A baking tray cleaning system
By designing a fully automatic baking tray cleaning system, the coordinated work of the chuck, scraping, rolling brush, brush and pushing tray mechanism is used to solve the problems of high cost and low efficiency of traditional baking tray cleaning, and efficient and environmentally friendly baking tray cleaning is achieved.
Patent Information
- Application Number
- CN202111255243.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-10-27
- Publication Date
- 2025-03-28
- Estimated Expiration
- 2041-10-27
AI Technical Summary
The cleaning operation of traditional baking trays is high, low efficiency and poor cleaning effect. The remaining fine granular foreign matter may contaminate the baking materials used next time, affecting the quality of food.
A fully automatic baking tray cleaning system including a chuck mechanism, a scraping mechanism, a rolling brush mechanism, a brush mechanism and a push tray mechanism is designed, and the automatic cleaning of the baking tray is achieved through the coordinated work of these mechanisms.
It realizes fully automated baking tray cleaning, improves cleaning efficiency, reduces costs, and does not require the use of a large amount of water resources to achieve the purpose of environmental protection and sustainable development.
Smart Images

Figure CN113828605B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of processing equipment for baked foods, and in particular to a baking tray cleaning system. Background Art
[0002] Baking trays are common containers for making baked goods. After baking, when the baked food is taken off, some residues and debris will inevitably adhere to the baking tray. Traditional baking tray cleaning operations are all performed by assembly line workers. Workers use brushes to clean the residues on the baking tray. Some large and difficult-to-clean residues are removed with shovels. However, due to the different degrees of manual cleaning, the inner wall of the baking tray may be damaged. In addition, the labor production cost is high, the manual cleaning operation efficiency is slow, and the cleaning effect is not ideal. The fine granular foreign matter remaining on the baking tray is difficult to distinguish with the naked eye, but it still remains in the baking tray. If these foreign matter are ignored, the baking materials will be contaminated when the baking tray is reused next time, which makes it difficult to ensure the quality of the finished baked food, reduce the product qualification rate, and even endanger life and health after eating the contaminated baked food. Summary of the invention
[0003] In order to overcome the deficiencies of the prior art, an object of the present invention is to provide a baking tray cleaning system which can solve the problems of high cost investment, slow cleaning efficiency and unsatisfactory cleaning effect in traditional baking tray cleaning operations.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0005] A baking tray cleaning system, comprising a cleaning platform, a conveying mechanism for conveying the baking tray along a conveying direction, and a controller, wherein the upper end surface of the cleaning platform is provided with a conveying channel, the conveying mechanism is arranged in the conveying channel, and further comprises a chuck mechanism, a scraping mechanism, a roller brush mechanism, a brush mechanism, and a plate pushing mechanism arranged in an array along the conveying direction, wherein the output end of the chuck mechanism is connected to the input end of the scraping mechanism, the output end of the scraping mechanism is connected to the input end of the roller brush mechanism, the output end of the roller brush mechanism is connected to the input end of the brush mechanism, the output end of the brush mechanism is connected to the input end of the plate pushing mechanism, and the chuck mechanism, the scraping mechanism, the roller brush mechanism, the brush mechanism, and the plate pushing mechanism are all connected to the controller;
[0006] The chuck mechanism is used to transport the baking tray to the conveying mechanism;
[0007] The scraping mechanism is used to scrape off the residue on the baking tray;
[0008] The roller brush mechanism is used to clean the baking tray;
[0009] The brush mechanism is used to wipe the baking tray;
[0010] The tray pushing mechanism is used to move the baking tray away from the conveying mechanism.
[0011] Preferably, the chuck mechanism comprises a chuck bracket arranged above the input end of the conveying mechanism, a chuck device for transferring the baking tray and a lifting plate for moving the baking tray toward the chuck device, the chuck bracket extends in a direction away from the plate pushing mechanism to form a translation bracket, a baking tray feed sensor is provided at one end of the translation bracket away from the conveying mechanism, the translation bracket is provided with a translation assembly, the output end of the translation assembly is connected to a lifting assembly, the output end of the lifting assembly is connected to the chuck device, one end of the lifting plate is connected to a trapezoidal screw, one end of the trapezoidal screw is connected to a lifting drive, the lifting drive, the translation assembly, the lifting assembly and the baking tray feed sensor are all connected to a controller.
[0012] Preferably, the chuck device includes a pressure plate with clamping windows at both ends along the long side direction and two clamping assemblies, the upper end surface of the pressure plate extends upward along the long side direction to form an extension part, the lifting assembly is rotatably connected to the middle of the extension part, and the two clamping assemblies are symmetrically arranged with the lifting assembly as the symmetry axis. The clamping assembly includes an upper rotating shaft, a lower rotating shaft, an elastic leveling element, a connecting rod, a clamping cylinder and a clamping plate, the connecting rod is inclined downward from close to the lifting assembly to away from the lifting assembly, the upper rotating shaft is connected to the lifting assembly, one end of the connecting rod is rotatably connected to the upper rotating shaft, and the other end of the connecting rod is rotatably connected to the extension part through the lower rotating shaft, the upper rotating shaft is connected to the pressure plate through the elastic leveling element, the clamping plate is movably connected in the clamping window, the clamping cylinder is connected to one side end surface of the clamping plate close to the lifting assembly, and the clamping cylinder is connected to a controller.
[0013] Preferably, the chuck device includes an adsorption plate for adsorbing the baking tray and two clamping assemblies, the upper end surface of the adsorption plate extends upward along the long side direction to form an extension part, the lifting assembly is rotatably connected to the middle part of the extension part, the two clamping assemblies are symmetrically arranged with the lifting assembly as the symmetry axis, the clamping assembly includes an upper rotating shaft, a lower rotating shaft, an elastic leveling element and a connecting rod, the connecting rod is inclined downward from close to the lifting assembly to away from the lifting assembly, the upper rotating shaft is connected to the lifting assembly, one end of the connecting rod is rotatably connected to the upper rotating shaft, the other end of the connecting rod is rotatably connected to the extension part through the lower rotating shaft, the upper rotating shaft is connected to the pressure plate through the elastic leveling element, and the adsorption plate is connected to the controller.
[0014] Preferably, the scraping mechanism includes a scraping bracket arranged above the conveying mechanism, the lower end face of the scraping bracket is connected to a scraping driving member, the output end of the scraping driving member is connected to a buffer plate, the lower end face of the buffer plate is provided with an elastic shrinkage member, the lower end of the elastic shrinkage member is connected to a scraper for scraping off residues on the baking tray, and the scraping driving member is connected to a controller.
[0015] Preferably, the roller brush mechanism includes a spiral roller brush for cleaning the baking tray and a roller brush bracket arranged between the scraping mechanism and the brush mechanism, the spiral roller brush includes a roller brush roller and bristles spirally arranged on the surface of the roller, both ends of the roller are connected to a roller brush adjustment plate, a first adjustment shaft is rotatably connected between the lower end of the roller brush adjustment plate and the cleaning platform, the roller brush bracket is connected to a first pushing cylinder, a roller brush shaft is connected between the output end of the first pushing cylinder and the upper end of the roller brush adjustment plate, and the first pushing cylinder is connected to a controller.
[0016] Preferably, the brush mechanism comprises a brush assembly for wiping the baking tray and a brush holder arranged between the rolling brush mechanism and the pushing tray mechanism, the brush assembly comprises a brush roller, a clamping tooth base arranged on the brush roller along the circumferential direction, a brush, a first spring hinge, a movable clamping block and a fixed clamping block, one end of the movable clamping block is movably connected to a long side of one side of the clamping tooth base through a first spring hinge, the other long side of the clamping tooth base is fixedly connected to one end of the fixed clamping block, the other end of the movable clamping block and the other end of the fixed clamping block are both detachably connected to the brush, both ends of the brush roller are connected to a brush adjustment plate, the lower end of the brush adjustment plate is rotatably connected to a second adjustment shaft, the brush holder is connected to a second pushing cylinder, the brush shaft is connected between the output end of the second pushing cylinder and the upper end of the brush adjustment plate, and the second pushing cylinder is connected to a controller.
[0017] Preferably, it also includes a blowing mechanism, which includes an air blowing assembly and an oil spray assembly, the air blowing assembly includes an air pipeline and a plurality of air blowing nozzles connected to the air pipeline, the air blowing nozzles are evenly spaced on the air pipeline, the air pipeline is arranged between the brush mechanism and the oil spray assembly, the oil spray assembly includes an oil pipeline and a plurality of oil spray nozzles connected to the oil pipeline, the oil spray nozzles are evenly spaced on the oil pipeline, and the oil pipeline is arranged between the air pipeline and the push plate mechanism.
[0018] Preferably, the pushing plate mechanism includes a pushing plate bracket, a descending support plate and a baking tray discharging sensor arranged at the output end of the conveying mechanism, the pushing plate bracket extends in the direction away from the clamping plate mechanism to form a discharging rack, the lower end of the discharging rack is connected with a pushing plate driving member, the lower end of the pushing plate driving member is connected with a pushing plate plate, the lower end of the pushing plate plate is connected with a chuck plate, a second spring hinge is connected between the end face of the chuck plate away from the conveying mechanism and the end face of the pushing plate away from the conveying mechanism, the baking tray discharging sensor is arranged between the chuck plate and the descending support plate, the descending support plate is arranged below the pushing plate bracket, one end of the descending support plate is connected with a screw rod, the screw rod is connected with the descending driving member, and the descending driving member and the pushing plate driving member are both connected with a controller.
[0019] Preferably, the conveying mechanism comprises a plurality of rollers and a drive motor arranged in the conveying channel along the conveying direction, the output end of the drive motor is connected to the roller, and the surface of the roller is provided with a friction layer for increasing friction.
[0020] Compared with the prior art, the beneficial effect of the present invention is that the baking tray is automatically placed in the conveying mechanism for conveying through the clamping mechanism, and then the scraping mechanism scrapes the baking tray, and then the roller brush mechanism is used to clean it. After the cleaning is completed, the brush mechanism repeatedly wipes it, and finally the pushing mechanism moves it away from the conveying mechanism, thereby realizing fully automatic cleaning of the baking tray, improving cleaning efficiency, reducing cleaning costs, and there is no need to waste clean water resources during the cleaning process, thereby achieving the goals of environmental protection, cleaning and sustainable development. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a structural schematic diagram of the baking tray cleaning system described in the present invention.
[0022] Figure 2 It is a structural schematic diagram of the chuck mechanism described in the present invention.
[0023] Figure 3 for Figure 2 A magnified schematic diagram of area A in the middle.
[0024] Figure 4 It is a structural schematic diagram of the scraping mechanism described in the present invention.
[0025] Figure 5 It is a structural schematic diagram of the roller brush mechanism described in the present invention.
[0026] Figure 6 It is a structural schematic diagram of the brush mechanism described in the present invention.
[0027] Figure 7 It is a schematic structural diagram of the brush assembly described in the present invention.
[0028] Figure 8It is a structural schematic diagram of the blowing mechanism described in the present invention.
[0029] Fig. 9 It is a structural schematic diagram of the plate pushing mechanism described in the present invention.
[0030] Fig.10 It is a structural schematic diagram of the conveying mechanism described in the present invention.
[0031] In the figure: 1-chuck mechanism; 11-chuck bracket; 12-chuck device; 121-pressing plate; 122-clamping assembly; 1221-upper shaft; 1222-lower shaft; 1223-elastic leveling element; 1224-connecting rod; 1225-clamping cylinder; 1226-clamping plate; 123-extension part; 125-clamping window; 13-lifting support plate; 14-baking tray feeding sensor; 15-translation bracket; 16-translation assembly; 17-lifting assembly; 18-trapezoidal screw; 2-scraping mechanism; 21-scraping bracket; 22-scraping drive member; 23-buffer plate; 24-elastic contraction member; 25-scraper; 3-rolling brush mechanism; 31-spiral rolling brush; 311-rolling brush roller; 312-brush hair; 32-rolling brush bracket; 33-rolling brush adjustment plate; 34-first adjustment shaft; 35-first push cylinder; 36-rolling brush rotating shaft Axis; 4-brush mechanism; 41-brush assembly; 411-brush roller; 412-tooth clamping base; 413-brush; 414-first spring hinge; 415-movable clamping block; 416-fixed clamping block; 42-brush bracket; 43-brush adjustment plate; 44-second adjustment shaft; 45-second push cylinder; 46-brush shaft; 5-push plate mechanism; 51-push plate bracket; 52-lowering support plate; 53-baking tray Discharge sensor; 54-discharge rack; 55-push plate drive; 56-push plate; 57-chuck plate; 58-second spring hinge; 59-screw rod; 6-blowing mechanism; 61-blowing assembly; 611-air pipeline; 612-blowing nozzle; 62-oil injection assembly; 621-oil pipeline; 622-oil injection nozzle; 7-conveying mechanism; 71-roller; 72-friction layer; 8-cleaning platform; 81-conveying channel. DETAILED DESCRIPTION
[0032] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0033] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0034] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0035] Below, the present invention is further described in conjunction with the accompanying drawings and specific embodiments:
[0036] In the present invention, the shape of the cleaning platform 8 is not limited to a square. Figure 1-10 As shown, the cleaning platform 8 is used to install the conveying mechanism 7, and the conveying channel 81 is a position opened on the upper end surface of the cleaning platform 8 for installing the conveying mechanism 7. Preferably, the upper end surface of the cleaning platform 8 is provided with a plurality of guide rails arranged along the conveying direction. In this embodiment, at least two guide rails are included, and the space between the two guide rails is the conveying channel 81. The conveying mechanism 7 is not limited to a conveyor belt, but can also be composed of a plurality of rollers 71 arranged along the conveying direction, or a conveying chain. Preferably, when the conveying mechanism 7 uses a conveyor belt, a rough friction layer 72 is provided on the conveyor belt to increase the friction between the conveyor belt and the baking tray. force to prevent the baking tray from slipping, wherein the friction layer 72 can be made of high-strength soft glue or silicone; when the conveying mechanism 7 uses a conveying chain (hollow pin chain), a permanent magnet can be added to the conveying chain so that the conveying chain can attract the baking tray through the permanent magnet to prevent the baking tray from slipping. Furthermore, a cylinder or baffle can be welded on the metal conveying chain to push the baking tray so that the baking tray does not slip; in this embodiment, the conveying mechanism 7 is composed of a plurality of rollers 71 and a driving motor arranged in the conveying channel 81 along the conveying direction, and the surface of the roller 71 is provided with a friction layer 72 for increasing friction, and the friction layer 72 can be made of high-strength soft glue or silicone. In the present invention, the conveying direction: chuck mechanism 1-slag scraping mechanism 2-rolling brush mechanism 3-brush mechanism 4-push plate mechanism 5, so as to clean the baking tray.
[0037] like Figure 1-10 As shown, a baking tray cleaning system comprises a cleaning platform 8, a conveying mechanism 7 for conveying the baking tray along a conveying direction, and a controller, wherein the upper end surface of the cleaning platform 8 is provided with a conveying channel 81, the conveying mechanism 7 is arranged in the conveying channel 81, and further comprises a chuck mechanism 1, a scraping mechanism 2, a roller brush mechanism 3, a brush mechanism 4 and a plate pushing mechanism 5 arranged in an array along the conveying direction, the output end of the chuck mechanism 1 is connected to the input end of the scraping mechanism 2, the output end of the scraping mechanism 2 is connected to the input end of the roller brush mechanism 3, the output end of the roller brush mechanism 3 is connected to the input end of the brush mechanism 4, the output end of the brush mechanism 4 is connected to the input end of the plate pushing mechanism 5, and the chuck mechanism 1, the scraping mechanism 2, the roller brush mechanism 3, the brush mechanism 4 and the plate pushing mechanism 5 are all connected. connected to the controller; the chucking mechanism 1 is used to convey the baking tray to the conveying mechanism 7; the scraping mechanism 2 is used to scrape off the residue on the baking tray; the rolling brush mechanism 3 is used to clean the baking tray; the brush mechanism 4 is used to wipe the baking tray; the pushing mechanism 5 is used to move the baking tray away from the conveying mechanism 7. In this embodiment, the controller can be a data processing device such as MCU or a single-chip microcomputer, and preferably, it also includes a plurality of baking tray sensors. At least one baking tray sensor is correspondingly arranged in the working areas corresponding to the scraping mechanism 2, the rolling brush mechanism 3 and the brush mechanism 4, which are used to detect whether there is a baking tray in the corresponding working areas. If so, the corresponding mechanism is driven to perform corresponding cleaning operations. Preferably, the baking tray sensor can be an infrared sensor.
[0038] Specifically, the chuck mechanism 1 includes a chuck bracket 11 arranged above the input end of the conveying mechanism 7, a chuck device 12 for transferring the baking tray, a lifting support plate 13 for moving the baking tray toward the chuck device 12, and a sensor arranged at the chuck device 12. The chuck bracket 11 extends in a direction away from the plate pushing mechanism 5 to form a translation bracket 15. A baking tray feed sensor 14 is arranged at one end of the translation bracket 15 away from the conveying mechanism 7. The translation bracket 15 is provided with a translation component 16. The output end of the translation component 16 is connected to a lifting component 17. The output end of the lifting component 17 is connected to the chuck device 12. One end of the lifting support plate 13 is connected to a trapezoidal screw 18. One end of the trapezoidal screw 18 is connected to a lifting drive. The lifting drive, the translation component 16, the lifting component 17 and the baking tray feed sensor 14 are all connected to a controller. The baking tray feed sensor 14 can also be an infrared sensor. In this embodiment, the chuck mechanism 1 is set to the input end of the conveying mechanism 7, so that the stacked baking trays are put into the conveying mechanism 7 one by one for cleaning. Specifically, the trapezoidal screw 18 is set vertically so that the lifting plate 13 can move upward or downward along the trapezoidal screw 18. In this embodiment, the baking trays are collected by a trolley or other tools (in this embodiment, the tool for collecting the baking trays is preferably a trolley), and then transported to the lifting plate 13. At this time, the lifting plate 13 should be at the end of the trapezoidal screw 18 away from the chuck device 12. The trolley is directly parked on the lifting plate 13, and then the baking tray cleaning system is powered on. The lifting drive drives the lifting plate 13 to move upward with the trolley full of baking trays through the trapezoidal screw 18. When the baking tray feeding sensor 14 senses that the baking tray at the top of the trolley has reached a preset height (the baking tray feeding sensor 14 can also be pre-set at a preset height, and then detect whether there is a baking tray on the same horizontal plane), then the translation component 16 drives the chuck device 12 to move above the baking tray, and the lifting and lowering Component 17 drives the chuck device 12 to descend and clamp the baking tray, and then the lifting component 17 drives the chuck device 12 to clamp the baking tray and rise to a height level with the input end of the conveying mechanism 7, and the translation component 16 then drives the chuck device 12 to move the baking tray to the input end of the conveying mechanism 7, and repeats multiple times until the trolley rises to a preset height, and the lifting pallet 13 lowers the trolley to the ground, and replaces it with another trolley full of baking trays to be cleaned. Furthermore, eccentric wheels are also provided on both sides of the input end of the conveying mechanism 7, and the shaft core of the eccentric wheel is solid round steel, and the surface of the solid round steel is covered with high-strength soft rubber. When the chuck mechanism 1 conveys the baking tray to the input end of the conveying mechanism 7, the eccentric wheel uses its own gravity to press the baking tray to prevent the baking tray from slipping, so that the baking tray can enter the conveying mechanism 7.
[0039] Preferably, the chuck device 12 comprises a pressure plate 121 with a clamping window 125 at both ends along the long side direction and two clamping assemblies 122, the upper end surface of the pressure plate 121 is extended upward along the long side direction to form an extension part 123, the lifting assembly 17 is rotatably connected to the middle part of the extension part 123, the two clamping assemblies 122 are symmetrically arranged with the lifting assembly 17 as the symmetry axis, the clamping assembly 122 comprises an upper rotating shaft 1221, a lower rotating shaft 1222, an elastic leveling element 1223, a connecting rod 1224, a clamping cylinder 1225 and a clamping plate 1226, the connecting rod 1224 is self-closed The lifting assembly 17 is tilted downward in a direction away from the lifting assembly 17, the upper shaft 1221 is connected to the lifting assembly 17, one end of the connecting rod 1224 is rotatably connected to the upper shaft 1221, the other end of the connecting rod 1224 is rotatably connected to the extension part 123 through the lower shaft 1222, the upper shaft 1221 is connected to the pressure plate 121 through an elastic leveling element 1223, the clamping plate 1226 is movably connected in the clamping window 125, the clamping cylinder 1225 is connected to an end face of the clamping plate 1226 close to the lifting assembly 17, and the clamping cylinder 1225 is connected to a controller. In this embodiment, when the clamping device 12 clamps the baking tray, the lower end surface of the pressing plate 121 abuts against the baking tray and fits with it under the drive of the lifting component 17 (during the abutting process, the pressing plate 121 will rotate around the connection point between the lifting component 17 and the extension part 123 until the lower end surface is parallel to the baking tray. When the baking tray itself is in a tilted state, the elastic leveling elements 1223 on the left and right sides of the lifting component 17 will be deformed by pressure during the rotation process). Then, the clamping plates 1226 in the clamping windows 125 at both ends of the pressing plate 121 are in contact with each other. Driven by the corresponding clamping cylinder 1225, they move towards each other and thus clamp the baking tray, and then the lifting assembly 17 drives the pressure plate 121 and the clamped baking tray to rise. During the rising process, the elastic leveling elements 1223 on the left and right sides of the lifting assembly 17 are no longer subjected to force and recover their deformation, thereby driving the pressure plate 121 in contact with the baking tray to restore its original horizontal state, and then leveling the baking tray to achieve the purpose of self-leveling, so that all baking trays entering the conveying mechanism 7 are level, avoiding the situation of chucks or ineffective cleaning.
[0040] Furthermore, the chuck device 12 includes an adsorption plate for adsorbing the baking tray and two clamping assemblies 122, the upper end surface of the adsorption plate extends upward along the long side direction to form an extension portion 123, the lifting assembly 17 is rotatably connected to the middle part of the extension portion 123, the two clamping assemblies 122 are symmetrically arranged with the lifting assembly 17 as the symmetry axis, the clamping assembly 122 includes an upper rotating shaft 1221, a lower rotating shaft 1222, an elastic leveling element 1223 and a connecting rod 1224, the connecting rod 1224 is tilted downward from close to the lifting assembly 17 to away from the lifting assembly 17, the upper rotating shaft 1221 is connected to the lifting assembly 17, one end of the connecting rod 1224 is rotatably connected to the upper rotating shaft 1221, the other end of the connecting rod 1224 is rotatably connected to the extension portion 123 through the lower rotating shaft 1222, the upper rotating shaft 1221 is connected to the pressing plate 121 through the elastic leveling element 1223, and the adsorption plate is connected to the controller. In this embodiment, the chuck device 12 can also realize "clamping" of the baking tray in the form of adsorption. Preferably, the adsorption plate can be an electromagnet or a component with a built-in electromagnet. When the baking tray needs to be transported, the electromagnet is energized.
[0041] Furthermore, a negative pressure suction cup can be provided at the lower end of the adsorption plate (no need to set up an electromagnet and a clamping cylinder 1225), and the negative pressure suction cup can be used to directly adsorb the baking tray on the trolley, and then transferred to the input end of the conveying mechanism 7; preferably, two or more of the negative pressure suction cup, electromagnet and clamping cylinder 1225 can be combined to improve the stability and reliability of clamping.
[0042] Preferably, the elastic leveling element 1223 may be a spring, the lifting drive member may be a motor, and the translation assembly 16, the lifting assembly 17 and the clamping cylinder 1225 may all be hydraulic devices or cylinders.
[0043] Specifically, the scraping mechanism 2 includes a scraping bracket 21 arranged above the conveying mechanism 7, the lower end face of the scraping bracket 21 is connected to a scraping driving member 22, the output end of the scraping driving member 22 is connected to a buffer plate 23, the lower end face of the buffer plate 23 is provided with an elastic shrinking member 24, the lower end of the elastic shrinking member 24 is connected to a scraper 25 for scraping off the residue on the baking tray, and the scraping driving member 22 is connected to a controller. Preferably, the scraper drive 22 can be a cylinder, the elastic contraction member 24 can be a spring, and the scraper 25 is preferably made of polytetrafluoroethylene, that is, a food-grade material, and is soft and does not damage the baking tray. When the baking tray sensor in the working area corresponding to the scraper mechanism 2 senses the baking tray, the scraper drive 22 drives the scraper 25 to move downward and abut against the baking tray, and at the same time the conveying mechanism 7 continues to drive the baking tray to move along the conveying direction, thereby achieving scraping; preferably, the buffer plate 23 is directly connected to the output end of the scraper drive 22, and the upper end of the scraper 25 abutting against the baking tray is connected to the buffer plate 23 through the elastic contraction member 24. By utilizing the elasticity of the elastic contraction member 24, when the scraper 25 passes through an uneven position on the baking tray, the scraper 25 can automatically shrink and fluctuate, thereby achieving the purpose of cleaning and avoiding the deformed baking tray from being stuck in the scraper mechanism 2.
[0044] Specifically, the roller brush mechanism 3 includes a spiral roller brush 31 for cleaning the baking tray and a roller brush bracket 32 arranged between the scraping mechanism 2 and the brush mechanism 4, the spiral roller brush 31 includes a roller brush roller 311 and bristles 312 spirally arranged on the surface of the roller, both ends of the roller are connected to a roller brush adjustment plate 33, a first adjustment shaft 34 is rotatably connected between the lower end of the roller brush adjustment plate 33 and the cleaning platform 8, the roller brush bracket 32 is connected to a first pushing cylinder 35, a roller brush shaft 36 is rotatably connected between the output end of the first pushing cylinder 35 and the upper end of the roller brush adjustment plate 33, and the first pushing cylinder 35 is connected to a controller. Preferably, the bristles 312 are made of nylon and have a length of 70 mm to 80 mm. When the baking tray sensor in the working area corresponding to the roller brush mechanism 3 senses the baking tray, the first push cylinder 35 drives the roller brush adjustment plate 33 to drive the spiral roller brush 31 to rotate around the first adjustment shaft 34 through the roller brush shaft 36, so that the bristles 312 of the spiral roller brush 31 are pressed against the baking tray, and under the rotation of the roller brush drum 311, the bristles 312 of the spiral roller brush 31 roll to clean the baking tray, wherein the rotation direction of the roller brush drum 311 is opposite to the conveying direction, so that the baking tray can be cleaned under the conveying of the conveying mechanism 7. In this embodiment, the friction layer 72 made of high-quality soft glue or silicone on the surface of the conveying mechanism 7 is used to increase the friction between the conveying mechanism 7 and the baking tray. The force ensures that the baking tray can still move along the conveying direction under the influence of the reverse rotation of the roller brush drum 311. Preferably, the rotation direction of the roller brush drum 311 is opposite to the conveying direction, that is, the direction of the friction force provided to the baking tray by the bristles 312 that rotate with the roller brush drum 311 is opposite to the conveying direction. At the same time, the friction force provided to the baking tray by the bristles 312 is less than the friction force provided to the baking tray by the conveying mechanism 7, thereby ensuring that the cleaning of the spiral roller brush 31 will not cause the baking tray to slip or even be thrown out of the outside, and the situation that it cannot be effectively cleaned, and the force on the residue on the baking tray is increased (the friction force provided to the baking tray by the bristles 312 and the friction force provided to the baking tray by the conveying mechanism 7 will be superimposed on the residue), thereby improving the cleaning effect of the spiral roller brush 31.
[0045] Preferably, the bristles 312 are spirally arranged on the surface of the drum, so that when cleaning the baking tray, the bristles 312 cooperate with the rotation of the drum to discharge the residues on the baking tray in a spiral manner, thereby preventing the residues on the baking tray from getting stuck on the bristles 312, thereby improving the use efficiency of the bristles 312 and reducing the cleaning process of subsequent equipment.
[0046] Specifically, the brush mechanism 4 includes a brush assembly 41 for wiping the baking tray and a brush bracket 42 arranged between the roller brush mechanism 3 and the plate pushing mechanism 5, the brush assembly 41 includes a brush roller 411, a clamping tooth base 412 arranged on the brush roller 411 along the circumferential direction, a brush 413, a first spring hinge 414, a movable clamping block 415 and a fixed clamping block 416, one end of the movable clamping block 415 is movably connected to one long side of the clamping tooth base 412 through the first spring hinge 414, and the other long side of the clamping tooth base 412 is connected to the fixed clamping block 416. The edge is fixedly connected to one end of the fixed clamp 416, and the other end of the movable clamp 415 and the other end of the fixed clamp 416 are both detachably connected to the brush 413. Both ends of the brush roller 411 are connected to a brush adjustment plate 43, and a second adjustment shaft 44 is rotatably connected between the lower end of the brush adjustment plate 43 and the cleaning platform 8. The brush bracket 42 is connected to a second pushing cylinder 45, and a brush shaft 46 is connected between the output end of the second pushing cylinder 45 and the upper end of the brush adjustment plate 43, and the second pushing cylinder 45 is connected to a controller. The preferred brush 413 can be made of an ordinary pure cotton towel folded, that is, the folded or multiple overlapping towels are clamped in the movable clamp block 415 and the fixed clamp block 416 to form the brush 413; in addition, the conventional spring hinge supports two states of fully open and fully closed, and automatically closes in the middle state. In this embodiment, the other end of the movable clamp block 415 extends a first clamping tooth in the direction of the fixed clamping tooth, and the other end of the fixed clamp block 416 extends in the direction of the movable clamp block to form a second clamping tooth that meshes with the first clamp, so as to facilitate clamping the towel by the first clamping tooth and the second clamping tooth. When installing the brush 413, the clamped movable clamp block 415 is pried open, that is, the movable clamp block 415 is driven to rotate around the first spring hinge 414. At this time, the first spring hinge 414 is in an intermediate state or a fully open state. Then, the towel is placed between the toothed structures of the two relatively arranged movable clamp blocks 415, and then the first spring hinge 414 is driven to be in a fully closed state. The elastic towel of the first spring hinge 414 is clamped between the toothed structures of the two relatively arranged movable clamp blocks 415. When replacing the towel, the clamped movable clamp block 415 is directly pried open, that is, the movable clamp block 415 is driven to rotate around the first spring hinge 414. At this time, the first spring hinge 414 is in an intermediate state or a fully open state, and the towel can be taken out for replacement, thereby realizing rapid disassembly and assembly of cleaning consumables.
[0047] When the baking tray sensor in the working area corresponding to the brush mechanism 4 senses the baking tray, the second pushing cylinder 45 drives the brush adjusting plate 43 to drive the brush 413 to rotate around the second adjusting rotating shaft 44 through the brush rotating shaft 46, and under the rotation of the brush roller 411, the brush 413 rolls and wipes the baking tray, wherein the rotation direction of the brush roller 411 is opposite to the conveying direction, so that the baking tray can be wiped under the conveyance of the conveying mechanism 7. In this embodiment, the friction layer 72 made of high-strength soft glue or silicone on the surface of the conveying mechanism 7 is used to increase the friction force between the conveying mechanism 7 and the baking tray, ensuring that the baking tray can still be moved under the influence of the reverse rotation of the brush roller 411. The brush roller 411 moves along the conveying direction. Preferably, the rotation direction of the brush roller 411 is opposite to the conveying direction, that is, the direction of the friction force provided to the baking tray by the brush 413 rotating with the brush roller 411 is opposite to the conveying direction. At the same time, the friction force provided to the baking tray by the brush 413 is smaller than the friction force provided to the baking tray by the conveying mechanism 7, thereby ensuring that the wiping of the brush 413 will not cause the baking tray to slip or even be thrown out of the outside, and will not be able to be effectively cleaned, and the force on the residue on the baking tray is increased (the friction force provided by the brush 413 to the baking tray and the friction force provided by the conveying mechanism 7 to the baking tray will be superimposed on the residue), thereby improving the cleaning effect of wiping.
[0048] Specifically, it also includes a blowing mechanism 6, which includes a blowing component 61 and an oil spray component 62, the blowing component 61 includes an air pipeline 611 and a plurality of blowing nozzles 612 connected to the air pipeline 611, the blowing nozzles 612 are evenly spaced on the air pipeline 611, the air pipeline 611 is arranged between the brush mechanism 4 and the oil spray component 62, the oil spray component 62 includes an oil pipeline 621 and a plurality of oil spray nozzles 622 connected to the oil pipeline 621, the oil spray nozzles 622 are evenly spaced on the oil pipeline 621, and the oil pipeline 621 is arranged between the air pipeline 611 and the push plate mechanism 5. In this embodiment, after scraping, rolling and wiping, the baking tray is basically clean, but there may still be some smaller residues, so after wiping, the baking tray is blown by the blowing nozzle 612 in the blowing assembly 61, that is, the baking tray is blown clean by compressed air. After the blowing is completed, the baking tray is sprayed with oil by the oil spray nozzle 622 of the oil spray assembly 62, so that the baking tray is evenly sprayed with oil, saving the subsequent independent oil spraying process, so that the baking tray can be put into use directly, avoiding the problem of food cloth sticking to the baking tray, and making the food baked on the baking tray evenly sprayed with oil have a uniform color.
[0049] Specifically, the pushing plate mechanism 5 includes a pushing plate bracket 51, a descending support plate 52 and a baking plate discharging sensor 53 arranged at the output end of the conveying mechanism 7. The pushing plate bracket 51 extends in a direction away from the chuck mechanism 1 to form a discharging frame 54. The lower end of the discharging frame 54 is connected with a pushing plate driving member 55, and the lower end of the pushing plate driving member 55 is connected with a pushing plate plate 56. The lower end of the pushing plate plate 56 is connected with a chuck plate 57. A second spring hinge 58 is connected between the end surface of the chuck plate away from the conveying mechanism 7 and the end surface of the pushing plate plate 56 away from the conveying mechanism 7. The baking plate discharging sensor 53 is connected to one end of the discharging frame 54 away from the conveying mechanism 7. The descending support plate 52 is arranged below the pushing plate bracket 51. One end of the descending support plate 52 is connected with a screw rod 59, and the screw rod 59 is connected with a descending driving member. The descending driving member and the pushing plate driving member 55 are both connected to the controller. In this embodiment, the baking tray evenly sprayed with oil is transported to the tray mechanism by the conveying mechanism 7, and the tray pusher 55 drives the chuck plate 57 to push the baking tray that has reached the output end of the conveying mechanism 7 onto the trolley placed on the descending tray 52, and then the tray pusher 55 drives the chuck plate 57 to reset and push the next baking tray. When the chuck plate 57 is retracted, a baking tray is just transported out by the conveying mechanism, and then the chuck plate 57 abuts against the baking tray and rotates around the second spring hinge 58 in the direction away from the conveying mechanism, so that the baking tray is moved to the tray. To avoid the chuck plate 57 from getting stuck, when the baking tray discharge sensor 53 determines that there is a baking tray in the detection area (the plane where the preset height point is located), the descending drive component drives the descending pallet 52 with the trolley to move a baking tray to the position through the screw rod 59, and repeats this process multiple times so that the trolley gradually descends to the ground. The trolley is also filled with baking trays, which are then moved by the operator and replaced with another empty trolley on the descending pallet 52. The descending pallet 52 then raises the empty trolley to the preset height, and a new round of loading baking trays begins.
[0050] In this embodiment, a trolley filled with baking trays to be cleaned is parked on the lifting support plate 13 in advance, and an empty trolley is parked on the descending support plate 52. The descending support plate 52 lifts the empty trolley to a preset height, and then the cleaning system is powered on and started. The chuck device 12 is driven by the translation assembly 16 and the lifting assembly 17 to contact the baking tray on the trolley, and then the chuck device 12 clamps the baking tray and levels the baking tray. Then, the chuck device 12 is driven by the translation assembly 16 and the lifting assembly 17 to place the baking tray on the conveyor. On the conveying mechanism 7, when the chuck mechanism 1 conveys the baking tray to the input end of the conveying mechanism 7, the eccentric wheel uses its own gravity to press the baking tray to prevent the baking tray from slipping, so that the baking tray can enter the conveying mechanism 7. When the baking tray enters the working area of the scraping mechanism 2, the scraping driving member 22 drives the scraper 25 to move downward to a height that abuts against the baking tray. At the same time, the conveying mechanism 7 drives the baking tray to move along the conveying direction, so that the scraper 25 scrapes away the residue in the baking tray. When the scraper 25 passes through the uneven position on the baking tray, the elastic contraction member 24 allows the scraper 25 to The brush 312 is automatically retracted and undulated, thereby cleaning the uneven positions. Then the baking tray enters the working area of the roller brush mechanism 3. The bristles 312 spirally arranged on the surface of the roller are driven by the first push cylinder 35 to press the baking tray tightly, and the residues in the baking tray are efficiently discharged in a spiral rotation manner, so as to avoid the residues of the baking tray being stuck on the bristles 312, thereby improving the use efficiency of the bristles 312 and reducing the cleaning process of subsequent equipment. Then the baking tray enters the working area of the brush mechanism 4, and the second push cylinder 45 drives the brush 413 to The baking tray is repeatedly wiped, and after wiping, the baking tray is blown by the blowing nozzle 612 in the blowing assembly 61, that is, the baking tray is blown clean by compressed air. After the blowing is completed, the baking tray is sprayed with oil by the oil spray nozzle 622 of the oil spray assembly 62, so that the baking tray is evenly sprayed with oil, saving the subsequent independent oil spraying process, so that the baking tray can be directly put into use, avoiding the problem of food cloth sticking to the baking tray, and making the food baked on the baking tray evenly sprayed with oil have uniform color, and finally the baking tray is pushed to the trolley by the tray pushing mechanism 5 for stacking.
[0051] For those skilled in the art, various other corresponding changes and deformations can be made according to the technical solutions and concepts described above, and all of these changes and deformations should fall within the protection scope of the claims of the present invention.
Claims
1. A baking tray cleaning system, comprising a cleaning platform, a conveying mechanism for conveying the baking tray along a conveying direction, and a controller, wherein the upper end surface of the cleaning platform is provided with a conveying channel, and the conveying mechanism is arranged in the conveying channel, characterized in that: It also includes a chuck mechanism, a scraping mechanism, a roller brush mechanism, a brush mechanism and a plate pushing mechanism arranged in a row along the conveying direction, wherein the output end of the chuck mechanism is connected to the input end of the scraping mechanism, the output end of the scraping mechanism is connected to the input end of the roller brush mechanism, the output end of the roller brush mechanism is connected to the input end of the brush mechanism, the output end of the brush mechanism is connected to the input end of the plate pushing mechanism, and the chuck mechanism, the scraping mechanism, the roller brush mechanism, the brush mechanism and the plate pushing mechanism are all connected to a controller; The chuck mechanism is used to transport the baking tray to the conveying mechanism; The scraping mechanism is used to scrape off the residue on the baking tray; The roller brush mechanism is used to clean the baking tray; The brush mechanism is used to wipe the baking tray; The tray pushing mechanism is used to move the baking tray away from the conveying mechanism. The chuck mechanism comprises a chuck bracket arranged above the input end of the conveying mechanism, a chuck device for transferring the baking tray and a lifting support plate for moving the baking tray toward the chuck device, the chuck bracket extends in a direction away from the plate pushing mechanism to form a translation bracket, a baking tray feeding sensor is arranged at one end of the translation bracket away from the conveying mechanism, the translation bracket is provided with a translation assembly, the output end of the translation assembly is connected to a lifting assembly, the output end of the lifting assembly is connected to the chuck device, one end of the lifting support plate is connected to a trapezoidal screw, one end of the trapezoidal screw is connected to a lifting drive, the lifting drive, the translation assembly, the lifting assembly and the baking tray feeding sensor are all connected to a controller, The chuck device comprises a pressure plate with clamping windows at both ends along the long side direction and two clamping assemblies, the upper end surface of the pressure plate extends upward along the long side direction to form an extension part, the lifting assembly is rotatably connected to the middle of the extension part, and the two clamping assemblies are symmetrically arranged with the lifting assembly as the symmetry axis. The clamping assembly comprises an upper rotating shaft, a lower rotating shaft, an elastic leveling element, a connecting rod, a clamping cylinder and a clamping plate, the connecting rod is inclined downward from close to the lifting assembly to away from the lifting assembly, the upper rotating shaft is connected to the lifting assembly, one end of the connecting rod is rotatably connected to the upper rotating shaft, and the other end of the connecting rod is rotatably connected to the extension part through the lower rotating shaft, the upper rotating shaft is connected to the pressure plate through the elastic leveling element, the clamping plate is movably connected in the clamping window, the clamping cylinder is connected to one side end surface of the clamping plate close to the lifting assembly, and the clamping cylinder is connected to a controller.
2. The baking tray cleaning system according to claim 1, characterized in that: The scraping mechanism includes a scraping bracket arranged above the conveying mechanism, the lower end face of the scraping bracket is connected to a scraping driving member, the output end of the scraping driving member is connected to a buffer plate, the lower end face of the buffer plate is provided with an elastic shrinking member, the lower end of the elastic shrinking member is connected to a scraper for scraping off residues on the baking tray, and the scraping driving member is connected to a controller.
3. The baking tray cleaning system according to claim 1, wherein: The roller brush mechanism includes a spiral roller brush for cleaning the baking tray and a roller brush bracket arranged between the scraping mechanism and the brush mechanism, the spiral roller brush includes a roller brush roller and bristles spirally arranged on the surface of the roller, both ends of the roller are connected to roller brush adjustment plates, a first adjustment shaft is rotatably connected between the lower end of the roller brush adjustment plate and the cleaning platform, the roller brush bracket is connected to a first pushing cylinder, a roller brush shaft is connected between the output end of the first pushing cylinder and the upper end of the roller brush adjustment plate, and the first pushing cylinder is connected to a controller.
4. The baking tray cleaning system according to claim 1, wherein: The brush mechanism comprises a brush assembly for wiping the baking tray and a brush holder arranged between the rolling brush mechanism and the pushing tray mechanism, the brush assembly comprises a brush roller, a clamping tooth base arranged on the brush roller along the circumferential direction, a brush, a first spring hinge, a movable clamping block and a fixed clamping block, one end of the movable clamping block is movably connected to a long side of one side of the clamping tooth base through a first spring hinge, the other long side of the clamping tooth base is fixedly connected to one end of the fixed clamping block, the other end of the movable clamping block and the other end of the fixed clamping block are both detachably connected to the brush, both ends of the brush roller are connected to a brush adjustment plate, the lower end of the brush adjustment plate is rotatably connected to a second adjustment shaft between the cleaning platform, the brush holder is connected to a second pushing cylinder, the brush rotating shaft is connected between the output end of the second pushing cylinder and the upper end of the brush adjusting plate, and the second pushing cylinder is connected to a controller.
5. The baking tray cleaning system according to claim 1, wherein: It also includes a blowing mechanism, which includes an air blowing component and an oil spray component. The air blowing component includes an air pipeline and a plurality of air blowing nozzles connected to the air pipeline, the air blowing nozzles are evenly spaced on the air pipeline, the air pipeline is arranged between the brush mechanism and the oil spray component, the oil spray component includes an oil pipeline and a plurality of oil spray nozzles connected to the oil pipeline, the oil spray nozzles are evenly spaced on the oil pipeline, and the oil pipeline is arranged between the air pipeline and the push plate mechanism.
6. The baking tray cleaning system according to claim 1, wherein: The pushing plate mechanism includes a pushing plate bracket, a descending support plate and a baking plate discharging sensor arranged at the output end of the conveying mechanism, the pushing plate bracket extends in the direction away from the clamping plate mechanism to form a discharging rack, the lower end of the discharging rack is connected with a pushing plate driving member, the lower end of the pushing plate driving member is connected with a pushing plate plate, the lower end of the pushing plate plate is connected with a chuck plate, a second spring hinge is connected between the end surface of the chuck plate away from the conveying mechanism and the end surface of the pushing plate plate away from the conveying mechanism, the baking plate discharging sensor is connected to one end of the discharging rack away from the conveying mechanism, the descending support plate is arranged below the pushing plate bracket, one end of the descending support plate is connected with a screw rod, the screw rod is connected with the descending driving member, and the descending driving member and the pushing plate driving member are both connected with a controller.
7. The baking tray cleaning system according to claim 1, wherein: The conveying mechanism comprises a plurality of rollers and a driving motor arranged in a conveying channel along a conveying direction. The output end of the driving motor is connected to the rollers. A friction layer for increasing friction is arranged on the surface of the rollers.
8. A baking tray cleaning system, comprising a cleaning platform, a conveying mechanism for conveying the baking tray along a conveying direction, and a controller, wherein the upper end surface of the cleaning platform is provided with a conveying channel, and the conveying mechanism is arranged in the conveying channel, characterized in that: It also includes a chuck mechanism, a scraping mechanism, a roller brush mechanism, a brush mechanism and a plate pushing mechanism arranged in a row along the conveying direction, wherein the output end of the chuck mechanism is connected to the input end of the scraping mechanism, the output end of the scraping mechanism is connected to the input end of the roller brush mechanism, the output end of the roller brush mechanism is connected to the input end of the brush mechanism, the output end of the brush mechanism is connected to the input end of the plate pushing mechanism, and the chuck mechanism, the scraping mechanism, the roller brush mechanism, the brush mechanism and the plate pushing mechanism are all connected to a controller; The chuck mechanism is used to transport the baking tray to the conveying mechanism; The scraping mechanism is used to scrape off the residue on the baking tray; The roller brush mechanism is used to clean the baking tray; The brush mechanism is used to wipe the baking tray; The tray pushing mechanism is used to move the baking tray away from the conveying mechanism. The chuck mechanism comprises a chuck bracket arranged above the input end of the conveying mechanism, a chuck device for transferring the baking tray and a lifting support plate for moving the baking tray toward the chuck device, the chuck bracket extends in a direction away from the plate pushing mechanism to form a translation bracket, a baking tray feeding sensor is arranged at one end of the translation bracket away from the conveying mechanism, the translation bracket is provided with a translation assembly, the output end of the translation assembly is connected to a lifting assembly, the output end of the lifting assembly is connected to the chuck device, one end of the lifting support plate is connected to a trapezoidal screw, one end of the trapezoidal screw is connected to a lifting drive, the lifting drive, the translation assembly, the lifting assembly and the baking tray feeding sensor are all connected to a controller, The chuck device includes an adsorption plate for adsorbing the baking tray and two clamping assemblies, the upper end surface of the adsorption plate extends upward along the long side direction to form an extension part, the lifting assembly is rotatably connected to the middle part of the extension part, the two clamping assemblies are symmetrically arranged with the lifting assembly as the symmetry axis, the clamping assembly includes an upper rotating shaft, a lower rotating shaft, an elastic leveling element and a connecting rod, the connecting rod is inclined downward from close to the lifting assembly to away from the lifting assembly, the upper rotating shaft is connected to the lifting assembly, one end of the connecting rod is rotatably connected to the upper rotating shaft, the other end of the connecting rod is rotatably connected to the extension part through the lower rotating shaft, the upper rotating shaft is connected to the adsorption plate through the elastic leveling element, and the adsorption plate is connected to a controller.
Citation Information
Patent Citations
Baking tray cleaning system
CN216324026U