An intelligent clothing production system

Abstract

The present invention discloses an intelligent clothing production system, including a data interaction terminal, a background service terminal, a production support, a circular track arranged at the top of the production support, a plurality of stitching stations arranged at intervals on the production support below the circular track, a data control terminal and a data reading and writing device arranged at each stitching station, a hook moving along the circular track is arranged on the circular track, the data interaction terminal is used to obtain order formulation and interactive transmission of order data, the background service terminal and the data interaction terminal perform data interaction, the data control terminal is used to perform production control on each stitching station, the data reading and writing device is used to obtain the electronic tag information of each fabric cut piece, and the background service terminal is used to obtain customer order data and production data of the stitching station and to schedule production. The present invention can transmit and monitor production information in real time, and perform real-time allocation and scheduling of production, eliminating process bottlenecks encountered in the production process.

Description

Technical Field

[0001] The invention belongs to the technical field of intelligent clothing making, and in particular relates to an intelligent clothing making production system. Background Art

[0002] With the development and popularization of intelligent manufacturing technology, as well as the continuous advancement of production automation and informatization, it is urgently required that clothing manufacturing enterprises accelerate the transformation of clothing production and management modes in order to better adapt to economic and social development. To this end, the traditional intensive clothing processing and manufacturing industry generally adopts assembly line operation, and the scheduling, information collection and management of production line products still adopt manual collection and manual input. This not only has low accuracy, but also cannot track product information in real time, affecting product production efficiency, resulting in higher and higher manufacturing costs for single products, higher and higher manufacturing costs for enterprises, and lower production efficiency and overall profit margins. To this end, enterprises urgently need to improve their ability to respond to the market, improve clothing production management efficiency and production adaptability, standardize clothing production processes, track clothing production information in real time, and achieve uninterrupted assembly line operation to improve clothing production quality, production efficiency and quality. Summary of the invention

[0003] The purpose of the present invention is to provide an intelligent clothing production system, which can transmit and monitor production information in real time and perform real-time allocation and scheduling of production, timely eliminate process bottlenecks encountered in the production process, thereby achieving seamless coordination between various workstations in clothing production operations and reducing problems such as downtime, waiting, or insufficient personnel. In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0004] According to one aspect of the present invention, there is provided an intelligent garment production system, comprising a data interaction terminal, a background service terminal, a production support, a circular track arranged at the top of the production support, a plurality of stitching stations arranged at intervals on the production support below the circular track, a data control terminal and a data reading and writing device arranged at each stitching station, a hook moving along the circular track is arranged on the circular track, the data interaction terminal is used to obtain order formulation and interactive transmission of order data, the background service terminal performs data interaction with the data interaction terminal, the background service terminal is communicated with the data reading and writing device through the data control terminal, the data control terminal is used to obtain production task instructions issued by the background service terminal and to perform production control on each stitching station, the data reading and writing device is used to obtain electronic tag information of each fabric piece, and send the electronic tag information to the data control terminal for production control, and the background service terminal is used to obtain customer order data and production data of the stitching station and to schedule production.

[0005] The above scheme is further preferred, wherein the background service terminal includes a data communication interface, an order data receiving unit, a data storage module, an order data extraction module, a production task allocation unit and a production process management module, wherein the data communication interface is used to perform data interaction with the data interaction terminal and the data control terminal respectively, the order data receiving unit is used to receive customer order data and store it in the data storage module, the order data extraction module obtains the order data of the data storage module according to the order priority level, and extracts the clothing design style structure diagram according to the order data and generates clothing fabric information according to the style structure diagram, the production task allocation unit obtains the clothing fabric information to formulate and allocate the production process and generates a production process parameter report according to the clothing fabric information and the production process, and the production process management module issues fabric cutting task instructions and production task instructions according to the production process parameter report.

[0006] The above scheme is further preferred, wherein the background service terminal further comprises a production coordination module, and the production coordination module is used to decompose the production process and obtain the dynamic production status of the suturing station site for real-time allocation and scheduling.

[0007] The above scheme is further preferred, wherein the production coordination module includes real-time adjustment of the production process flow at any suturing station according to the production process parameter report.

[0008] The above scheme is further preferred, that the production process management module sends fabric cutting task instructions to the data control terminal at the corresponding sewing station and generates corresponding electronic tag information, production process flow and production working hours according to the number of fabric cutting pieces.

[0009] The above scheme is further preferred, and the corresponding electronic tag information generated according to the number of fabric pieces at least includes piece name, cutting number, piece size, sewing station, sewing process requirements, process requirements, flow requirements and piece cutter information.

[0010] The above scheme is further preferred, wherein the data control terminal performs production control on each suturing station including the following process:

[0011] Step S10: monitor and obtain the production task instructions issued by the background service terminal in real time, and determine whether it is necessary to establish a communication connection with the service terminal;

[0012] Step S11: if the communication connection is completed, the data control terminal is started in production control mode, and a production control instruction is sent to the suturing station. If the suturing station receives the production control instruction, it enters the working state, and the data control terminal sends a response suturing signal to the background service terminal;

[0013] Step S12: After the backstage service terminal receives the response suture signal, the backstage service terminal sends the electronic tag information, production process flow and production working hours to the data control terminal, and the data control terminal sends the electronic tag information, production process flow and production working hours to each corresponding suture station through the RS485 bus;

[0014] Step S13: the backend service terminal sends a driving control signal to control the walking state of the hook hanging fabric piece on the circular track;

[0015] Step S14: the data reading and writing device at the corresponding stitching station writes or reads the electronic tag information of each fabric piece, and the stitching station stitches the fabric pieces according to the current production process flow and production hours.

[0016] The above scheme is further preferred. In step S14, after the stitching station sews the fabric pieces according to the current production process flow and production hours, it also promptly feeds back relevant production completion information to the data control terminal for confirmation, and uploads the production completion confirmation information to the background service terminal. The background service terminal then generates an order production record report, arranges shipment and delivery plans, and at the same time exchanges information with customers through the data interaction terminal, prompting customers to complete order production.

[0017] In summary, since the present invention adopts the above technical solution, the present invention has the following technical effects:

[0018] (1) The present invention can transmit and monitor production information in real time, allocate and schedule production in real time, promptly eliminate process bottlenecks encountered in the production process, and achieve uninterrupted flow operation, thereby realizing seamless coordination among various workstations in the garment production operation, reducing problems such as downtime, waiting, or insufficient personnel, and facilitating timely adjustment of processes encountered in the production process, and taking corresponding measures to ensure smooth production.

[0019] (2) The present invention can realize the processing and production of different varieties and styles of clothing and other products in one production line at the same time, and can correctly track the source and destination of materials in any link of the production process. It has a high practical significance for improving the efficiency of clothing production management and production adaptability, standardizing clothing production technology, and tracking clothing production information in real time. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 A schematic diagram of the principle structure of an intelligent clothing production system of the present invention;

[0021] Figure 2 It is a system principle diagram of the background service terminal of the present invention;

[0022] Figure 3 The production control process of the present invention;

[0023] In the attached drawings, there are a production support 1, a circular track 2, a suturing station 3, a data control terminal 4, a data reading and writing device 5, a hook 6, a data interaction terminal 100, and a background service terminal 101. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many details listed in the specification are only for the purpose of enabling the reader to have a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be implemented even without these specific details.

[0025] like Figure 1 and Figure 2As shown, an intelligent clothing production system provided by the present invention includes a data interaction terminal 100, a background service terminal 101, a production bracket 1, a circular track 2 arranged at the top of the production bracket 1, a plurality of sewing stations 3 are arranged on the production bracket 1 below the circular track 2, and a data control terminal 4 and a data reading and writing device 5 are arranged at each sewing station 3. A hook 6 moving along the circular track 2 is arranged on the circular track 2, and an identification tag ID is marked on each hook 6. The hook 6 is used to hang clothing or fabric pieces and electronic tag information of the fabric pieces, so that the hook 6 can be easily identified, tracked and sewn when walking on the circular track. The data interaction terminal 100 is used to obtain order making and order data. Interactive transmission, the background service terminal 101 interacts with the data interaction terminal 100, the background service terminal 101 is connected to the data reading and writing device 5 through the data control terminal 4, the data control terminal 4 is used to obtain the production task instructions issued by the background service terminal 101 and to perform production control on each stitching station 3, the data reading and writing device 5 is used to obtain the electronic tag information of each fabric piece, and send the electronic tag information to the data control terminal 4 for production control, so that when the fabric is cut and sewn through each piece, the clothing is marked in real time, and the background service terminal 101 is used to obtain customer order data and production data of the stitching station 3 and to schedule production. The background service terminal 101 includes a data communication interface, an order data receiving unit, a data storage module, an order data extraction module, a production task allocation unit and a production process management module. The data communication interface is used to interact with the data interaction terminal 100 and the data control terminal 4 respectively. The order data receiving unit is used to receive customer order data and store it in the data storage module. The order data extraction module obtains the order data of the data storage module according to the order priority, and extracts the clothing design style structure diagram according to the order data and generates clothing fabric information according to the style structure diagram. Among them, the priority level can be set to urgent order, important order, ordinary order and remaining order, and the production, shipment and delivery plan and other process flows are arranged according to the priority level. The production task allocation unit obtains clothing fabric information to formulate and allocate production procedures and generates a production process parameter report based on the clothing fabric information and the production procedure. The production process management module issues fabric cutting task instructions and production task instructions based on the production process parameter report; the production process management module issues fabric cutting task instructions to the data control terminal 4 on the corresponding stitching station 3 and generates corresponding electronic tag information, production process flow and production working hours based on the number of fabric pieces; wherein the corresponding electronic tag information generated based on the number of fabric pieces at least includes piece name, cutting number, piece size, piece color, stitching station, stitching process requirements, process requirements, flow requirements and piece cutting worker information.

[0026] In the embodiment of the present invention, Figure 1 and Figure 2 As shown, the background service terminal 101 also includes a production coordination module, which is used to decompose the production process and obtain the dynamic production status of the sewing station 3 on site for real-time allocation and scheduling. According to the real-time production allocation and scheduling, the real-time transmission and monitoring of production information are realized, so that when the process is adjusted in time during the production process, corresponding measures can be taken to ensure the smooth progress of production. Through intelligent scheduling and optimized balanced production, the real-time scheduling of the production process is realized, and the process bottlenecks encountered in the production process are eliminated in time, which greatly improves production efficiency. The production coordination module also adjusts the production process flow on any sewing station 3 in real time according to the production process parameter report; in the dynamic process of actual production on site, the dispatching orders, personnel, cutting pieces, colors, patterns, patterns, production molds, quality inspection links, etc. are increased and decreased in real time, so as to realize seamless coordination between various stations in the garment production operation, reduce problems such as downtime waiting or insufficient personnel, and provide convenience for customers to independently choose various processes.

[0027] In the embodiment of the present invention, Figure 1 and Figure 2As shown, the data control terminal 4 includes a communication connection module, a production control module, a data transceiver module and a data analysis and processing module. The communication connection module obtains and monitors the production task instructions issued by the background service terminal 101 in real time, and determines whether to establish a communication connection. The production control module is used to receive the production task instructions and enter the waiting production control mode, and produce control instructions and production information under the sewing station 3 according to the corresponding production tasks. The production information includes the electronic tag information of the fabric pieces, the production process flow and the production working hours. The data transceiver module obtains the authentication information (electronic tag information) of each fabric piece written or read by the data reading and writing device 5, and sends the acquired authentication information to the data analysis and processing module. The data analysis and processing module reads the production information in the production control module and compares and analyzes it with the authentication information. Whether they are consistent, if they are consistent, the data reading and writing device 5 writes or reads the authentication information of each fabric piece correctly, if the authentication information is written or read incorrectly, the data analysis and processing module sends a feedback signal to the sewing station 3 to write or read again and send a feedback signal. The backend service terminal 101 suspends the control of the hook 6 hanging the fabric piece to walk on the circular track 2; while waiting for the writing or reading to be successful, the hook 6 is started again to walk on the circular track 2, and data authentication management is performed through the electronic tag information, and a unified piece material code and station number are established, so as to ensure that the products produced by each piece and operation station are unique and traceable, so that different varieties and styles of clothing and other products can be processed and produced in one production line at the same time, and the source and destination of the materials can be correctly tracked at any link in the production process;

[0028] In the present invention, if Figure 1 , Figure 2 and Figure 3 As shown, the data control terminal 4 performs production control on each suturing station 3 including the following process:

[0029] Step S10: monitor and obtain the production task instructions issued by the background service terminal 101 in real time, and determine whether it is necessary to establish a communication connection with the service terminal 101;

[0030] Step S11: if the communication connection is completed, the data control terminal 4 is started in production control mode, and a production control instruction is sent to the suturing station 3. If the suturing station 3 receives the production control instruction, it enters the working state and sends a response suturing signal to the background service terminal 101 through the data control terminal 4;

[0031] Step S12: After the background service terminal 101 receives the response stitching signal, the background service terminal 101 sends the electronic tag information, production process flow and production working hours to the data control terminal 4, and the data control terminal 4 sends the electronic tag information, production process flow and production working hours to each corresponding stitching station 3 through the RS485 bus;

[0032] Step S13: the backend service terminal 101 sends a driving control signal to control the hook 6 to hang the fabric piece on the circular track 2;

[0033] Step S14: writing or reading the electronic tag information of each fabric piece on the data reading and writing device 5 at the corresponding sewing station 3, and sewing the fabric pieces according to the current production process and production hours;

[0034] Step S15: After the production personnel at the suturing station 3 complete the production according to the process sequence, working time plan, etc., they promptly feedback the relevant production completion information to the data control terminal 4 for confirmation, and then upload the confirmed production completion information to the background service terminal 101, and then the background service terminal 101 generates an order production record report, arranges shipment and delivery plans, and at the same time sends the production completion information to the customer through the data interaction terminal 100 to remind the customer to complete the order production.

[0035] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principle of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An intelligent clothing production system, characterized in that: The invention comprises a data interaction terminal, a background service terminal, a production support, a circular track arranged at the top of the production support, a plurality of stitching stations arranged at intervals on the production support below the circular track, a data control terminal and a data reading and writing device arranged at each stitching station, a hook moving along the circular track is arranged on the circular track, each hook (6) is marked with an identification tag ID, the hook (6) is used to hang clothing or fabric pieces and electronic tag information of the fabric pieces, the data interaction terminal is used to obtain order formulation and interactive transmission of order data, the background service terminal exchanges data with the data interaction terminal, the background service terminal is connected to the data reading and writing device through the data control terminal, the data control terminal is used to obtain production task instructions issued by the background service terminal and to perform production control on each stitching station, the data reading and writing device is used to obtain the electronic tag information of each fabric piece and send the electronic tag information to the data control terminal for production control The backstage service terminal is used to obtain customer order data and production data of sewing stations and schedule production; the backstage service terminal includes a data communication interface, an order data receiving unit, a data storage module, an order data extraction module, a production task allocation unit and a production process management module, the data communication interface is used to interact with the data interaction terminal and the data control terminal respectively, the order data receiving unit is used to receive customer order data and store it in the data storage module, the order data extraction module obtains the order data of the data storage module according to the order priority, and extracts the clothing design style structure diagram according to the order data and generates clothing fabric information according to the style structure diagram, the production task allocation unit obtains clothing fabric information to formulate and allocate production processes and generates a production process parameter report according to the clothing fabric information and the production process, and the production process management module issues fabric cutting task instructions and production task instructions according to the production process parameter report; The data control terminal includes a communication connection module, a production control module, a data transceiver module and a data analysis and processing module. The communication connection module obtains and monitors the production task instructions issued by the background service terminal in real time, and determines whether to establish a communication connection. The production control module is used to receive the production task instructions and enter the waiting production control mode, and issue the production control instructions and production information to the stitching station according to the corresponding production task. The production information includes the electronic tag information of the fabric pieces, the production process flow and the production working hours. The data transceiver module obtains the authentication information of each fabric piece written or read by the data reading and writing device, and sends the acquired authentication information to the data analysis and processing module. The data analysis and processing module reads the production information in the production control module and compares and analyzes with the authentication information to see if they are consistent. If they are consistent, the data reading and writing device writes or reads the authentication information of each fabric piece correctly. If the authentication information is written or read incorrectly, the data analysis and processing module sends a feedback signal to the stitching station for re-writing or reading, and sends a feedback signal to the background service terminal to suspend the control of the hook hanging the fabric piece to walk on the circular track, and when waiting for the writing or reading to be successful, the hook is started again to walk on the circular track.

2. The intelligent clothing production system according to claim 1, characterized in that: The backend service terminal also includes a production coordination module, which is used to decompose the production process and obtain the dynamic production status of the suturing station site for real-time allocation and scheduling.

3. The intelligent clothing production system according to claim 2, characterized in that: The production coordination module includes real-time adjustment of the production process flow at any suturing station according to the production process parameter report.

4. The intelligent clothing production system according to claim 1, characterized in that: The production process management module issues fabric cutting task instructions to the data control terminal at the corresponding stitching station and generates corresponding electronic tag information, production process flow and production working hours according to the number of fabric cutting pieces.

5. The intelligent clothing production system according to claim 4, characterized in that: The corresponding electronic tag information generated according to the number of fabric pieces at least includes piece name, cutting number, piece size, sewing station, sewing process requirements, process requirements, process requirements and piece cutter information.

6. The intelligent clothing production system according to claim 1, characterized in that: The data control terminal performs production control on each suturing station including the following process: Step S10: monitor and obtain the production task instructions issued by the background service terminal in real time, and determine whether it is necessary to establish a communication connection with the service terminal; Step S11: if the communication connection is completed, the data control terminal is started in production control mode, and a production control instruction is sent to the suturing station. If the suturing station receives the production control instruction, it enters the working state, and the data control terminal sends a response suturing signal to the background service terminal; Step S12: After the backstage service terminal receives the response suture signal, the backstage service terminal sends the electronic tag information, production process flow and production working hours to the data control terminal, and the data control terminal sends the electronic tag information, production process flow and production working hours to each corresponding suture station through the RS485 bus; Step S13: the backend service terminal sends a driving control signal to control the walking state of the hook hanging fabric piece on the circular track; Step S14: the data reading and writing device at the corresponding stitching station writes or reads the electronic tag information of each fabric piece, and the stitching station stitches the fabric pieces according to the current production process flow and production hours.

7. The intelligent clothing production system according to claim 6, characterized in that: In step S14, after the stitching station sews the fabric pieces according to the current production process flow and production hours, it also promptly feeds back relevant production completion information to the data control terminal for confirmation, and uploads the confirmed production completion information to the background service terminal, and then the background service terminal generates an order production record report, arranges shipment and delivery plans, and at the same time exchanges information with customers through the data interaction terminal, prompting customers to complete order production.

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