High efficiency pipeline corrosion prevention device

By designing an efficient pipeline anti-corrosion device, the automatic wrapping of anti-corrosion materials is achieved through the cooperation of a drive mechanism and a conical wheel. This solves the problems of low efficiency and high cost of traditional anti-corrosion devices, improves construction efficiency, and reduces labor consumption.

CN113910589BActive Publication Date: 2026-01-16SHANXI CONSTR ENG CO LTD
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Patent Information

Application Number
CN202111188211.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-12
Publication Date
2026-01-16
Estimated Expiration
2041-10-12

AI Technical Summary

Technical Problem

Traditional anti-corrosion processes and devices suffer from problems such as high labor consumption, high equipment procurement costs, low construction efficiency, and difficulty in guaranteeing quality.

Method used

The system employs a high-efficiency pipeline corrosion protection device, which includes a main base, a secondary base, pipelines, and material components. A drive mechanism rotates the pipeline, causing the material components to reciprocate on the pipeline. The automatic winding of the corrosion-resistant material is achieved through the cooperation of a conical wheel and a hopper.

Benefits of technology

It significantly improves construction efficiency, reduces labor costs, lowers costs, and is applicable to pipeline corrosion protection construction in various environments.

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Abstract

The application belongs to the technical field of pipeline anticorrosion, and particularly relates to a high-efficiency pipeline anticorrosion device; the technical scheme is as follows: a main base, a vice base, a pipeline and a material assembly are arranged, the main base and the vice base are oppositely arranged at intervals, driving mechanisms are arranged on the main base and the vice base, two ends of the pipeline are arranged on the driving mechanisms, the material assembly is hung on the pipeline and located between the main base and the vice base, the driving mechanisms can drive the pipeline to rotate, so as to drive the material assembly to reciprocate on the pipeline; the conical wheel is hung on the pipeline together with the bin, the suspension point is close to the position of the vice base, the small end surface of one side of the conical wheel faces the direction of the main base, the anticorrosive material can be wound and moved from the vice base to the main base by shaking the handle clockwise or counterclockwise, and the device can be widely applied to pipeline anticorrosion construction in various environments.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of pipeline anticorrosion, and particularly relates to a high-efficiency pipeline anticorrosion device. BACKGROUND

[0002] The Xinzhou County Dai County Yamen 100,000-kilowatt photovoltaic power station project is a new project of the company this year, and the construction scope covers 220kV booster station, photovoltaic field area, 35kV power collection line, outgoing line and other auxiliary projects. A large amount of pre-buried pipe anticorrosion work is involved in the construction process.

[0003] At present, the traditional anticorrosion process and device have the problems of large artificial work consumption, high equipment procurement cost, generally low construction efficiency, difficult quality guarantee and limited use. SUMMARY

[0004] The application overcomes the deficiencies in the prior art and provides a high-efficiency pipeline anticorrosion device.

[0005] In order to solve the above technical problems, the application adopts the technical scheme of a high-efficiency pipeline anticorrosion device, which comprises a main base, an auxiliary base, a pipeline and a material assembly. The main base and the auxiliary base are oppositely arranged at intervals. Driving mechanisms are arranged on the main base and the auxiliary base. The two ends of the pipeline are arranged on the driving mechanisms. The material assembly is hung on the pipeline and located between the main base and the auxiliary base. The driving mechanisms can drive the pipeline to rotate, so as to drive the material assembly to reciprocate on the pipeline.

[0006] The material assembly comprises a hanging rope and a plurality of conical wheels arranged on the hanging rope. The conical wheels are hung on the pipeline through the hanging rope. The lower end of the hanging rope is provided with a hopper.

[0007] The conical wheels are of a conical structure. The circumferential surface of the conical wheels is arranged in close contact with the outer surface of the pipeline. The small end surface of one side of the conical wheel is arranged to face the main base.

[0008] A corrosion-resistant material roll is arranged in the hopper. The initial section of the corrosion-resistant material roll is clamped between the conical wheel and the pipeline. The conical wheel moves from the auxiliary base to the main base by rotating the pipeline to wind the corrosion-resistant material roll on the outer surface of the pipeline.

[0009] The main base comprises a bearing table and a plurality of supports. The supports are arranged on the lower end surface of the bearing table. Two hollow grooves are arranged on the upper end surface of the bearing table. The two hollow grooves are oppositely and intervaliy arranged.

[0010] The auxiliary base has the same structure as the main base.

[0011] The driving mechanism comprises a driving part and a driven part. The driving part is arranged at the hollow groove on the main base. The driven part is arranged at the hollow groove on the auxiliary base.

[0012] The driving part comprises an axle support, a first driven wheel and a second driven wheel arranged opposite to the first driven wheel, the axle support corresponds to the first driven wheel and the second driven wheel one by one, the first driven wheel and the second driven wheel are arranged on the bearing table through the axle support, and the distance between the second driven wheel and the first driven wheel is adjustable.

[0013] The driven part has the same structure as the driving part.

[0014] The bearing table of the main base is provided with a driving wheel, and the driving wheel is provided with a transmission belt between the first driven wheel.

[0015] The axle support and the bearing table are connected through a plurality of bolts.

[0016] One side of the driving wheel is provided with a crank.

[0017] Compared with the prior art, the present application has the beneficial effects that:

[0018] 1. The present application adopts the cooperation between the hanging rope, the conical wheel and the silo, suspends the conical wheel together with the silo on the pipeline, the suspension point is close to the position of the auxiliary base, the small end surface of one side of the conical wheel faces the direction of the main base, and the anticorrosive material is wound and moved from the auxiliary base to the main base by manually shaking the crank in the clockwise or counterclockwise direction, and the self-weight of the silo and the conical wheel is fully utilized to ensure the compaction of the anticorrosive material.

[0019] 2. The present application is suitable for anticorrosion construction of a large number of pipelines, can greatly improve the construction efficiency, reduce the use amount of artificial working days, reduce the cost, is convenient to assemble and maintain, and can be widely applied to pipeline anticorrosion construction in various environments. BRIEF DESCRIPTION OF DRAWINGS

[0020] The present application will be further described below in combination with the drawings.

[0021] Figure 1 It is a structural schematic view of the present application;

[0022] Figure 2 It is a side view schematic view of the present application;

[0023] Figure 3 It is a top view schematic view of the present application;

[0024] Figure 4 It is a top view of the bearing table of the main base of the present application;

[0025] Figure 5 It is a sectional view of the present application Figure 3 A-A.

[0026] As shown in the figure, the high-efficiency pipeline anticorrosion device comprises a main base 1, a secondary base 2, a pipeline 3 and a material assembly. The main base 1 and the secondary base 2 are oppositely arranged at intervals. The main base 1 and the secondary base 2 are provided with a driving mechanism. The two ends of the pipeline 3 are arranged on the driving mechanism. The material assembly is hung on the pipeline 3 and located between the main base 1 and the secondary base 2. The driving mechanism can drive the pipeline 3 to rotate, thereby driving the material assembly to reciprocate on the pipeline 3. DETAILED DESCRIPTION

[0027] As shown in the figure, the high-efficiency pipeline anticorrosion device comprises a main base 1, a secondary base 2, a pipeline 3 and a material assembly. The main base 1 and the secondary base 2 are oppositely arranged at intervals. The main base 1 and the secondary base 2 are provided with a driving mechanism. The two ends of the pipeline 3 are arranged on the driving mechanism. The material assembly is hung on the pipeline 3 and located between the main base 1 and the secondary base 2. The driving mechanism can drive the pipeline 3 to rotate, thereby driving the material assembly to reciprocate on the pipeline 3.

[0028] The material assembly comprises a hanging line 4 and a plurality of conical wheels 5 arranged on the hanging line 4. The conical wheels 5 are hung on the pipeline 3 through the hanging line 4. The lower end of the hanging line 4 is provided with a material bin 6.

[0029] The conical wheel 5 is a conical structure. The circumferential surface of the conical wheel 5 is arranged in close contact with the outer surface of the pipeline 3. The small end surface of one side of the conical wheel 5 is arranged to face the main base 1.

[0030] The material bin 6 is provided with an anticorrosive material roll. The initial section of the anticorrosive material roll is clamped between the conical wheel 5 and the pipeline 3. The conical wheel 5 moves from the secondary base 2 to the main base 1 by rotating the pipeline 3 to wind the anticorrosive material roll on the outer surface of the pipeline 3.

[0031] Preferably, the main base 1 comprises a seat table 7 and a plurality of supports 8. The supports 8 are arranged at the lower end surface of the seat table 7. The upper end surface of the seat table 7 is provided with two hollow grooves 9. The two hollow grooves 9 are oppositely arranged at intervals.

[0032] The secondary base 2 has the same structure as the main base 1.

[0033] Preferably, the driving mechanism comprises a driving part 10 and a driven part 11. The driving part 10 is arranged at the hollow groove 9 on the main base 1. The driven part 11 is arranged at the hollow groove 9 on the secondary base 2.

[0034] Preferably, the driving part 10 comprises an axle support 12, a first driven wheel 13 and a second driven wheel 14 arranged opposite to the first driven wheel 13, the axle support 12 corresponds to the first driven wheel 13 and the second driven wheel 14 one by one, the first driven wheel 13 and the second driven wheel 14 are arranged on the bearing table 7 through the axle support 12, and the distance between the second driven wheel 14 and the first driven wheel 13 is adjustable.

[0035] The driven part 11 has the same structure as the driving part 10.

[0036] Preferably, the main base 1 is provided with a driving wheel 15 in the bearing table 7, and the driving wheel 15 is provided with a transmission belt 16 between the first driven wheel 13.

[0037] Preferably, the axle support 12 and the bearing table 7 are connected through a plurality of bolts.

[0038] Preferably, one side of the driving wheel 15 is provided with a crank 17.

[0039] Preferably, an expansion interface is arranged between the driving wheel 15 and the crank 17.

[0040] The working process of the present application is as follows:

[0041] When in use, the pipeline is placed between the first driven wheel and the second driven wheel of the main base and the auxiliary base, the anticorrosive material (such as a mixture of glass cloth and asphalt paint) is added in the hopper, the conical wheel is hung on the pipeline together with the hopper, the hanging point is close to the position of the auxiliary base, the bottom surface of the hopper is not less than 3cm from the ground, the small end surface of one side of the conical wheel faces the direction of the main base, the anticorrosive material (such as a mixture of glass cloth and asphalt paint) is placed between the conical wheel and the pipeline, the anticorrosive material is compressed by the self-weight of the hopper and the conical wheel, when there is no external power equipment, the anticorrosive material is moved from the auxiliary base to the main base in the direction of winding by manually rotating the crank clockwise or counterclockwise, and the anticorrosion work is completed, when external power equipment is used, the crank is removed, and the external power equipment is connected to the expansion interface through the transmission belt, and the anticorrosion work is realized, and when it is necessary to adjust the sleeve compression size of the anticorrosive material and the advancing speed of the hopper, the conical wheel with different inclination can be replaced to realize the adjustment.

[0042] The above embodiments only exemplarily illustrate the principles and effects of the present application, and are not used to limit the present application. Those skilled in the art can modify or improve the above embodiments without departing from the spirit and scope of the present application. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and technical thought of the present application should be covered by the claims of the present application.

Claims

1. A high efficiency pipeline corrosion prevention apparatus, characterized by, The utility model relates to a kind of anti-corrosion material winding device, including: Main pedestal (1), vice pedestal (2), pipeline (3) and material assembly, the main pedestal (1) and vice pedestal (2) are oppositely arranged, the main pedestal (1) and vice pedestal (2) are provided with driving mechanism, the both ends of the pipeline (3) are arranged on driving mechanism, the material assembly is hung on pipeline (3), and located between main pedestal (1) and vice pedestal (2), the driving mechanism can be rotated by driving pipeline (3), so as to drive material assembly reciprocating motion on pipeline (3); The material assembly includes hanging rope (4) and a plurality of conical wheels (5) arranged on the hanging rope (4), the conical wheel (5) is hung on the pipeline (3) through the hanging rope (4), and the lower end of the hanging rope (4) is provided with a bunker (6); The conical wheel (5) is a conical structure, the circumferential surface of the conical wheel (5) is arranged in close contact with the outer surface of the pipeline (3), and the small end surface of one side of the conical wheel (5) is arranged towards the main pedestal (1); The bunker (6) is provided with a corrosion-resistant material roll, the initial section of the corrosion-resistant material roll is clamped between the conical wheel (5) and the pipeline (3), and the conical wheel (5) is moved from the vice pedestal (2) to the main pedestal (1) by rotating the pipeline (3) to wind the corrosion-resistant material roll on the outer surface of the pipeline (3); The main pedestal (1) includes a seat table (7) and a plurality of supports (8), the support (8) is arranged on the lower end surface of the seat table (7), and the upper end surface of the seat table (7) is provided with two hollow grooves (9), and the two hollow grooves (9) are oppositely and spaced apart; The vice pedestal (2) is the same as the main pedestal (1) in structure. The main drive (10) includes an axle bracket (12), a first driven wheel (13) and a second driven wheel (14) oppositely arranged with the first driven wheel (13), the axle bracket (12) corresponds to the first driven wheel (13) and the second driven wheel (14) one by one, the first driven wheel (13) and the second driven wheel (14) are arranged on the seat table (7) through the axle bracket (12) respectively, and the distance between the second driven wheel (14) and the first driven wheel (13) is adjustable.

2. The high efficiency conduit anticorrosion device of claim 1, wherein, The driven part (11) is the same as the main drive (10) in structure.

3. The high efficiency conduit anticorrosion device of claim 2, wherein, The axle bracket (12) and the seat table (7) are connected through a plurality of bolts (18). One side of the main drive (15) is provided with a crank (17).

4. The high efficiency conduit anticorrosion device of claim 3, wherein, ​ 5. The apparatus of claim 4, wherein ​

Citation Information

Patent Citations

  • Efficient pipeline anti-corrosion device

    CN216182763U