Warp knitted mesh fabric with electric embroidery effect and manufacturing method thereof

Abstract

The invention relates to the technical field of mesh cloth, and in particular to a warp knitted mesh cloth with electric embroidery effect. The mesh cloth is woven by a high-speed warp knitting machine or a high-speed jacquard machine. The mesh cloth comprises an electric embroidery base layer, an electric embroidery jacquard layer and an electric embroidery pressing line layer. The electric embroidery jacquard layer is designed by changing a missing pad process, a changing weft insert process, a changing missing pressing process, a changing single-sided terry process, etc., a part of the mesh cloth is not used as a front pad yarn but only as a needle back transverse movement, and the other part is used to form a "V" point effect on the surface of the loop, so as to form a warp knitted mesh cloth with electric embroidery effect, and no thread end defects are generated. Coarse yarn and functional yarn can be used to enhance the three-dimensional visual effect of the mesh cloth material, and various ingenious designs can be presented on the mesh cloth in combination with the characteristics of the functional yarn according to different needs, so as to add a unique style and charm to the mesh cloth material, thereby increasing the ornamental value.

Description

Technical Field

[0001] The invention relates to the technical field of mesh cloth, in particular to a warp knitted mesh cloth with electric embroidery effect and a manufacturing method thereof. Background Art

[0002] With the development of social economy, people's aesthetic sense is getting higher and higher. Electric embroidery is usually applied to shoe uppers to enhance the ornamental and interesting aspects of the shoe uppers.

[0003] Electric embroidery refers to the process of computer design being completed through an electric embroidery machine, which is divided into solid embroidery, hollow embroidery, reinforcement embroidery, single-line embroidery, two-color embroidery and rope embroidery. Electric embroidery is similar to manual embroidery and cross-stitch, but it is completed by machinery. Electric embroidery applied to upper materials can enhance the three-dimensional visual effect of the upper materials, and can present various ingenious designs on the uppers according to different needs, adding a unique style and charm to the warp knitted upper materials and increasing their ornamental value. However, electric embroidery has the following defects:

[0004] Since the electric embroidery material is similar to manual embroidery and cross-stitch, when embroidering patterns, thread ends will inevitably be left on the reverse side of the electric embroidery mesh, resulting in thread end defects. In order to solve this defect, a special thread cutting process needs to be set up;

[0005] After the thread cutting process, the thread ends on the reverse side of the embroidery material will still have floating threads, which seriously affects the appearance. To address this problem, it is necessary to perform a laminating process to cover the floating threads. The establishment of a laminating process requires a lot of manpower and material resources for post-processing, which reduces labor efficiency and increases costs.

[0006] When the electric embroidery process is used on sandwich fish silk products, the phenomenon of yarn bursting is easy to occur in the subsequent process, because the work of electric embroidery needles is similar to that of manual embroidery, cross-stitch, etc., and the work of the needles will cause damage to the fish silk part of the fish silk product. When the electric embroidery product is used in the subsequent process, the phenomenon of yarn bursting is easy to occur. In order to improve the defect of yarn bursting, the electric embroidery process needs to pad the upper layer with glue paper and water-soluble paper when performing electric embroidery on fish silk products, and the lower layer needs to be pad with wax paper of backing paper, which increases the weaving cost. For example, the Chinese invention patent application (the invention name is a luminous upper product, its preparation method and its application, and the application publication number is CN109288189A) uses jacquard mesh as the base for electric embroidery, but it needs to spray glue or pad water-soluble paper during electric embroidery;

[0007] Due to the limitations of electric embroidery machines, when doing logo layout or weaving, the electric embroidery process can only be used for small-batch production of designed logos. Summary of the invention

[0008] Other features and advantages of the present invention will be described in the following description, and partly become apparent from the description, or be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures specifically pointed out in the description, claims and other drawings of the description.

[0009] The object of the present invention is to overcome the above-mentioned shortcomings and provide a warp knitted mesh with electric embroidery effect. The mesh is woven by a high-speed warp knitting machine or a high-speed jacquard machine. The mesh includes an electric embroidery base layer, an electric embroidery jacquard layer and an electric embroidery pressing line layer. The electric embroidery jacquard layer is designed by changing the missing pad process, the changing weft insert process, the changing missing pressure process, the changing single-sided terry process, etc., a part of the mesh is not used as a front pad yarn but only as a needle back lateral movement, and the other part is looped on the face to form a "V" point effect, so as to form a warp knitted mesh with electric embroidery effect, and no thread end defects are generated. Coarse yarn and functional yarn can be used to enhance the three-dimensional visual effect of the mesh material, and various ingenious designs can be presented on the mesh in combination with the characteristics of the functional yarn according to different needs, so as to add a unique style and charm to the mesh material, thereby increasing the ornamental value.

[0010] To achieve the above-mentioned purpose, the technical solution of the present invention is: a warp knitted mesh with electric embroidery effect, comprising a mesh body woven by a machine, the mesh body comprising an electric embroidery base layer, an electric embroidery jacquard layer and an electric embroidery pressing layer. The electric embroidery base layer comprises a plurality of first yarns, and a plurality of the first yarns are cross-woven to form the electric embroidery base layer; the electric embroidery jacquard layer is woven above the electric embroidery base layer and comprises a plurality of second yarns, and a plurality of the second yarns are cross-woven to form the electric embroidery jacquard layer having a first coil structure, and the first coil structure comprises a first loop coil structure and a first extended coil structure; the electric embroidery pressing layer is used to fix the electric embroidery jacquard layer and is woven above or / and below the electric embroidery jacquard layer, and the electric embroidery pressing layer comprises a plurality of third yarns, and a plurality of the third yarns are cross-woven to form the electric embroidery pressing layer having a second loop coil structure.

[0011] Preferably, the first extended coil is embedded between the second loop forming coil tissue and the second loop forming coil tissue, so that the electric embroidery jacquard layer is directly lined between the second loop forming coil tissue formed by the electric embroidery pressing layer, which will not cause damage to the electric embroidery jacquard layer. When performing subsequent processing steps, not only there will be no missing thread defects, but also the occurrence of yarn burst defects can be effectively avoided.

[0012] Preferably, the first coil structure is woven by the second yarn through one or more of the following combinations: a variable warp knitted missing pad structure, a variable warp knitted weft inlay structure, a variable missing pressure warp knitted structure, and a variable single-sided terry structure. The electric embroidery jacquard layer is designed by varying the missing pad process, the varying weft inlay process, the varying missing pressure process, the varying single-sided terry process, etc. One part is not used as a front-needle pad but only as a back-needle lateral movement, and the other part is used to form a "V" point effect on the face of the loop, thereby enhancing the ornamental effect.

[0013] Preferably, the second loop-forming coil structure is woven by a combination of one or more of the third yarn's variable chain structure, variable warp plain structure, variable warp pile structure, and variable warp forged structure.

[0014] Preferably, the denier of the second yarn is greater than that of the first yarn and the third yarn. By using yarn with a higher denier and utilizing the properties of the coarse yarn to enhance the three-dimensional effect of the electric embroidery jacquard layer, the layers of the mesh cloth are more distinct.

[0015] Preferably, the first yarn is a colored yarn or a transparent yarn, the second yarn is a colored yarn, and the third yarn is a transparent yarn or an elastic yarn. The first yarn can use mixed color linen low-elastic yarn, segment dyed fantasy low-elastic yarn, colorful silk, luminous yarn, reflective yarn, etc., and use the properties of the yarn to enrich the background effect of the electric embroidery base layer; transparent yarns such as transparent fish silk, TPU monofilament, TPEE monofilament, and high-strength monofilament can also be used, which can not only enhance the transparent visual effect of the electric embroidery base layer, but also make the mesh cloth have micro-elasticity when weaving to enhance the extensibility of the fabric. The second yarn can use yarn with a higher denier, and the properties of the rough yarn can be used to enhance the three-dimensional sense of the electric embroidery jacquard layer, so that the layers of the mesh are more distinct; functional yarns such as mixed linen low-elastic yarn, space-dyed fantasy low-elastic yarn, colorful silk, luminous yarn, reflective yarn, etc. can also be used, and the properties of the functional yarn can be used to change the properties of the mesh, so that the mesh itself has the special effects and super performance of the functional yarn; transparent yarns such as transparent fish silk, TPU monofilament, TPEE monofilament, high-strength monofilament, etc. can also be used, and their transparent properties can be used to enhance the transparent visual effect of the electric embroidery jacquard layer, highlight the three-dimensional effect of the electric embroidery jacquard layer, and can also make the mesh have micro-elasticity when weaving to enhance the extensibility of the fabric.

[0016] Preferably, the electric embroidery base layer is woven with a plurality of ventilation holes to enhance the breathability.

[0017] Preferably, the electric embroidery base layer is woven with a jacquard structure.

[0018] The present invention also provides a method for making the warp knitted mesh fabric with electric embroidery effect as described above, comprising the following steps:

[0019] Comb setting steps: a high-speed warp knitting machine is selected for weaving, and the high-speed warp knitting machine has at least 5 combs, and the 5 combs are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a ground comb bar GB3, a ground comb bar GB4, and a ground comb bar GB5 from the front needle bed to the rear needle bed;

[0020] Warping steps: ground comb bar GB1 warps P-FDY72D / 36F glossy yarn (i.e., the first yarn), 6 warps, each with 476 yarns, and P-FDY72D / 36F glossy content accounts for 5%-15%; ground comb bar GB2 warps P-DTY150D / 48F semi-gloss white low-elastic light net / P-DTY150D / 48F CD glossy white low-elastic light net (empty bag 03Y01#S60) yarn (i.e., the first yarn), 6 warps, each with 238 yarns, P-DTY150D / 48F semi-gloss white low-elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty package 03Y01#S60) content accounts for 28%-38%; ground comb comb GB3 warping P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty package 03Y01#S60) yarn (i.e. the first yarn), 6 discs, each disc has 238 yarns, P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low-elastic light net (empty bag 03Y01#S60) content accounts for 28%-38%; ground comb bar GB4 warps N-FDY280D / 72F nylon semi-bright yarn (i.e. the second yarn), 6 discs, each with 238 yarns, N-FDY280D / 72F nylon semi-bright content accounts for 5%-15%; ground comb bar GB5 warps P-DT0.10 / 1F transparent (100D / 1F) yarn (i.e. the third yarn), 6 discs, each with 476 yarns, P-DT0.10 / 1F transparent (100D / 1F) content accounts for 6%-16%;

[0021] Yarn threading steps: the ground comb bar GB1 is threaded on the high-speed warp knitting machine in a full threading manner, the ground comb bar GB2 is threaded on the high-speed warp knitting machine in an interval threading (one thread and one empty) manner, the ground comb bar GB3 is threaded on the high-speed warp knitting machine in an interval threading (one thread and one empty) manner, the ground comb bar GB4 is threaded on the high-speed warp knitting machine in an interval threading (one thread and three empty) manner, and the ground comb bar GB5 is threaded on the high-speed warp knitting machine in a (one thread and one empty) manner. Threading the yarn; the gear warp let-off amount corresponding to the ground comb bar GB1 is 1200-2200mm / lac, the gear warp let-off amount corresponding to the ground comb bar GB2 is 2000-3000mm / lac, the gear warp let-off amount corresponding to the ground comb bar GB3 is 2000-3000mm / lac, the gear warp let-off amount corresponding to the ground comb bar GB4 is 350-1350mm / lac, and the gear warp let-off amount corresponding to the ground comb bar GB5 is 2000-3000mm / lac;

[0022] Weaving steps: ground comb bar GB1 pads yarn on a single needle bed and runs a variable warp knitting structure to form a first layer of yarn, ground comb bar GB2 pads yarn on a single needle bed and runs a variable warp knitting structure to form a second layer of yarn, ground comb bar GB3 pads yarn on a single needle bed and runs a variable warp knitting structure to form a third layer of yarn, the first layer of yarn, the second yarn and the third yarn together constitute the electric embroidery base layer with air holes; ground comb bar GB4 pads yarn on a single needle bed and runs a variable warp knitting structure to form a fourth layer of yarn, the fourth layer of yarn constitutes the electric embroidery jacquard layer with a first coil structure; ground comb bar GB5 pads yarn on a single needle bed and runs a variable warp knitting structure to form a fifth layer of yarn, the fifth layer of yarn constitutes the electric embroidery pressing layer with a second loop coil structure;

[0023] In this weaving step, the ground comb bar GB1 runs in a warp knitting chain structure, the ground comb bar GB2 and the ground comb bar GB3 both run in a warp knitting warp pile structure and the directions of the ground comb bar GB2 and the ground comb bar GB3 are opposite, the ground comb bar GB4 runs in a variable warp knitting missing pad structure, a variable warp knitting weft lining structure, a variable lack of pressure warp knitting structure, and a variable single-sided terry structure, or a combination of two or more thereof, and the ground comb bar GB5 runs in a variable chain structure, a variable radial warp plain structure, a variable warp pile structure, and a variable warp forging structure, or a combination of two or more thereof.

[0024] Preferably, in the threading step, the ground comb bar GB4 combines two yarns into one for threading.

[0025] The present invention also provides a method for making the warp knitted mesh fabric with electric embroidery effect as described above, comprising the following steps:

[0026] Comb setting steps: a high-speed jacquard machine is selected for knitting. The high-speed jacquard machine has at least 6 combs. The 6 combs are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a jacquard comb bar JK1-1, a jacquard comb bar JK1-2, a ground comb bar GB5, and a ground comb bar GB6 from the front needle bed to the rear needle bed;

[0027] Warping steps: ground comb bar GB1 warps P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn (i.e., the first yarn), 6 discs, each with 256 yarns, and the content of P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) accounts for 5%-15%; ground comb bar GB2 warps P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn (i.e., the first yarn), 6 discs, each with 256 yarns, and the content of P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) accounts for 5%-15%; jacquard comb bar JK1-1 warps P-DTY150D creel yarn (i.e., the first yarn), creel 1536 yarns, and the content of P-DTY150D creel yarn accounts for 15%-25%; Jacquard comb bar The card bar JK1-2 warps P-DTY150D creel yarn (i.e. the first yarn), with 1536 yarns on the creel, and the content of P-DTY150D creel yarn accounts for 15%-25%; the ground bar GB5 warps P-DT0.10 / 1F high-strength and glossy (100D / 1F) yarn (i.e. the third yarn), with 6 warps, each with 512 yarns, P-DT0.10 / 1F high-strength and glossy (100 D / 1F) content accounts for 14%-19%; ground comb comb GB6 warping colored yarn SCY-0.2MM high-brightness double-sided reflective cloth silk / P-FDY150D / 48F bright high-strength double-covered yarn (i.e. the second yarn), 6 disk heads, each disk head has 137 yarns, and the colored yarn SCY-0.2MM high-brightness double-sided reflective cloth silk / P-FDY150D / 48F bright high-strength double-covered yarn content accounts for 1%-5%;

[0028] Yarn threading steps: the ground comb bar GB1 is threaded on the high-speed jacquard machine in an intermittent threading (one thread and one empty) manner, the ground comb bar GB2 is threaded on the high-speed jacquard machine in an intermittent threading (one thread and one empty) manner, the jacquard comb bar JK1-1 is threaded on the high-speed jacquard machine in an intermittent threading (one thread and one empty) manner, the jacquard comb bar JK1-2 is threaded on the high-speed jacquard machine in an intermittent threading (one thread and one empty) manner, the ground comb bar GB5 is threaded on the high-speed jacquard machine in a full threading manner, and the ground comb bar GB6 is threaded on the high-speed jacquard machine in an intermittent threading (two threads and four empty, one thread and three empty, and one thread and four empty) manner Yarn threading is performed on a high-speed jacquard machine; the gear warp let-off amount corresponding to the ground comb bar GB1 is 1200-2200mm / lac, the gear warp let-off amount corresponding to the ground comb bar GB2 is 1200-2200mm / lac, the gear warp let-off amount corresponding to the jacquard comb bar JK1-1 is 3200-4200mm / lac, the gear warp let-off amount corresponding to the jacquard comb bar JK1-2 is 3200-4200mm / lac, the gear warp let-off amount corresponding to the ground comb bar GB5 is 1300-3600mm / lac, and the gear warp let-off amount corresponding to the ground comb bar GB6 is 300-1300mm / lac;

[0029] Weaving steps: ground comb bar GB1 pads yarn on the rear needle bed and changes the warp knitting structure to form the first layer of yarn, ground comb bar GB2 pads yarn on the rear needle bed and changes the warp knitting structure to form the second layer of yarn, jacquard comb bar JK1-1 pads yarn on the front and rear needle beds and changes the jacquard structure to form the third layer of yarn, jacquard comb bar JK1-2 pads yarn on the front and rear needle beds and changes the jacquard structure to form the fourth layer of yarn, the first layer of yarn and the second yarn constitute the air holes in the electric embroidery base layer, the third layer of yarn and The fourth layer of yarn constitutes the jacquard structure in the electric embroidery base layer, the first layer of yarn, the second layer of yarn, the third layer of yarn and the fourth layer of yarn together constitute the electric embroidery base layer, the ground comb bar GB5 pads the yarn on the front needle bed and runs the variable warp knitting structure to form the fifth layer of yarn, the fifth layer of yarn constitutes the electric embroidery pressing layer with the second looping coil structure, the ground comb bar GB6 pads the yarn on the front needle bed and runs the variable warp knitting structure to form the sixth layer of yarn, the sixth layer of yarn constitutes the electric embroidery jacquard layer with the first coil structure;

[0030] In this weaving step, the ground comb bar GB5 runs one or more combinations of changed heavy warp structure, changed plain warp structure, changed warp pile structure, changed warp forged structure, and the ground comb bar GB6 runs one or more combinations of changed warp knitting missing pad structure, changed warp knitting weft lining structure, changed missing pressure warp knitting structure, and changed single-sided terry structure.

[0031] Preferably, in the threading step, the ground comb bar GB6 combines two yarns into one yarn for threading.

[0032] By adopting the above technical solution, the beneficial effects of the present invention are:

[0033] 1. The mesh cloth of the present invention is woven by a high-speed warp knitting machine or a high-speed jacquard machine, and the mesh cloth comprises an electric embroidery base layer, an electric embroidery jacquard layer and an electric embroidery pressing line layer. The electric embroidery jacquard layer is designed by changing the missing pad process, the changing weft insert process, the changing missing pressure process, the changing single-sided terry process, etc., a part of the mesh cloth is not used for needle front padding but only for needle back lateral movement, and the other part is used for looping on the surface to form a "V" point effect, so as to form a warp knitted mesh cloth with electric embroidery effect, and no thread end defects are generated. Coarse yarn can be used to enhance the three-dimensional visual effect of the mesh cloth material, and various ingenious designs can be presented on the mesh cloth in combination with the functional yarn characteristics according to different needs, so as to add a unique style and charm to the mesh cloth material, thereby increasing the ornamental value.

[0034] 2. The present invention embeds the first extended coil between the second loop forming coil tissue and the second loop forming coil tissue, so that the electric embroidery jacquard layer is directly lined between the second loop forming coil tissue formed by the electric embroidery pressing layer, which will not cause damage to the electric embroidery jacquard layer. When performing subsequent processing, not only there is no missing thread defect, but also the occurrence of yarn burst defect can be effectively avoided.

[0035] 3. Compared with the electric embroidery material process, the present invention embeds the first extended coil between the second loop coil tissue and the second loop coil tissue, and does not need to pad water-soluble paper and wax paper process, thus saving a lot of manpower and material resources, improving labor efficiency and reducing costs.

[0036] 4. Compared with the electric embroidery material process, the present invention solves the problem of thread residue and eliminates unnecessary post-processing procedures, such as thread cutting and laminating and covering procedures, thus saving a lot of manpower and material resources, improving labor efficiency and reducing costs.

[0037] 5. The characteristics of warp knitting machines can be used to mass-produce logos with electric embroidery effects.

[0038] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure.

[0039] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiment described with reference to various figures and drawings.

[0040] In order to make the above and other purposes, features and advantages of the present invention more obvious and easy to understand, one or several preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0041] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation of the present invention.

[0042] In the drawings, the same reference numerals are used for the same components and the drawings are schematic and not necessarily drawn to scale.

[0043] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying creative work.

[0044] Figure 1 It is a first cross-sectional view of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0045] Figure 2 It is a second cross-sectional view of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0046] Figure 3 The process flow chart of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0047] Figure 4 It is a first physical front view of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0048] Figure 5 This is a first physical back view of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0049] Figure 6 It is a motion diagram of the inlay yarn of the electric embroidery jacquard layer in the first real object of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0050] Figure 7 This is a second physical picture of the warp knitted mesh fabric with electric embroidery effect of the present invention;

[0051] Figure 8 This is a motion diagram of the inlay yarn of the electric embroidery jacquard layer in the second real object of the warp knitted mesh fabric with electric embroidery effect of the present invention.

[0052] Description of main reference numerals:

[0053] 1. Electric embroidery base layer;

[0054] 11. first yarn;

[0055] 12. Ventilation holes;

[0056] 13. Jacquard weave;

[0057] 2. Electric embroidery jacquard layer;

[0058] 21. Second yarn;

[0059] 22. First coil organization;

[0060] 221. a first looped coil structure; 222. a first extended coil structure;

[0061] 3. Electric embroidery pressing layer;

[0062] 31. The third yarn;

[0063] 32. The second looped coil organization. DETAILED DESCRIPTION

[0064] The following will describe the implementation methods of the present invention in detail with reference to the accompanying drawings and embodiments, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as there is no conflict, the various embodiments of the present invention and the various features in the embodiments can be combined with each other, and the technical solutions formed are all within the protection scope of the present invention.

[0065] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the specific details or the specific manner described herein.

[0066] Example 1

[0067] Reference Figure 1-2 , Figure 1 It is a first cross-sectional view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 2 It is a second cross-sectional view of the warp knitted mesh fabric with electric embroidery effect of the present invention.

[0068] This embodiment provides a warp knitted mesh with electric embroidery effect, including a mesh body woven by a high-speed warp knitting machine or a high-speed jacquard machine. The mesh body includes an electric embroidery base layer 1, an electric embroidery jacquard layer 2, and an electric embroidery crimping layer 3 for fixing the electric embroidery jacquard layer 2. The electric embroidery jacquard layer 2 is woven above the electric embroidery base layer 1, and the electric embroidery crimping layer 3 is woven above or / and below the electric embroidery jacquard layer 2.

[0069] The electric embroidery base layer 1 includes a plurality of first yarns 11 , and the plurality of first yarns 11 are cross-woven to form the electric embroidery base layer 1 .

[0070] The electric embroidery jacquard layer 2 includes a plurality of second yarns 21, and the plurality of second yarns 21 are cross-woven to form the electric embroidery jacquard layer 2. The electric embroidery jacquard layer 2 has a first coil structure 22, and the first coil structure 22 includes a first looping coil structure 221 and a first extension coil structure 222. The first coil structure 22 is woven by the second yarn 21 through one or more combinations of a variable warp knitting lack-pad structure, a variable warp knitting weft-inserted structure, a variable lack-pressure warp knitting structure, and a variable single-sided terry structure. The electric embroidery jacquard layer 2 is designed by a variable lack-pad process, a variable weft-inserted process, a variable lack-pressure process, a variable single-sided terry process, etc., a part of which does not do needle front padding but only does needle back lateral movement, and the other part performs a looping scene "V" point effect on the face, which enhances the ornamental value.

[0071] The electric embroidery crimping layer 3 comprises a plurality of third yarns 31, and the plurality of third yarns 31 are cross-woven to form the electric embroidery crimping layer 3, and the electric embroidery crimping layer 3 has a second loop-forming coil structure 32. The second loop-forming coil structure 32 is formed by the third yarn 31 being woven in one or more combinations of a variable chain weave structure, a variable warp plain structure, a variable warp velvet structure, and a variable warp forging structure.

[0072] The first extended coil is embedded between the second loop forming coil tissue 32 and the second loop forming coil tissue 32, so that the electric embroidery jacquard layer 2 is directly lined between the second loop forming coil tissue 32 formed by the electric embroidery pressing line layer 3, and will not cause damage to the electric embroidery jacquard layer 2. During the subsequent processing steps, not only there is no missing thread defect, but also the occurrence of yarn burst defects can be effectively avoided.

[0073] The denier of the second yarn 21 is greater than that of the first yarn 11 and the third yarn 31. By using yarn with a higher denier and utilizing the properties of the coarse yarn, the three-dimensional effect of the electric embroidery jacquard layer 2 is enhanced, making the layers of the mesh more distinct.

[0074] The first yarn 11 is a colored yarn or a transparent yarn, the second yarn 21 is a colored yarn, and the third yarn 31 is a transparent yarn or an elastic yarn. The first yarn 11 can use mixed color linen low-elastic yarn, space-dyed fantasy low-elastic yarn, colorful silk, luminous yarn, reflective yarn, etc., and use the yarn properties to enrich the background effect of the electric embroidery base layer 1; transparent yarns such as transparent fish silk, TPU monofilament, TPEE monofilament, high-strength monofilament, etc. can also be used, which can not only enhance the transparent visual effect of the electric embroidery base layer 1, but also make the mesh cloth have micro-elasticity when weaving to enhance the extensibility of the fabric. The second yarn 21 can use yarn with a higher denier, and use the properties of the coarse yarn to enhance the three-dimensional sense of the electric embroidery jacquard layer 2, so that the layers of the mesh are more distinct; you can also use functional yarns such as mixed linen low-elastic yarn, segment-dyed fantasy low-elastic yarn, colorful silk, luminous yarn, reflective yarn, etc., and use the characteristics of the functional yarn to change the properties of the mesh, so that the mesh itself has the special effects and super performance of the functional yarn; you can also use transparent yarns such as transparent fish silk, TPU monofilament, TPEE monofilament, high-strength monofilament, etc., and use their transparent properties to enhance the transparent visual effect of the electric embroidery jacquard layer 2, highlight the three-dimensional effect of the electric embroidery jacquard layer 2, and make the mesh have micro-elasticity when weaving to enhance the extensibility of the fabric.

[0075] The electric embroidery base layer 1 is woven with a plurality of ventilation holes 12 to enhance the ventilation performance.

[0076] The electric embroidery base layer 1 is woven with a jacquard structure 13 .

[0077] Example 2

[0078] Reference Figure 3-6 , Figure 3 The process flow chart of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 4 It is a first physical front view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 5 This is a first physical back view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 6 The diagram is a movement diagram of the inlay yarn of the electric embroidery jacquard layer in the first real object of the warp knitted mesh fabric with electric embroidery effect of the present invention.

[0079] This embodiment provides a method for manufacturing a warp knitted mesh fabric with electric embroidery effect as described above, comprising the following steps:

[0080] S1. Comb setting

[0081] A high-speed warp knitting machine is selected for weaving. The high-speed warp knitting machine has at least 4 comb bars. The 4 comb bars are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a ground comb bar GB3, and a ground comb bar GB4 from the front needle bed to the rear needle bed.

[0082] S2. Warping

[0083] Ground bar GB1 warping P-DTY75D / 72F CD glossy white low elastic light net / P-DTY75D / 72F polyester low elastic light net (empty bag 03Y01#S50) (i.e. the first yarn 11), 6 warps, each with 357 yarns, P-DTY75D / 72F CD glossy white low elastic light net / P-DTY75D / 72F polyester low elastic light net (empty bag 03Y01#S50) content accounts for 25%-35%;

[0084] Ground comb bar GB2 warping P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty bag 03Y01#S60) yarn (i.e. the first yarn 11), 6 warps, each with 357 yarns, P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty bag 03Y01#S60) content accounts for 25%-35%;

[0085] Ground combing bar GB3 warps N-FDY280D / 72F nylon semi-bright yarn (i.e., the second yarn 21), 6 warps, each with 238 yarns, and N-FDY280D / 72F nylon semi-bright content accounts for 15%-25%;

[0086] The ground comb bar GB4 warps P-DT0.10 / 1F transparent (100D / 1F) yarn (ie the third yarn 31), with 6 warps, each with 476 yarns, and the content of P-DT0.10 / 1F transparent (100D / 1F) accounting for 6%-16%.

[0087] S3. Yarn threading

[0088] The ground bar GB1 is used for threading on the high-speed warp knitting machine in a three-thread-one-empty manner;

[0089] The ground bar GB2 is used for threading on the high-speed warp knitting machine in a three-thread-one-empty manner;

[0090] The ground bar GB3 is used for threading yarn on the high-speed warp knitting machine in a one-through-three-out manner;

[0091] The ground bar GB4 is used for threading the yarn on the high-speed warp knitting machine in a full threading manner;

[0092] The warp feed rate of the gear corresponding to the ground comb bar GB1 is 2000-3000mm / lac;

[0093] The warp feed rate of the gear corresponding to the ground comb GB2 is 2000-3000mm / lac;

[0094] The warp let-off amount of the gear corresponding to the ground comb bar GB3 is 350-1350mm / lac;

[0095] The warp feed rate of the gear corresponding to the ground comb GB4 is 2000-3000mm / lac;

[0096] S4. Weaving

[0097] The ground comb bar GB1 pads yarn on the single needle bed and runs a warp knitted mesh structure (1-0 / 1-2)*4 / (3-4 / 3-2)*4 / / to form a first layer of yarn; the ground comb bar GB2 pads yarn on the single needle bed and runs a warp knitted mesh structure (3-4 / 3-2)*4 / (1-0 / 1-2)*4 / / to form a second layer of yarn, the ground comb bar GB1 and the ground comb bar GB2 have opposite yarn padding movements, and combined with the changes in the yarn passing through the comb bar, a mesh pattern effect is formed to enhance the air permeability of the mesh cloth; the first layer of yarn, the second yarn 21 and the third yarn 31 together constitute the electric embroidery base layer 1 with air holes 12.

[0098] The ground comb bar GB3 lays yarn on the single needle bed and runs the warp knitting weft insertion structure 3-3 / 6-6 / 2-2 / 6-6 / 3-3 / 4-4 / 3-3 / 5-5 / 3-3 / 0-0 / 4-4 / 0-0 / 3-3 / 0-0 / 2-2 / 4-4 / / to form the third layer of yarn, and the third layer of yarn constitutes the electric embroidery jacquard layer 2 with the first coil structure 22. In addition, the ground comb bar GB3 can also run one or a combination of two or more of the following: the variable warp knitting lack-pad structure, the variable lack-pressure warp knitting structure, and the variable single-sided terry structure.

[0099] The ground comb bar GB4 lays yarn on the single needle bed and runs the warp knitting chain organization 1-0 / 0-1 / / to form the fourth layer of yarn. The fourth layer of yarn constitutes the electric embroidery pressing line layer 3 with the second loop forming coil organization 32, and plays the role of fixing the electric embroidery jacquard layer 2, so that the variable weft inserting jacquard comb located at the fourth layer of the electric embroidery jacquard layer 2 will not be naturally delaminated due to the characteristics of the weft inserting organization not being used as yarn in front of the needle hook, but only being used for the lateral movement of the needle back. In addition, the ground comb bar GB4 can also run one or a combination of two or more of the variable chain organization, the variable warp plain organization, and the variable warp forging organization.

[0100] Among them, in this threading step, the ground comb bar GB4 combines two yarns into one for threading.

[0101] This embodiment uses a high-speed warp knitting machine with 4 combing bars to weave a warp knitted mesh cloth with electric embroidery effect. The ground combing bars GB1 and GB2 pad yarns and move in a variable warp knitting structure to form an electric embroidery base layer 1. The ground combing bar GB3 pads yarns and moves in a variable warp knitting structure to form an electric embroidery jacquard layer 2. The ground combing bar GB4 pads yarns and moves in a variable warp knitting structure to form an electric embroidery pressing layer 3. Among them, the ground combing bar GB1 and the ground combing bar GB2 move in a warp knitting mesh structure and the two combing bars use the padding movement in opposite directions combined with the empty yarn change of the combing bar to form a mesh pattern effect, thereby enhancing the air permeability of the mesh cloth. The ground combing bar GB3 moves in a variable warp knitting weft lining structure and combined with the empty yarn change of the combing bar, the jacquard effect can be arbitrarily matched with the organization design according to design needs. As a result, the ground comb bar GB4 runs through the warp knitting chain structure, which plays the role of fixing the electric embroidery jacquard layer 2, so that the changing weft inserting jacquard comb located at the fourth electric embroidery jacquard layer 2 does not naturally delaminate due to the characteristic that the weft inserting structure does not do the front yarn padding of the needle hook but only does the lateral movement of the needle back, thereby enhancing the three-dimensional visual effect of the warp knitted mesh cloth, and can present various ingenious designs on the warp knitted mesh cloth according to different needs in combination with the functional yarn characteristics, adding a unique style and charm to the warp knitted mesh cloth and increasing the ornamental value. Compared with the electric embroidery material process, this embodiment solves the problem of thread residue, eliminates unnecessary post-processing processes (such as thread cutting process, laminating and covering process, etc.), saves a lot of manpower and material resources, improves production efficiency, and reduces production costs.

[0102] Example 3

[0103] Reference Figure 3-6 , Figure 3 The process flow chart of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 4 It is a first physical front view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 5 This is a first physical back view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 6 The diagram is a movement diagram of the inlay yarn of the electric embroidery jacquard layer in the first real object of the warp knitted mesh fabric with electric embroidery effect of the present invention.

[0104] This embodiment provides a method for manufacturing a warp knitted mesh fabric with electric embroidery effect as described above, comprising the following steps:

[0105] S1. Comb setting

[0106] A high-speed warp knitting machine is selected for weaving, and the high-speed warp knitting machine has at least 6 comb bars, and the 6 comb bars are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a ground comb bar GB3, a ground comb bar GB4, a ground comb bar GB5, and a ground comb bar GB6 from the front needle bed to the rear needle bed.

[0107] S2. Warping

[0108] Ground comb bar GB1 warps P-FDY72D / 36F bright yarn (i.e., the first yarn 11), 6 warps, each with 476 yarns, P-FDY72D / 36F bright content accounts for 5%-15%;

[0109] Ground comb bar GB2 warping P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty package 03Y01#S60) yarn (i.e. the first yarn 11), 6 warps, each with 238 yarns, P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty package 03Y01#S60) content accounts for 20%-30%;

[0110] Ground comb bar GB3 warping P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty package 03Y01#S60) yarn (i.e. the first yarn 11), 6 warps, each with 238 yarns, P-DTY150D / 48F semi-gloss white low elastic light net / P-DTY150D / 48F CD glossy white low elastic light net (empty package 03Y01#S60) content accounts for 20%-30%;

[0111] Ground bar GB4 warping P-DTY150D / 48F black low elastic light net + P-DTY150D / 96F CD white low elastic light net (warping 1 black 1CD), 6 warps, each with 190 yarns, P-DTY150D / 48F black low elastic light net + P-DTY150D / 96F CD white low elastic light net (warping 1 black 1CD) content accounts for 5%-10%;

[0112] Ground bar GB5 warping P-DTY150D / 48F black low elastic light net + P-DTY150D / 96F CD white low elastic light net (warping 1 black 1CD), 6 warps, each with 190 yarns, P-DTY150D / 48F black low elastic light net + P-DTY150D / 96F CD white low elastic light net (warping 1 black 1CD) content accounts for 5%-10%;

[0113] The ground comb bar GB6 warps P-DT0.10 / 1F transparent (100D / 1F) yarn (ie the third yarn 31), with 6 warps, each with 238 yarns, and the content of P-DT0.10 / 1F transparent (100D / 1F) accounting for 20%-30%.

[0114] S3. Yarn threading

[0115] The ground comb bar GB1 is used for threading the yarn on the high-speed warp knitting machine in a full threading manner;

[0116] The ground bar GB2 is used to thread the yarn on the high-speed warp knitting machine in a one-thread-one-empty manner;

[0117] The ground bar GB3 is used to thread the yarn on the high-speed warp knitting machine in a one-thread-one-empty manner;

[0118] The ground bar GB4 is used for threading yarn on the high-speed warp knitting machine in a two-thread and eight-hole manner;

[0119] The ground bar GB5 is used for threading on high-speed warp knitting machines in a two-through-eight-holes manner;

[0120] The ground guide bar GB6 is used for threading the yarn on high-speed warp knitting machines in a full threading manner;

[0121] The warp feed rate of the gear corresponding to the ground comb GB1 is 1200-2200mm / lac;

[0122] The warp feed rate of the gear corresponding to the ground comb GB2 is 2000-3000mm / lac;

[0123] The warp feed rate of the gear corresponding to the ground comb GB3 is 2000-3000mm / lac;

[0124] The warp feed rate of the gear corresponding to the ground comb GB4 is 350-1350mm / lac;

[0125] The warp feed rate of the gear corresponding to the ground comb GB5 is 350-1350mm / lac;

[0126] The warp feed rate of the gear corresponding to the ground comb bar GB6 is 2000-3000mm / lacquer.

[0127] S4. Weaving

[0128] The ground comb bar GB1 pads yarn on the single needle bed and runs through the warp knitting chain structure 1-0 / 0-1 / / to form the first layer of yarn, which plays a role in fixing the warp extension and enhancing the deformation resistance of the mesh cloth; the ground comb bar GB2 pads yarn on the single needle bed and runs through the warp knitting pile structure 1-0 / 2-3 / / to form the second layer of yarn, and the ground comb bar GB3 pads yarn on the single needle bed and runs through the warp knitting pile structure 2-3 / 1-0 / / to form the third layer of yarn. The ground comb bar GB2 and the ground comb bar GB3 have opposite yarn padding movements, and combined with the changes in the empty yarn passing of the comb bar, a small mesh pattern effect is formed to enhance the air permeability of the mesh cloth; the first layer of yarn, the second yarn 21 and the third yarn 31 together constitute the electric embroidery base layer 1 with air holes 12.

[0129] The ground bar GB4 lays yarn on the single needle bed and runs a variable warp knitting weft inlay structure 0-0 / 4-4 / 0-0 / 3-3 / 0-0 / 2-2 / 4-4 / 3-3 / 6-6 / 2-2 / 6-6 / 3-3 / 4-4 / 3-3 / 5-5 / 3-3 / / to form a fourth layer of yarn, and the fourth layer of yarn constitutes the electric embroidery jacquard layer 2 with the first coil structure 22. In addition, the ground bar GB4 can also run a variable warp knitting lack-pad structure, a variable lack-pressure warp knitting structure, and a variable single-sided terry structure, or a combination of two or more thereof.

[0130] The ground comb bar GB5 lays yarn on the single needle bed and runs a variable warp knitting weft inlay structure 3-3 / 1-1 / 3-3 / 6-6 / 2-2 / 6-6 / 3-3 / 6-6 / 4-4 / 3-3 / 4-4 / 0-0 / 4-4 / 0-0 / 3-3 / 2-2 / / to form a fifth layer of yarn, and the fifth layer of yarn constitutes the electric embroidery jacquard layer 2 with the first coil structure 22. In addition, the ground comb bar GB5 can also run a variable warp knitting lack-pad structure, a variable lack-pressure warp knitting structure, and a variable single-sided terry structure, or a combination of two or more thereof.

[0131] The ground comb bar GB6 lays yarn on the single needle bed and runs the warp knitting pile structure 1-0 / 2-3 / / to form the sixth layer of yarn. The sixth layer of yarn constitutes the electric embroidery pressing line layer 3 with the second looping coil structure 32, which plays the role of fixing the electric embroidery jacquard layer 2, so that the variable weft insertion jacquard comb located at the fourth and fifth layers of the electric embroidery jacquard layer 2 will not be naturally delaminated due to the characteristics of the weft insertion structure not being used as a yarn in front of the needle hook, but only being used for the lateral movement of the needle back. In addition, the ground comb bar GB6 can also run one or a combination of two or more of the variable chain weft structure, the variable warp plain structure, and the variable warp forging structure.

[0132] Wherein, in the threading step, the ground comb bar GB4 and the ground comb bar GB5 combine two yarns into one for threading.

[0133] This embodiment uses a high-speed warp knitting machine with 6 combs to weave a warp knitted mesh with electric embroidery effect. Ground combs GB1, GB2, and GB3 are padded with yarn and run a variable warp knitting structure to form an electric embroidery base layer 1. Ground combs GB4 and GB5 are padded with yarn and run a variable warp knitting structure to form an electric embroidery jacquard layer 2. Ground combs GB6 are padded with yarn and run a variable warp knitting structure to form an electric embroidery pressing layer 3. In the middle, the ground comb bar GB1 runs a warp knitting chain structure 1-0 / 0-1 / / , which plays a role in fixing the warp extension and enhancing the deformation resistance of the warp knitted mesh. The ground comb bars GB2 and GB3 run a warp knitting warp pile structure and the two comb bars use the opposite direction of the yarn padding movement combined with the change of the comb bar empty yarn to form a small mesh pattern effect, which enhances the air permeability of the mesh. The ground comb bars GB4 and GB5 run a variable warp knitting The weft-inserted tissue and the change of the empty yarn passing of the comb bar can arbitrarily match the tissue design jacquard effect according to the design needs. The ground comb comb bar GB6 runs the warp knitted warp pile tissue, which plays the role of fixing the electric embroidery jacquard layer 2, so that the change weft-inserted jacquard comb located at the fourth and fifth layers of the electric embroidery jacquard layer 2 will not be naturally delaminated due to the characteristics of the weft-inserted tissue that does not do the front yarn padding of the needle hook but only does the lateral movement of the needle back, thereby enhancing the three-dimensional visual effect of the warp knitted mesh cloth, and according to different needs, various ingenious designs can be presented on the warp knitted mesh cloth in combination with the functional yarn characteristics, adding a unique style and charm to the warp knitted mesh cloth and increasing the ornamental value. Compared with the electric embroidery material process, this embodiment solves the problem of residual thread ends, eliminates unnecessary post-process processing flows (such as thread cutting flows, fitting and covering flows, etc.), saves a lot of manpower and material resources, improves production efficiency, and reduces production costs.

[0134] Example 4

[0135] Reference Figure 3-6 , Figure 3 The process flow chart of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 4 It is a first physical front view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 5 This is a first physical back view of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 6 The diagram is a movement diagram of the inlay yarn of the electric embroidery jacquard layer in the first real object of the warp knitted mesh fabric with electric embroidery effect of the present invention.

[0136] This embodiment provides a method for manufacturing a warp knitted mesh fabric with electric embroidery effect as described above, comprising the following steps:

[0137] S1. Comb setting

[0138] A high-speed warp knitting machine is selected for weaving, and the high-speed warp knitting machine has at least 6 comb bars, and the 6 comb bars are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a ground comb bar GB3, a ground comb bar GB4, a ground comb bar GB5, and a ground comb bar GB6 from the front needle bed to the rear needle bed.

[0139] S2. Warping

[0140] Ground comb bar GB1 warps P-FDY72D / 36F bright yarn (i.e., the first yarn 11), 6 warps, each with 476 yarns, P-FDY72D / 36F bright content accounts for 5%-15%;

[0141] Ground bar GB2 warping P-DTY75D / 72F CD glossy white low elastic light net / P-DTY75D / 72F polyester low elastic light net (empty package 03Y01#S50) yarn (i.e. the first yarn 11), 6 warps, each with 238 yarns, P-DTY75D / 72F CD glossy white low elastic light net / P-DTY75D / 72F polyester low elastic light net (empty package 03Y01#S50) content accounts for 28%-38%;

[0142] Ground bar GB3 warping P-DTY75D / 72F CD glossy white low elastic light net / P-DTY75D / 72F polyester low elastic light net (empty package 03Y01#S50) yarn (i.e. the first yarn 11), 6 warps, each with 238 yarns, P-DTY75D / 72F CD glossy white low elastic light net / P-DTY75D / 72F polyester low elastic light net (empty package 03Y01#S50) content accounts for 28%-38%;

[0143] Ground comb bar GB4 warps N-FDY280D / 72F nylon semi-bright yarn (i.e., the second yarn 21), 6 warps, each with 119 yarns, and N-FDY280D / 72F nylon semi-bright content accounts for 5%-15%;

[0144] Ground comb bar GB5 warps N-FDY280D / 72F nylon semi-bright yarn (i.e., the second yarn 21), 6 warps, each with 119 yarns, and N-FDY280D / 72F nylon semi-bright content accounts for 5%-15%;

[0145] Ground comb bar GB6 warping P-DT0.10 / 1F transparent (100D / 1F) yarn (i.e. the third yarn 31), 6 warps, each with 476 yarns, P-DT0.10 / 1F transparent (100D / 1F) content accounts for 6%-16%;

[0146] S3. Yarn threading

[0147] The ground comb bar GB1 is used for threading the yarn on the high-speed warp knitting machine in a full threading manner;

[0148] The ground bar GB2 is used to thread the yarn on the high-speed warp knitting machine in a one-thread-one-empty manner;

[0149] The ground bar GB3 is used to thread the yarn on the high-speed warp knitting machine in a one-thread-one-empty manner;

[0150] The ground bar GB4 is used for threading yarn on the high-speed warp knitting machine in a one-through-seven-out manner;

[0151] The ground bar GB5 is used for threading yarn on high-speed warp knitting machines in a one-through-seven-out manner;

[0152] The ground guide bar GB6 is used for threading the yarn on high-speed warp knitting machines in a full threading manner;

[0153] The warp feed rate of the gear corresponding to the ground comb GB1 is 1200-2200mm / lac;

[0154] The warp feed rate of the gear corresponding to the ground comb GB2 is 2000-3000mm / lac;

[0155] The warp feed rate of the gear corresponding to the ground comb GB3 is 2000-3000mm / lac;

[0156] The warp feed rate of the gear corresponding to the ground comb GB4 is 350-1350mm / lac;

[0157] The warp feed rate of the gear corresponding to the ground comb GB5 is 350-1350mm / lac;

[0158] The warp feed rate of the gear corresponding to the ground comb GB6 is 2000-3000mm / lac;

[0159] S4. Weaving

[0160] The ground comb bar GB1 pads yarn on the rear needle bed and runs through the warp knitting chain structure 1-0 / 0-1 / / to form the first layer of yarn, which plays a role in fixing the warp extension and enhancing the deformation resistance of the mesh cloth; the ground comb bar GB2 pads yarn on the rear needle bed and runs through the warp knitting pile structure 1-0 / 2-3 / / to form the second layer of yarn, and the ground comb bar GB3 pads yarn on the rear needle bed and runs through the warp knitting pile structure 2-3 / 1-0 / / to form the third layer of yarn. The ground comb bar GB2 and the ground comb bar GB3 have opposite yarn padding movements, and combined with the changes in the empty yarn passing of the comb bar, a small mesh pattern effect is formed to enhance the air permeability of the mesh cloth; the first layer of yarn, the second yarn 21 and the third yarn 31 together constitute the electric embroidery base layer 1 with air holes 12.

[0161] The ground comb bar GB4 lays yarn on the single needle bed and runs a variable warp knitting weft inlay structure 0-0 / 4-4 / 3-3 / 4-4 / 3-3 / 4-4 / 3-3 / 3-3 / 7-7 / 7-7 / 3-3 / 4-4 / / to form a fourth layer of yarn, and the fourth layer of yarn constitutes the electric embroidery jacquard layer 2 with the first coil structure 22. In addition, the ground comb bar GB4 can also run a variable warp knitting lack-pad structure, a variable lack-pressure warp knitting structure, and a variable single-sided terry structure, or a combination of two or more thereof.

[0162] The ground comb bar GB5 lays yarn on the single needle bed and runs a variable warp knitting weft inlay structure 3-3 / 3-4 / 7-7 / 7-7 / 3-3 / 4-4 / 0-0 / 4-4 / 3-3 / 4-4 / 3-3 / 4-4 / / to form a fifth layer of yarn, and the fifth layer of yarn constitutes the electric embroidery jacquard layer 2 with the first coil structure 22. In addition, the ground comb bar GB5 can also run a variable warp knitting lack-pad structure, a variable lack-pressure warp knitting structure, a variable single-sided terry structure, or a combination of two or more thereof.

[0163] The ground comb bar GB6 lays yarn on the single needle bed and runs the warp knitting plain weave 1-0 / 1-2 / / to form the sixth layer of yarn, forming the electric embroidery pressing line layer 3 with the second loop forming coil weave 32, and plays the role of fixing the electric embroidery jacquard layer 2, so that the variable weft inserting jacquard comb located at the fourth and fifth layers of the electric embroidery jacquard layer 2 will not be naturally delaminated due to the characteristics of the weft inserting weave not being used as yarn in front of the needle hook, but only as the needle back lateral movement. In addition, the ground comb bar GB6 can also run one or a combination of two or more of the variable chain weft weave, variable warp plain weave, and variable warp forging weave.

[0164] Wherein, in the threading step, the ground comb bar GB4 and the ground comb bar GB5 combine two yarns into one for threading.

[0165] This embodiment uses a high-speed warp knitting machine with 6 combs to weave a warp knitted mesh with electric embroidery effect. Ground combs GB1, GB2, and GB3 are padded with yarn and run a variable warp knitting structure to form an electric embroidery base layer 1. Ground combs GB4 and GB5 are padded with yarn and run a variable warp knitting structure to form an electric embroidery jacquard layer 2. Ground combs GB6 are padded with yarn and run a variable warp knitting structure to form an electric embroidery pressing layer 3. In the middle, the ground comb bar GB1 runs a warp knitting chain structure 1-0 / 0-1 / / , which plays a role in fixing the warp extension and enhancing the deformation resistance of the warp knitted mesh. The ground comb bars GB2 and GB3 run a warp knitting warp pile structure and the two comb bars use the opposite direction of the yarn padding movement combined with the change of the comb bar empty yarn to form a small mesh pattern effect, which enhances the air permeability of the mesh. The ground comb bars GB4 and GB5 run a variable warp knitting The weft-inserted tissue and the change of the empty yarn passing of the comb bar can arbitrarily match the tissue design jacquard effect according to the design needs. The ground comb comb bar GB6 runs a warp knitting warp plain tissue, which plays the role of fixing the electric embroidery jacquard layer 2, so that the change weft-inserted jacquard comb located at the fourth and fifth electric embroidery jacquard layers 2 will not be naturally delaminated due to the characteristics of the weft-inserted tissue that does not do the front yarn padding of the needle hook but only does the lateral movement of the needle back, thereby enhancing the three-dimensional visual effect of the warp knitted mesh cloth, and according to different needs, various ingenious designs can be presented on the warp knitted mesh cloth in combination with the functional yarn characteristics, adding a unique style and charm to the warp knitted mesh cloth and increasing the ornamental value. Compared with the electric embroidery material process, this embodiment solves the problem of residual thread ends, eliminates unnecessary post-process processing flows (such as thread cutting flows, fitting and covering flows, etc.), saves a lot of manpower and material resources, improves production efficiency, and reduces production costs.

[0166] Example 5

[0167] Reference Figure 3 , 7 -8, Figure 3 The process flow chart of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 7 This is a second physical picture of the warp knitted mesh fabric with electric embroidery effect of the present invention; Figure 8 This is a motion diagram of the inlay yarn of the electric embroidery jacquard layer in the second real object of the warp knitted mesh fabric with electric embroidery effect of the present invention.

[0168] This embodiment provides a method for manufacturing a warp knitted mesh fabric with electric embroidery effect as described above, comprising the following steps:

[0169] S1. Comb setting

[0170] A high-speed jacquard machine is selected for weaving. The high-speed jacquard machine has at least 6 comb bars. The 6 comb bars are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a jacquard comb bar JK1-1, a jacquard comb bar JK1-2, a ground comb bar GB5, and a ground comb bar GB6 from the front needle bed to the rear needle bed.

[0171] S2. Warping

[0172] The ground comb bar GB1 is warped with P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn (ie, the first yarn 11), with 6 warps, each with 256 yarns, and the content of P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) accounts for 5%-15%.

[0173] The ground comb bar GB2 is warped with P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) yarn (ie, the first yarn 11), with 6 warps, each with 256 yarns, and the content of P-DTY150D / 48F semi-bright environmentally friendly low-elastic light mesh (recycle) accounts for 5%-15%.

[0174] The Jacquard bar JK1-1 warps the P-DTY150D creel yarn (i.e. the first yarn 11), the creel has 1536 yarns, and the content of the P-DTY150D creel yarn accounts for 15%-25%.

[0175] The Jacquard bar JK1-2 warps the P-DTY150D creel yarn (i.e. the first yarn 11), the creel has 1536 yarns, and the content of the P-DTY150D creel yarn accounts for 15%-25%.

[0176] The ground comb bar GB5 warps P-DT0.10 / 1F high-strength and glossy (100D / 1F) yarn (ie, the third yarn 31), with 6 warps and each warp containing 512 yarns, and the content of P-DT0.10 / 1F high-strength and glossy (100D / 1F) accounts for 14%-19%.

[0177] The ground comb bar GB6 warps the colored yarn SCY-0.2MM high-brightness double-sided reflective cloth yarn / P-FDY150D / 48F bright high-strength double-covered yarn (i.e. the second yarn 21), 6 disks, each with 137 yarns, and the content of colored yarn SCY-0.2MM high-brightness double-sided reflective cloth yarn / P-FDY150D / 48F bright high-strength double-covered yarn accounts for 1%-5%.

[0178] S3. Yarn threading

[0179] The ground comb bar GB1 is threaded on the high-speed jacquard machine in a one-thread-one-empty manner;

[0180] The ground comb bar GB2 is used for threading on the high-speed jacquard machine in a one-thread-one-empty manner;

[0181] The jacquard bar JK1-1 is used for threading on high-speed jacquard machines in a one-thread-one-empty manner;

[0182] The jacquard guide bar JK1-2 is used for threading on high-speed jacquard machines in a one-thread-one-empty manner;

[0183] The ground bar GB5 is used for threading on high-speed jacquard machines in a full threading mode;

[0184] The ground bar GB6 is threaded on the high-speed jacquard machine in the manner of two threading and four empty, one threading and three empty, and one threading and four empty;

[0185] The warp feed rate of the gear corresponding to the ground comb GB1 is 1200-2200mm / lac;

[0186] The warp feed rate of the gear corresponding to the ground comb bar GB2 is 1200-2200mm / lac;

[0187] The warp feed rate of the jacquard bar JK1-1 is 3200-4200mm / lac.

[0188] The warp feed rate of the jacquard bar JK1-2 is 3200-4200mm / lac.

[0189] The warp let-off amount of the gear corresponding to the ground comb GB5 is 1300-2900mm / lac;

[0190] The warp feed rate of the gear corresponding to the ground comb GB6 is 300-1300mm / lac.

[0191] S4. Weaving

[0192] 1. The ground comb bar GB1 pads yarn on the rear needle bed and runs a warp knitting organization of 1-0 / 1-2 / 1-0 / 2-3 / 2-1 / 2-3 / / to form the first layer of yarn, the ground comb bar GB2 pads yarn on the rear needle bed and runs a warp knitting organization of 2-3 / 2-1 / 2-3 / 1-0 / 1-2 / 1-0 / / to form the second layer of yarn, the ground comb bar GB1 and the ground comb bar GB2 are not completely threaded and are equipped with a certain padding method, so that the adjacent longitudinal rows are partially disconnected, thereby forming a mesh organization of a certain size, shape and distribution pattern, thereby forming a mesh in the fabric, which is beneficial to increase the air permeability and aesthetics of the mesh cloth; the jacquard comb bar JK1-1 pads yarn on the front and rear needle beds and runs a jacquard organization to form the third layer of yarn, and the jacquard comb bar JK1-2 pads yarn on the front and rear needle beds and runs a warp knitting organization to form the second layer of yarn. The bed is padded with yarn and a variable jacquard structure is used to form a fourth layer of yarn. The first layer of yarn and the second yarn 21 constitute the air vents 12 in the electric embroidery base layer 1. The third layer of yarn and the fourth layer of yarn constitute the jacquard structure 13 in the electric embroidery base layer 1. The jacquard comb JK1-1 and the jacquard comb JK1-2 both use a variable jacquard structure 1-0 / 1-0 / 1-2 / 1-2 / / . The front needle bed and the rear needle bed are alternately padded with yarn to form loops, and the jacquard needles are offset to form novel and rich pattern effects, so as to design warp knitted shoe shapes and public version patterns. For example, the jacquard electric signal is combined with the deflection needle to form 2-1 / 2-1 / 1-2 / 1-2 / / . The front needle bed and the rear needle bed are alternately padded with yarn to form loops to design the outline of the warp knitted mesh cloth, and play a connecting role, so that the warp knitted mesh cloth does not delaminate (refer to Figure 7 (1) in the figure), combined with the jacquard signal, the needle is biased to form 1-0 / 1-1 / 1-2 / 2-2 / / before the front needle mattress yarn is looped to form a warp plain structure, and the design filling design pattern effect is performed (refer to Figure 7 (2) in the figure), combined with the jacquard signal, the needle is biased to form 2-1 / 1-1 / 1-2 / 2-2 / / before the front needle mattress yarn is looped to form a chain structure, and the design filling design pattern effect is performed (refer to Figure 7 (3) part); the first layer of yarn, the second layer of yarn, the third layer of yarn and the fourth layer of yarn together constitute the electric embroidery base layer 1.

[0193] The ground comb bar GB5 lays yarn on the front needle bed or / and the back needle bed and runs the warp knitting heavy warp organization 0-2 / 2-0 / / to form the fifth layer of yarn, and the fifth layer of yarn constitutes the electric embroidery pressing line layer 3 with the second looping coil organization 32. The ground comb bar GB5 combines the characteristics of the transparent high-strength yarn to fix the electric embroidery jacquard layer 2, so that the variable weft insertion jacquard comb located at the sixth layer of the electric embroidery jacquard layer 2 will not be naturally delaminated due to the characteristics of the weft insertion organization not being used as a yarn in front of the needle hook but only being used for the needle back lateral movement. In addition, the ground comb bar GB5 runs one or a combination of two or more of the variable heavy warp organization, the variable warp plain organization, the variable warp velvet organization, and the variable warp forging organization.

[0194] The ground comb bar GB6 lays yarn on the front needle bed and performs warp knitting to change the weft insertion structure 0-0 / 1-1 / 2-2 / 3-3 / 4-4 / 5-5 / 6-6 / 7-7 / 8-8 / 9-9 / 10-10 / 11-11 / 12-12 / 13-13 / 14-14 / 12-12 / 13-13 / 11-11 / 12-12 / 10-10 / 11-11 / 9-9 / 10-10 / 11-11 / 12-12 / 11-11 / 10-10 / 9-9 / 8-8 / 7-7 / 6-6 / 5-5 / 4-4 / 3-3 / 2-2 / 1-1 / / to form the sixth layer of yarn, and the sixth layer of yarn constitutes the electric embroidery jacquard layer 2 with the first coil structure 22. In addition, the ground comb bar GB6 has one or a combination of two or more of the following: a changed warp knitting missing pad structure, a changed warp knitting weft lining structure, a changed lack-pressure warp knitting structure, and a changed single-sided terry structure.

[0195] In this threading step, the ground comb bar GB6 threads two yarns together into one yarn.

[0196] In this embodiment, a high-speed jacquard machine with 6 combs is used to weave a warp knitted mesh with an electric embroidery effect. The ground combs GB1 and GB2 are padded with yarn and use a variable warp knitting structure to form the air holes 12 in the electric embroidery base layer 1. The jacquard combs JK1-1 and JK1-2 are padded with yarn and use a variable jacquard structure to form the jacquard structure 13 in the electric embroidery base layer 1. The ground combs GB1 and GB2 are padded with yarn together with the jacquard combs JK1-1 and JK1-2 to form the electric embroidery base layer 1; the ground combs GB6 are padded with yarn and use a variable warp knitting structure to form the electric embroidery jacquard layer 2; the ground combs GB5 are padded with yarn and use a variable warp knitting structure to form the electric embroidery pressure line layer 3. , which is used to fix the electric embroidery jacquard layer 2, so that the changing weft inserting jacquard comb located at the sixth electric embroidery jacquard layer 2 will not be naturally delaminated due to the characteristics of the weft inserting tissue that does not do the front yarn padding of the needle hook but only does the lateral movement of the needle back, thereby enhancing the three-dimensional visual effect of the warp knitted mesh cloth, and can present various ingenious designs on the warp knitted mesh cloth according to different needs in combination with the functional yarn characteristics, adding a unique style and charm to the warp knitted mesh cloth and increasing the ornamental value. Compared with the electric embroidery material process, this embodiment solves the problem of residual thread ends, eliminates unnecessary post-process processing flows (such as thread cutting flow, laminating and covering flow, etc.), saves a lot of manpower and material resources, improves production efficiency, and reduces production costs.

[0197] It should be understood that the embodiments disclosed in the present invention are not limited to the specific processing steps or materials disclosed herein, but should be extended to equivalent substitutions of such features understood by ordinary technicians in the relevant field. It should also be understood that the terms used herein are only used for the purpose of describing specific embodiments and are not meant to be limiting.

[0198] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, the phrases or "embodiment" appearing in various places throughout the specification do not necessarily refer to the same embodiment.

[0199] It should be noted that many specific details are set forth in the above description to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed above.

Claims

1. A warp knitted mesh with electric embroidery effect, characterized in that: The invention comprises a mesh body woven integrally by a machine, and the mesh body comprises: An electric embroidery base layer, comprising a plurality of first yarns, wherein the plurality of first yarns are cross-woven to form the electric embroidery base layer; An electric embroidery jacquard layer is knitted on the electric embroidery base layer and includes a plurality of second yarns, wherein the plurality of second yarns are cross-woven to form the electric embroidery jacquard layer having a first coil structure, wherein the first coil structure includes a first loop coil structure and a first extended coil structure; An electric embroidery pressing layer, which is used to fix the electric embroidery jacquard layer and is woven above or / and below the electric embroidery jacquard layer, and the electric embroidery pressing layer includes a plurality of third yarns, and the plurality of third yarns are cross-woven to form the electric embroidery pressing layer having a second loop-forming coil structure; The first extended coil is embedded between the second looped coil structure and the second looped coil structure; The first coil structure is woven by combining one or more of the second yarn path-variable warp knitting missing pad structure, variable warp knitting weft insertion structure, variable missing pressure warp knitting structure, and variable single-sided terry structure.

2. The warp knitted mesh with electric embroidery effect according to claim 1, characterized in that: The second loop-forming coil structure is woven by combining one or more of the third yarn path-variable chain-weaving structure, the variable warp plain structure, the variable warp velvet structure, and the variable warp forging structure.

3. The warp knitted mesh with electric embroidery effect according to claim 1, characterized in that: The second yarn has a greater denier than the first yarn and the third yarn.

4. The warp knitted mesh with electric embroidery effect according to claim 1, characterized in that: The first yarn is a colored yarn or a transparent yarn, the second yarn is a colored yarn, and the third yarn is a transparent yarn or an elastic yarn.

5. The warp knitted mesh with electric embroidery effect according to claim 1, characterized in that: The electric embroidery base layer is woven with a plurality of ventilation holes.

6. The warp knitted mesh with electric embroidery effect according to claim 1, characterized in that: The electric embroidery base layer is woven with a jacquard structure.

7. A method for making a warp knitted mesh fabric with electric embroidery effect as claimed in any one of claims 1 to 6, characterized in that: It includes a comb setting step, a warping step, a yarn threading step, and a weaving step; The comb bar is set to use a high-speed warp knitting machine for weaving, and the high-speed warp knitting machine has at least 5 comb bars, and the 5 comb bars are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a ground comb bar GB3, a ground comb bar GB4, and a ground comb bar GB5 from the front needle bed to the rear needle bed; The threading step comprises the following steps: the ground comb bar GB1 is threaded on the high-speed warp knitting machine in a full threading manner, the ground comb bar GB2 is threaded on the high-speed warp knitting machine in an interval threading manner, the ground comb bar GB3 is threaded on the high-speed warp knitting machine in an interval threading manner, the ground comb bar GB4 is threaded on the high-speed warp knitting machine in an interval threading manner, and the ground comb bar GB5 is threaded on the high-speed warp knitting machine in a full threading manner; The knitting steps are as follows: ground comb bars GB1, ground comb bars GB2, and ground comb bars GB3 all pad yarn on the rear needle bed and use a variable warp knitting structure to form the electric embroidery base layer with air holes; ground comb bar GB4 pad yarn on the front needle bed and use a variable warp knitting structure to form the electric embroidery jacquard layer with a first coil structure; ground comb bar GB5 pad yarn on the front needle bed or / and the rear needle bed and use a variable warp knitting structure to form the electric embroidery pressing layer with a second loop coil structure; In this weaving step, the ground comb bar GB1 runs in a warp knitting chain structure, the ground comb bar GB2 and the ground comb bar GB3 both run in a warp knitting warp pile structure and the directions of the ground comb bar GB2 and the ground comb bar GB3 are opposite, the ground comb bar GB4 runs in a variable warp knitting missing pad structure, a variable warp knitting weft lining structure, a variable lack of pressure warp knitting structure, and a variable single-sided terry structure, or a combination of two or more thereof, and the ground comb bar GB5 runs in a variable chain structure, a variable warp plain structure, a variable warp pile structure, and a variable warp forging structure, or a combination of two or more thereof.

8. A method for making a warp knitted mesh fabric with electric embroidery effect as claimed in any one of claims 1 to 6, characterized in that: It includes a comb setting step, a warping step, a yarn threading step, and a weaving step; The comb bar is set to use a high-speed jacquard machine for weaving. The high-speed jacquard machine has at least 6 comb bars. The 6 comb bars are sequentially provided with a ground comb bar GB1, a ground comb bar GB2, a jacquard comb bar JK1-1, a jacquard comb bar JK1-2, a ground comb bar GB5, and a ground comb bar GB6 from the front needle bed to the rear needle bed; The threading step is that the ground comb bar GB1 is threaded on the high-speed jacquard machine in an interval threading manner, the ground comb bar GB2 is threaded on the high-speed jacquard machine in an interval threading manner, the jacquard comb bar JK1-1 is threaded on the high-speed jacquard machine in an interval threading manner, the jacquard comb bar JK1-2 is threaded on the high-speed jacquard machine in an interval threading manner, the ground comb bar GB5 is threaded on the high-speed jacquard machine in a full threading manner, and the ground comb bar GB6 is threaded on the high-speed jacquard machine in an interval threading manner; The knitting step comprises: ground comb bar GB1, ground comb bar GB2, jacquard comb bar JK1-1, and jacquard comb bar JK1-2 all lay yarn on the rear needle bed to form the electric embroidery base layer; ground comb bar GB1 and ground comb bar GB2 all lay yarn on the rear needle bed and use a variable warp knitting structure to form air holes in the electric embroidery base layer; jacquard comb bar JK1-1 and jacquard comb bar JK1-2 all lay yarn on the rear needle bed and use a variable jacquard structure to form a jacquard structure in the electric embroidery base layer; ground comb bar GB5 lays yarn on the front needle bed or / and the rear needle bed and uses a variable warp knitting structure to form the electric embroidery pressing layer with a second loop forming coil structure; ground comb bar GB6 lays yarn on the front needle bed and uses a variable warp knitting structure to form the electric embroidery jacquard layer with a first coil structure; In this weaving step, the ground comb bar GB5 adopts one or more combinations of changed chain weaving structure, changed warp plain structure, changed warp pile structure, changed warp forged structure, and the ground comb bar GB6 adopts one or more combinations of changed warp knitting missing pad structure, changed warp knitting weft lining structure, changed missing pressure warp knitting structure, and changed single-sided terry structure.

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