.
[0017] Compared with the prior art, the present invention has the following advantages:
[0018] 1. The present invention is different from the traditional cable stretching test bench system in that it uses a guide rail structure, so that the laser scanner frame can move freely on the pulley, and the laser scanner cluster can scan the state of a section of cable.
[0019] 2. The present invention integrates three laser scanners into a cluster, which can detect the status of the cable more quickly and accurately.
[0020] 4. The new cable tensile test bench system designed by the present invention can be used for all cable tensile tests.
[0021] 3. The cable tensile test bench system of the present invention has simple structure, low cost and simple operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0023] Figure 1 This is a schematic diagram of the cable tensile test bench system of the present invention.
[0024] Figure 2 Schematic diagram of the laser scanner and guide rail of the present invention.
[0025] In the figure: 1. Cable tensioning track, 2. Cable, 3. Guide rail, 4. Laser scanner frame, 5. Cable eye, 6. Cable tensioner, 7. Laser scanner cluster, 8. Guide rail pulley, 9. Drive motor, 10. Drive shaft, 11. Laboratory bench frame. DETAILED DESCRIPTION
[0026] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0027] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and / or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0029] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values do not limit the scope of the present invention. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0030] In the description of the present invention, it is necessary to understand that the directions or positional relationships indicated by directional words such as "front, back, up, down, left, right", "lateral, vertical, perpendicular, horizontal" and "top, bottom" are usually based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description. Unless otherwise specified, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction. Therefore, they cannot be understood as limiting the scope of protection of the present invention: the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0031] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below their position devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0032] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the present invention.
[0033] like Figure 1-2As shown, the embodiment of the present invention provides a new type of cable stretching test bench system and a method for using the same, the system comprising: a test bench frame 11, a guide rail 3, a laser scanner frame 4 and a cable 2; the test bench frame 11 is placed in a laboratory, the guide rail 3 is placed at the center line of the test bench frame 11, and the laser scanner frame 4 is placed on the guide rail 3; the cable 2 is placed on the test bench frame 11 and passes through the laser scanner frame 4, and the laser scanner frame 4 moves on the guide rail 3. In the new type of cable stretching test bench system and method for using the present invention, the laser scanner frame 4 moves on the guide rail 3, so that the laser scanner cluster 7 can measure changes within a length of the cable, and can detect the state of the cable 2 more quickly.
[0034] Preferably, both ends of the cable 2 are connected to the cable eyelets 5, and pass through the laser scanner frame 4 from the central circular hole of the laser scanner cluster 7. The cable 2 is stretched by controlling the cable tensioner 6 to move on the cable stretching track 1, and the state of the cable 2 is detected by the laser scanner cluster 7.
[0035] Preferably, the test bench frame 11 includes a cable stretching track 1 and a cable tensioner 6. Two cable tensioners 6 are provided, the cable tensioners 6 are placed in the middle of the cable stretching track 1, and can move in the horizontal direction, and there are two cable eyelets 5, the cable eyelets 5 are respectively located on the two cable tensioners 6, and the cable eyelets 5 are used to fix the cable 2 so that the cable 2 is stretched in accordance with the actual working conditions.
[0036] Preferably, the laser scanner frame 4 includes a laser scanner cluster 7, a guide pulley 8, a drive motor 9 and a drive shaft 10. Three laser scanner clusters 7 are evenly distributed on the circumference of the laser scanner frame 4, so as to achieve the purpose of more quickly and accurately detecting the state of the cable 2. A circular hole through which the cable 2 passes is arranged at the center of the laser scanner cluster 7, so that the cable 2 can pass through from a designated position. The drive motor 9 drives the drive shaft 10 to rotate, and the guide pulley 8 is fixed on the drive shaft 10, so that the laser scanner frame 4 moves on the guide rail 3. The laser scanner can scan the state of a section of cable.
[0037] Another aspect of the embodiment of the present invention further provides a method for using the cable stretching test bench system, comprising the following steps:
[0038] The two ends of the cable 2 are connected to form the cable eyelet 5 and pass through the laser scanner frame 4. The cable 2 is stretched by controlling the cable tensioner 6 to move on the cable stretching track 1. The state of the cable 2 is detected by the laser scanner cluster 7. At the same time, the laser scanner frame 4 moves on the guide rail 3, so that the laser scanner cluster 7 can detect the state of the cable 2 within a certain length.
[0039] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A cable tensile test bench system, characterized in that: include: A test bench frame, the test bench frame is used to fix the cable and apply tension to the cable; The experimental table frame includes a cable stretching track and a cable stretcher, and the cable stretcher slides along the cable stretching track to change the tension applied to the cable; A guide rail arranged parallel to the direction in which the cable extends; A laser scanner frame arranged on the guide rail and capable of sliding along the guide rail, wherein at least one laser scanner is arranged in the laser scanner frame; The two ends of the cable are respectively fixed on the experimental table frame and pass through the laser scanner frame to receive the laser emitted by the laser scanner; The laser scanner frame comprises a guide rail pulley, a drive motor and a drive shaft; the guide rail pulley is connected through the drive shaft and slides along the guide rail under the action of the drive motor; A plurality of laser scanners are arranged inside the laser scanner frame, each laser scanner is arranged along the circumference of the cable, and each laser scanner irradiates the same position of the cable; The cable tensioner comprises a sliding portion moving on the cable tensioning track and a cable eye ring for fixing the cable; The method of using the cable tensile test bench system includes the following steps: Connect both ends of the cable to the cable eyelets and pass through the laser scanner frame at the same time. Stretch the cable by controlling the cable tensioner to move on the cable stretching track. Detect the state of the cable through the laser scanner cluster. At the same time, the laser scanner frame moves on the guide rail, so that the laser scanner cluster can detect the state of the cable within a certain length.
