Mechanical labor-saving transmission device and automobile transmission system

By designing a mechanical labor-saving transmission device including an input crankshaft, an output crankshaft and multiple transmission components, using the transmission structure of sprockets and chains, the problem that existing automobile transmission systems are difficult to reduce vehicle weight when pursuing fuel and power saving, and the improvement of power saving and vehicle stability is achieved.

CN113417985BActive Publication Date: 2025-04-25宋扬
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Patent Information

Application Number
CN202110847891.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-27
Publication Date
2025-04-25
Estimated Expiration
2041-07-27

AI Technical Summary

Technical Problem

While the existing automobile transmission system pursues fuel saving and electricity saving, it is difficult to effectively reduce the weight of the vehicle, resulting in unstable factors when driving at high speeds, affecting driving safety.

Method used

A mechanical labor-saving transmission device is designed, including an input crankshaft, an output crankshaft and a plurality of transmission components. Through the cooperation of the first sprocket and the second sprocket, the transmission structure of the chain and steering wheel set is used to realize power transmission and drive the output crankshaft to rotate, thereby realizing power transmission and labor-saving transmission.

Benefits of technology

Through this mechanical labor-saving transmission device, it can effectively save power, fuel and electricity, reduce vehicle weight, improve fuel efficiency and battery life, and enhance vehicle stability and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the field of mechanical transmission technology, and specifically relates to a mechanical labor-saving transmission device and an automobile transmission system, including an input crankshaft, an output crankshaft and a plurality of transmission components; the input crankshaft and the output crankshaft are both provided with a plurality of cranks, suitable for connecting a plurality of the transmission components; each of the transmission components includes a first sprocket, a second sprocket, a chain and a connecting seat, the first sprocket is sleeved on the connecting rod journal of the input crankshaft; the connecting seat is sleeved on the connecting rod journal of the output crankshaft, and the second sprocket is installed on the connecting seat; the chain is sleeved on the first sprocket and the second sprocket. In the above structure, the transmission component causes the chain and the second sprocket to form a movable pulley structure through the change of the displacement of the input crankshaft crank, which, on the one hand, drives the output crankshaft to rotate to realize transmission, and on the other hand, realizes labor saving through the movable pulley structure, thereby realizing the purpose of saving power, saving fuel, and saving electric energy, which is more economical and environmentally friendly.
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Description

Technical Field

[0001] The invention belongs to the technical field of mechanical transmission, and in particular relates to a mechanical labor-saving transmission device and an automobile transmission system. Background Art

[0002] The traditional automobile transmission system outputs power from the engine 1, and then passes through the torque converter 2, the automatic transmission 3, the transmission shaft 4, and the rear drive axle 5 to the drive wheels. Figure 1 As shown, or sequentially through the torque converter 2, the automatic transmission 3, the drive axle 7 input to the drive wheel, such as Figure 2 As shown, the car is moved forward or backward and is widely used in various existing large and small cars.

[0003] Combination Figure 1 , Figure 2 There are two ways to save fuel and electricity for existing fuel or electric vehicles. The first is to increase the calorific value of the engine, and the second is to reduce the weight of the vehicle itself. For the first item, without increasing the engine volume, increasing the calorific value requires an improvement in the process level. For reducing the weight of the vehicle itself, there are two situations. One is to replace it with other lightweight materials, which will greatly increase the cost; the other is to over-compress the weight of the vehicle itself, which will bring instability to the high-speed driving of the vehicle and cause driving safety hazards.

[0004] Therefore, in view of the above shortcomings, the present invention is in urgent need of providing a mechanical labor-saving transmission device and an automobile transmission system. Summary of the invention

[0005] The purpose of the present invention is to provide a mechanical labor-saving transmission device and an automobile transmission system to achieve the purpose of saving power, saving fuel and saving electric energy.

[0006] The mechanical labor-saving transmission device provided by the present invention comprises an input crankshaft, an output crankshaft and two transmission assemblies; the input crankshaft and the output crankshaft are both provided with two cranks, which are suitable for connecting the two transmission assemblies; each of the transmission assemblies comprises a first sprocket, a second sprocket, a chain and a connecting seat, the first sprocket is sleeved on the connecting rod journal of the input crankshaft; the connecting seat is sleeved on the connecting rod journal of the output crankshaft, and the second sprocket is installed on the connecting seat; the chain is sleeved on the first sprocket and the second sprocket.

[0007] The mechanical labor-saving transmission device as described above is further preferably configured such that the transmission assembly further comprises a steering wheel set, the steering wheel set having the chain wound around it, and is suitable for adjusting the transmission direction of the chain.

[0008] The mechanical labor-saving transmission device as described above is further preferably that the steering wheel group includes at least four steering wheels, two of which are arranged between the first sprocket and the second sprocket, suitable for horizontal transmission of the chain wound around the first sprocket; and two of the steering wheels are arranged above the second sprocket, suitable for vertical transmission of the chain wound around the second sprocket.

[0009] The mechanical labor-saving transmission device as described above is further preferably configured such that both the first sprocket and the second sprocket are double-row sprockets, and the chain is a double-row chain.

[0010] The mechanical labor-saving transmission device as described above is further preferably configured such that the connecting seat comprises a base and a pin shaft; a through hole suitable for fitting the output crankshaft is provided on one end of the base, and a pair of lugs with through holes are provided on the other end; the pin shaft is connected to the through hole and is parallel to the through hole, and the pin shaft is suitable for installing the second sprocket.

[0011] The mechanical labor-saving transmission device as described above is further preferably further provided with a chassis, and the input crankshaft, the output crankshaft and the steering wheel set are mounted in the chassis.

[0012] The mechanical labor-saving transmission device as described above is further preferably further comprised of a swing arm, one end of which is rotatably connected to the side wall of the chassis, and the other end is provided with a waist-shaped hole, the length direction of which is consistent with the length direction of the swing arm, and is mounted on the pin shaft.

[0013] The mechanical labor-saving transmission device as described above is further preferably further provided with a direction control wheel set, wherein the direction control wheel set comprises at least two meshing transmission gears, wherein one of the transmission gears is mounted on the input crankshaft, and the other transmission gear is mounted on the output crankshaft.

[0014] The mechanical labor-saving transmission device as described above is further preferably further comprised of a plurality of cross bars, wherein the cross bars are mounted in the chassis and are suitable for mounting the steering wheels.

[0015] The present invention also discloses a vehicle transmission system, comprising any one of the mechanical labor-saving transmission devices described above.

[0016] Compared with the prior art, the present invention has the following advantages:

[0017] The mechanical labor-saving transmission device disclosed in the present invention comprises an input crankshaft, an output crankshaft and a plurality of transmission components; the input crankshaft and the output crankshaft are both provided with a plurality of cranks, which are suitable for connecting a plurality of the transmission components; each of the transmission components comprises a first sprocket, a second sprocket, a chain and a connecting seat, the first sprocket is sleeved on the connecting rod journal of the input crankshaft; the connecting seat is sleeved on the connecting rod journal of the output crankshaft, and the second sprocket is installed on the connecting seat; the chain is sleeved on the first sprocket and the second sprocket. In the above structure, the first sprocket is fixedly sleeved on the crank of the input crankshaft, and rotates and revolves under the drive of the input crankshaft, the first sprocket is connected to the second sprocket through the chain, on the one hand, drives the second sprocket to rotate, and on the other hand, drives the second sprocket to reciprocate up and down; the second sprocket is installed on the connecting seat, and the connecting seat is sleeved on the output crankshaft, so that the second sprocket can drive the crank of the output crankshaft to rotate half a circle through the connecting seat when moving upward, thereby realizing power transmission. There are multiple transmission components, which work alternately to achieve full-circle drive of the output crankshaft, and then realize the rotation drive of the output crankshaft. In the above process, the transmission component causes the chain and the second sprocket to form a movable pulley structure through the change of the displacement of the input crankshaft crankshaft, which on the one hand drives the output crankshaft to rotate to achieve transmission, and on the other hand, saves effort through the movable pulley structure, thereby achieving the purpose of saving power, fuel and electricity, which is more economical and environmentally friendly.

[0018] The present invention also sets a steering wheel group to release the transmission from limiting the positions of the input crankshaft and the output crankshaft, so that the input crankshaft and the output crankshaft can be placed not only up and down but also horizontally, thereby facilitating application.

[0019] The present invention also limits the movement direction of the connecting seat and the second sprocket by setting a swing arm, and limits the movement direction of the output crankshaft by setting a direction control wheel set, thereby making it move in a specified direction. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the present invention or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0021] Figure 1 It is a schematic diagram of the rear wheel drive connection of the automobile transmission system in the prior art;

[0022] Figure 2 It is a schematic diagram of the front wheel drive connection of the automobile transmission system in the prior art;

[0023] Figure 3 It is a plan view of a working state of a specific embodiment of the mechanical labor-saving transmission device of the present invention, wherein AA is a connection structure of one group of transmission components, and BB is a connection structure of another group of transmission components;

[0024] Figure 4 for Figure 3 Schematic diagram of the state of the middle transmission component AA;

[0025] Figure 5 for Figure 3 Schematic diagram of the status of the middle transmission component BB;

[0026] Figure 6 for Figure 4-5 Schematic diagram of the three-dimensional structure;

[0027] Figure 7 It is a schematic diagram of the rear wheel drive connection of the automobile transmission system in the present invention;

[0028] Figure 8 It is a schematic diagram of the front wheel drive connection of the automobile transmission system in the present invention.

[0029] Description of reference numerals:

[0030] 1-engine, 2-torque converter, 3-automatic transmission, 4-drive shaft, 5-rear drive axle, 6-mechanical labor-saving transmission device, 7-drive half shaft, 8-chassis, 9-input crankshaft, 10-output crankshaft, 11-first sprocket, 12-second sprocket, 13-chain, 14-connecting seat, 15-crank, 16-drive gear, 17-steering wheel, 18-swing arm. DETAILED DESCRIPTION

[0031] Embodiment 1:

[0032] like Figure 3-6 As shown, the mechanical labor-saving transmission device disclosed in this embodiment includes an input crankshaft 9, an output crankshaft 10 and a plurality of transmission components; the input crankshaft 9 and the output crankshaft 10 are each provided with a plurality of cranks 15, which are suitable for connecting a plurality of the transmission components; each of the transmission components includes a first sprocket 11, a second sprocket 12, a chain 13 and a connecting seat 14, the first sprocket 11 is sleeved on the connecting rod journal of the input crankshaft 9; the connecting seat 14 is sleeved on the connecting rod journal of the output crankshaft 10, and the second sprocket 12 is installed on the connecting seat 14; the chain 13 is sleeved on the first sprocket 11 and the second sprocket 12.

[0033] In the above structure, the first sprocket 11 is fixedly mounted on the crank 15 of the input crankshaft 9, and rotates and revolves under the drive of the input crankshaft 9. The first sprocket 11 is connected to the second sprocket 12 through the chain 13, which drives the second sprocket 12 to rotate on the one hand, and drives the second sprocket 12 to reciprocate up and down on the other hand; the second sprocket 12 is installed on the connecting seat 14, and the connecting seat 14 is mounted on the output crankshaft 10, so that the second sprocket 12 can drive the crank 15 of the output crankshaft 10 to rotate half a circle through the connecting seat 14 when moving upward, thereby realizing power transmission. There are multiple transmission components, and multiple transmission components work alternately to realize the full-circle drive of the output crank 15, thereby realizing the rotation drive of the output crankshaft 10. In the above process, the transmission component causes the chain 13 and the second sprocket 12 to form a movable pulley structure through the change of the displacement at the crank 15 of the input crankshaft 9, which drives the output crankshaft 10 to rotate to realize transmission on the one hand, and realizes labor saving through the movable pulley structure on the other hand.

[0034] Furthermore, the input crankshaft 9 and the output crankshaft 10 are each provided with two cranks 15, the number of the transmission components is two, and the angle between the two cranks 15 on the same crankshaft is 180 degrees. Figure 3 As shown, AA is a group of transmission components, BB is another group of transmission components, and at the same time, their states are as follows: Figure 4-5 Of course, multiple transmission components and cranks 15 can also meet the above working requirements. In the input crankshaft 9, the edges of the tooth root circles of the two first sprockets 11 coincide with the center of the input crankshaft 9.

[0035] Furthermore, in this embodiment, the transmission assembly further includes a steering wheel set, on which the chain 13 is wound, and is suitable for adjusting the transmission direction of the chain 13. The provision of the steering wheel set can free the transmission from limiting the positions of the input crankshaft 9 and the output crankshaft 10, so that the input crankshaft 9 and the output crankshaft 10 can be placed not only up and down, but also horizontally, thereby facilitating application.

[0036] Preferably, the steering wheel set includes at least four steering wheels 17, wherein two steering wheels 17 are arranged between the first sprocket 11 and the second sprocket 12, and are suitable for making the chain 13 wound around the first sprocket 11 to be transmitted horizontally; and two steering wheels 17 are arranged above the second sprocket 12, and are suitable for making the chain 13 wound around the second sprocket 12 to be transmitted vertically. Figure 4-5 As shown, in this embodiment, the steering wheel group is provided with five steering wheels 17, two of which are used for steering the chain 13 on the first sprocket 11, two are used for steering the chain 13 on the second sprocket 12, and the other is used for position adjustment, thereby adjusting the transmission direction of the chain 13 to avoid mutual interference between chains 13 in different directions.

[0037] Further, the first sprocket 11 and the second sprocket 12 are both double-row sprockets, and the chain 13 is a double-row chain 13. The double-row sprockets and the double-row chain 13 are suitable for improving the connection strength and transmission stability.

[0038] Furthermore, the connecting seat 14 includes a base and a pin; one end of the base is provided with a through hole suitable for fitting the output crankshaft 10, and the other end is provided with a pair of lugs with through holes; the pin is connected to the through hole and is parallel to the through hole, and the pin is suitable for installing the second sprocket 12. Specifically, the base can be a split structure, and the interface of the split structure is the plane where the central axis of the through hole is located, which is suitable for movably fitting onto the output crankshaft 10; the base can also be an integrated structure, in which case the output crankshaft 10 is a split structure, which facilitates the installation of the base to the connecting rod journal of the output crankshaft 10. The second sprocket 12 and the pin are movably fitted.

[0039] Furthermore, the above structure further includes a chassis 8, and the input crankshaft 9, the output crankshaft 10, and the steering wheel set are mounted in the chassis 8. Further, it also includes a plurality of crossbars, which are mounted in the chassis 8 and are suitable for mounting the steering wheel 17. Specifically, in the plurality of sets of the steering wheel sets, the steering wheels 17 with the same position and function are mounted on the same crossbar.

[0040] Furthermore, the above structure further comprises a swing arm 18, one end of which is rotatably connected to the side wall of the chassis 8, and the other end is provided with a round hole, the length direction of which is consistent with the length direction of the swing arm 18, and is mounted on the pin. In the above structure, the swing arm 18 can rotate up and down relative to the side wall, and is connected to the pin through the round hole, so that the second sprocket 12 connected to the pin can only move up and down, and the round hole is provided to avoid the influence of the rotation of the swing arm 18 on the pin. The chassis 8 is made of cast iron or all-aluminum material.

[0041] Further, in the above structure, the direction control wheel set includes at least two meshing transmission gears 16, one of which is mounted on the input crankshaft 9, and the other is mounted on the output crankshaft 10. The above structure is suitable for controlling the rotation direction of the output crankshaft 10 by the rotation direction of the input crankshaft 9. In addition, the above structure is also used for transmission when the transmission component fails.

[0042] Furthermore, a lubrication oil supply system is also provided in the chassis 8 for lubrication.

[0043] Embodiment 2:

[0044] like Figure 7-8 As shown, this embodiment discloses a vehicle transmission system, including the mechanical labor-saving transmission device 6 described in Example 1.

[0045] Studies have shown that if the total weight of a car is reduced by 10%, the fuel efficiency can be improved by 6%-8%; if the curb weight of the car is reduced by 100 kg, the fuel consumption per 100 kilometers can be reduced by 0.3-0.6 liters, and the range of a pure electric car can be increased by 6-11% for every 100 kg weight reduction. After installing the above-mentioned mechanical labor-saving transmission device 6, a fuel car or electric car with a self-weight of 2 tons can save one time of power or torque output of the engine 1 or motor, or is equivalent to reducing the gravity of half the vehicle's self-weight, thereby reducing 1 / 2 fuel consumption or electric energy consumption and doubling the mileage. That is, after a fuel car or electric car with a self-weight of 2 tons is equipped with the above-mentioned mechanical labor-saving transmission device 6, it is equivalent to reducing the weight of the car by 1 ton, then the fuel consumption per 100 kilometers is reduced by 3-6 liters, and the mileage of the pure electric car is increased by 60-110 kilometers, thereby reducing carbon emissions and energy consumption, and being more economical and environmentally friendly.

[0046] Furthermore, this embodiment also discloses a method for using the mechanical labor-saving transmission device 6:

[0047] First, assemble the mechanical labor-saving transmission device 6 according to the above structure, and then connect it to the transmission system. Specifically, connect the input crankshaft 9 to the power output end, and connect the output crankshaft 10 to the execution end. The power output end drives the input crankshaft 9 to rotate, and the rotation of the input crankshaft 9 drives at least two first sprockets 11 to rotate and revolve. The rotation and revolution of the first sprocket 11 can drive the second sprocket 12 to reciprocate up and down under the restriction of the swing arm 18 while rotating through the chain 13 and the steering wheel group. The up and down movement of the second sprocket 12 drives the connecting seat 14 to drive the output crankshaft 10 to rotate half a circle. At least two transmission components act alternately to realize the rotation of the output crankshaft 10. And due to the restriction of the direction control wheel group, the transmission direction of the output crankshaft 10 is a limited direction. The rotation of the output crankshaft 10 can drive the execution end to rotate, and then realize power transmission.

[0048] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. A mechanical labor-saving transmission device, characterized in that: It comprises an input crankshaft, an output crankshaft and a plurality of transmission assemblies; the input crankshaft and the output crankshaft are both provided with a plurality of cranks suitable for connecting a plurality of the transmission assemblies; each of the transmission assemblies comprises a first sprocket, a second sprocket, a chain and a connecting seat, the first sprocket is sleeved on the connecting rod journal of the input crankshaft; the connecting seat is sleeved on the connecting rod journal of the output crankshaft, and the second sprocket is installed on the connecting seat; the chain is sleeved on the first sprocket and the second sprocket; The connecting seat comprises a base and a pin; one end of the base is provided with a through hole suitable for fitting the output crankshaft, and the other end is provided with a pair of lugs with through holes; the pin is connected to the through hole and is parallel to the through hole, and the pin is suitable for mounting the second sprocket; It also includes a chassis, and the input crankshaft and the output crankshaft are mounted in the chassis; It also includes a swing arm, one end of which is rotatably connected to the side wall of the chassis, and the other end is provided with a waist-shaped hole. The length direction of the waist-shaped hole is consistent with the length direction of the swing arm and is mounted on the pin shaft.

2. The mechanical labor-saving transmission device according to claim 1, characterized in that: The transmission assembly also includes a steering wheel set, on which the chain is wound and suitable for adjusting the transmission direction of the chain.

3. The mechanical labor-saving transmission device according to claim 2, characterized in that: The steering wheel group includes at least four steering wheels, two of which are arranged between the first sprocket and the second sprocket, suitable for horizontally transmitting the chain wound around the first sprocket; and two of the steering wheels are arranged above the second sprocket, suitable for vertically transmitting the chain wound around the second sprocket.

4. The mechanical labor-saving transmission device according to claim 3, characterized in that: The first sprocket, the second sprocket and the steering wheel are all double-row sprockets, and the chain is a double-row chain.

5. The mechanical labor-saving transmission device according to claim 4, characterized in that: It also includes a direction control wheel set, which includes at least two meshing transmission gears, one of which is mounted on the input crankshaft, and the other is mounted on the output crankshaft.

6. The mechanical labor-saving transmission device according to claim 4, characterized in that: It also includes a plurality of cross bars, which are mounted in the chassis and are suitable for mounting steering wheels.

7. A vehicle transmission system, characterized in that: A mechanical labor-saving transmission device comprising any one of claims 1-6.

Citation Information

Patent Citations

  • Mechanical labor-saving transmission device and automobile transmission system

    CN215596335U