Automatic injection molding auxiliary device for switch seat
By designing the automatic injection molding auxiliary device of the switch seat, the mating of the jaws, the pin and the cylinder are used to automatically put the nuts into the mold needle, which solves the problem of low manual operation efficiency, improves the injection molding and demolding efficiency, and realizes automatic molding and molding.
Patent Information
- Application Number
- CN202110853455.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-04
- Publication Date
- 2025-05-23
- Estimated Expiration
- 2041-11-04
AI Technical Summary
During the production process of switch seats, it is more troublesome to manually put the nuts on the mold needle, resulting in low injection molding and molding release efficiency.
A switch seat automatic injection molding auxiliary device is designed, including a frame, a feeding mechanism, a clamping mechanism and a drive assembly. Through the cooperation of the jaws, the pin and the cylinder, the nuts are automatically put into the mold needle, and the automatic mold release and shaping of the switch seat is achieved through the cooperation of the suction cup and the flip plate.
The automatic insertion of nut parts is achieved, which shortens the insertion time, improves the injection molding and demolding efficiency of the switch seat, and reduces the complexity and error of manual operation through automated means.
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Figure CN113829571B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of switch seat injection molding, and in particular to an automatic injection molding auxiliary device for a switch seat. Background Art
[0002] At present, in the production process of the switch seat, the insulating plastic switch seat is mostly formed by injection molding and demoulding, and a thread needs to be opened in one half of the switch seat to facilitate the threaded connection of the other half of the switch seat.
[0003] Reference Figure 1 , usually, the way to open the thread in the switch seat 7 is to install a mold needle on the injection mold. Before the switch seat 7 is demolded by injection molding, the nut member 75 is manually put on the mold needle. Then the switch seat 7 is formed by injection molding using the injection mold, and the mold needle is injection molded to form a fixing hole 73, so that the nut member 75 is directly formed in the fixing hole 73, so that the other half of the switch seat 7 can be threadedly connected. The nut member 75 includes a threaded column 751 and a nut 752 integrally formed on the threaded column 751. The nut 752 is fixed in the fixing hole 73. The threaded column 751 is hollow and has threads, so that the other half of the switch seat 7 can be threadedly connected to the threaded column 751 by bolts, so that the two halves of the switch seat 7 are fixed.
[0004] The inventor believes that it is rather troublesome to manually put a plurality of nut pieces on the molding needle, which results in a low injection molding and demolding efficiency of the switch seat. Summary of the invention
[0005] In order to improve the injection and demoulding efficiency of a switch seat, the purpose of the present application is to provide an automatic injection auxiliary device for a switch seat.
[0006] The switch seat automatic injection molding auxiliary device provided in this application adopts the following technical solution:
[0007] A switch seat automatic injection molding auxiliary device comprises a frame, a feeding mechanism arranged beside the frame, and a clamping mechanism arranged on the frame, wherein the clamping mechanism comprises a clamping seat slidably arranged on the frame, a plurality of clamping claws arranged on the clamping seat, a plurality of feeding members arranged on the clamping seat, and a driving assembly arranged on the frame, wherein the feeding mechanism is used to place a nut member for clamping by the clamping claws, the feeding member comprises a push rod arranged on the clamping seat and located between the clamping claws, a sleeve slidably sleeved on the push rod, and a cylinder 1 arranged on the clamping seat to drive the sleeve to slide, wherein the driving assembly is used to drive the clamping seat to slide and then drive the clamping claw and the push rod to slide toward the molding needle, so as to extend the push rod into the nut member, and under the drive of the cylinder 1, the sleeve is driven to abut the nut member against the molding needle.
[0008] By adopting the above technical solution, when the nut is fed onto the mold needle, the feeding mechanism automatically transports the nut to one side of the clamp, the driving assembly drives the clamp and the clamp seat to slide to one side of the feeding mechanism, and then the clamp opens, and the driving assembly drives the clamp and the clamp seat to slide toward the feeding mechanism, so that the push rod extends into the nut. Then the clamp clamps the nut on the push rod, and the driving assembly is started again to move the clamp and the push rod to the mold together, so that the push rod and the mold needle are aligned. Then the driving assembly drives the clamp and the push rod to slide toward the mold needle, and at the same time the clamp opens and the cylinder drives the sleeve to slide toward the mold needle, so that the sleeve pushes the nut toward the mold needle, so that the nut is gradually and completely inserted into the mold needle, so as to realize the automatic insertion of the nut into the mold needle. Therefore, by setting the coordination between the clamping jaw and the ejector rod, the driving assembly is used to drive the clamping jaw and the ejector rod to slide, the nut piece is put on the ejector rod and then transferred to be aligned with the mold needle, and the nut piece on the ejector rod is pushed by the cylinder 1, so that the sleeve pushes the nut piece onto the mold needle under the drive of the driving assembly, so that the nut piece is automatically put on the mold needle, shortening the time required for the nut piece to be put on the mold needle, thereby improving the injection molding and demolding efficiency of the switch seat.
[0009] Optionally, the driving assembly includes a transverse moving member horizontally slidably arranged on the frame, a longitudinal moving member horizontally slidably arranged on the transverse moving member, and a vertical moving member vertically slidably arranged on the longitudinal moving member, the sliding directions of the transverse moving member and the longitudinal moving member are perpendicular to each other, and the clamping seat is arranged on the vertical moving member.
[0010] By adopting the above technical solution, when the driving assembly drives the clamping jaw and the push rod to move, the transverse moving member drives the longitudinal moving member, the vertical moving member, and the clamping seat to slide toward the feeding mechanism, so that the clamping jaw moves to the feeding mechanism, so that the feeding mechanism delivers the nut member to the clamping jaw and clamps it, and then the transverse moving member drives the clamping seat and the clamping jaw to move above the mold needle, and then the vertical moving member drives the clamping seat to slide down, so that the nut member on the push rod and the mold needle are aligned. Then the longitudinal moving member is started, so that the clamping seat slides toward the mold needle, and under the contact of the sleeve, the mold needle is extended into the nut member, so that the clamping jaw and the push rod are automatically moved, so as to facilitate the transfer of the clamped nut member.
[0011] Optionally, a flap is hinged at the lower end of the vertical moving member, and a second cylinder is provided on the vertical moving member for driving the flap to flip. A suction cup is provided on one side of the flap, and the second cylinder is used to drive the flap to rotate from horizontal to vertical to direct the suction cup toward the switch seat after demolding.
[0012] By adopting the above technical solution, when the switch seat after injection molding is demolded, the piston rod of the second cylinder is extended to make the flap flip to vertical, the vertical moving part slides down to one side of the switch seat, and then the longitudinal moving part drives the clamping seat to slide toward the switch seat, so that the suction cup abuts against the switch seat. Then, after the switch seat is sucked tightly by the suction cup, the longitudinal moving part drives the clamping seat to slide in the direction away from the mold, so that the switch seat is sucked by the suction cup and then separated from the mold. After that, the piston rod of the second cylinder contracts, driving the flap to rotate to horizontal, and then the switch seat rotated to horizontal is put down by the vertical moving part. Therefore, by setting the flap, the suction cup and the second cylinder, the injection molded switch seat is adsorbed by the suction cup, and the flap is driven to flip by the second cylinder, so that the switch seat after adsorption rotates under the flipping of the flap, so as to adjust the angle of the switch seat, thereby facilitating the placement of the switch seat after taking it out.
[0013] Optionally, the feeding mechanism includes a feeding table arranged under the frame, a feeding rail arranged on the feeding table, and a vibration plate connected to the feeding rail at one end away from the feeding table. A discharge port for outputting nut parts is provided on the feeding table, and a discharge component for outputting a single nut part from the discharge port is provided in the feeding table.
[0014] By adopting the above technical solution, when the nut parts are automatically conveyed to the clamping jaws, the vibration plate vibrates to convey multiple nut parts to the discharge port through the feeding track in sequence, and then a single nut part is output from the discharge port through the discharge assembly, so that the clamping jaws can clamp the single nut part. Then, the discharge assembly will continue to output the next nut part from the discharge port, and the remaining nut parts will be sealed in the feeding track in sequence, thereby facilitating the clamping jaws to clamp the single nut part.
[0015] Optionally, the discharging assembly includes a loading plate that slides in the loading platform and a cylinder three that drives the loading plate to slide. The sliding direction of the loading plate is perpendicular to the conveying direction of the nut parts. The loading plate is provided with a plurality of storage troughs for the nut parts to be fed from the loading track. The discharge port and the loading track are staggered with each other. The loading platform is provided with a cylinder four that pushes the nut parts in the storage trough out of the discharge port.
[0016] By adopting the above technical solution, when the vibration plate transports the nut piece from the feeding track to the feeding platform, the single nut piece in the feeding track is transported to the storage slot of the feeding plate as the vibration plate vibrates. At this time, there is only one nut piece in the single storage slot. Then cylinder three is started to push the feeding plate to slide toward the discharge port, so that the storage slot slides off the feeding track and connects with the discharge port. At this time, the storage slot is aligned with cylinder four. Cylinder four is started again to push the nut piece in the storage slot to the discharge port until the nut piece is pushed out of the discharge port onto the ejector rod, thereby realizing the push-out of a single nut piece in the discharge platform. Therefore, by setting the cooperation of the feeding plate, cylinder three, and cylinder four, and utilizing the alignment of the storage slot with the feeding track and the discharge port respectively, a single nut piece can be pushed out by cylinder four after entering the discharge slot, thereby facilitating the push-out of a single nut piece in the feeding track onto the ejector rod.
[0017] Optionally, the frame is provided with a rubber cutting mechanism for cutting off excess rubber on the switch seat, the rubber cutting mechanism includes a knife seat arranged on the frame, two hinged plates hinged and crossed in the knife seat, a blade fixed on the same end of the hinged plate to form a shearing edge, and a driving member arranged on the knife seat to drive the hinged plate to rotate and drive the blade to shear.
[0018] By adopting the above technical solution, after the nut is automatically installed in the switch seat, the second cylinder is used to drive the flap to rotate to a vertical position, so that the suction cup can suck the switch seat and remove it from the mold. After removal, the transverse member drives the clamping seat to move toward the knife seat. Then the switch seat is driven to move toward the blade, so that the blade extends into the switch seat, and the excess rubber formed in the switch seat during injection molding is located between the blades. Then the driving member is started, and the driving member drives the hinged plate to rotate, so that the blade is sheared to cut off the excess rubber in the switch seat, thereby facilitating the removal of the excess rubber formed during injection molding of the switch seat.
[0019] Optionally, the driving member includes a cylinder five which is arranged on the knife seat and drives the hinged plates to move closer to or away from each other.
[0020] By adopting the above technical solution, when the hinged plate is driven to rotate and drive the blade to shear, the cylinder five corresponding to the hinged plate is started, pushing the two hinged plates to rotate, so that the ends of the hinged plates close to the cylinder five are brought closer to each other, and then the blade also forms a shear as the hinged plates move closer to each other, so as to cut off the excess rubber in the switch seat.
[0021] Optionally, the driving member also includes a cylinder six arranged on the knife seat, and the piston rod of the cylinder six is provided with a push block that is pushed into the hinged plates, and the push block is gradually contracted in the direction away from the cylinder six, and a spring one is arranged between the hinged plates close to the blade, and the spring one is used to drive the hinged plates to rotate to open the blades, and the hinged plates are hinged side by side on the knife seat, and the push block is used to push the hinged plates into and drive the blades to approach each other to form shearing.
[0022] By adopting the above technical solution, when the hinged plate is driven to rotate and drive the blade to shear, the six piston rods of the cylinder extend to drive the push block to extend into the end of the hinged plate away from the blade, so that the end of the hinged plate away from the blade is pushed away from each other by the push block, and the spring is compressed, so that the end of the hinged plate close to the blade is brought closer to each other to drive the blade to shear. After shearing, the push block is separated from the hinged plate, and the spring acts on the hinged plate to open the blade to facilitate the next shearing of the rubber material. In this way, the power source required to drive the hinged plate to rotate is reduced, so that the blade can easily cut off the excess rubber material in the switch seat.
[0023] Optionally, the frame is provided with a pressing frame located below the clamping claw, the pressing frame is provided with a conveying component for automatically conveying the demoulded switch seat, the pressing frame is provided with a pressing plate for sliding in a vertical direction, the pressing frame is provided with a cylinder seven for driving the pressing plate to slide, the circumferential side wall of the pressing plate is gradually reduced in the direction away from the cylinder seven, and the pressing plate is used to slide into the switch seat to open the switch seat for shaping.
[0024] By adopting the above technical solution, after the excess rubber in the switch seat is cut off, the horizontal moving part drives the clamping seat to move above the pressing frame, and then the second cylinder retracts to drive the flap to rotate to the horizontal, so that the switch seat rotates to the horizontal. Then the vertical moving part drives the clamping seat to slide down, and the switch seat is placed horizontally on the conveying assembly, and then the suction cup releases the adsorption of the switch seat, so that the switch seat falls on the conveying assembly, and the switch seat is conveyed to the bottom of the pressing plate through the conveying assembly. Then start the seventh cylinder to drive the pressing plate to slide down into the switch seat, so that the pressing plate can stretch and shape the switch seat, reduce the concave generated when the switch seat is cooled, and thus improve the quality of the switch seat after demolding.
[0025] Optionally, a positioning plate is slidably provided on the pressing frame along the vertical direction, and the positioning plate is used to abut the switch seat after demoulding and block its transportation. The pressing frame is provided with a cylinder 8 for driving the positioning plate to slide.
[0026] By adopting the above technical solution, when the switch seat after demolding and degumming is cooled and shaped, the suction cup releases the switch seat and places the switch seat on the conveying assembly. At this time, cylinder eight is started to drive the positioning plate to slide down, and the conveying assembly conveys the switch seat to the positioning plate, so that the side wall of the switch seat abuts against the positioning plate to intercept the switch seat on the conveying assembly, and the switch seat is positioned so that the switch seat is located directly below the pressing plate, thereby facilitating the pressing plate to be accurately pressed into the switch seat to shape it.
[0027] In summary, the present application includes at least one of the following beneficial technical effects:
[0028] By setting the coordination between the clamping jaw and the ejector rod, the driving assembly is used to drive the clamping jaw and the ejector rod to slide, the nut piece is put on the ejector rod and then transferred to be aligned with the mold needle, and the nut piece on the ejector rod is abutted by the sleeve through the contraction of the cylinder 1, so that the sleeve puts the nut piece on the mold needle under the drive of the driving assembly, so that the nut piece is automatically put on the mold needle, and the time required for the nut piece to be put on the mold needle is shortened, thereby improving the injection molding demoulding efficiency of the switch seat;
[0029] By setting a flap, a suction cup and a second cylinder, the injection-molded switch seat is adsorbed by the suction cup, and the second cylinder drives the flipping of the flap to make the adsorbed switch seat rotate under the flipping of the flap, so as to adjust the angle of the switch seat, thereby facilitating the placement of the switch seat after taking it out;
[0030] By arranging the cooperation of the feeding plate, the third cylinder and the fourth cylinder, and utilizing the alignment of the storage trough with the feeding track and the discharge port, a single nut piece can be pushed out by the fourth cylinder after entering the discharge trough, thereby facilitating the pushing of the single nut piece in the feeding track onto the ejector rod;
[0031] By setting a hinged plate and a blade, the hinged plate is driven to rotate by a cylinder 5, so that the blade is sheared to cut off the excess rubber in the switch seat, thereby facilitating the cutting of the excess rubber formed during the injection molding of the switch seat;
[0032] By setting a pressing plate and a positioning plate, the switch seat on the conveying assembly is positioned using the positioning plate, so that the pressing plate can be driven by cylinder seven to extend into the switch seat for shaping, reducing the concave produced when the switch seat is cooled, thereby improving the quality of the switch seat after demoulding. BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Figure 1 It is an exploded view of the switch base and nut parts.
[0034] Figure 2 It is a schematic diagram of the overall structure of Example 1 of the present application.
[0035] Figure 3 It is a structural schematic diagram of Example 1 of the present application for displaying the feeding mechanism.
[0036] Figure 4 It is a cross-sectional schematic diagram used to display the discharge assembly in Example 1 of the present application.
[0037] Figure 5 It is a schematic diagram of the structure of the plastic film needle used to demonstrate Example 1 of the present application.
[0038] Figure 6 It is an exploded schematic diagram of Example 1 of the present application for illustrating the drive assembly.
[0039] Figure 7It is an exploded schematic diagram used to display the feeding part in Example 1 of the present application.
[0040] Figure 8 It is a structural schematic diagram of the embodiment 1 of the present application for demonstrating the rubber cutting mechanism.
[0041] Fig. 9 It is a structural schematic diagram of Example 1 of the present application for demonstrating the pressing mechanism.
[0042] Fig.10 It is a structural schematic diagram of the rubber cutting mechanism used to demonstrate Example 2 of the present application.
[0043] Fig.11 It is a structural schematic diagram of Example 3 of the present application for demonstrating the rubber cutting mechanism.
[0044] Explanation of reference numerals: 1. Frame; 11. Crossbeam; 12. Column; 2. Loading mechanism; 21. Base; 22. Bracket; 221. Fixed frame; 222. Cross plate; 23. Loading platform; 231. Discharge port; 24. Vibrating plate; 25. Loading track; 26. Discharge assembly; 261. Loading plate; 262. Cylinder three; 263. Cylinder four; 264. Storage tank; 3. Demolding mechanism; 31. Demolding box; 32. Mold; 33. Molding needle; 4. Clamping Mechanism; 41, driving assembly; 411, transverse moving member; 4111, slide seat 1; 4112, motor 1; 4113, slide rail 1; 4114, gear 1; 4115, rack 1; 412, longitudinal moving member; 4121, longitudinal beam; 4122, slide seat 2; 4123, motor 2; 4124, slide rail 2; 4125, gear 2; 4126, rack 2; 413, vertical moving member; 4131, vertical moving plate; 4132, motor 3; 4133, gear 3; 4134, rack three; 42, gripping seat; 421, slide plate; 43, clamping claw; 44, feeding piece; 441, push rod; 442, sleeve; 443, cylinder one; 45, flap; 451, cylinder two; 452, connecting frame; 46, suction cup; 5, pressing mechanism; 51, conveying assembly; 511, conveying platform; 512, conveying roller; 513, conveying belt; 514, motor four; 52, pressing frame; 521, cylinder seven; 522, cylinder eight; 53, pressing Clamp; 54, positioning plate; 6, rubber cutting mechanism; 61, knife seat; 62, hinged plate; 621, spring one; 622, fixed plate; 623, movable plate; 3, blade; 64, driving part; 641, cylinder five; 7, switch seat; 71, seat body; 72, accommodating cavity; 73, fixing hole; 74, nozzle material; 75, nut piece; 751, threaded column; 752, nut; 8, push plate; 81, spring two; 82, push block; 83, cylinder six; 9, cylinder nine. DETAILED DESCRIPTION
[0045] The following is combined with Figure 1-11This application is described in further detail.
[0046] Reference Figure 1 The switch seat 7 includes a seat body 71, which is provided with a receiving cavity 72. Four fixing holes 73 are integrally formed in the receiving cavity 72. The entire seat body 71 is formed by injection molding and a sprue material 74 is formed on the bottom wall of the receiving cavity 72 due to injection molding and the sprue material 74 needs to be sheared off.
[0047] Reference Figure 1 The fixing holes 73 are located at the four corners of the seat body 71. Nut members 75 are fixed in the fixing holes 73. The nut members 75 include a threaded column 751 and a nut 752 integrally formed on the threaded column 751. The nut 752 is fixed in the fixing hole 73. The threaded column 751 is hollow and has threads. The switch seat 7 also includes a seat cover. The seat body 71 and the seat cover are threadedly connected in the threaded column 751 by bolts to fix the seat body 71 and the seat cover.
[0048] The embodiment of the present application discloses an automatic injection molding auxiliary device for a switch seat.
[0049] Embodiment 1:
[0050] Reference Figure 2 The automatic injection molding auxiliary device includes a frame 1 and a feeding mechanism 2, and the feeding mechanism 2 is located next to the frame 1. The frame 1 is equipped with a demoulding mechanism 3, a clamping mechanism 4, a pressing mechanism 5, and a glue cutting mechanism 6. The clamping mechanism 4 is located at the upper end of the frame 1, the glue cutting mechanism 6 is close to the feeding mechanism 2, and the pressing mechanism 5 is located between the glue cutting mechanism 6 and the demoulding mechanism 3.
[0051] Reference Figure 1 and Figure 2 The frame 1 includes a column 12 and a beam 11. The columns 12 are vertical and arranged side by side. The demoulding mechanism 3, the pressing mechanism 5, the rubber cutting mechanism 6, and the feeding mechanism 2 are located between the two columns 12. The beam 11 extends horizontally and the two ends of the beam 11 are respectively fixed to the upper ends of the columns 12. The feeding mechanism 2 automatically conveys the nut 752 pieces 75 and outputs a single nut piece 75. Then the clamping mechanism 4 moves to the feeding mechanism 2 to clamp the nut piece 75 and then moves it to the demoulding mechanism 3. After the nut piece 75 is placed in the demoulding mechanism 3, it is injection molded to form the switch seat 7. Then the clamping mechanism 4 clamps the switch seat 7 and moves it to the rubber cutting mechanism 6 to cut the nozzle material 74 in the switch seat 7. Finally, the clamping mechanism 4 moves the switch seat 7 after cutting to the pressing mechanism 5. The switch seat 7 is cooled and shaped by the pressing mechanism 5, and then automatically conveyed to the next station.
[0052] Reference Figure 1 and Figure 2The demoulding mechanism 3 includes a demoulding box 31 and a mold 32 that slides in the demoulding box 31. The mold 32 is divided into two parts and is used for injection molding to form the switch seat 7. The mold 32 is located on one side of the crossbeam 11. The mold 32 close to the frame 1 is fixed in the demoulding box 31. The other mold 32 slides in the demoulding box 31. The mold 32 fixed in the demoulding box 31 is fixed with a mold pin 33. The number of the mold pins 33 corresponds to the number of the fixed holes 73 in the switch seat 7. The mold pins 33 are used for the nut member 75 to be set, and the nut member 75 is directly injection molded in the fixed hole 73 of the switch seat 7.
[0053] Reference Figure 2 and Figure 3 The feeding mechanism 2 includes a base 21, a bracket 22, a feeding platform 23, a vibration plate 24, and a feeding track 25. The base 21 is located below the cross beam 11. Both ends of the bracket 22 are fixedly connected to the base 21 and are located on both sides of the base 21. The bracket 22 includes a fixed frame 221 located on both sides of the base 21 and a cross plate 222 located between the fixed frames 221. Both ends of the cross plate 222 are fixed to the fixed frame 221. The feeding platform 23 is fixedly connected to the cross plate 222 so that the feeding platform 23 and the cross beam 11 are parallel.
[0054] Reference Figure 2 and Figure 3 The vibration plate 24 is located at one end of the base 21 away from the bracket 22 , one end of the feeding track 25 is connected to the discharge port of the vibration plate 24 , and the other end passes through the horizontal plate 222 and is connected to the feeding platform 23 .
[0055] Reference Figure 2 and Figure 3 Two discharge ports 231 are provided on the side of the loading platform 23 facing away from the vibration plate 24 . The two discharge ports 231 are horizontally distributed, and the center distance between the two discharge ports 231 is equal to the center distance between the two fixing holes 73 distributed in the switch seat 7 along its length direction.
[0056] Reference Figure 3 and Figure 4 The discharge port 231 and the loading track 25 are offset from each other, and a discharge assembly 26 for pushing a single nut member 75 in the loading track 25 out of the discharge port 231 is installed on the loading platform 23 .
[0057] Reference Figure 4 The discharge assembly 26 includes a loading plate 261 that slides in the loading platform 23 and a cylinder three 262 that is fixedly connected to the bracket 22 and drives the loading plate 261 to slide. The loading plate 261 slides in the loading platform 23 along a direction perpendicular to the conveying direction of the nut member 75. The cylinder body of the cylinder three 262 is fixed on the bracket 22, and the piston rod of the cylinder three 262 is fixedly connected to the side wall of the loading plate 261.
[0058] Reference Figure 2 and Figure 4 A storage slot 264 for placing a single nut member 75 is provided in the loading plate 261, and the storage slot 264 can be communicated with the loading track 25 and the discharge port 231. A cylinder 263 is fixedly connected to the horizontal plate 222 to push the nut member 75 in the storage slot 264 out of the discharge port 231. The piston rod of the cylinder 263 penetrates into the loading platform 23 and is aligned with the discharge port 231. When the piston rod of the cylinder 262 is not extended, the storage slot 264 on the loading plate 261 is communicated with the loading track 25. When the piston rod of cylinder three 262 is extended, it pushes the loading plate 261 to slide, so that the storage trough 264 and the loading track 25 are separated and connected with the discharge port 231. At this time, the discharge port 231 and the storage trough 264 are aligned with the piston rod of cylinder four 263. Then the piston rod of cylinder four 263 is extended to push the nut part 75 in the storage trough 264 out of the discharge port 231, so that the clamping mechanism 4 can clamp the pushed out nut part 75.
[0059] Reference Figure 5 and Figure 6 The clamping mechanism 4 includes a driving component 41 slidably mounted on the frame 1 , a clamping seat 42 mounted on the driving component 41 , a plurality of clamping claws 43 mounted on the clamping seat 42 , and a plurality of feeding members 44 mounted on the clamping seat 42 .
[0060] Reference Figure 2 and Figure 5 The number of feeding parts 44 and clamping jaws 43 corresponds one to one, and the number of clamping jaws 43 and molding needles 33 corresponds one to one. The clamping jaws 43 are located on the side of the clamping seat 42 close to the frame 1, and the clamping jaws 43 can be pneumatic clamping jaws and connected to the air source, and the air source is an air compressor. The driving component 41 is used to move the clamping seat 42 in the horizontal transverse direction, the horizontal longitudinal direction, and the vertical direction, so that the clamping seat 42 passes through the feeding mechanism 2, the demoulding mechanism 3, the rubber cutting mechanism 6, and the pressing mechanism 5 in sequence.
[0061] Reference Figure 5 The driving assembly 41 includes a transverse moving member 411 that slides along the length direction of the beam 11, a longitudinal moving member 412 that is slidably installed on the transverse moving member 411, and a vertical moving member 413 that is vertically slidably installed on the longitudinal moving member 412. The sliding directions of the transverse moving member 411 and the longitudinal moving member 412 are perpendicular to each other, and the clamping seat 42 is installed on the vertical moving member 413.
[0062] Reference Figure 5 and Figure 6 The transverse moving member 411 includes a slide seat 4111 sliding on the beam 11, a motor 4112 fixedly connected to the slide seat 4111, and two slide rails 4113 embedded in the slide seat 4111 are fixedly connected to the beam 11. The two slide rails 4113 are arranged side by side, and the slide seat 4111 slides on the slide rails 4113 along the length direction of the beam 11.
[0063] 6, the output shaft of the motor 1 4112 is coaxially connected to the gear 1 4114, and the cross beam 11 is fixedly connected with a rack 1 4115 meshing with the gear 1 4114, and the rack 1 4115 is located between the slide rails 1 4113 and parallel to the slide rails 1 4113. After the motor 1 4112 is started, the meshing of the gear 1 4114 and the rack 1 4115 drives the clamping seat 42 to slide back and forth along the length direction of the cross beam 11.
[0064] Reference Figure 6 The side of the slide 1 4111 close to the demoulding box 31 is fixedly connected to a longitudinal beam 4121, and the longitudinal beam 4121 and the cross beam 11 are perpendicular to each other in length direction. The longitudinal moving member 412 includes a slide 2 4122 sliding on the longitudinal beam 4121 and a motor 2 4123 fixedly connected to the slide 2 4122. One side of the longitudinal beam 4121 is fixedly connected to two slide rails 2 4124 embedded in the slide 2 4122, and the two slide rails 2 4124 are arranged side by side, and the slide 2 4122 slides on the slide rails 2 4124 along the length direction of the longitudinal beam 4121.
[0065] Reference Figure 6 The output shaft of the second motor 4123 is coaxially connected with the second gear 4125, and the side wall of the longitudinal beam 4121 is fixedly connected with the second rack 4126 meshing with the second gear 4125. The second rack 4126 is located between the second slide rails 4124 and parallel to the second slide rails 4124. After the second motor 4123 is started, the meshing of the second gear 4125 and the second rack 4126 drives the clamping seat 42 to slide back and forth in a direction perpendicular to the length of the crossbeam 11.
[0066] Reference Figure 6 The vertical moving member 413 includes a vertical moving plate 4131 sliding in the second slide seat 4122 along the vertical direction, a motor 3 4132 fixedly connected to the second slide seat 4122 to drive the vertical moving plate 4131 to slide up and down, and the clamping seat 42 is fixedly connected to the lower end of the vertical moving plate 4131. A gear 3 4133 is coaxially connected to the output shaft of the motor 3 4132, and a rack 3 4134 meshing with the gear 3 4133 is fixedly connected to the vertical moving plate 4131, so that the gear 3 4133 is driven to rotate by the motor 3 4132, and the meshing of the rack 3 4134 and the gear 3 4133 drives the vertical moving plate 4131 to slide in the vertical direction, thereby driving the clamping seat 42 to slide in the vertical direction.
[0067] Reference Figure 6 and Figure 7 A slide plate 421 is slidably mounted on one side of the clamping seat 42 close to the cross beam 11 . The sliding direction of the slide plate 421 is the same as that of the slide seat 4122 . The clamping claw 43 is movably connected to the side of the slide plate 421 facing away from the clamping seat 42 .
[0068] Reference Figure 7The feeding member 44 includes a push rod 441 that passes through and is slidably connected to the slide plate 421, a sleeve 442 that is fixedly connected to the slide plate 421 and slidably sleeved on the push rod 441, and a cylinder 443 that is fixedly connected to the clamping seat 42 and drives the slide plate 421 to slide. The piston rod of the cylinder 443 is fixedly connected to the slide plate 421.
[0069] Reference Figure 4 and Figure 6 When the nut piece 75 pushed out by the loading platform 23 is clamped, the motor 1 4112 drives the slide 1 4111 to slide above the loading platform 23, the motor 3 4132 drives the clamping seat 42 to drive the clamping claw 43 to move down to one side of the loading platform 23, and then the motor 2 4123 drives the clamping seat 42 and the clamping claw 43 to slide in the direction of the slide 1 4111, so that the clamping claw 43 slides toward the loading platform 23.
[0070] Reference Figure 4 and Figure 7 , the nut member 75 is pushed out from the discharge port 231, and the push rod 441 is aligned with the discharge port 231. Then the clamping seat 42 continues to slide toward the loading platform 23, so that the push rod 441 is inserted into one end of the nut member 75, and the clamping jaw 43 clamps the nut member 75 at the same time.
[0071] Reference Figure 5 and Figure 6 Then, the clamping seat 42 is moved into the demoulding box 31 by driving the motor 1 4112 , the motor 2 4123 , and the motor 3 4132 .
[0072] Reference Figure 5 and Figure 6 When the clamping jaw 43 with the nut piece 75 is extended into the demolding box 31 and aligned with the mold needle 33, the piston rod of the cylinder 443 is extended to push the slide plate 421, the sleeve 442, and the clamping jaw 43 to slide toward the mold needle 33, so that the push rod 441 and the sleeve 442 slide relative to each other, and the sleeve 442 and the clamping jaw 43 fix the nut piece 75 and push it toward the mold needle 33 to push the nut piece 75 out onto the mold needle 33.
[0073] Reference Figure 7 The lower end of the vertical moving plate 4131 is hinged with a flap 45, and a cylinder 451 for driving the flap 45 to flip is fixedly connected inside the vertical moving plate 4131. The piston rod of the cylinder 451 is hinged with a connecting frame 452, and both ends of the connecting frame 452 are hinged on the flap 45, so that the connecting frame 452 rotates on the flap 45 and drives the flap 45 to rotate at the same time.
[0074] Reference Figure 7After the piston rod of cylinder 2 451 is extended, it pushes the connecting frame 452 to rotate downward on the flap 45, and drives the flap 45 to rotate to a vertical state. After the piston rod of cylinder 2 451 is shortened, it drives the connecting frame 452 to rotate upward on the flap 45, and drives the flap 45 to rotate to a horizontal state.
[0075] Reference Figure 5 and Figure 7 Two suction cups 46 are fixedly connected to the side wall of the flap 45, and the suction cups 46 are connected to the air source to suck the switch seat 7 from the mold 32 with the suction force generated.
[0076] Reference Figure 6 and Figure 7 , driven by the second motor 4123, the vertical moving plate 4131 is driven to slide in the direction close to the first slide seat 4111 to detach the switch seat 7 after injection molding. At this time, the nut member 75 has been injected into the fixing hole 73.
[0077] Reference Figure 3 and Figure 8 The rubber cutting mechanism 6 includes a knife seat 61 fixedly connected to the bracket 22, two hinged plates 62 hinged in the knife seat 61, a blade 63 fixedly connected to the same end of the hinged plate 62 to form a shearing edge, and a driving member 64 installed on the knife seat 61 to drive the hinged plate 62 to rotate and drive the blade 63 to shear. The hinged plates 62 are hinged on the same hinge axis and form a cross.
[0078] Reference Figure 3 and Figure 8 The hinge axis of the hinge plate 62 extends in the vertical direction. The driving member 64 includes two cylinders 641 fixedly connected to the knife seat 61. The piston rods of the cylinders 641 extend into the knife seat 61 and abut against the end of the hinge plate 62 away from the blade 63. The end of the hinge plate 62 close to the blade 63 is fixedly connected to a spring 621. The two ends of the spring 621 are respectively fixed to the hinge plate 62, so that the hinge plates 62 close to the blade 63 are separated from each other by the elastic force of the spring 621, so that the blade 63 is opened.
[0079] Reference Figure 7 and Figure 8 The nozzle material 74 extending between the blades 63 is driven by the cylinder 5 641, so that the two ends of the hinge plate 62 are close to each other, so that the blades 63 are close to each other to form a shearing blade to shear the nozzle material 74. After shearing, the spring 1 621 pushes the hinge plates 62 away from each other, so that the blades 63 are reset.
[0080] Reference Figure 2 and Fig. 9The pressing mechanism 5 includes a conveying assembly 51 placed between the demoulding box 31 and the base 21, a pressing frame 52 installed on the conveying assembly 51, and a pressing plate 53 sliding on the pressing frame 52 in the vertical direction. The pressing frame 52 is fixed to the side wall of the demoulding box 31. A cylinder 521 is fixedly connected to the pressing frame 52 to drive the pressing plate 53 to slide up and down. The pressing plate 53 gradually shrinks downward in the vertical direction, so that the cylinder 521 drives the pressing plate 53 to slide down into the switch seat 7 on the conveying assembly 51. Since the switch seat 7 will produce a concave shrinkage phenomenon when it is cooled after injection molding, the pressing plate 53 is slid into the switch seat 7 to open the switch seat 7 until the switch seat 7 is cooled and fixed, thereby reducing the concave deformation of the switch seat 7.
[0081] Reference Figure 2 The conveying assembly 51 includes a conveying platform 511, a conveying roller 512 rotatably connected to the conveying platform 511, a conveying belt 513 tensioned on the conveying roller 512, and a motor 514 fixedly connected to the conveying platform 511 for driving the conveying roller 512 to rotate. The motor 514 drives the conveying roller 512 to rotate so that the conveying belt 513 is conveyed to shape the switch seat 7 after the rubber is cut while being conveyed.
[0082] Reference Figure 2 and Fig. 9 The side of the pressing frame 52 facing away from the frame 1 is fixedly connected with a cylinder 8 522, and the piston rod of the cylinder 8 522 is fixedly connected with a positioning plate 54, which is located below the cylinder 8 522 and slides in the vertical direction. Before the pressing plate 53 slides down, the positioning plate 54 slides down to intercept and position the switch seat 7 on the conveyor belt 513, so that the pressing plate 53 slides into the switch seat 7 for positioning.
[0083] The implementation principle of implementation 1 of the present application is as follows: when the nut member 75 is clamped, the motor 1 4112 drives the slide 1 4111 and the clamping seat 42 to slide to the top of the loading platform 23, and then the motor 3 4132 drives the clamping seat 42 and the clamping claw 43 to slide down to one side of the loading platform 23, so that the push rod 441 and the discharge port 231 are aligned. The vibration plate 24 transports the nut member 75 to the storage tank 264 through the loading track 25, and then the cylinder 3 262 drives the loading plate 261 to slide, so that the storage tank 264 slides to communicate with the discharge port 231, and then the cylinder 4 263 pushes the nut member 75 in the storage tank 264 out of the discharge port 231. Then the motor 2 4123 is started, driving the clamping seat 42 to slide toward the loading platform 23, so that the push rod 441 is inserted into one end of the nut member 75, and then the clamping jaw 43 clamps the nut member 75, and then the motor 3 4132 drives the clamping jaw 43 to move upward, and the motor 1 4112 drives the clamping jaw 43 to move above the demolding box 31. The motor 3 4132 is started to drive the clamping jaw 43 to slide down into the demolding box 31, and align the push rod 441, the nut member 75 and the molding needle 33. Then, the motor 2 4123 drives the clamping jaw 43 to move toward the mold needle 33, so that the mold needle 33 is inserted into the end of the nut part 75 away from the push rod 441. At this time, the cylinder 1 443 drives to push the slide plate 421, the sleeve 442, and the clamping jaw 43 to continue to slide toward the mold needle 33, so that the nut part 75 can slide completely onto the mold needle 33 after passing through the abutment of the sleeve 442, so that the nut part 75 can be automatically inserted into the mold needle 33.
[0084] After the switch seat 7 is injection molded in the demolding box 31, the piston rod of the second cylinder 451 is extended, so that the flap 45 rotates to a vertical position, and then the second motor 4123 drives the flap 45 to slide in a direction away from the mold needle 33, so that the suction cup 46 abuts against the switch seat 7 in the mold 32 and absorbs the switch seat 7, and then the second motor 4123 drives the flap 45 to slide in a direction close to the mold needle 33, absorbs the switch seat 7 and then separates it from the mold 32. Then, the third motor 4132 drives the flap 45 to move upward, and the first motor 4112 drives the flap 45 to move to the side of the knife seat 61 after the upward movement, so that the nozzle material 74 in the switch seat 7 and the blade 63 are aligned. Then the second motor 4123 is started to drive the switch seat 7 to move toward the knife seat 61, so that the blade 63 extends into the switch seat 7 and the nozzle material 74 is located between the blades 63. Then start the cylinder 5 641, the piston rod of the cylinder 5 641 extends to push the two ends of the hinged plate 62 closer to each other, and makes the blades 63 closer to each other to form a shearing action, so as to automatically shear the nozzle material 74.
[0085] Then the motor 2 4123 drives the flap 45 to slide away from the knife seat 61, so that the switch seat 7 slides away from the blade 63, and the motor 1 4112 drives the flap 45 to move above the conveying platform 511. At this time, the piston rod of the cylinder 2 451 contracts, driving the flap 45 to rotate to the horizontal, and then the motor 3 4132 drives the flap 45 to slide down, so that the switch seat 7 rotated to the horizontal falls on the conveyor belt 513, and the suction cup 46 releases the adsorption of the switch seat 7, so that the switch seat 7 is transported to the bottom of the pressing frame 52 under the conveyor belt 513. Then the cylinder 8 522 is started first to intercept and position the switch seat 7, so that the cylinder 7 521 is started, driving the pressing plate 53 to slide down into the switch seat 7, and the switch seat 7 is stretched open for cooling and shaping, until the shaping is completed, the piston rods of the cylinder 7 521 and the cylinder 8 522 are contracted, and the conveyor belt 513 automatically transports the switch seat 7. During the entire molding process, the nut member 75 is automatically sleeved on the molding needle 33 , which shortens the time required for the nut member 75 to be sleeved on the molding needle 33 , thereby improving the injection molding and demoulding efficiency of the switch seat 7 .
[0086] Embodiment 2:
[0087] Reference Fig.10 The difference between this embodiment and the first embodiment is that the two hinge plates 62 are hinged respectively, and the hinge axes of the two hinge plates 62 extend in the vertical direction. The hinge plates 62 gradually expand in the direction away from the blade 63, and the end of the hinge plates 62 away from the blade 63 is fixedly connected to the push plate 8, and the push plate 8 gradually shrinks in the direction away from the blade 63. The end of the hinge plates 62 close to the blade 63 is fixedly connected to the second spring 81, and the two ends of the second spring 81 are respectively fixedly connected to the hinge plates 62, so that the blades 63 abut against each other and the ends of the hinge plates 62 away from the blade 63 are close to each other through the elastic force of the second spring 81.
[0088] Reference Fig.10 The driving member 64 includes a push block 82 that slides between the two hinged plates 62 and a cylinder 6 83 that drives the push block 82 to slide. The push block 82 is gradually contracted in a direction away from the cylinder 6 83.
[0089] Reference Fig.10 After the piston rod of the cylinder 6 83 is extended, the push block 82 is driven to slide between the hinged plates 62, so that the end of the hinged plate 62 away from the blade 63 opens and the blades 63 move closer to each other, so that the blades 63 form a shearing operation.
[0090] The implementation principle of Example 2 of the present application is: a single cylinder 6 83 is used to drive the push block 82 to slide, so that after the push block 82 slides between the hinged plates 62, it drives the end of the hinged plates 62 away from the cylinder 6 83 to move closer to each other, so that the blades 63 move closer to each other to form shearing. After the sprue material 74 is sheared, the piston rod of the cylinder 6 83 contracts, the push block 82 slides away from the hinged plate 62, and the restoring force of the spring 2 81 acts on the hinged plate 62, so that the end of the hinged plate 62 away from the blade 63 moves closer and the blades 63 move away from each other, so as to save power source and complete the cutting of the sprue material 74.
[0091] Embodiment 3:
[0092] Reference Fig.11 The difference between this embodiment and the second embodiment is that the hinge axes of the two hinged plates 62 extend in the horizontal direction, and the two hinged plates 62 are respectively a fixed plate 622 with a fixed position and a rotatable movable plate 623. The end of the movable plate 623 away from the blade 63 is located below the fixed plate 622, and the movable plate 623 located below is longer than the fixed plate 622, and the weight of the end of the movable plate 623 away from the blade is greater than that of the fixed plate 622. The knife seat 61 is fixedly connected with a cylinder 99, and the piston rod of the cylinder 99 abuts against the hinged plate 62.
[0093] The implementation principle of the third embodiment of the present application is as follows: through the action of the cylinder 99, the movable plate 623 located below rotates upward, thereby driving the blade 63 to rotate downward, so that the two ends of the hinged plate 62 are brought close to each other, and then the blades 63 are brought close to each other to shear the nozzle material 74. After shearing, the piston rod of the cylinder 8522 contracts, so that the movable plate 623 rotates downward under gravity, so that the blades 63 rotate upward and automatically increase the distance between the two blades 63. This saves the use of the spring 281 and increases the spacing of the blades 63, thereby saving the space occupied by the cylinder driving the hinged plate 62.
[0094] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A switch seat automatic injection molding auxiliary device, Features: The invention comprises a frame (1), a feeding mechanism (2) arranged beside the frame (1), and a clamping mechanism (4) arranged on the frame (1), wherein the clamping mechanism (4) comprises a clamping seat (42) slidably arranged on the frame (1), a plurality of clamping claws (43) arranged on the clamping seat (42), a plurality of feeding members (44) arranged on the clamping seat (42), and a driving assembly (41) arranged on the frame (1), wherein the feeding mechanism (2) is used to place a nut member (75) for clamping by the clamping claws (43), and the feeding member (44) comprises a push rod (441) arranged on the clamping seat (42) and located between the clamping claws (43), a sleeve (442) slidably sleeved on the push rod (441), and a cylinder (441) arranged on the clamping seat (42) for driving the sleeve (442) to slide. 3), the driving assembly (41) is used to drive the clamping seat (42) to slide, and then drive the clamping claw (43) and the push rod (441) to slide towards the mold needle (33), so that the push rod (441) extends into the nut member (75), and under the drive of the cylinder (443), the driving sleeve (442) abuts the nut member (75) against the mold needle (33), the feeding mechanism (2) comprises a feeding platform (23) arranged below the frame (1), a feeding track (25) arranged on the feeding platform (23), and a vibration plate (24) connected to the end of the feeding track (25) away from the feeding platform (23), the feeding platform (23) is provided with a discharge port (231) for discharging the nut member (75), and the feeding platform (23) is provided with a discharge assembly (26) for discharging a single nut member (75) from the discharge port (231).
2. The switch seat automatic injection molding auxiliary device according to claim 1, Features: The driving assembly (41) comprises a transverse moving member (411) horizontally slidably arranged on the frame (1), a longitudinal moving member (412) horizontally slidably arranged on the transverse moving member (411), and a vertical moving member (413) vertically slidably arranged on the longitudinal moving member (412), wherein the sliding directions of the transverse moving member (411) and the longitudinal moving member (412) are perpendicular to each other, and the clamping seat (42) is arranged on the vertical moving member (413).
3. The switch seat automatic injection molding auxiliary device according to claim 2, Features: A flap (45) is hingedly connected to the lower end of the vertical moving member (413). A second cylinder (451) for driving the flap (45) to flip is provided on the vertical moving member (413). A suction cup (46) is provided on one side of the flap (45). The second cylinder (451) is used to drive the flap (45) to rotate from horizontal to vertical so as to direct the suction cup (46) toward the switch seat (7) after demoulding.
4. The switch seat automatic injection molding auxiliary device according to claim 1, Features: The discharge assembly (26) includes a loading plate (261) that slides in the loading platform (23) and a cylinder three (262) that drives the loading plate (261) to slide. The sliding direction of the loading plate (261) is perpendicular to the conveying direction of the nut member (75). The loading plate (261) is provided with a plurality of storage troughs (264) for the nut members (75) to be fed from the loading track (25). The discharge port (231) and the loading track (25) are offset from each other. The loading platform (23) is provided with a cylinder four (263) that pushes the nut member (75) in the storage trough (264) out of the discharge port (231).
5. The switch seat automatic injection molding auxiliary device according to claim 1, Features: The frame (1) is provided with a rubber cutting mechanism (6) for cutting off excess rubber material of the switch seat (7), the rubber cutting mechanism (6) comprising a knife seat (61) arranged on the frame (1), two hinged plates (62) hinged in the knife seat (61) and intersecting each other, a blade (63) fixed on the same end of the hinged plate (62) to form a shearing edge, and a driving member (64) arranged on the knife seat (61) to drive the hinged plate (62) to rotate and drive the blade (63) to shear.
6. The switch seat automatic injection molding auxiliary device according to claim 5, Features: The driving member (64) comprises a cylinder five (641) arranged on the knife seat (61) and driving the hinged plates (62) to move closer to or farther from each other.
7. The switch seat automatic injection molding auxiliary device according to claim 5, Features: The driving member (64) comprises a cylinder six (83) arranged on the knife seat (61), and a push block (82) is provided on the piston rod of the cylinder six (83) for pushing into between the hinged plates (62), and the push block (82) is gradually contracted in the direction away from the cylinder six (83), and a spring one (621) is provided between the hinged plates (62) close to the blade (63), and the spring one (621) is used to drive the hinged plates (62) to rotate to open the blade (63), and the hinged plates (62) are hinged to the knife seat (61) side by side, and the push block (82) is used to push into the hinged plates (62) to drive the blades (63) to approach each other to form shearing.
8. The switch seat automatic injection molding auxiliary device according to claim 1, Features: The frame (1) is provided with a pressing frame (52) located below the clamping claw (43), the pressing frame (52) is provided with a conveying component (51) for automatically conveying the demoulded switch seat (7), the pressing frame (52) is provided with a pressing plate (53) that slides in a vertical direction, the pressing frame (52) is provided with a cylinder seven (521) that drives the pressing plate (53) to slide, the circumferential side wall of the pressing plate (53) is gradually contracted in a direction away from the cylinder seven (521), and the pressing plate (53) is used to slide into the switch seat (7) to open the switch seat (7) for shaping.
9. The switch seat automatic injection molding auxiliary device according to claim 8, Features: A positioning plate (54) is slidably provided on the pressing frame (52) in a vertical direction, the positioning plate (54) being used to abut against the switch seat (7) after demoulding and block its conveyance, and a cylinder eight (522) is provided on the pressing frame (52) for driving the positioning plate (54) to slide.
Citation Information
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