Method for constructing an elevator and elevator

Through the prefabricated shaft module stacking and tubular frame rail system, the time-consuming and complex problems of traditional elevator installation are solved, and the elevator is quickly and accurately installed and used, and the construction efficiency is improved.

CN113891848BActive Publication Date: 2024-12-31KONE OYJ
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202080039381.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2019-06-05
Filing Date
2020-06-05
Publication Date
2024-12-31
Estimated Expiration
2040-06-05

AI Technical Summary

Technical Problem

The installation process of traditional elevators is time-consuming and the logistics is complex. The modular elevator solution has shortcomings in efficiency and speed, making it difficult to quickly install in different buildings.

Method used

By using the prefabricated shaft module stacking method, by providing elevator car and multiple prefabricated shaft modules, a continuous vertical elongated shaft channel is formed, and a movable elevator car and counterweight are set up in the shaft, and a tubular frame and guide rail system is realized. Quick installation and precise positioning.

Benefits of technology

It greatly improves the efficiency and accuracy of elevator installation, reduces on-site adjustment work, realizes the rapid put into use of elevators in counterweight rooms, and simplifies the construction process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN113891848B_ABST
    Figure CN113891848B_ABST
Patent Text Reader

Abstract

The invention relates to a method for building an elevator (E; E'), comprising: providing an elevator car (1); providing a plurality of prefabricated shaft modules (A, B, C; A', B', C'), which are to be stacked on top of each other, each shaft module (A, B, C; A', B', C') defining a shaft space (S), into which the entire elevator car (1) or at least its upper end or lower end can be assembled and moved for movement; and stacking the plurality of prefabricated modules (A, B, C; A', B', C') on top of each other so that the shaft spaces (S) of the prefabricated modules (A, B, C; A', B', C') are vertically aligned to form a continuous vertical elongated shaft (H), in which the elevator car (1) can be installed for movement; arranging the elevator car (1) to be vertically movable in the shaft (H). The invention also relates to an elevator obtained using the method.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to a method for building an elevator and to an elevator, wherein the elevator is preferably an elevator for vertical transport of passengers and / or freight. Background Art

[0002] Traditionally, elevators are built from components into a prefabricated shaft, or the shaft is manufactured simultaneously with the rest of the elevator. A disadvantage is that all elevator installation work carried out on the building site is time-consuming and complicates the logistics of the building site. A disadvantage is also that the exact positioning of the components requires a lot of adjustments on site. Despite the use of modular elevator solutions, in which the elevator is partially built from several modules, the known solutions are not good in terms of efficiency and rapidity and simplicity of the process as well as maintaining the use of normal elevator components and relative freedom to install the elevator on any type of building. Summary of the invention

[0003] The object of the present invention is to provide a method of building an elevator and an elevator to improve the efficiency and accuracy of elevator construction work. In particular, an object is to alleviate one or more of the above defined disadvantages of the prior art and / or problems discussed or suggested elsewhere in the specification.

[0004] Specifically, one object is to provide a solution with a high degree of ease to enable a complete and well-functioning elevator to be quickly formed from elevator installation materials after the elevator installation materials are brought to the construction site and quickly put into service without requiring excessive on-site installation and adjustment work. One object is to provide an elevator layout and structural aspects, such as materials and special component relationships, which together achieve the above objects by facilitating the simplicity and ease of the steps required to form a complete elevator and put it into service after the elevator installation materials are brought to the site.

[0005] In addition, the disclosed embodiments realize an elevator without a counterweight room while achieving the above-mentioned objectives.

[0006] A new method for building an elevator is proposed, the method comprising: providing an elevator car; providing a plurality of prefabricated shaft modules, which are to be stacked on top of each other; each shaft module defining a shaft space into which the entire elevator car or at least its upper or lower end can be assembled; and stacking a plurality of prefabricated modules on top of each other so that the shaft spaces of the prefabricated modules are vertically aligned to form a continuous vertical elongated shaft into which the elevator car can be assembled to move; and arranging the elevator car to be vertically movable in the shaft. By this solution, one or more of the above advantages and / or objectives are achieved.

[0007] Preferred further features are described below, which can be combined with the method individually or in any desired combination.

[0008] In a preferred embodiment, each of said prefabricated modules comprises a tubular frame surrounding the hoistway space of the module, the tubular frame forming the load-bearing structure of the module in question.

[0009] In a preferred embodiment, in said stacking, said plurality of prefabricated modules are stacked on top of each other such that the tubular frame of each prefabricated module bears the weight of the tubular frames of all prefabricated modules stacked on top thereof.

[0010] In a preferred embodiment, in the arrangement the elevator car is arranged to be vertically movable in the hoistway along one or more car guide rail lines for guiding the elevator car.

[0011] In a preferred embodiment, each of the prefabricated hoistway modules comprises one or more car guide rail sections. Each of the car guide rail sections is suitable for forming a longer guide rail line section for guiding the car.

[0012] In a preferred embodiment, each of said car guide rail sections is fixed to the tubular frame using at least one fixing bracket.

[0013] In a preferred embodiment, the car guide rail portions of the prefabricated hoistway modules have been positioned in the prefabricated modules so that when the hoistway modules are stacked on top of each other, the car guide rail portions of the modules are vertically aligned to form one or more continuous vertical guide rail lines for guiding the elevator car.

[0014] In a preferred embodiment, the method includes providing a counterweight. The entire counterweight or at least its upper or lower end can be configured to move into the hoistway space of each hoistway module. In the arrangement, the counterweight is arranged to be vertically movable in the hoistway along one or more car guide rails for guiding the elevator car.

[0015] In a preferred embodiment, each of the prefabricated hoistway modules comprises one or more counterweight guide rail sections. Each of the counterweight guide rail sections is adapted to form a longer guide rail line section for guiding the counterweight.

[0016] In a preferred embodiment, each of said counterweight rail sections is fixed to the tubular frame using at least one fixing bracket.

[0017] In a preferred embodiment, the counterweight guide rail portions of the prefabricated hoistway modules are positioned in the prefabricated modules so that when the hoistway modules are stacked on top of each other, the counterweight guide rail portions of the prefabricated hoistway modules are vertically aligned to form one or more continuous vertical guide rail lines for guiding the counterweight.

[0018] In a preferred embodiment, each of the car guide rail sections is fixed to a horizontal beam of a frame of the prefabricated module, in particular to a horizontal beam of a beam frame or to a horizontal beam of a concrete frame, wherein the horizontal beam is embedded in concrete of the concrete frame, using at least one fixing bracket.

[0019] In a preferred embodiment, each of the counterweight rail sections is fixed to a horizontal beam of the frame of the prefabricated module in question, in particular to a horizontal beam of a beam frame or to a horizontal beam of a concrete frame, using at least one fixing bracket, wherein the horizontal beam is embedded in the concrete of the concrete frame.

[0020] In a preferred embodiment, the plurality of prefabricated hoistway modules comprises a prefabricated top module comprising a machine for driving the hoisting ropes.

[0021] In a preferred embodiment, the plurality of prefabricated hoistway modules comprises a prefabricated pit module.

[0022] In a preferred embodiment, the plurality of prefabricated hoistway modules includes one or more intermediate modules into which the entire elevator car may be assembled and moved through.

[0023] In a preferred embodiment, each of the tubular frames is a beam frame, specifically, comprising a plurality of beams. Preferably, the beam frame comprises horizontal beams, vertical beams and diagonal beams rigidly connected together. Preferably, the beams of the beam frame comprise: four vertical angle beams connected by horizontal beams and a plurality of diagonal beams extending at an inclined angle in a space defined by two vertical beams and two horizontal beams. The opposite ends of each diagonal beam are preferably attached to the other two beams, more preferably to the vertical beam and the horizontal beam, by welding.

[0024] In a preferred embodiment, the beams of the beam frame include at least four vertical angle beams connected by horizontal beams to form a rectangular cuboid structure.

[0025] In a preferred embodiment, the beams of the beam frame are tubular metal beams. Thus, the beam frame is rigid and light, whereby large modules can be formed and lifted into place. This structure also reduces the forces to be withstood when stacking, so that the modules can be stacked high.

[0026] In a preferred embodiment, the beams of the beam frame have one or more flat sides.

[0027] In a preferred embodiment, the tubular frame of the prefabricated module is a concrete frame comprising concrete or reinforced concrete, the concrete or reinforced concrete preferably forming more than 50% of the frame weight.

[0028] In a preferred embodiment, the concrete frame comprises four vertical concrete walls which are rigidly connected together and which delimit the hoistway space of the module in question.

[0029] In a preferred embodiment, the concrete frame comprises horizontal beams which are embedded in the concrete of the concrete frame.

[0030] In a preferred embodiment, the prefabricated top module comprises one or more car guide rail sections, and the machine is mounted on the car guide rail sections of the prefabricated top module to be carried vertically by the car guide rail sections. Thus, these components, which are essential for both the lifting function of the elevator and the guidance of the elevator car, can be effectively positioned relative to each other in the factory with high precision, and have good performance and firm support when the elevator car is suspended and guided later. In this way in the top module, the machine and the guide rails mounted thereon can simply share positioning and support in both lateral and vertical directions during transportation, construction work and later during the use of the elevator. The connection of these components to the frame of the top module, for example by brackets, can effectively provide lateral support and can also provide at least a certain amount of vertical support, which can be supplemented by the additional support provided by the lower part of the guide rail line, which extends below the guide rail section, and the machine is mounted on the guide rail section, which may be advantageous or even necessary when the hoisting ropes apply high vertical loads to the machine during the use of the elevator. Preferably, the machine is mounted on the rear side of the car guide rail section. Here, the rear side is a side opposite to a side on which an elevator car movable in a hoistway guided by a guide rail wire is arranged when viewed in the vertical direction.

[0031] In a preferred embodiment, in which the prefabricated top module comprises one or more rope fixing brackets, the ends of the lifting ropes can be fixed to the rope fixing brackets, one or more of which are preferably fixed to the frame of the top module, preferably to a horizontal beam of the frame of the top module.

[0032] In a preferred embodiment, the machine for driving the lifting rope comprises a motor and a drive wheel. The motor is preferably an electric motor.

[0033] In a preferred embodiment, the motor and the drive pulley are coaxial, and preferably the drive pulley is fixedly connected to the rotor of the motor.

[0034] In a preferred embodiment, the machine is mounted on the rail section by one or more support brackets.

[0035] In a preferred embodiment, each of the guide rail portions has a T-shaped cross section.

[0036] In a preferred embodiment, each of the guide rail portions is made of metal.

[0037] In a preferred embodiment, the top module does not comprise a doorway leading away from its hoistway space.Then, preferably the top module is lower than the elevator car.

[0038] In a preferred embodiment, the arrangement of the elevator car to be vertically movable in the hoistway comprises suspending the elevator car and the counterweight, wherein the hoisting ropes are passed around the drive sheave.

[0039] In a preferred embodiment, one or more ends of the lifting ropes are fixed to the one or more rope fixing brackets.

[0040] In a preferred embodiment, during said stacking, the elevator car is at least partially located at the inside of the hoistway space of one of the prefabricated modules, preferably at the pit module.

[0041] In a preferred embodiment, during said stacking, the counterweight is at least partially located at the inside of the hoistway space of one of the prefabricated modules, preferably at the pit module.

[0042] In a preferred embodiment, one or more prefabricated hoistway modules include a doorway leading away from the hoistway space of the module in question. Preferably, the prefabricated hoistway module including a doorway also includes a hoistway door for openably covering the hoistway doorway at least partially. Preferably, the door is a sliding door mounted on one or more door rails mounted on the frame of the prefabricated hoistway module in question. The door preferably includes one or more door leaves. Preferably, during said stacking, the door is locked and immovable relative to the frame of the prefabricated hoistway module in question.

[0043] In a preferred embodiment, the prefabricated pit module comprises one or more buffers, including a buffer for stopping the descent of the elevator car and / or a buffer for stopping the descent of the counterweight.

[0044] The elevator is preferably constructed so that the elevator car is automatically movable vertically between two or more vertically displaced landings in response to a signal from a user, the signal coming from one or more interfaces, preferably from a user interface located at the landing or a user interface inside the elevator car or a user interface formed by an application installed on a mobile device (e.g. a mobile phone or tablet), or any combination of these different interfaces. Preferably, the car has an interior space suitable for accommodating one or more passengers, and the car can be provided with a door, such as an automatic door, for forming a closed interior space.

[0045] A new elevator obtained using the above method or elsewhere in the present application (such as the method described in any one of the claims of the present application) is also proposed. By this solution, one or more of the above advantages and / or objectives are achieved. BRIEF DESCRIPTION OF THE DRAWINGS

[0046] The present invention will be described in more detail below by way of examples and with reference to the accompanying drawings, in which:

[0047] Figure 1 Stages in an embodiment of a first method for building an elevator are illustrated.

[0048] Figure 2 The diagram shows an elevator constructed by the first method.

[0049] Figure 3 Two adjacent elevators built using the first method are shown.

[0050] Figure 4 Illustrated are preferred details of a prefabricated top module used in the first method.

[0051] Figure 5 Preferred details of the top module layout are shown.

[0052] Figure 6 Preferred details of the rope passage and elevator suspension arrangement are shown.

[0053] Figure 7 Preferred details of the prefabricated intermediate modules are illustrated.

[0054] Figure 8 Preferred details of a precast pit module are shown.

[0055] Fig. 9 Stages in an embodiment of a second method for building an elevator are illustrated.

[0056] Fig.10 The diagram shows an elevator constructed by the second method.

[0057] Fig.11 Pictured Fig.10 The concrete structure of the elevator is rendered transparent.

[0058] Fig.12 Preferred details of the prefabricated top module used in the second method are shown.

[0059] The foregoing aspects, features and advantages of the present invention will be apparent from the accompanying drawings and the detailed description associated therewith. DETAILED DESCRIPTION

[0060] Figure 1 and Fig. 9Phases in an embodiment of a method for building an elevator are respectively illustrated. Figure 1 A first embodiment is shown in the figure, in which a metal beam frame F is used, Fig. 9 A second embodiment is illustrated, in which a concrete frame F' is used. In each case, at this stage of the method, a plurality of prefabricated hoistway modules A, B, C; A', B', C' are provided, which are to be stacked on top of each other. An elevator car 1 is also provided. Figure 1 and Fig. 9 In the embodiment of FIG. 1 , the elevator car 1 is in the shaft space S of a prefabricated shaft module A among the prefabricated shaft modules.

[0061] Each shaft module A, B, C; A', B', C' defines a shaft space S into which the entire elevator car 1 or at least its upper or lower end can be fitted so as to be movable. Therefore, the shaft space S in question is large enough to surround the entire elevator car 1 or at least its upper or lower end. In the method, the plurality of prefabricated modules A, B, C; A', B', C' are stacked on top of each other, such as Figure 2 As shown, the hoistway spaces S of the prefabricated modules A, B, C; A', B', C' are vertically aligned to form a continuous vertical elongated hoistway H, where the elevator car 1 can be installed to move. In addition, the method includes arranging the elevator car 1 to be vertically movable in the hoistway H.

[0062] Each of said prefabricated modules A, B, C; A', B', C' comprises a tubular frame F; F' surrounding the shaft space S of the module A, B, C; A', B', C', wherein the tubular frame F; F' forms the load-bearing structure of the module A, B, C; A', B', C' in question. The tubular structure of the frame F; F' enables it to transversely surround the shaft space S of the module A, B, C; A', B', C'. The tubular structure is advantageous because it increases the rigidity and integrity of the single module and of the modules A, B, C; A', B', C' produced by stacking.

[0063] In the stack, the multiple prefabricated shaft modules A, B, C; A', B', C' are stacked on top of each other so that the tubular frame F; F' of each prefabricated module A, B bears the weight of the tubular frames F; F' of all the prefabricated shaft modules B, C stacked on top of it.

[0064] exist Figure 1 and Fig. 9In the preferred embodiment presented, a plurality of prefabricated hoistway modules A, B, C; A', B', C' comprises a prefabricated top module C, a prefabricated pit module A and a prefabricated intermediate module B, in which the entire elevator car 1 can be installed and moved through them. The pit module A is first placed at the desired installation location of the elevator to be built. For example, the location can be inside a building under construction, inside an existing building, or next to the outer surface of the interior of a building under construction, inside an existing building. Afterwards, the prefabricated intermediate modules B and the top modules C are stacked one after another on top of it, so that the tubular frames F, F' of each prefabricated module A, B bear the weight of all the prefabricated hoistway modules B, C tubular frames F, F' stacked on top of it.

[0065] In the arrangement, the elevator car 1 is arranged to be vertically movable in the hoistway H along two guide rails for guiding the elevator car 1. Each of the prefabricated hoistway modules A, B, C; A', B', C' provided in the provision includes a guide rail section 8 for guiding the guide rail line of the elevator car 1. Each of the guide rail sections 8 is suitable for forming a part of a longer guide rail line for guiding the car 1. Each of the guide rail sections 8 (also called car guide rail sections) is fixed to the tubular frame F; F' using at least one fixing bracket 17. The car guide rail sections 8 of the prefabricated hoistway modules A, B, C; A', B', C' have been positioned in the prefabricated modules so that when the hoistway modules A, B, C; A', B', C' are stacked on top of each other, the guide rail sections 8 of the modules A, B, C; A', B', C' are vertically aligned to form one or more (two in the example) continuous vertical guide rail lines for guiding the elevator car 1.

[0066] exist Figure 1 and Fig. 9 In the embodiment of the present invention, the elevator E, E' to be built is a counterweight elevator. Therefore, the method also includes providing a counterweight 2, wherein the entire counterweight 2 or at least its upper or lower end can be assembled to move into the shaft space S of each shaft module A, B, C; A', B', C'. Therefore, the shaft space S in question is large enough to surround the entire elevator car 1 or at least its upper or lower end. In the step of arranging the elevator car 1 to be vertically movable in the shaft, the counterweight 2 is also arranged to be vertically movable in the shaft H (in particular along two guide rails for guiding the counterweight).

[0067] Each of the prefabricated hoistway modules A, B, C; A', B', C' provided in the provision comprises a guide rail section 9 for guiding two guide rail lines of the counterweight 2. Each of the guide rail sections 9 is adapted to form a portion of a longer guide rail line for guiding the counterweight 2. Each of the guide rail sections 9 (also referred to as counterweight guide rail sections) is fixed to the tubular frame F; F' using at least one fixing bracket 17. The counterweight guide rail sections 9 of the prefabricated hoistway modules A, B, C; A', B', C' have been positioned in the prefabricated modules so that when the hoistway modules A, B, C; A', B', C' are stacked on top of each other, the guide rail sections 9 of the modules are vertically aligned to form one or more (two in the example) continuous vertical guide rail lines for guiding the counterweight 2. The same fixing bracket 17 can be used to fix the guide rail section 8 of the elevator car 1 and the guide rail section 9 of the counterweight 2.

[0068] The elevator car 1 is at least partially located in the hoistway space S of one of the prefabricated modules A to be stacked, preferably in the pit module A. Likewise, the counterweight 2 is at least partially located in the hoistway space S of one of the prefabricated modules A to be stacked, preferably in the prefabricated pit module A.

[0069] exist Figure 1 and Fig. 9 In the preferred embodiment shown, the top module comprises a machine 13 for driving the hoisting ropes 21 .

[0070] exist Figure 1 In the embodiment of the present invention, the tubular frame F of each of the prefabricated modules A, B, C is a beam frame F. Figure 1 In the embodiment of the present invention, the beam frame F includes a horizontal beam 14a, a vertical beam 14b and an inclined beam 14c that are rigidly connected together. The beam includes four vertical angle beams 14b connected by the horizontal beam 14a, and a plurality of inclined beams 14c that extend at an inclined angle in a space defined by two vertical beams 14b and two horizontal beams 14a. The opposite ends of each inclined beam are attached to the vertical beam 14b and the horizontal beam 14a (preferably by welding). The four vertical angle beams are connected by the horizontal beam to form a rectangular cuboid structure.

[0071] Generally, the beams 14a, 14b, 14c are preferably tubular metal beams. Therefore, the beam frame F is rigid and lightweight, thereby allowing large modules to be formed, transported and lifted into place. The light weight reduces the forces to be borne when stacking, thereby allowing the modules to be stacked high.

[0072] In general, the beams 14a, 14b, 14c preferably have one or more planar sides, such as four planar sides as shown, thereby facilitating the securing of elevator components thereto.

[0073] Figure 4A preferred detail of the prefabricated top module C is illustrated. Figure 5 Picture shows Figure 4 The layout of the top module C. Figure 4 The prefabricated top module C illustrated in FIG. 1 comprises a guide rail section 8 for guiding two guide rail lines of the elevator car 1 and a guide rail section 9 for guiding two guide rail lines of the counterweight 2. The prefabricated top module C comprises a machine 13 for driving hoisting ropes 21 (shown in dotted lines).

[0074] The machine 13 for driving the hoisting ropes comprises a motor 18 and a drive wheel 19. The machine 13 is mounted on a guide rail section 8 of a guide rail line for guiding the elevator car 1 carried vertically by the guide rail section 8. Thus, the weight of the machine 13 and the load applied by the ropes 21 around the drive wheel 19 are carried by the guide rail section 8 and the entire weight of the machine 13 and the load applied by the ropes 21 around the drive wheel 19 can be at least partially transferred by the guide rail section to the guide rail section below it. The load applied by the ropes 21 around the drive wheel 19 is here formed partly by the weight of the ropes 21 and partly by the elevator units, for example by the car 1 and the counterweight 2 suspended therefrom. The total weight carried by the guide rail section 8 on which the machine is mounted is therefore large. Thus, the possibility that the guide rail line can at least partially carry the weight is advantageous in simplifying the installation of the guide rail section by means of a small number of compact and lightweight brackets.

[0075] The machine 13 is mounted on the rear side of the guide rail section 8 by one or more support brackets 20 on the guide rail section 8. Here, the rear side is the opposite side of the front side of the guide rail section 8, the front side being the side on which the elevator car 1 is arranged when viewed in the vertical direction, and the elevator car 1 is movable in the shaft guided by the guide rail line. The motor 18 and the drive wheel 19 are coaxial, and the drive wheel is fixedly connected to the rotor of the motor 18. As a result, they can be compactly arranged on the rear side of the guide rail section 8. The motor can be a flat motor, which refers to a motor whose axial dimension is significantly smaller than the radial dimension. Preferably, the size of the motor in its axial direction is substantially smaller than more than 50% of its size in its radial direction.

[0076] Each of said guide rail sections 8 for guiding the guide rail wire of the elevator car 1 is fixed to a horizontal beam 14a of the beam frame F (specifically using at least one fixing bracket 17).

[0077] The prefabricated top module C also includes rope fixing brackets 12. On each rope fixing bracket, the end of the lifting rope 21 can be fixed. Figure 4 As shown, the rope fixing bracket 12 (in Figure 4 and Figure 5The left side of the car guide rail section 8 is fixed to a fixing bracket 17, which is fixed to the car guide rail section 8 and the horizontal beam 14a of the beam frame F. This is advantageous because the car guide rail section 8 and the rope fixing bracket 12 are thereby positioned transversely relative to each other and relative to the beam frame F. In addition, the guide rail line can thereby at least partially carry the load applied by the rope 21 to the rope fixing bracket 12. Figure 4 As shown, the rope fixing bracket 12 (in Figure 4 and Figure 5 The right side of the elevator (see FIG. 1 ) is fixed to a horizontal beam 22 which is fixed to the car guide rail section 8 and the counterweight guide rail section 8, which connects them to each other. By means of the beam 22, the rope fixing brackets 12 in question can be placed relatively freely. This is also advantageous because the car and counterweight guide rail lines can thereby at least partially carry the loads applied by the ropes 21 to the rope fixing brackets 12. The ends of the hoisting ropes 21 are fixed to each of said rope fixing brackets 12.

[0078] exist Figure 4 In the embodiment of the present invention, the prefabricated top module C does not include a doorway leading away from the hoistway space S. Figure 4 In the embodiment of the present invention, the prefabricated top module C is lower than the elevator car 1. Figure 4 In the embodiment of the present invention, the prefabricated top module C thus forms a relatively low structure into which the car can be partially driven, at least in case the car or the counterweight moves beyond its predetermined uppermost position during transport use.

[0079] In the described arrangement of arranging the elevator car 1 and the counterweight to be vertically movable in the hoistway H, the elevator car 1 and the counterweight 2 are suspended using hoisting ropes 21 around the drive sheave 19 . Figure 6 The diagram shows preferred details of how the rope 21 is passed.

[0080] Figure 7 A preferred detail of the prefabricated intermediate module B is illustrated. Figure 7 The prefabricated intermediate shaft module B shown in the figure comprises a guide rail section 8 for guiding two guide rail lines of the elevator car 1 and a guide rail section 9 for guiding two guide rail lines of the counterweight 2. The prefabricated intermediate shaft module B comprises a doorway D2, which leads away from the shaft space S of the module in question, and a shaft door 6, which is used to openably cover the shaft doorway D2 at least partially. Since the shaft door 6 is included in the prefabricated intermediate module B, its most laborious installation work can already be completed at the factory where the module is manufactured. Thus, there is no need to carry out time-consuming work at the installation site, and the elevator can be installed quickly and with little interference with other operations on the construction site.

[0081] In the illustrated embodiment, the door 6 is a sliding door mounted on one or more door rails 10 mounted on the frame F of the prefabricated intermediate shaft module B. The door 6 is locked relative to the frame F of the prefabricated intermediate shaft module B during stacking.

[0082] Figure 8 Preferred details of the pre-pit module A are shown. Figure 8 The prefabricated intermediate pit module A illustrated in the figure comprises a guide rail section 8 for guiding two guide rail lines of the elevator car 1 and a guide rail section 9 for guiding two guide rail lines of the counterweight 2. The prefabricated pit module A preferably also comprises a doorway for leading out of the hoistway space S of the module in question, and a hoistway door for openably covering the hoistway doorway at least partially, although these are not Figure 8 Not shown in FIG.

[0083] The elevator car 1 and the counterweight 2 are located in a shaft space S of one of the prefabricated pit modules A. The prefabricated pit module A includes buffers 15, 16, including a buffer 15 for stopping the elevator car 1 from descending and a descending buffer 16 for stopping the counterweight 2.

[0084] exist Fig. 9 In an embodiment, the tubular frame F' of each of the prefabricated hoistway modules A', B', C' is a concrete frame F', which comprises concrete or reinforced concrete, which preferably forms more than 50% of the weight of the frame F'. The concrete frame F' comprises four vertical concrete walls rigidly connected together.

[0085] Figures 9 to 12 The diagram shows preferred details of the prefabricated modules A', B', C'. Each prefabricated module A', B', C' comprises a guide rail section 8 for guiding two guide rail lines of the elevator car 1 and a guide rail section 9 for guiding two guide rail lines of the counterweight 2. Each of the car guide rail sections 8, as well as each of the counterweight guide rail sections 9, is fixed to the concrete frame F' (specifically, by at least one fixing bracket 17). Fig. 9 In the embodiment of the present invention, each frame F' comprises one or more horizontal metal beams 23 embedded in its concrete. Each said metal beam 23 forms an integral part of the wall of the concrete frame F'. Each said guide rail section 8 for guiding the guide rail line of the elevator car 1 is fixed to the horizontal beam 23 of the frame F' of the prefabricated modules A', B', C' (in particular, by at least one fixing bracket 17).

[0086] The prefabricated top module C' comprises a machine 13 for driving the hoisting ropes accordingly, such as Figure 4 shown. Figure 6 A preferred detail is shown of how the rope 21 is passed.

[0087] Figure 6 The preferred layout of the top module C' is illustrated. The machine 13 for driving the hoisting ropes comprises a motor 18 and a drive wheel 19. The machine 13 is mounted on a guide rail section 8 of a guide rail line for guiding the elevator car 1 carried vertically by the guide rail section 8. Therefore, the weight of the machine 13 and the load applied by the ropes around the drive wheel 19 are carried by the guide rail section 8, and the entire weight of the machine 13 and the load applied by the ropes 21 around the drive wheel 19 can be transmitted at least partially by the guide rail section to the guide rail section below it. The load applied by the ropes 21 around the drive wheel 19 is here formed partly by the weight of the ropes 21 and partly by the elevator units, such as the car 1 and the counterweight 2 suspended therefrom. As a result, the total weight carried by the guide rail section 8 on which the machine is mounted is large. Therefore, the possibility that the guide rail line can at least partially carry the weight is advantageous for simplifying the installation of the guide rail section by a small number of compact and light-weight brackets.

[0088] The machine 13 is mounted on the rear side of the guide rail section 8 by one or more support brackets 20 on the guide rail section 8. Here, the rear side is the side opposite to the front side of the guide rail section 8, the front side being the side on which the elevator car 1 is arranged when viewed in the vertical direction, and the elevator car 1 is movable in the hoistway guided by the guide rail wire. The motor 18 and the drive wheel 19 are coaxial, and the drive wheel is fixedly connected to the rotor of the motor 18. As a result, they can be compactly placed on the rear side of the guide rail section 8. The motor can be a flat motor, which means a motor whose axial dimension is much smaller than the radial dimension. Preferably, the size of the motor in its axial direction is substantially smaller than more than 50% of its size in its radial direction.

[0089] The prefabricated top module C' also includes a rope fixing bracket 12. On each rope fixing bracket, a Figure 6 As shown in Figure 13, the rope fixing bracket 12 (at Fig.12 The rope fixing bracket 12 is fixed to the left side of the car guide rail section 8 on a fixing bracket 17 which is fixed to the car guide rail section 8 and to the horizontal beam 23 of the frame F'. This is advantageous because the car guide rail section 8 and the rope fixing bracket 12 are thereby positioned transversely relative to each other and to the frame F'. Furthermore, the guide rail line can thereby at least partially carry the load applied by the rope 21 to the rope fixing bracket 12. As shown in FIG. 13 , the rope fixing bracket 12 (at Fig.12The right side of the elevator car 21 is fixed to a horizontal beam 22, which is fixed to the car guide rail section 8 and the counterweight guide rail section 8, which connects them to each other. By means of the beam 22, the rope fixing brackets 12 in question can be placed relatively freely. This is also advantageous because the car and counterweight guide rail lines can thereby at least partially carry the loads applied by the ropes 21 to the rope fixing brackets 12. The ends of the hoisting ropes 21 are fixed to each of said rope fixing brackets 12.

[0090] exist Fig. 9 In the embodiment of the present invention, the prefabricated top module C' comprises a doorway leading away from the hoistway space S.

[0091] In the described arrangement of arranging the elevator car 1 and the counterweight to be vertically movable in the hoistway H, the elevator car 1 and the counterweight 2 are suspended using hoisting ropes 21 around the drive sheave 19 . Figure 6 The diagram shows preferred details of how the rope is passed.

[0092] Figures 9 to 11 Preferred details of the prefabricated intermediate module B' are shown. The prefabricated intermediate shaft module B' comprises a guide rail portion 8 for guiding two guide rail lines of the elevator car 1 and a guide rail portion 9 for guiding two guide rail lines of the counterweight 2. The prefabricated intermediate shaft module B' comprises a doorway D2 for leading out of the shaft space S of the module B' in question, and a shaft door 6 for openably covering the shaft doorway D2 at least partially. Since the shaft door 6 is included in the prefabricated intermediate module B', its most laborious installation work can already be done at the factory where the module is manufactured. Therefore, there is no need to carry out time-consuming work at the installation site, and the elevator can be installed quickly and with little interference with other operations at the construction site.

[0093] In the embodiment shown, the door 6 is a sliding door mounted on one or more door rails 10 mounted on the frame F' of the prefabricated intermediate shaft module B'. During stacking, the door 6 is locked immovably relative to the frame F' of the prefabricated intermediate shaft module B'.

[0094] Figures 9 to 11 A preferred detail of the pre-pit module A' is shown. Figures 9 to 11 The prefabricated intermediate pit module A' shown comprises a guide rail section 8 for guiding two guide rail lines of the elevator car 1 and a guide rail section 9 for guiding two guide rail lines of the counterweight 2. The prefabricated pit module A preferably also comprises a doorway for leading out of the hoistway space S of the module in question, and a hoistway door for openably covering the hoistway doorway at least partially, although these are not Figure 8 Not shown in FIG.

[0095] The elevator car 1 and the counterweight 2 are located in the hoistway space S of the prefabricated pit module A'. The prefabricated pit module A includes a buffer, which includes a buffer for stopping the elevator car 1 from descending and a buffer for stopping the counterweight 2 from descending, which are respectively as follows Figure 8 Positioned as shown and described.

[0096] When describing a feature, structure or function of a prefabricated hoistway module, this refers to the feature, structure or function of the prefabricated hoistway modules stacked on top of each other provided in the provision.

[0097] Typically, each of said guide rail sections 8, 9 is preferably made of metal and has a T-shaped cross section as shown. Thus, common elevator components in this sense can be used. Alternatively, the material and / or shape of the guide rail sections 8 and / or 9 may of course be different.

[0098] It should be understood that the above description and accompanying drawings are only intended to teach the best way known to the inventor to make and use the present invention. It will be apparent to those skilled in the art that the present invention can be implemented in various ways. Therefore, those skilled in the art can modify or change the above embodiments of the present invention based on the above teachings without departing from the present invention. It should therefore be understood that the present invention and its embodiments are not limited to the above examples, but can be varied within the scope of the claims.

Claims

1. A method for building an elevator (E; E') methods, including: Providing an elevator car (1); providing a plurality of prefabricated hoistway modules (A, B, C; A', B', C') to be stacked on top of each other, each prefabricated hoistway module (A, B, C; A', B', C') defining a hoistway space (S) to which the entire elevator car (1) or at least its upper end or lower end can be fitted for movement; and stacking the plurality of prefabricated hoistway modules (A, B, C; A', B', C') on top of each other so that the hoistway spaces (S) of the prefabricated hoistway modules (A, B, C; A', B', C') are vertically aligned to form a continuous vertical elongated hoistway (H), wherein the elevator car (1) can be assembled in the hoistway (H) for movement; and The elevator car (1) is arranged to be able to move vertically in the hoistway (H); wherein the plurality of prefabricated hoistway modules (A, B, C; A', B', C') include a prefabricated top module (C; C') located on top of the stacked plurality of prefabricated hoistway modules, The prefabricated top module (C; C') comprises: a machine (13) for driving the hoisting rope (21), and one or more car guide rail sections (8), wherein the machine (13) for driving hoisting ropes (21) is mounted on the car guide rail section (8) of the prefabricated top module (C; C') such that the car guide rail section (8) is configured to carry the weight of the machine (13) and the load applied by the ropes (21) around the drive wheels (19) of the machine (13); wherein said prefabricated top module (C; C') further comprises a tubular frame surrounding said hoistway space (S) and said tubular frame comprises horizontal beams; and The car guide rail section (8) which carries the weight of the machine (13) and the load applied by the ropes (21) around the drive wheels (19) of the machine (13) is fixed to the horizontal beam.

2. A method according to claim 1, wherein each of the prefabricated hoistway modules (A, B, C; A', B', C') comprises a tubular frame (F; F') surrounding the hoistway space (S) of the prefabricated hoistway module (A, B, C; A', B', C'), the tubular frame (F; F') forming the load-bearing structure of the module (A, B, C; A', B', C') in question.

3. The method according to claim 2, wherein in the stacking, the plurality of prefabricated shaft modules (A, B, C; A', B', C') are stacked on top of each other so that the tubular frame (F; F') of each prefabricated shaft module bears the weight of the tubular frames (F; F') of all the prefabricated shaft modules stacked thereon.

4. The method according to any one of claims 1 to 3, wherein: In the arrangement, the car (1) is arranged to be able to move vertically in the hoistway (H) along one or more car guide lines for guiding the elevator car (1).

5. Method according to any one of claims 1-3, wherein each of the prefabricated hoistway modules (A, B, C; A', B', C') comprises one or more car guide rail sections (8).

6. The method according to claim 5, wherein: Each of the car guide rail sections (8) is fixed to the tubular frame (F; F') using at least one fixing bracket (17).

7. The method according to claim 5, wherein the car guide rail sections (8) of the prefabricated hoistway modules (A, B, C; A', B', C') are positioned in the prefabricated hoistway modules (A, B, C; A', B', C') so that when the hoistway modules (A, B, C; A', B', C') are stacked on top of each other, the car guide rail sections (8) of the prefabricated hoistway modules (A, B, C; A', B', C') are vertically aligned to form one or more continuous vertical guide rail lines for guiding the elevator car (1).

8. Method according to any one of claims 1-3, 7, wherein the method comprises providing a counterweight, and each of the prefabricated hoistway modules (A, B, C; A', B', C') comprises one or more counterweight rail sections (9).

9. Method according to claim 8, wherein each of the counterweight rail sections (9) is fixed to the tubular frame (F; F') using at least one fixing bracket (17).

10. The method according to claim 8, wherein the counterweight guide rail sections (9) of the prefabricated hoistway modules (A, B, C; A', B', C') are positioned in the prefabricated hoistway modules so that when the prefabricated hoistway modules (A, B, C; A', B', C') are stacked on top of each other, the counterweight guide rail sections (9) of the prefabricated hoistway modules (A, B, C; A', B', C') are vertically aligned to form one or more continuous vertical guide rail lines for guiding the counterweight (2).

11. The method according to any one of claims 1-3, 7, 9, 10, wherein the plurality of prefabricated hoistway modules (A, B, C; A', B', C') comprises one or more of the following: Prefabricated pit module (A); One or more intermediate modules (B) into which the entire elevator car (1) can be assembled and through which it can be moved.

12. The method according to claim 2, wherein each of said tubular frames is a beam frame.

13. The method according to claim 12, wherein the beam frame comprises horizontal beams (14a), vertical beams (14b) and diagonal beams (14c) which are rigidly connected together.

14. The method of claim 2, wherein the tubular frame of the prefabricated hoistway module is a concrete frame comprising concrete or reinforced concrete.

15. A method according to claim 14, wherein concrete or reinforced concrete forms more than 50% of the weight of the concrete frame.

16. Method according to claim 14, wherein the concrete frame comprises four vertical concrete walls which are rigidly connected together and delimit the hoistway space (S) of the prefabricated hoistway module in question.

17. Method according to any one of claims 14 to 16, wherein the concrete frame comprises horizontal beams (23) embedded in the concrete of the concrete frame.

18. The method according to claim 8, wherein: The tubular frame of the prefabricated hoistway module is a concrete frame comprising concrete or reinforced concrete; each of the car guide rail sections (8) is fixed to a horizontal beam (14a; 23) of the tubular frame (F; F') of the prefabricated hoistway module using at least one fixing bracket (17), wherein the horizontal beam (23) is embedded in the concrete of the concrete frame; and / or Each of the counterweight rail sections (9) is fixed to a horizontal beam (14a; 23) of the tubular frame (F; F') of the prefabricated hoistway module in question using at least one fixing bracket (17), wherein the horizontal beam (23) is embedded in the concrete of the concrete frame.

19. The method according to claim 18, wherein: The tubular frame is a beam frame; Each of the car guide rail sections (8) is fixed to a horizontal beam (14a) of the beam frame or a horizontal beam (23) of the concrete frame using at least one fixing bracket (17).

20. The method according to claim 18, wherein: The tubular frame is a beam frame; Each of the counterweight rail sections (9) is fixed to a horizontal beam (14a) of the beam frame or to a horizontal beam (23) of the concrete frame using at least one fixing bracket (17).

21. Method according to any one of claims 1-3, 7, 9, 10, 12-16, 19, 20, wherein the prefabricated top module (C) comprises one or more rope fixing brackets (12) to which the ends of the lifting ropes (21) can be fixed.

22. The method according to claim 21, wherein: One or more of the rope fixing brackets (12) are fixed to horizontal beams (14a, 23) of the tubular frame (F; F').

23. The method according to any one of claims 1-3, 7, 9, 10, 12-16, 19, 20, 22, wherein the method comprises: One or more ends of the lifting rope (21) are fixed to the one or more rope fixing brackets (12).

24. The method according to any one of claims 1-3, 7, 9, 10, 12-16, 19, 20, 22, wherein one or more of the prefabricated hoistway modules (A, B, C; A', B', C') comprises: A doorway (D2) leading away from the hoistway space of the prefabricated hoistway module in question and a hoistway door (6) for at least partially covering the doorway (D2) of the hoistway.

25. The method according to claim 24, wherein: The hoistway door is a sliding door mounted on one or more door rails (10), which are mounted on the tubular frames of the prefabricated hoistway modules (A, B, C; A', B', C').

26. An elevator obtainable using a method as defined in any one of claims 1-25.