Rear seat box device
By designing the rear seat box device, the rubber ring mandrel is automatically fixed and the membrane or wire is tightened, the time-consuming and labor-intensive problem of manual fixation in the prior art is solved, and the rubber ring winding film and wire winding is realized.
Patent Information
- Application Number
- CN202111281123.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-01
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2041-11-01
AI Technical Summary
In the prior art rubber ring production process, the film and winding process requires manual fixation of the core rod, which is very labor-intensive, time-consuming and labor-intensive, and has low working efficiency.
A back seat box device is designed, including a slip ring, a slip ring motor, a rotating top and a block pressing device, which automatically fixes the rubber ring mandrel and presses the membrane or wire. Through the control device, it realizes automatic winding of the membrane and wire winding.
The rubber ring film and winding process is automated, which reduces manual labor, improves work efficiency, and saves time and effort.
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Figure CN113829616B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rubber ring production, in particular to a rear seat box device. Background Art
[0002] Rubber rings are a commonly used rubber accessory and are widely used in modern mechanical textile machines. In the existing technology, during the production process of rubber rings, the rubber rings usually need to be wound, cut, wrapped, stripped, and the outer surface polished to meet subsequent use requirements.
[0003] When winding film or wire around the rubber ring, the core rod with the rubber ring needs to be fixed at a designated working position. In the prior art, the core rod is usually fixed at the designated working position manually. After the fixing is completed, the wire or film needs to be manually wound around the rubber ring to be processed, which is labor-intensive, time-consuming and labor-intensive, and has low work efficiency.
[0004] Therefore, it is urgent to provide a new rear seat box device to solve the above problems existing in the prior art. Summary of the Invention
[0005] The purpose of the present invention is to provide a rear seat box device to solve the problems existing in the above-mentioned prior art. It can fix one end of the core rod of the rubber ring to be processed, and can press the film or wire tightly on the starting end of the rubber ring to be processed, so as to facilitate the subsequent film and wire winding work on the rubber ring, save time and effort, and improve work efficiency.
[0006] To achieve the above object, the present invention provides the following solutions:
[0007] The present invention provides a rear seat box device, comprising:
[0008] A rear seat box body, wherein the rear seat box body is installed on the workbench;
[0009] A slip ring, wherein the slip ring is mounted on a slip ring fixing plate, and the slip ring fixing plate is slidably mounted on the rear seat box;
[0010] A slip ring motor is mounted on the slip ring fixing plate and is connected to the slip ring to drive the slip ring to rotate;
[0011] A rotary top, which is installed at the front end of the slip ring and can tighten one end of the core rod of the rubber ring to be processed;
[0012] A pressing device, which is installed at the front end of the slip ring and can press the film against the starting end of the rubber ring to be processed;
[0013] A control device is provided, wherein the slip ring, the slip ring motor and the pressing block device are all connected to the control device.
[0014] Preferably, a rear seat box guide rail is installed on the top of the rear seat box body, a fixed plate slider is installed below the slip ring fixed plate, and the fixed plate slider is slidably installed on the rear seat box guide rail.
[0015] Preferably, the slip ring fixing plate is connected to a slip ring fixing plate driving device, and the slip ring fixing plate driving device can drive the slip ring fixing plate to move. The slip ring fixing plate cylinder is installed on the rear seat box and connected to the control device.
[0016] Preferably, the slip ring adopts an 8-into-8 slip ring.
[0017] Preferably, the slip ring motor is connected to a planetary reducer, and the planetary reducer is connected to the slip ring.
[0018] Preferably, the briquetting device includes a briquetting bracket, a briquetting cylinder and a briquetting block, wherein the briquetting cylinder is mounted on the briquetting bracket, the briquetting block is mounted on the end of the briquetting cylinder, and the briquetting cylinder can drive the briquetting block to move.
[0019] Preferably, the pressing block bracket is mounted on a pressing block bracket fixing plate, a pressing block bracket guide rail is provided on the pressing block bracket fixing plate, and the pressing block bracket is slidably mounted on the pressing block bracket guide rail.
[0020] Preferably, two briquetting devices are provided, and the two briquetting devices are symmetrically arranged on the left and right.
[0021] Preferably, a pressing block device fixing plate is installed at the front end of the slip ring, and the pressing block device and the rotary center are both installed on the pressing block device fixing plate.
[0022] Compared with the prior art, the present invention has achieved the following beneficial technical effects:
[0023] The rear seat box device provided by the present invention can be applied to a rubber ring film winding machine or a wire winding machine. It is provided with a rotating top to fix one end of the core rod of the rubber roller to be processed, and is provided with a pressing block device to press the film or wire tightly to the starting end of the rubber ring to be processed, so as to facilitate the subsequent film winding and wire winding work on the rubber ring, save time and labor, and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0025] Figure 1It is a structural schematic diagram of the rear seat box device of the winding machine in the present invention;
[0026] Figure 2 A top view of the rear seat box device of the winding machine in the present invention;
[0027] Figure 3 This is a front view of the rear seat box device of the winding machine in the present invention;
[0028] Figure 4 It is a side view of the rear seat box device of the winding machine in the present invention;
[0029] Figure 5 This is a structural diagram of the winding machine rear seat box device provided with two pressing block devices in the present invention;
[0030] Explanation of the reference numerals: 141-slip ring fixing plate cylinder, 142-pressure block bracket fixing plate, 143-pressure block, 144-pressure block bracket, 145-slip ring synchronous belt, 146-rotating center, 147-pressure block bracket guide rail, 148-pressure block bracket slider, 149-fixed plate slider, 1410-rear seat box guide rail, 1411-pressure block cylinder, 1412-slip ring motor, 1413-slip ring pulley, 1414-slip ring motor pulley, 1415-slip ring fixing plate, 1416-rear seat box, 1417-slip ring, 1418-slip ring motor bracket, 1419-sensor bracket, 1420-proximity switch sensor, 1421-planetary reducer, 1422-slip ring locking nut, 1423-pressure block bracket cylinder. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] The purpose of the present invention is to provide a rear seat box device to solve the problems existing in the prior art. It can fix one end of the core rod of the rubber ring to be processed, and can press the film or wire tightly on the starting end of the rubber ring to be processed, so as to facilitate the subsequent film and wire winding work on the rubber ring, save time and effort, and improve work efficiency.
[0033] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0034] Example 1
[0035] like Figure 1-5As shown, this embodiment provides a rear seat box device, including:
[0036] The rear seat box is installed on the film winding machine chassis or the winding machine chassis and can support the entire rear seat box device;
[0037] Slip ring, the slip ring is installed on the slip ring fixing plate, and the slip ring fixing plate is slidably installed on the rear seat box;
[0038] Slip ring motor, which is installed on the slip ring fixing plate. The slip ring motor is connected to the slip ring and can drive the slip ring to rotate;
[0039] The rotary center is installed at the front end of the slip ring and can tighten one end of the core rod for processing the rubber ring;
[0040] The pressing device is installed at the front end of the slip ring and can press the film or wire tightly against the starting end of the rubber ring to be processed;
[0041] The control device, the slip ring, the slip ring motor and the pressure block device are all connected to the control device.
[0042] In this embodiment, a rear seat box guide rail 1410 is installed on the top of the rear seat box body 1416, and a fixed plate slider is installed below the slip ring fixed plate 1415, and the fixed plate slider is slidably installed on the rear seat box guide rail; the slip ring fixed plate is connected to a slip ring fixed plate driving device, and the slip ring fixed plate driving device can drive the slip ring fixed plate 1415 to move forward and backward parallel to the main shaft, and the slip ring fixed plate driving device is connected to the control device; wherein, the slip ring fixed plate driving device is selected according to work needs, such as selecting a cylinder, a screw nut substructure, etc.
[0043] In this embodiment, the slip ring 1417 adopts an 8-input 8-output slip ring, which mainly includes a slip ring housing, in which circuits and gas paths are installed; wherein, the slip ring 1417 is selected from the existing technology as needed, and other slip ring structures can also be selected according to specific work needs.
[0044] In this embodiment, the output shaft of the slip ring motor 1412 is connected to the planetary reducer 1421 . After being decelerated by the planetary reducer 1421 , the slip ring motor 1412 drives the slip ring 1417 to rotate.
[0045] In this embodiment, the pressing device includes a pressing block bracket 144, a pressing block cylinder 1411 and a pressing block 143. The pressing block cylinder 1411 is installed on the pressing block bracket 144, and the pressing block 143 is installed at the end of the pressing block cylinder 1411. The pressing block cylinder 1411 can drive the pressing block 143 to move up and down, pressing the wire or film to the starting end of the rubber ring to be processed; the pressing block bracket 144 is slidably installed on the pressing block bracket fixing plate 142, and the pressing block bracket 144 is connected to the pressing block bracket cylinder 1423. The pressing block bracket cylinder 1423 is connected to the control device and can drive the pressing block bracket 144 to move; wherein, the moving direction of the pressing block bracket 144 and the direction of the pressing block bracket cylinder 1423 can be adjusted according to work needs, for example, the pressing block bracket 144 can move left and right or up and down.
[0046] In this embodiment, two briquetting devices are provided, including a left briquetting device and a right briquetting device, and the two briquetting devices are symmetrically arranged on the left and right.
[0047] In this embodiment, a pressing block device fixing plate is installed at the front end of the slip ring and fixed by a slip ring locking nut; the pressing block device and the rotary center are both installed on the pressing block device fixing plate.
[0048] In this embodiment, the application of the rear seat box device in an apron film winding machine is used as an example for description, wherein the apron film winding machine includes, in addition to the above-mentioned rear seat box device, the following:
[0049] A lifting device, which can carry the rubber ring to be processed and drive the rubber ring to be processed to rise and fall. The rubber ring to be processed is sleeved on a core rod, and the core rod can be installed on the lifting device;
[0050] The spindle box device is located at the other end of the lifting device. The spindle box device can fix the other end of the core rod and cut the film at the end of the rubber ring to be processed;
[0051] A film winding device, which can wind the film onto the rubber ring to be processed, and can move from the rear seat box device to the main shaft box device;
[0052] The film winding machine chassis, lifting device, rear seat box device, main shaft box device and film winding device are all installed on the film winding machine chassis;
[0053] The lifting device, the main shaft box device and the film winding device are all connected with the control device.
[0054] In this embodiment, the lifting device includes: a lifting bracket, the lifting bracket is installed on the film winding machine chassis of the film winding machine; a lifting bracket cylinder, the lifting bracket cylinder is installed on the film winding machine chassis, the lifting bracket is installed on the lifting bracket cylinder, and the lifting bracket cylinder can drive the lifting bracket to rise and fall; a supporting pulley, the supporting pulley is rotatably installed on the top of the lifting bracket, the supporting pulley can support the core rod of the rubber ring to be processed, and several supporting pulleys are installed on the top of the lifting bracket; a clamping plate, clamping plates are installed on both sides of the top of the lifting bracket, and the clamping plates can clamp the two ends of the core rod.
[0055] In this embodiment, a left side plate and a right side plate of a lifting device are further installed on the chassis of the film winding machine, and both ends of the lifting bracket are slidably installed on the left side plate and the right side plate of the lifting device respectively.
[0056] In this embodiment, the film winding device includes a film winding fixing plate, a main slide rail is provided on the film winding machine chassis, and the film winding fixing plate is slidably mounted on the main slide rail; the film winding fixing plate is connected to a film winding fixing plate lead screw, and the film winding fixing plate lead screw is connected to a film winding servo motor;
[0057] A film handle is rotatably installed on the film winding fixing plate, and the film can be wound on the film handle; a number of film winding pulleys are also provided on the film winding fixing plate, and a pressure wheel device is installed on the top of the film winding fixing plate, and the pressure wheel device can press the film onto the top film winding pulley; a film clamping device is also provided at the front end of the film winding fixing plate, which can clamp the film; a clamping block is provided above the film winding pulley near the film clamping device, and the clamping block is connected to a clamping block pin shaft fork, and the clamping block pin shaft fork is installed on the film winding fixing plate.
[0058] In this embodiment, the spindle box device includes a spindle box body, which is installed on the film winding machine chassis; a spindle is rotatably installed in the spindle box body, a spindle motor is connected to the rear end of the spindle, a fixed top is installed at the front end of the spindle, a plum blossom jacket is installed at the front end of the spindle near the fixed top, and the plum blossom jacket is connected to the spindle fork;
[0059] A pneumatic scissors is also installed on the main spindle box body. The pneumatic scissors are installed on the top of the side wall of the main spindle box body through a scissor bracket. The pneumatic scissors can cut the film at the end of the rubber ring to be processed.
[0060] The working process of the rubber ring film winding machine in this embodiment is as follows:
[0061] 1. First, place the mandrel on the lifting bracket. The dual-axis cylinder drives the clamping plate to clamp the mandrel and then rise to the end position and release it. At the same time, the driving cylinder of the film winding device extends and drives the film to move to the starting position of the film winding.
[0062] 2. After the rear seat box device receives the signal, the slip ring fixed plate cylinder moves to tighten the core rod, the lifting device quickly resets, and the main shaft rotates at low speed to clamp the core rod.
[0063] 3. The main shaft and slip ring rotate synchronously at low speed until the winding is completed, and the driving cylinder of the membrane device is quickly reset.
[0064] 4. The main shaft and slip ring rotate synchronously at high speed, and at the same time the fixed plate screw rotates, driving the film winding device to move until it reaches the required size at the end of the core rod and stops.
[0065] 5. The pneumatic scissors cut the tail film and quickly reset it, and the film winding device quickly returns to the origin at the same time.
[0066] 6. After the lifting device rises, the ejection mechanism of the spindle box device quickly resets, the spindle releases the core rod, and the double-axis cylinder drives the clamping plate to clamp the core rod and then quickly resets.
[0067] 7. All agencies are in automatic mode and on standby.
[0068] Example 2
[0069] This embodiment is an improvement on the first embodiment, and its improvements are:
[0070] In this embodiment, a tape dispenser is further installed on the spindle housing through a tape dispenser pad, and a tape pressing wheel device is also installed on the spindle housing. The tape pressing wheel device can press the tape tightly against the end of the rubber ring to be processed to fix the film;
[0071] The tape pressure wheel device includes a three-dimensional motion device, which can drive the tape pressure wheel to move up and down, left and right, and front and back, so that the tape pressure wheel can press the tape.
[0072] In this embodiment, after the pneumatic scissors cut the tail film, the tape pressing wheel can press the tape to fix the tail end of the film.
[0073] The present invention uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be understood as limiting the present invention.
Claims
1. A rear seat box device, characterized in that: The rear box device can be applied to a rubber ring film winding machine, and the film winding device of the rubber ring film winding machine can drive the film to move to the film winding starting position, and the rear box device includes: A rear seat box body, wherein the rear seat box body is installed on the workbench; A slip ring is mounted on a slip ring fixing plate, which is slidably mounted on the rear seat box. The slip ring adopts an 8-input and 8-output slip ring, including a slip ring housing, in which a circuit and an air circuit are installed; A slip ring motor is mounted on the slip ring fixing plate and is connected to the slip ring to drive the slip ring to rotate; A rotary top, which is installed at the front end of the slip ring and can tighten one end of the core rod of the rubber ring to be processed; A pressing block device, which is installed at the front end of the slip ring and can press the film against the starting end of the rubber ring to be processed; the pressing block device includes a pressing block bracket, a pressing block cylinder and a pressing block, the pressing block cylinder is installed on the pressing block bracket, the pressing block is installed at the end of the pressing block cylinder, and the pressing block cylinder can drive the pressing block to move so as to press the film against the starting end of the rubber ring to be processed; the pressing block bracket is installed on a pressing block bracket fixing plate, a pressing block bracket guide rail is provided on the pressing block bracket fixing plate, the pressing block bracket is slidably installed on the pressing block bracket guide rail, the pressing block bracket is connected to the pressing block bracket cylinder, and the pressing block bracket cylinder can drive the pressing block bracket to move; A control device is provided, wherein the slip ring, the slip ring motor and the pressing block device are all connected to the control device.
2. The rear seat box device according to claim 1, characterized in that: A rear seat box guide rail is installed on the top of the rear seat box body, a fixed plate slider is installed below the slip ring fixed plate, and the fixed plate slider is slidably installed on the rear seat box guide rail.
3. The rear seat box device according to claim 2, characterized in that: The slip ring fixing plate is connected to a slip ring fixing plate driving device. The slip ring fixing plate cylinder can drive the slip ring fixing plate to move. The slip ring fixing plate driving device is connected to the control device.
4. The rear seat box device according to claim 1, characterized in that: The slip ring motor is connected to a planetary reducer, and the planetary reducer is connected to the slip ring.
5. The rear seat box device according to claim 1, characterized in that: There are two briquetting devices, and the two briquetting devices are symmetrically arranged on the left and right.
6. The rear seat box device according to claim 1, characterized in that: A pressing block device fixing plate is installed at the front end of the slip ring, and the pressing block device and the rotary top are both installed on the pressing block device fixing plate.
Citation Information
Patent Citations
Backseat box device
CN216423435U
Method and apparatus for coating a roll core
US20080011410A1