Fully Automatic Cutting Machine for Aluminum Shell Batteries

By designing a fully automatic cutting machine for aluminum shell batteries and using components such as servo jaws and protective covers, the problem of low efficiency and poor compatibility of existing cutting machines is solved, and efficient and environmentally friendly battery cutting is achieved.

CN113857557BActive Publication Date: 2025-08-01LUYUE AUTOMATION TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202111229154.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-21
Publication Date
2025-08-01
Estimated Expiration
2041-10-21

AI Technical Summary

Technical Problem

The existing aluminum-shell battery cutting machines are not efficient and have poor compatibility. They cause dust to pollute the environment during the cutting process and affect the operation of the equipment.

Method used

A fully automatic cutting machine for aluminum shell batteries is designed, including feeding and conveying parts, dual-work displacement robots, double-cut shaft servo lifting and cutting mechanism, side-cut lifting and translation cutting mechanism and shell core separation and downline mechanism. Components such as servo jaws and protective covers are used to achieve accurate cutting and dust prevention.

Benefits of technology

Improves cutting efficiency, is compatible with batteries of various shapes, prevents dust pollution and ensures normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides a fully automatic cutting machine for aluminum shell batteries, comprising: a feeding conveying component, and a duplex displacement manipulator located at the end of the feeding conveying component; the duplex displacement manipulator, a double cutter shaft servo lifting cutting mechanism, a side cutting lifting and translation cutting mechanism, and a shell-core separation and offline mechanism are placed in a square shape, and a double-station rotary servo manipulator is located at the center of the square shape; wherein, the duplex displacement manipulator and the shell-core separation and offline mechanism are symmetrically placed relative to the double-station rotary servo manipulator, and the double cutter shaft servo lifting cutting mechanism and the side cutting lifting and translation cutting mechanism are symmetrically placed relative to the double-station rotary servo manipulator. The present invention optimizes the structure of the fully automatic cutting machine for aluminum shell batteries, making the structure more compact.
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Description

Technical Field

[0001] The present invention relates to a battery technology, and more particularly to a cutting machine for batteries. Background Art

[0002] The application of batteries has become increasingly popular, gradually expanding from small household appliances and electronic devices to large electric locomotives. In particular, in recent years, the rise of new energy vehicles has driven the development of battery technology. Among them, lithium batteries in batteries have been widely used due to many advantages such as stable power supply, good endurance, and long service life.

[0003] However, after a long period of use, batteries may need to be replaced or scrapped due to reasons such as reduced power storage efficiency or material aging. The resulting waste batteries, if not recycled, will have a great impact on the environment. At present, the recycling treatment methods for waste batteries with different material systems are also different. For example, ternary system waste lithium batteries are crushed and sorted to obtain positive and negative mixed powders for extracting precious metals from the materials, thereby achieving recycling; however, iron lithium batteries contain less precious metals, and the method of using positive and negative mixed powders has low recycling efficiency, increasing the extraction cost of the wet method and having very low economic value. It is necessary to finely disassemble the positive and negative electrodes to separate them, so that all materials can be effectively recycled.

[0004] Therefore, when recycling waste aluminum shell batteries of the iron lithium type, it is first necessary to cut them to separate the internal wound cores. Existing cutting machines have low efficiency, poor product compatibility, generate a large amount of dust during the cutting process, and the electrolyte in the aluminum shell battery will not only affect the normal operation of the cutting machine but also pollute the environment. Summary of the Invention

[0005] In view of the above-mentioned disadvantages of the prior art, the purpose of the present invention is to provide a device for automatically, intelligently, and flexibly cutting square power aluminum shell lithium batteries, which not only improves efficiency but also can be compatible with batteries of various shapes, and prevents the impact of dust and the like during the cutting process on the environment and operators.

[0006] The present invention provides a fully automatic cutting machine for aluminum shell batteries, including: a feeding and conveying component, and a double-station displacement manipulator located at the end of the feeding and conveying component; the double-station displacement manipulator, a double-knife shaft servo lifting cutting mechanism, a side cutting lifting and translation cutting mechanism, and a shell-core separation and offline mechanism are placed in a square shape, and a double-station rotary servo manipulator is located at the center of the square shape; among them, the double-station displacement manipulator and the shell-core separation and offline mechanism are symmetrically placed with respect to the double-station rotary servo manipulator, and the double-knife shaft servo lifting cutting mechanism and the side cutting lifting and translation cutting mechanism are symmetrically placed with respect to the double-station rotary servo manipulator.

[0007] The present invention optimizes the structure of the fully automatic cutting machine for aluminum shell batteries, making the structure more compact.

[0008] Furthermore, the feeding and conveying component includes a conveyor belt, a blocking mechanism, and a positioning cylinder located on one side of the blocking mechanism.

[0009] Furthermore, the feeding and conveying component further includes a lifting mechanism installed in the middle of the conveyor belt.

[0010] The positioning cylinder pushes the aluminum shell battery to the blocking mechanism to achieve the positioning of the aluminum shell battery, facilitating the accurate grasping by the double-station transfer manipulator.

[0011] Furthermore, the double-station rotary servo manipulator further includes a servo gripper and a rotary cylinder. Driven by the rotary cylinder, after the servo gripper grasps the aluminum shell battery, it switches positions between the cutting station and the side-cutting station, thereby improving efficiency. The servo motor of the servo gripper uses torque mode control and can automatically adapt to aluminum shell batteries of various widths.

[0012] Furthermore, the double-knife-axis servo-lifting cutting mechanism further includes a blade and a protective cover. The protective cover enables the cutting operation to be carried out in a semi-closed environment, preventing the spillage of cutting aluminum powder. Preferably, a flame detection device is installed inside the protective cover to detect the fire for timely fire protection treatment.

[0013] Furthermore, the double-knife-axis servo-lifting cutting mechanism further includes a blade automatic translation device, which is connected to the blade and adjusts the cutting positions of the two blades according to the length of the aluminum shell battery.

[0014] Furthermore, the double-knife-axis servo-lifting cutting mechanism further includes a blade automatic lifting device, which is connected to the blade and adjusts the cutting depth of the blade according to the thickness of the aluminum shell battery.

[0015] Both the blade automatic translation device and the blade automatic lifting device contribute to the full cutting of the aluminum shell battery.

[0016] Furthermore, the side-cutting lifting and translation cutting mechanism includes a displacement sensor located on the side wall of the side-cutting lifting mechanism. It detects the height of the upper surface of the aluminum shell battery to be cut and automatically adjusts the cutting depth according to the height to achieve follow-up automatic cutting and prevent cutting into the internal winding core after the shell deforms.

[0017] Furthermore, the side-cutting lifting and translation cutting mechanism further includes a lifting displacement module, which is connected to the cutting tool to adjust the rising and falling of the cutting tool.

[0018] Furthermore, the side-cutting lifting and translation cutting mechanism further includes a cutting tool lateral displacement module, which is connected to the cutting tool to drive the cutting tool to move laterally.

[0019] Furthermore, the shell-core separation and offline mechanism includes a push rod, which is a double push rod mechanism. The position of one push rod is fixed, and the other push rod is movable.

[0020] Furthermore, the shell-core separation and offline mechanism further includes a battery clamping device and a pneumatic blocking mechanism located at the front end of the battery clamping device.

[0021] The present invention also proposes a fully automatic cutting method for aluminum shell batteries, which is applied to the above-mentioned fully automatic cutting machine for aluminum shell batteries. The cutting method includes the following steps:

[0022] Step S1: The aluminum shell batteries are arranged in sequence and placed on the conveyor belt to drive the aluminum shell batteries to approach the front end of the blocking position of the blocking mechanism.

[0023] Step S2: The aluminum shell batteries enter the feeding conveyor component in sequence, and fix the aluminum shell batteries to be cut at the position of the blocking mechanism.

[0024] Step S3: The first jaw of the double-station displacement and transfer manipulator grabs the positioned aluminum shell battery and transports it to the rotating table; Step S4: The servo jaw of the double-station rotating servo manipulator grabs the aluminum shell battery, and through the action of the rotating cylinder, sends the waste battery into the cutting station.

[0025] Step S5: At the cutting station, the double-knife-axis servo lifting and cutting mechanism cuts both ends of the aluminum shell battery.

[0026] Step S6: Driven by the rotating cylinder, the servo jaw grabs the aluminum shell battery whose two ends have been cut and transports it to the side cutting station.

[0027] Step S7: At the side cutting station, the side cutting lifting and translation cutting mechanism cuts the side wall of the aluminum shell battery.

[0028] Step S8: Another jaw of the double-station manipulator takes out the aluminum shell battery whose two ends and side wall have been cut from the side cutting station and places it on the shell-core separation and offline mechanism; Step S9: The shell-core separation and offline mechanism separates the core and the shell of the aluminum shell battery. During the cutting process, information such as the height of the aluminum shell battery is detected in real time, so as to adjust the position of the blade or scraper, making the cutting accurate and sufficient, and improving the accuracy. In the fully automatic cutting machine for aluminum shell batteries, each component works independently, adapting to the assembly line work, and also improving the work efficiency. Description of the Drawings

[0029] Figure 1 It shows a schematic structural diagram of the fully automatic cutting machine for aluminum shell batteries.

[0030] Figure 2 It shows a schematic structural diagram of the feeding conveyor component.

[0031] Figure 3 It shows a schematic structural diagram of the double-station manipulator.

[0032] Figure 4 Shows the structural schematic diagram of a double-station rotary servo manipulator.

[0033] Figure 5 Shows the structural schematic diagram of a double-knife-axis servo lifting cutting mechanism.

[0034] Figure 6 Shows the structural schematic diagram of a side-cutting lifting and translation cutting mechanism.

[0035] Figure 7 Shows the structural schematic diagram of a shell-core separation and offline mechanism.

[0036] Figure 8 Shows the cutting flow chart of an aluminum shell battery.

[0037] Element label description

[0038] 10 - Fully automatic cutting machine for aluminum shell battery

[0039] 11 - Incoming material conveying component

[0040] 111 - Conveyor belt

[0041] 112 - Lifting mechanism

[0042] 113 - Blocking mechanism

[0043] 12 - Double-station transfer manipulator

[0044] 121 - First jaw

[0045] 122 - Second jaw

[0046] 123 – Lifting mechanism

[0047] 124 - Displacement sensor

[0048] 13 - Double-station rotary servo manipulator

[0049] 131 - Rotary cylinder

[0050] 132 - Servo jaw

[0051] 14 - Double-knife-axis servo lifting cutting mechanism

[0052] 141 - Servo motor

[0053] 142 - Blade

[0054] 143 - Protective cover

[0055] 144 - Translation device

[0056] 15 - Side-cut lifting and translation cutting mechanism

[0057] 151 - Displacement sensor

[0058] 152 - Cutting tool

[0059] 153 - Lifting mechanism

[0060] 16 - Case-core separation and offline mechanism

[0061] 161 - Pneumatic blocking mechanism

[0062] 162 - Push rod Detailed implementation manners

[0063] The following specific embodiments illustrate the implementation manners of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

[0064] Please refer to Figures 1 to 8 . It should be noted that the structures, ratios, sizes, etc. shown in the drawings of this specification are only used to cooperate with the content disclosed in the specification for those skilled in the art to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they do not have technical essence. Any modification of the structure, change of the proportional relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle", and "one" cited in this specification are only for the convenience of clear description and are not used to limit the scope for the implementation of the present invention. The change or adjustment of their relative relationships, without substantial change in the technical content, should also be regarded as the scope for the implementation of the present invention.

[0065] Figure 1 shows a schematic structural diagram of a fully automatic cutting machine for aluminum shell batteries.

[0066] As Figure 1 shown, the fully automatic cutting machine 10 for aluminum shell batteries includes a feeding and conveying component 11, which is the only channel for aluminum shell batteries to enter the fully automatic cutting machine 10 for aluminum shell batteries; the duplex displacement and transfer manipulator 12, the double cutter shaft servo lifting and cutting mechanism 14, the side-cut lifting and translation cutting mechanism 15, and the case-core separation and offline mechanism 16 are placed in a square shape, and the double-station rotary servo manipulator 13 is located at the center of the square. Among them, the duplex displacement and transfer manipulator 12 and the case-core separation and offline mechanism 16 are symmetrically placed with respect to the double-station rotary servo manipulator 13, and the double cutter shaft servo lifting and cutting mechanism 14 and the side-cut lifting and translation cutting mechanism 15 are symmetrically placed with respect to the double-station rotary servo manipulator 13.

[0067] The duplex displacement and transfer manipulator 12 is located at the end of the feeding conveyor component 11 and is used for the transfer and conveyance of waste batteries between various workstations; the dual-station rotary servo manipulator 13 is used to grasp waste batteries when cutting the two ends and the side of the aluminum-shell battery, facilitating position switching between these two cutting workstations and the side-cutting workstation, and cooperating with the duplex displacement and transfer manipulator 12 to achieve automatic loading and unloading of aluminum-shell batteries and transfer between workstations; the double-cutter-shaft servo lifting cutting mechanism 14 is installed above the cutting workstation and is used to cut the two ends of the battery by downward displacement; the side-cutting lifting and translation cutting mechanism 15 is located above the side-cutting workstation and is used to cut the side wall of the aluminum-shell battery. The core-shell separation and offline mechanism 16 is used to separate the core and the outer shell.

[0068] The fully automatic aluminum-shell battery cutting machine 10 further includes a core discharging conveyor mechanism, which is located at the end of the core-shell separation and offline mechanism 16 and collects the separated cores.

[0069] Figure 2 The structural schematic diagram of the feeding conveyor component 11 is shown.

[0070] The feeding conveyor component 11 includes a blocking mechanism 113 for positioning the aluminum-shell battery; a conveyor belt 111 located on one side of the blocking mechanism 113 for conveying the aluminum-shell battery; a positioning cylinder 114 located on the other side of the blocking mechanism 113 for pushing the aluminum-shell battery, which acts together with the blocking mechanism 113 to position the aluminum-shell battery; and a lifting mechanism 112 located in the middle of the conveyor belt 111 for lifting the aluminum-shell battery.

[0071] The aluminum-shell battery WB is transported by the conveyor belt 111 and stops at position A due to the blocking mechanism 113; after the photoelectric sensor installed at the front end of the blocking mechanism 113 detects the aluminum-shell battery, the lifting mechanism 112 starts to work, pushing out the aluminum-shell batteries except those near the blocking position, making them higher than the conveyor belt, the blocking mechanism 112 rises, the motor of the feeding conveyor component 11 starts, sending the aluminum-shell battery near the blocking position to the tail of the conveyor belt 111, and the blocking mechanism 112 descends. The positioning cylinder 114 starts to act, pushing the aluminum-shell battery WB to the rear positioning plate of the blocking mechanism 113 to achieve the positioning of the aluminum-shell battery WB, facilitating the accurate grasping by the duplex displacement and transfer manipulator 12.

[0072] In another embodiment, the feeding conveyor component 11 further includes a vision detection system for detecting data such as the length, width, thickness, and pole column height of the aluminum-shell battery, and corresponding them one by one with the number of the aluminum-shell battery, facilitating data statistics.

[0073] Figure 3 The structural schematic diagram of the duplex displacement and transfer manipulator 12 is shown.

[0074] The duplex transfer manipulator 12 includes a servo motor, a first jaw 121, and a second jaw 122. Among them, the jaws are driven by a servo motor and controlled in torque mode to automatically adapt to batteries of various lengths. The first jaw 121 feeds the aluminum shell battery WB to be cut onto the rotating table, and the second jaw 122 takes out the aluminum shell battery whose two ends and side walls have been cut from the rotating table and places it on the shell-core separation offline mechanism 16.

[0075] The duplex transfer manipulator 12 further includes a lifting mechanism 123 for moving the first jaw 121 or the second jaw 122 in the vertical direction.

[0076] In another embodiment, the duplex transfer manipulator 12 further includes a displacement sensor 124 for detecting the height of the aluminum shell battery WB, so as to adjust the grasping height of the first jaw 121 and improve the grasping accuracy. Preferably, the displacement sensor 122 is a laser displacement sensor, making the detected height of the aluminum shell battery WB more accurate.

[0077] The duplex transfer manipulator also includes a translational motion mechanism that adjusts the positions of the first jaw and the second jaw under the drive of a servo motor, so as to precisely grasp the aluminum shell battery.

[0078] Figure 4 The structural schematic diagram of the double-station rotary servo manipulator 13 is shown.

[0079] The double-station rotary servo manipulator 13 includes servo jaws 132 located on both sides of the swing arm for grasping and transporting the aluminum shell battery; a rotary cylinder 131 located under the platen of the rotating table for driving the servo jaws 132 to move, so that the aluminum shell battery WB is transported to the double-knife-axis servo lifting cutting mechanism 14.

[0080] After the servo jaws 132 clamp the aluminum shell battery WB, under the drive of the rotary cylinder 131, the servo jaws 132 feed the aluminum shell battery WB to be cut into the cutting station, and then feed the cut aluminum shell battery WB into the side cutting station after cutting, so that the aluminum shell battery WB is converted between the cutting station and the side cutting station, and then cooperates with the transfer manipulator 12 to realize the automatic loading and unloading of the aluminum shell battery and the transfer between workstations.

[0081] Preferably, the servo jaws 132 are electric jaws that clamp the aluminum shell battery according to a set torque, making the battery more stable and not falling off.

[0082] Figure 5 The structural schematic diagram of the double-knife-axis servo lifting cutting mechanism 14 is shown.

[0083] The double - cutter - shaft servo - lifting cutting mechanism 14 includes a servo motor 141, which is located above the cutting station; and a blade 142, which is located on one side of the lifting device. After the servo gripper 132 feeds the aluminum - shell battery WB to be cut into the cutting station, the servo motor 141 drives the blade 142 to move downward to cut both ends of the aluminum - shell battery WB. The automatic lifting device is driven by a servo motor and automatically adjusts the cutting depth of the blade according to the thickness of the aluminum - shell battery.

[0084] In another embodiment, the double - cutter - shaft servo - lifting cutting mechanism 14 further includes a protective cover 143. When the blade 142 cuts the aluminum - shell battery WB, the protective cover 143 rises, enabling the cutting operation to be carried out in a semi - enclosed environment to prevent the spillage of cutting aluminum powder. Preferably, a flame detection device is installed inside the protective cover 143 to detect fire for facilitating timely fire - fighting treatment.

[0085] In yet another embodiment, the double - cutter - shaft servo - lifting cutting mechanism 14 further includes a blade automatic translation device 144, which automatically adjusts the cutting position of the blade 142 according to the length of the aluminum - shell battery WB, so as to fully cut the aluminum - shell battery. Preferably, the blade 142 includes 2 blades.

[0086] Figure 6 The structural schematic diagram of the side - cutting lifting and translation cutting mechanism 15 is shown.

[0087] The side - cutting lifting and translation cutting mechanism 15 includes a displacement sensor 151, a cutting tool 152, and a lifting mechanism 153. Among them, the displacement sensor 151 and the cutting tool 152 are respectively located on the side wall of the side - cutting lifting mechanism and the upper part of the lifting and moving table. During the cutting process, the optical displacement sensor detects the height of the position to be cut on the upper surface of the aluminum - shell battery, and automatically adjusts the cutting depth according to the height to achieve follow - up automatic cutting and prevent cutting into the internal winding core after the deformation of the outer shell.

[0088] Among them, the lifting mechanism 153 further includes a lifting displacement module driven by a brake servo motor, which is used to realize the automatic rising and falling of the cutting tool 152 to make the cutting more accurate. The lifting displacement module adopts a sealed and dust - proof structure design to prevent the influence of dust during the cutting process on the transmission parts.

[0089] After the servo gripper 132 feeds the cut aluminum - shell battery WB into the side - cutting station after cutting is completed, the displacement sensor 151 detects the height of the aluminum - shell battery WB, and then the cutting tool 152 cuts the side of the aluminum - shell battery.

[0090] In another embodiment, the lifting mechanism 153 further includes a cutting - tool lateral displacement mechanism 154 driven by a servo motor, which automatically drives the cutting tool to move laterally according to the height of the aluminum - shell battery. Preferably, the displacement sensor 151 is a laser displacement sensor.

[0091] Figure 7Shows a schematic diagram of the structure of the shell-core separation offline mechanism 16.

[0092] The shell-core separation offline mechanism 16 includes a pneumatic blocking mechanism 161 located at the front end of the positioning platen, and a push rod 162 located on the right side of the positioning platen.

[0093] The second jaw 123 takes out the aluminum shell battery with both ends and the side wall cut from the processing turntable and places it on the shell-core separation offline mechanism 16. A battery clamping device clamps the aluminum shell battery WB with a constant torque by a servo motor. Under the horizontal movement of the push rod 162, the aluminum shell battery WB is transported to the conveyor belt. After the push rod 162 resets, the blocking mechanism 161 descends, and then the shell is blown into the collection bin by compressed air, thus separating the aluminum shell battery core and the shell.

[0094] Furthermore, the push rod 162 is a double push rod mechanism. The position of one push rod is fixed, and the other push rod is movable. Its position is automatically adjusted according to the width of the aluminum shell battery by a stepping motor driving a rack and pinion mechanism.

[0095] Figure 8 Shows a cutting flow chart of waste batteries.

[0096] In the fully automatic aluminum shell battery cutting machine, the aluminum shell battery is cut according to the following method:

[0097] Step S1: The aluminum shell batteries are arranged in sequence and placed on the conveyor belt. The motor of the feeding conveyor mechanism is turned on, and the conveyor belt drives the aluminum shell batteries to approach the front end of the blocking position of the adjacent blocking mechanism.

[0098] It also includes using a vision detection system to detect data such as the length, width, thickness, and pole post height of the aluminum shell battery, and corresponding them one by one with the numbers of the aluminum shell batteries.

[0099] Step S2: The aluminum shell batteries enter the feeding conveyor components in sequence and are positioned for the double-station manipulator to grasp.

[0100] Specifically, after the photoelectric sensor installed at the front end of the blocking position detects the aluminum shell battery, the lifting mechanism starts to work, pushes out the aluminum shell batteries except those close to the blocking position, making them higher than the conveyor belt. The blocking mechanism rises, the motor of the feeding conveyor component starts, sends the aluminum shell battery close to the blocking position to the tail of the belt of the feeding conveyor mechanism, the blocking mechanism descends, and the positioning cylinder starts to work, pushing the aluminum shell battery onto the rear positioning plate of the blocking mechanism.

[0101] Step S3: One jaw of the double-station manipulator grasps the currently positioned aluminum shell battery and transports it to the turntable.

[0102] Specifically, it includes: a displacement sensor detects the height of the currently positioned aluminum shell battery, a lifting mechanism adjusts the grasping height of the gripper, and when the gripper reaches the currently positioned aluminum shell battery, it clamps the aluminum shell battery and transports it to the rotating table.

[0103] Step S4: The servo gripper of the double-station rotating servo manipulator grabs the aluminum shell battery, and through the action of the rotating cylinder, sends the aluminum shell battery to be cut into the cutting station.

[0104] Specifically, after the first gripper grabs the aluminum shell battery, it transfers it to the servo gripper. The servo gripper tightly holds the aluminum shell battery according to the set torque, and under the drive of the rotating cylinder, sends the aluminum shell battery to the cutting station.

[0105] Step S5: At the cutting station, the double-knife-axis servo lifting cutting mechanism cuts both ends of the aluminum shell battery.

[0106] Specifically, the translation device adjusts the width of the blade according to the height of the aluminum shell battery, and the blade moves downward under the drive of the servo motor to cut both ends of the aluminum shell battery.

[0107] Step S6: Under the drive of the rotating cylinder, the servo gripper grabs the aluminum shell battery whose both ends have been cut and transports it to the side-cutting station.

[0108] Step S7: At the side-cutting station, the side-cutting lifting and translation cutting mechanism cuts the side wall of the aluminum shell battery.

[0109] Specifically, driven by the translation mechanism, the displacement sensor moves to detect the height of the aluminum shell battery whose both ends have been cut. According to this height, the lifting mechanism adjusts the position of the cutting tool to cut the side wall of the aluminum shell battery.

[0110] Step S8: Another gripper of the double-station manipulator takes out the aluminum shell battery whose both ends and side wall have been cut from the side-cutting station and places it on the shell-core separation and offline mechanism.

[0111] Step S9: The shell-core separation and offline mechanism separates the core and the shell of the aluminum shell battery.

[0112] Specifically, after the battery clamping device grabs the aluminum shell battery, under the horizontal movement of the push rod, it places the aluminum shell battery on the conveyor belt. After the push rod resets, the blocking mechanism descends, and then compressed air blows the shell into the collection bin, thus realizing the separation of the core and the shell.

[0113] In summary, the present invention optimizes the structure of the fully automatic cutting machine for aluminum shell batteries, making the structure more compact, simplifying the cutting process, and improving the applicability and reliability. The fully automatic cutting machine for aluminum shell batteries in the present invention cuts the head and bottom of the battery simultaneously and cooperates with the cutting of the side wall to adapt to batteries of various shapes. In addition, during the cutting process, information such as the height of the aluminum shell battery is detected in real time, so as to adjust the position of the blade or scraper, making the cutting accurate and sufficient and improving the accuracy. In the fully automatic cutting machine for aluminum shell batteries, each component works independently, adapts to the assembly line work, and also improves the work efficiency.

[0114] The above embodiments are only illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Any person familiar with this technology can modify or change the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or changes completed by those with ordinary knowledge in the technical field without departing from the spirit and technical idea disclosed by the present invention should still be covered by the claims of the present invention.

Claims

1. An automatic cutting machine for aluminum shell batteries, characterized in that, Including: A feeding conveyor component and a duplex transfer manipulator located at the end of the feeding conveyor component; The duplex transfer manipulator, a double - cutter - shaft servo - lifting cutting mechanism, a side - cutting lifting and translating cutting mechanism, and a core - shell separation and offline mechanism are placed in a square shape, and a double - station rotary servo manipulator is located at the center of the square shape; among them, the duplex transfer manipulator and the core - shell separation and offline mechanism are symmetrically placed relative to the double - station rotary servo manipulator, and the double - cutter - shaft servo - lifting cutting mechanism and the side - cutting lifting and translating cutting mechanism are symmetrically placed relative to the double - station rotary servo manipulator; the duplex transfer manipulator includes a first jaw and a second jaw, the first jaw sends the aluminum - shell battery to be cut to the rotary table, and the second jaw takes out the aluminum - shell battery whose two ends and side walls have been cut from the rotary table and places it on the core - shell separation and offline mechanism; the double - station rotary servo manipulator is used to grab the aluminum - shell battery when cutting the two ends and the side of the aluminum - shell battery and perform position switching between the cutting station and the side - cutting station, the double - cutter - shaft servo - lifting cutting mechanism is installed above the cutting station and is used for downward displacement to cut the two ends of the aluminum - shell battery; the side - cutting lifting and translating cutting mechanism is located above the side - cutting station and is used for cutting the side wall of the aluminum - shell battery; the core - shell separation and offline mechanism is used for separating the winding core and the outer shell.

2. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein, The feeding conveyor component includes a conveyor belt, a blocking mechanism, and a positioning cylinder located on one side of the blocking mechanism.

3. The fully automatic cutting machine for aluminum shell batteries according to claim 2, wherein, The feeding conveyor component further includes a lifting mechanism installed in the middle of the conveyor belt.

4. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein The duplex transfer manipulator includes a translation motion mechanism and a lifting mechanism connected to the first jaw and the second jaw.

5. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein The double - station rotary servo manipulator further includes a servo jaw and a rotary cylinder. Driven by the rotary cylinder, after the servo jaw grabs the aluminum - shell battery, it switches positions between the cutting station and the side - cutting station.

6. The fully automatic cutting machine for aluminum shell batteries according to claim 1, characterized in that, The double - cutter - shaft servo - lifting cutting mechanism further includes a protective cover.

7. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein, The double - cutter - shaft servo - lifting cutting mechanism further includes a blade automatic translation device, which is connected to the blade and adjusts the cutting positions of the two blades according to the length of the aluminum - shell battery.

8. The fully automatic cutting machine for aluminum shell batteries according to claim 1, characterized in that, The double - cutter - shaft servo - lifting cutting mechanism further includes a blade automatic lifting device, which is connected to the blade and adjusts the cutting depth of the blade according to the thickness of the aluminum - shell battery.

9. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein, It further includes a laser displacement sensor located on the side wall of the side - cutting lifting and translating cutting mechanism.

10. The fully automatic cutting machine for aluminum shell batteries according to claim 1, characterized in that, The side - cutting lifting and translating cutting mechanism further includes a lifting displacement module, which is connected to the cutting knife and adjusts the rising and falling of the cutting knife.

11. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein, The side - cutting lifting and translating cutting mechanism further includes a cutting - knife lateral displacement module, which is connected to the cutting knife and drives the cutting knife to move laterally.

12. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein, The core - shell separation and offline mechanism includes a push rod, which is a double - push - rod mechanism. The position of one side push rod is fixed, and the other side push rod is movable.

13. The fully automatic cutting machine for aluminum shell batteries according to claim 1, wherein, The core - shell separation and offline mechanism further includes a battery clamping device and a pneumatic blocking mechanism.

14. A fully automatic cutting method for aluminum shell batteries, which is applied to the fully automatic cutting machine for aluminum shell batteries described in any one of claims 1 to 11, and is characterized in that, Including: Step S1: The aluminum - shell batteries are arranged in sequence and placed on the conveyor belt. Step S2: The aluminum - shell batteries enter the feeding conveyor component in sequence and fix the aluminum - shell battery to be cut at the position of the blocking mechanism. Step S3: The first jaw of the duplex transfer manipulator grabs the positioned aluminum - shell battery and transports it to the rotary table. Step S4: The servo gripper of the double-station rotary servo manipulator grabs the aluminum shell battery, and through the action of the rotary cylinder, the aluminum shell battery is sent to the cutting station; Step S5: At the cutting station, the double-knife shaft servo lifting cutting mechanism cuts both ends of the aluminum shell battery; Step S6: Driven by the rotary cylinder, the servo gripper grabs the aluminum shell battery whose both ends have been cut and transports it to the side cutting station; Step S7: At the side cutting station, the side cutting lifting and translation cutting mechanism cuts the side wall of the aluminum shell battery; Step S8: Another gripper of the double-station transfer manipulator takes out the aluminum shell battery whose both ends and side wall have been cut from the side cutting station and places it on the shell-core separation and offline mechanism; Step S9: The shell-core separation and offline mechanism separates the winding core and the outer shell of the aluminum shell battery.

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