A die-cut product stripping device

By designing a die-cut product peeling device with the step-shaped end of the material separation plate and multiple material separation tapes, the problem of high peeling defect rate of irregular asymmetric die-cut products is solved, and an efficient and automated peeling process is achieved, which significantly reduces the defect rate.

CN113525829BActive Publication Date: 2025-05-13上海昊佰智造精密电子股份有限公司
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Patent Information

Application Number
CN202010295461.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-04-15
Publication Date
2025-05-13
Estimated Expiration
2040-04-15

AI Technical Summary

Technical Problem

When the existing die-cutting product peeling device deals with irregular asymmetric die-cutting products, the peeling failure rate is too high, which seriously affects the production efficiency.

Method used

A die-cut product peeling device is designed to peel the die-cut product in batches by combining the step-shaped end of the material partition plate and multiple material partition tapes, and uniform peeling of the die-cut product is achieved by combining the material tape film recovery unit and the stripping knife.

Benefits of technology

The peeling failure rate of die-cutting products is effectively reduced from 15% to 0.1%, improving production efficiency, and achieving automated peeling of die-cutting products.

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Abstract

The present invention relates to a die-cut product stripping device, which is used to strip the die-cut product from a strip film, wherein the strip film includes a plurality of stripping strips arranged in parallel along the width direction, and the die-cut product is attached to the plurality of stripping strips at the same time; the device includes a strip film recovery unit, and a feeding unit, a stripping plate, a stripping knife, and a die-cut product recovery part arranged in sequence along the conveying direction of the die-cut product; and one end of the stripping plate extends in a stepped shape along the conveying direction of the die-cut product. Compared with the prior art, the present invention can realize the automatic stripping of the die-cut product, effectively reduce the product contamination caused by manual operation and manual intervention, and effectively reduce the stripping defect rate of asymmetric die-cut products, and has a good application prospect.
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Description

Technical Field

[0001] The invention belongs to the technical field of automation equipment and relates to a die-cut product stripping device. Background Art

[0002] The popularity of automated die-cutting and laminating machines has effectively replaced manual laminating, reducing labor and time and improving efficiency. Before the die-cutting and laminating machine performs the laminating process, the roll-shaped die-cut products need to be peeled off from the corresponding tape film. This process is generally completed by pulling down the tape with a peeling knife. However, for a variety of die-cut products, such as Figure 4 The instant noodle product shown has an asymmetric structure, so the defective rate of this type of product during the peeling process is too high, which seriously affects the production efficiency. Summary of the invention

[0003] The purpose of the present invention is to provide a die-cut product stripping device in order to overcome the defects of the above-mentioned prior art, so as to solve the problem of excessively high stripping defect rate of irregular asymmetric die-cut products.

[0004] The purpose of the present invention can be achieved by the following technical solutions:

[0005] A die-cut product peeling device is used to peel the die-cut product from a material strip film, the material strip film includes a plurality of divided material strips arranged in parallel along the width direction, and the die-cut product is attached to the plurality of divided material strips at the same time;

[0006] The device comprises a strip film recovery unit, and a feeding unit, a material separation plate, a stripping knife, and a die-cut product recovery unit which are sequentially arranged along the conveying direction of the die-cut product;

[0007] One end of the material dividing plate extends in a stepped manner along the conveying direction of the die-cut product, and each step is respectively matched with a corresponding material dividing belt;

[0008] During operation, multiple dividing strips are pulled by the strip film recovery unit and are peeled off from the die-cut products in batches along the stepped end edges of the dividing plates. The die-cut product is peeled off from the last dividing strip by a peeling knife and then recovered by adsorption by the die-cut product recovery unit.

[0009] As a preferred technical solution, among multiple dividing tapes, the gram weight of the dividing tape that is first peeled off from the die-cut product is lower than the gram weight of the dividing tape that is last peeled off from the die-cut product, so that the die-cut product and the corresponding dividing tape can be separated from each other at the stepped end edge through the downward pulling action of the tape film recovery unit.

[0010] Furthermore, the material separation plate comprises a material conveying plate and a material separation auxiliary plate which are sequentially arranged along the conveying direction of the die-cut product, and the stepped end portion is arranged at one end of the material separation auxiliary plate.

[0011] Furthermore, the material dividing auxiliary plate is a "convex" auxiliary plate, and the material strip film includes three material dividing strips arranged in parallel along the width direction.

[0012] Furthermore, one end of the material separation auxiliary plate is provided with an I-shaped slot, and the feed plate and the material separation auxiliary plate are connected via the I-shaped slot, so that the material separation auxiliary plate of the corresponding shape can be replaced for die-cut products of different shapes.

[0013] Furthermore, the feed plate is movably arranged along the conveying direction of the die-cut product, so as to adjust the relative position between the feed auxiliary plate and the stripping knife according to the shape and size of the feed auxiliary plate, thereby achieving better stripping efficiency; in addition, for the die-cut product with regular shape that does not need to use the feed auxiliary plate, the feed auxiliary plate is disassembled and the edge of the feed plate is brought close to the stripping knife to carry out the stripping process. This can be achieved specifically by any existing guide rail, slide seat and slide seat locking device.

[0014] Furthermore, the feeding unit comprises a raw material roller and a plurality of feeding guide rollers which are sequentially arranged along the conveying direction of the die-cut product.

[0015] Furthermore, the strip film recovery unit comprises a receiving roller and a plurality of batch receiving components arranged in parallel between the receiving roller and the material separation plate and between the receiving roller and the stripping knife. The plurality of batch receiving components are respectively used to recover different batches of the material separation strips.

[0016] Furthermore, the batch material collection component includes a plurality of material collection guide rollers arranged in sequence along the conveying direction of the material collection belt. The material collection guide rollers are used to adjust the angle between the material collection belt and the die-cut product when the two are peeled off, thereby achieving a better peeling effect.

[0017] Furthermore, the die-cut product recovery unit includes an adsorption platform.

[0018] Furthermore, the stripping knife is rotatably disposed between the dividing plate and the die-cut product recovery member to facilitate adjustment of the stripping angle between the dividing belt and the die-cut product, thereby achieving a better stripping effect.

[0019] Working principle: Due to the stepped end of the dividing plate and the setting of multiple dividing belts, when the die-cut product is conveyed to the edge of the dividing plate following the material belt film under the traction of the receiving roller, the dividing belt on the shorter part of the end of the dividing auxiliary plate is pulled down, separated from the part of the die-cut product attached thereto, and wound up on the receiving roller, while the die-cut product continues to be attached to other unwound dividing belts through the remaining part until it is conveyed to the corresponding end edge of the dividing auxiliary plate; when the die-cut product is conveyed to the position of the stripping knife, since the die-cut product attached part on the remaining dividing belt is a symmetrical structure with regular shape, the die-cut product is evenly stressed, and the stripping process proceeds smoothly, effectively solving the problem of high stripping defect rate of die-cut products.

[0020] Compared with the prior art, the present invention has the following characteristics:

[0021] 1) This device reduces the contact area between the stripping knife and the die-cut product by stripping in batches, thereby reducing the possibility of poor stripping;

[0022] 2) For irregular die-cut products, the device first peels off the asymmetric part and then peels off the remaining symmetric part with a peeling knife, thereby solving the problem of uneven force on the die-cut product during peeling due to the asymmetry of the overall structure of the die-cut product, which in turn causes a high peeling defect rate;

[0023] 3) This device can realize the automatic stripping of die-cut products, effectively reduce manual operation and human intervention to pollute the products, and has a high stripping efficiency (the stripping defect rate is reduced from 15% to 0.1%). BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a structural schematic diagram of a die-cut product stripping device in Example 1;

[0025] Figure 2 for Figure 1 A local enlarged schematic diagram of the middle A;

[0026] Figure 3 It is a structural schematic diagram of the material distribution auxiliary plate;

[0027] Figure 4 It is a schematic diagram of the structure of the die-cut product and the strip film attached to each other;

[0028] Description of the markings in the figure:

[0029] 1-die-cutting product, 2-material strip film, 201-material dividing strip, 3-material dividing plate, 301-feeding plate, 302-material dividing auxiliary plate, 303-I-shaped card slot, 4-peeling knife, 5-adsorption platform, 6-raw material roller, 7-feeding guide roller, 8-receiving roller, 9-receiving guide roller. DETAILED DESCRIPTION

[0030] The present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is implemented based on the technical solution of the present invention, and provides a detailed implementation method and specific operation process, but the protection scope of the present invention is not limited to the following embodiments.

[0031] Embodiment 1:

[0032] like Figure 1 A device for peeling a die-cut product 1 from a material strip film 2 is shown, comprising a material strip film recovery unit, and a feeding unit, a dividing plate 3, a peeling knife 4, and a die-cut product recovery part (adsorption platform 5) arranged in sequence along the conveying direction of the die-cut product 1; wherein the peeling knife 4 is rotatably arranged between the dividing plate 3 and the adsorption platform 5, the material strip film 2 comprises three dividing strips 201 arranged in parallel along the width direction, the die-cut product 1 is simultaneously attached to the three dividing strips 201, and the gram weight of the dividing strips 201 on both sides is less than that of the middle dividing strip 201.

[0033] like Figure 2 As shown, the dividing plate 3 includes a feed plate 301 and a dividing auxiliary plate 302 which are sequentially arranged along the conveying direction of the die-cut product 1. One end of the dividing auxiliary plate 302 extends in a stepped manner along the conveying direction of the die-cut product 1, and each step is respectively matched with the corresponding dividing belt 201. Specifically, the dividing auxiliary plate 302 is a "convex" auxiliary plate, and the width and position of each step on the stepped end of the "convex" auxiliary plate are respectively consistent with the three dividing belts 201.

[0034] like Figure 3 As shown, one end of the material separation auxiliary plate 302 is also provided with an I-shaped slot 303, and the feed plate 301 and the material separation auxiliary plate 302 are connected via the I-shaped slot 303, so that the material separation auxiliary plate 302 of the corresponding shape can be replaced for die-cut products of different shapes.

[0035] The feeding unit includes a raw material roller 6 and a plurality of feeding guide rollers 7 arranged in sequence along the conveying direction of the die-cut product 1. The strip film recovery unit includes a receiving roller 8 and a plurality of batch receiving components arranged in parallel between the receiving roller 8 and the material dividing plate 3 and between the receiving roller 8 and the stripping knife 4. The batch receiving components further include a plurality of receiving guide rollers 9 arranged in sequence along the conveying direction of the material dividing belt 201.

[0036] Working principle: Under the traction of the receiving roller 8, when the die-cut product 1 follows the material strip film 2 to be conveyed to the edge of the dividing plate 3, the dividing tapes 201 on both sides of the dividing auxiliary plate 302 are pulled downward, separated from the part of the die-cut product 1 attached thereto, and wound up on the receiving roller 8, while the die-cut product 1 continues to be attached to the middle dividing tape 201 until it is conveyed to the middle end edge of the dividing auxiliary plate 302. At this time, the die-cut product 1 is peeled off from the middle dividing tape 201 by the peeling knife 4, and since the attached part of the die-cut product 1 on the middle dividing tape 201 is a symmetrical structure with a regular shape, the die-cut product 1 is subjected to uniform force, and the peeling process proceeds smoothly, effectively solving the problem of high peeling defect rate of die-cut products.

[0037] Embodiment 2:

[0038] The die-cut product stripping device in this embodiment also includes a feed plate bracket, a guide rail with a locking device arranged on the feed plate bracket, and a slide seat slidably arranged on the guide rail. The feed plate 301 is arranged on the slide seat and can move freely along the conveying direction of the die-cut product 1.

[0039] The rest is the same as in Example 1.

[0040] The above description of the embodiments is to facilitate the understanding and use of the invention by those skilled in the art. It is obvious that those skilled in the art can easily make various modifications to these embodiments and apply the general principles described herein to other embodiments without creative work. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.

Claims

1. A die-cut product peeling device, the device is used to peel a die-cut product (1) from a material strip film (2), characterized in that: The material strip film (2) comprises a plurality of divided material strips (201) arranged in parallel along the width direction, and the die-cut product (1) is simultaneously attached to the plurality of divided material strips (201); The device comprises a strip film recovery unit, and a feeding unit, a material separation plate (3), a stripping knife (4), and a die-cut product recovery unit which are sequentially arranged along the conveying direction of the die-cut product (1); One end of the material dividing plate (3) extends in a stepped manner along the conveying direction of the die-cut product (1), and each step is respectively matched with a corresponding material dividing belt (201); During operation, the plurality of material strips (201) are pulled by the material strip film recovery unit and are sequentially peeled off from the die-cut product (1) in batches along the stepped end edge of the material stripping plate (3); the die-cut product (1) is peeled off from the last material strip (201) by the peeling knife (4) and then recovered by adsorption by the die-cut product recovery unit; The material separation plate (3) comprises a material conveying plate (301) and a material separation auxiliary plate (302) which are sequentially arranged along the conveying direction of the die-cut product (1), and the stepped end portion is arranged at one end of the material separation auxiliary plate (302); The feeding unit comprises a raw material roller (6) and a feeding guide roller (7) which are arranged in sequence along the conveying direction of the die-cut product (1).

2. A die-cut product stripping device according to claim 1, characterized in that: The material dividing auxiliary plate (302) is a "convex" shaped auxiliary plate, and the material strip film (2) comprises three material dividing strips (201) arranged in parallel along the width direction.

3. A die-cut product stripping device according to claim 1, characterized in that: One end of the material distribution auxiliary plate (302) is provided with an I-shaped slot (303), and the material conveying plate (301) and the material distribution auxiliary plate (302) are connected by the I-shaped slot (303).

4. A die-cut product stripping device according to claim 3, characterized in that: The conveying plate (301) is movably arranged along the conveying direction of the die-cut product (1).

5. The die-cut product stripping device according to claim 1, characterized in that: The strip film recovery unit comprises a receiving roller (8) and a plurality of batch receiving components which are arranged in parallel between the receiving roller (8) and the material dividing plate (3) and between the receiving roller (8) and the stripping knife (4).

6. A die-cut product stripping device according to claim 5, characterized in that: The batch material receiving assembly comprises a plurality of material receiving guide rollers (9) arranged in sequence along the conveying direction of the material dividing belt (201).

7. The die-cut product stripping device according to claim 1, characterized in that: The die-cut product recovery component comprises an adsorption platform (5).

8. The die-cut product stripping device according to claim 1, characterized in that: The stripping knife (4) is rotatably disposed between the material separation plate (3) and the die-cut product recovery part.

Citation Information

Patent Citations

  • Die-cut product stripping device

    CN212386806U