A pulverizing spin-drying filter
By combining a rotary pulverizer and a spin-drying filter cartridge, the problems of low pulverization efficiency and food spoilage in existing equipment are solved, achieving efficient and low-cost processing of grains and legumes.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-04-12
- Publication Date
- 2026-03-24
AI Technical Summary
Existing grain and legume processing equipment is difficult to grind to the required size in one go, has low efficiency and high cost, and friction grinding can easily lead to food spoilage.
The design combines a rotary crusher and a centrifugal filter cartridge. The material is crushed by the crusher and then separated into slurry and residue by the centrifugal filter cartridge. This changes the traditional friction crushing method and achieves synchronous rotary crushing and separation.
It achieves a high pulping rate, low cost, and guaranteed food quality in the pulverizing process, saving two-thirds of the time and auxiliary equipment investment, and avoiding heat generation.
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Figure CN113680474B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to a kind of processing equipment of cereal legume product, specifically a kind of pulverizing spin-drying filter. BACKGROUND
[0002] The product made of cereal legume after pulverizing processing is welcomed by people, and the conventional cereal legume processing equipment generally includes fixed upper grinding wheel 1', high-speed rotatable lower grinding wheel 2' and material pusher 3' cooperating with lower grinding wheel 2', as shown in Figure 1 During processing, the material is put into the center of the upper grinding wheel 1' from the feeding port, and the material is pushed to the edge of the lower grinding wheel by the material pusher 3' cooperating with the lower grinding wheel 2', and then the material is squeezed out from the gap between the upper and lower grinding wheels, and the pulverized material is obtained. As can be seen, the existing processing equipment mainly uses the gap between the upper grinding wheel 1' and the lower grinding wheel 2' for friction to pulverize the cereal legume, and the size of the gap between the upper and lower grinding wheels determines the particle size of the pulverized material. The defects are: on the one hand, when the material needs to be processed to the required size at one time, it is difficult, and usually three-step pulverizing method is used to process to medium particle, small particle and fine particle in turn to make the pulping rate optimal, the processing efficiency is very low, and the processing cost is high; on the other hand, due to the use of friction principle, the resistance is large, and it is difficult to complete the task by using a small car pulled by a large horse, and heat is generated, which makes the food easy to deteriorate. SUMMARY
[0003] The technical problem to be solved by the present application is to provide a pulverizing spin-drying filter with clever structure design, high pulping rate, good product taste, not easy to deteriorate and very low processing cost.
[0004] In order to solve the above technical problems, the pulverizing spin-drying filter of the present application comprises a fixedly installed pulverizing cylinder, a spin-drying filter cylinder capable of being driven to rotate by a power device located at the periphery of the pulverizing cylinder, and a pulverizing knife also capable of being driven to rotate by a power device extending into the pulverizing cylinder. The bottom of the pulverizing cylinder is fixedly installed with a filter screen, the material entering the pulverizing cylinder can be pulverized by the rotating pulverizing knife, and the pulverized material is discharged from the filter screen and separated from the slurry by the rotation of the spin-drying filter cylinder.
[0005] The spin-drying filter cylinder is a conical cylinder, and the conical surface of the spin-drying filter cylinder has an inclination angle a of 20-40°.
[0006] The pulverizing cylinder comprises a main cylinder and a sleeve with an outer diameter larger than that of the main cylinder integrally connected at the bottom of the main cylinder, and the pulverizing knife is located in the inner cavity of the sleeve.
[0007] The filter screen comprises a ring-shaped sleeve, a bottom disc provided with sieve holes at the bottom of the ring-shaped sleeve, and a shaft sleeve capable of freely rotating and installed at the center of the bottom disc, the crushing knife is arranged in the ring-shaped sleeve and fixedly installed on the shaft sleeve.
[0008] The machine cover is installed at the top of the machine shell, the crushing cylinder is fixedly installed on the machine cover and extends into the machine shell, the side wall of the machine cover is provided with a slag discharge port communicated with the spin-drying filter cartridge, and the lower part of the machine shell is provided with a slurry outlet.
[0009] The crushing knife is provided with one or more layers.
[0010] The spin-drying filter cartridge is located in a machine shell, the power device is fixedly installed at the bottom of the machine shell, the output shaft of the power device extends into the machine shell and is fixedly connected with the spin-drying filter cartridge through a coupling, and the crushing knife is also connected with the coupling, so that the crushing knife can synchronously rotate with the spin-drying filter cartridge.
[0011] The coupling comprises a disc body and a mounting sleeve integrally arranged at the center of the disc body, the bottom of the mounting sleeve is provided with a shaft hole matched with the output shaft of the power device, and the top of the mounting sleeve is provided with a threaded hole.
[0012] The spin-drying filter cartridge is provided with a pressing disc for fixedly connecting with the coupling, the center of the pressing disc is provided with a positioning convex ring for matched installation with the shaft sleeve at the center of the filter screen, the inner wall edge of the positioning convex ring is provided with a limiting plane, and the outer circumferential surface of the shaft sleeve is provided with a tangent plane matched with the limiting plane of the positioning convex ring.
[0013] The top of the crushing cylinder is provided with a hopper, the bottom of the hopper is provided with a material falling port communicated with the crushing cylinder, and the bottom of the hopper is further provided with an adjusting baffle located at one side of the material falling port and used for adjusting the opening size of the material falling port.
[0014] The power device is installed at the top of the crushing cylinder, the output shaft of the power device is fixedly installed with the shaft sleeve, so as to directly drive the crushing knife to act, the spin-drying filter cartridge is connected with the connecting shaft through a pressing sleeve and is provided with a bearing between the pressing sleeve and the filter screen, so as to synchronously rotate the spin-drying filter cartridge with the crushing knife.
[0015] The grain legume raw material is put into the crushing cylinder and crushed by the rotating crushing knife, and the crushed material is discharged from the filter screen and separated from the slurry by the rotation of the spin-dry filter cartridge. Since the crushing principle is synchronous rotation of the crushing knife and the spin-dry filter cartridge, the problems of big horse pulling small cart and heat generation in the pulping process caused by the traditional friction principle are completely changed, the food is not easy to deteriorate, the power consumption is low, the manufacturing cost is low, the power is only 50% of the traditional grinding machine, and the required particles can be crushed at one time, two-thirds of the time and other auxiliary equipment can be saved, and the temperature difference does not occur, so that the food quality is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic diagram of a traditional grinding machine;
[0017] Figure 2 It is a sectional structure schematic diagram of the embodiment one of the application;
[0018] Figure 3 It is a three-dimensional structure schematic diagram of the crushing cylinder in the embodiment one of the application;
[0019] Figure 4 It is a three-dimensional structure schematic diagram of the filter screen in the embodiment one of the application;
[0020] Figure 5 It is a three-dimensional structure schematic diagram of the coupling in the embodiment one of the application;
[0021] Figure 6 It is a three-dimensional structure schematic diagram of the pressure plate in the embodiment one of the application;
[0022] Figure 7 It is a three-dimensional structure schematic diagram of the funnel in the embodiment one of the application;
[0023] Figure 8 It is a structure schematic diagram of the embodiment two of the application. DETAILED DESCRIPTION
[0024] The crushing spin-dry filter machine of the application will be further described in detail below in combination with the drawings and specific embodiments. Embodiment one
[0025] As shown in the figure, the crushing spin-dry filter machine of the embodiment, comprising a machine shell 6, a machine cover 20 installed on the top of the machine shell 6, and a crushing cylinder 1 fixedly installed on the machine cover and vertically extended into the machine shell, wherein Figure 1 It can be seen that the crushing cylinder 1 is fixedly installed on the machine cover 20 by the locking nut 31, and the machine shell 6 further has a spin-dry filter cartridge 3 located at the lower part of the crushing cylinder 1, the spin-dry filter cartridge 3 is a conical cylinder structure, and the taper angle α of the spin-dry filter cartridge 3 is 20-40° (for example, 30°). Figure 2The upper wall of the spin-dry filter cylinder 3 is provided with through holes, and the inner wall of the spin-dry filter cylinder 3 is provided with filter cloth with a mesh size of 40-200. The upper part of the side wall of the machine cover 20 is provided with a slag discharge port 21 communicated with the upper opening of the spin-dry filter cylinder, and the lower part of the side wall of the machine shell is provided with a slurry outlet 22. The bottom of the machine shell 6 is provided with a power device, which is preferably a driving motor. The power device 2 is fixedly installed on the bottom of the machine shell 6 through a connecting disc 32. The output shaft of the driving motor extends into the machine shell and is fixedly connected with the spin-dry filter cylinder 3 through a shaft coupling 30. The crushing knife 4 is also connected with the shaft coupling, so that it can rotate synchronously with the spin-dry filter cylinder 3. The shaft coupling is preferably a waterproof shaft coupling. During installation, the power device 2 is fixedly installed on the bottom of the machine shell 6 through the connecting disc, and the shaft coupling is installed on the output shaft of the driving motor without contacting the machine shell. The spin-dry filter cylinder 3 has a pressing disc 16 fixedly connected with the shaft coupling through bolts. The bottom of the crushing cylinder body 1 is fixedly installed with a filter screen 5 having a freely rotating shaft sleeve 11 installed at the center of the filter screen 5. The crushing knife 4 is fixedly installed on the shaft sleeve 11 in the filter screen 5. The crushing knife 4 is a double-blade or multi-blade quenched crushing knife with two or more blades, so that the spin-dry filter cylinder 3 and the crushing knife 4 can be driven to rotate synchronously by the driving motor. The material entering the crushing cylinder body 1 can be crushed by the rotating crushing knife. The crushed material is discharged from the filter screen 5 and separated from the slurry by the rotation of the spin-dry filter cylinder 3.
[0026] Further, the filter screen 5 includes an annular sleeve 9, a bottom disc 10 provided at the bottom of the annular sleeve and having sieve holes 35, and a central hole provided at the center of the bottom disc. The central hole is installed with a freely rotating shaft sleeve 11. The sieve holes 21 have a diameter of 0.5-20 mm. The shaft sleeve 11 penetrates the upper and lower surfaces of the bottom disc 10. The crushing knife 4 is installed in the annular sleeve and fixedly installed on the shaft sleeve 11 (the upper half of the shaft sleeve, and the outer circumferential surface of the shaft sleeve is provided with an annular groove in which an elastic ring 36 for positioning and installing the crushing knife is installed). The top of the annular sleeve 9 is provided with a threaded connecting rod arranged along the circumference. The crushing cylinder body 1 includes a main cylinder body 7 and a sleeve 8 with an outer diameter larger than that of the main cylinder body integrally connected at the bottom of the main cylinder body. The transition disc surface 34 between the main cylinder body 7 and the sleeve 8 is provided with threaded holes arranged at the edge. The filter screen 5 is fixedly connected with the crushing cylinder body 1 through the threaded connecting rod 33 and bolts penetrating the threaded holes, so that the crushing knife 4 is located in the crushing cavity formed by the sleeve 8 and the filter screen 5.
[0027] Further, the shaft coupling 30 includes a disc body 12 and an installation sleeve 13 integrally provided at the center of the disc body. The bottom of the installation sleeve 13 is provided with a shaft hole 14 matched with the output shaft of the power device 2 for installation. The shaft hole 14 is provided with a waterproof sealing ring 15. The shaft hole 14 is provided with a threaded hole 31 matched with the threaded connecting rod 33 of the filter screen 5. The disc body 12 is provided with a threaded hole 31 matched with the threaded connecting rod 33 of the filter screen 5. The disc body 12 is provided with a threaded hole 31 matched with the threaded connecting rod 33 of the filter screen 5. Figure 5It can be seen that in order to reduce the weight, the bottom surface of the disc body is hollowed out, and the mounting sleeve 13 penetrates the upper and lower surfaces of the disc body and is provided with a threaded hole 15 at the top of the mounting sleeve. The center of the pressing disc is provided with a positioning convex ring 17 for cooperating with the shaft sleeve at the center of the filter screen 5. The inner wall edge of the positioning convex ring 17 is provided with a limiting plane 18. The outer circumferential surface of the shaft sleeve 11 is provided with a tangent plane 19 cooperating with the limiting plane of the positioning convex ring. The outer diameter of the shaft sleeve 11 is smaller than the inner diameter of the positioning convex ring 17. When mounted, the lower end of the shaft sleeve 11 enters the inner hole of the positioning convex ring 15. The upper end surface of the shaft sleeve is cooperated and mounted with the threaded hole at the top of the mounting sleeve through the bolt passing through the pressing plate. The connection of the shaft coupling and the crushing knife is realized. The structure design utilizes the cooperation of the limiting plane 18 of the positioning convex ring 17 and the tangent plane 19 of the shaft sleeve 11 to make the crushing knife fixedly installed on the shaft sleeve and the spin-dry filter cartridge 3 rotate synchronously. The hollow mounting between the filter screen 5 and the shaft sleeve makes the filter screen 5 not rotate.
[0028] Further, a hopper 23 can also be arranged at the top of the crushing cylinder body 1. The bottom of the hopper 23 is provided with a material falling port 24 communicating with the crushing cylinder body 1. The bottom of the hopper 23 is also provided with an adjusting baffle 25 located at one side of the material falling port for adjusting the opening size of the material falling port. Figure 7 It can be seen that the adjusting baffle 25 is provided with a strip-shaped groove. The bottom surface of the hopper is provided with a connecting hole. The strip-shaped groove and the connecting hole are cooperated through the bolt. The installation of the adjusting baffle is realized through the nut installed below the hopper. When the opening size of the material falling port needs to be adjusted, the bolt is loosened. The area of the material falling port covered by the adjusting baffle is adjusted by moving along the strip-shaped groove to realize the adjustment of the opening size of the material falling port. After the adjustment is completed, the bolt is locked and fixed.
[0029] In addition, a machine base 26 can also be arranged below the machine shell 6. The machine base 26 and the machine shell 6 are provided with supporting columns 29 or the machine base is arranged in a cylinder structure to be directly installed with the machine shell. The bottom of the machine base 26 is provided with a support 27. The bottom of the support 27 is provided with a shock-absorbing rubber pad 28. Finally, for the crushing knife fixedly installed through the shaft sleeve, the crushing knife can be provided with two or more layers, so that the crushing efficiency can be greatly improved.
[0030] The working principle is as follows:
[0031] After soaking, the bean material and water enter the crushing cylinder from the funnel, the crushing knife and the spin-dry filter cylinder are connected with the shaft coupling, under the drive of the driving motor, the shaft coupling drives the spin-dry filter cylinder and the crushing knife to rotate synchronously, the crushing knife is below the filter screen which is full of sieve holes, the filter screen is made of metal material and is fixedly installed at the bottom of the crushing cylinder to filter the crushed material, so that the crushed material can flow into the high-speed rotating spin-dry filter cylinder 3 through the filter screen, at the same time, the synchronous high-speed rotation of the spin-dry filter cylinder 3 makes the material residue discharge from the upper residue discharge port 21 and the bean slurry (liquid) discharge from the slurry outlet 22, realizing the separation of residue and slurry. Example two
[0032] The structure of the crushing and spin-dry filter machine of the present embodiment is substantially the same as that of example one, the difference is that, on the one hand, the power device is installed at the top of the crushing cylinder 1, the output shaft of the power device is installed in cooperation with the connecting shaft and the shaft sleeve 11, so as to directly drive the crushing knife 4 to act, the spin-dry filter cylinder 3 is connected with the connecting shaft through a pressing sleeve 37, and a bearing 34 is arranged between the pressing sleeve 37 and the filter screen 5, so as to make the spin-dry filter cylinder 3 rotate synchronously with the crushing knife, the structure design has relatively few parts, the structure is more simplified, the manufacturing cost is lower, on the other hand, the feeding port is arranged on the side wall of the crushing cylinder 1 and the feeding pipeline 35 is arranged in communication with the feeding port, on the other hand, the machine shell 6 is a conical structure, the slurry outlet 22 is directly arranged at the center below the machine shell 6, so as to have higher slurry outlet efficiency.
Claims
1. A pulverizing, drying, and filtering machine, characterized in that: The device includes a fixedly installed crushing cylinder (1), a spin-drying filter cylinder (3) located around the crushing cylinder and driven to rotate by a power device (2), and a crushing blade (4) that extends into the crushing cylinder and can also be driven to rotate by a power device. A filter screen (5) is fixedly installed at the bottom of the crushing cylinder (1). The material entering the crushing cylinder (1) can be crushed by the rotating crushing blade. After being crushed, the material is discharged from the filter screen (5) and the slurry is separated by the rotation of the spin-drying filter cylinder (3). The crushing cylinder (1) includes a main cylinder (7) and a sleeve (8) with an outer diameter larger than the outer diameter of the main cylinder, which is integrally connected to the bottom of the main cylinder. A transition plate (34) is provided between the main cylinder (7) and the sleeve (8). The crushing blade (4) is located in the inner cavity of the sleeve (8), so that the crushing blade (4) is located in the crushing chamber formed by the sleeve (8) and the filter screen (5). The filter screen (5) includes an annular sleeve (9), a base (10) with screen holes arranged at the bottom of the annular sleeve, and a freely rotatable bushing (11) installed at the center of the base. The crushing blade (4) is set inside the annular sleeve and fixedly installed on the bushing (11). The spin-drying filter cartridge (3) is located inside a housing (6). The power unit (2) is fixedly installed at the bottom of the housing (6). The output shaft of the power unit (2) extends into the housing and is fixedly connected to the spin-drying filter cartridge (3) through a coupling (30). The crushing blade (4) is also connected to the coupling so that it can rotate synchronously with the spin-drying filter cartridge (3). The coupling (30) includes a disc body (12) and an integrally set mounting sleeve (13) at the center of the disc body. The bottom of the mounting sleeve (13) is provided with a shaft hole (14) that cooperates with the output shaft of the power unit (2). The top of the mounting sleeve is provided with a threaded hole (15). The spin-drying filter cartridge (3) is provided with a pressure plate (16) for fixed connection with the coupling. The center of the pressure plate is provided with a positioning protrusion ring (17) for installation in conjunction with the bushing at the center of the filter screen (5). The inner wall edge of the positioning protrusion ring (17) is provided with a limiting plane (18). The outer circumferential surface of the bushing (11) is provided with a tangent plane (19) that cooperates with the limiting plane of the positioning protrusion ring.
2. The pulverizing, drying, and filtering machine according to claim 1, characterized in that: The spin-drying filter cartridge (3) is a cone, and the inclination angle α of the cone surface of the spin-drying filter cartridge (3) is 20-40°.
3. The pulverizing, drying, and filtering machine according to claim 1 or 2, characterized in that: The top of the casing (6) is fitted with a cover (20), the crushing cylinder (1) is fixedly installed on the cover and extends into the casing, the upper side wall of the cover (20) is provided with a slag discharge port (21) communicating with the spin dryer filter, and the lower part of the casing is provided with a slurry outlet (22).
4. The pulverizing, drying, and filtering machine according to claim 3, characterized in that: The crushing blade (4) has one or more layers.
5. The pulverizing, drying, and filtering machine according to claim 4, characterized in that: The top of the crushing cylinder (1) is provided with a funnel (23), the bottom of the funnel (23) is provided with a discharge port (24) communicating with the crushing cylinder (1), and the bottom of the funnel (23) is also provided with an adjusting baffle (25) located on one side of the discharge port to adjust the size of the discharge port opening.
Citation Information
Patent Citations
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