Prefabricated integrated photovoltaic panels and assembled photovoltaic enclosure systems with moisture management systems

By integrating prefabricated photovoltaic integrated panels with moisture management systems and prefabricated photovoltaic enclosure systems in the enclosure system, the shortcomings of the existing enclosure system in energy conservation and emission reduction are solved, and efficient energy conservation and emission reduction and thermal insulation performance are achieved.

CN113944266BActive Publication Date: 2025-04-01SUZHOU ZIAN METAL PROD
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Patent Information

Application Number
CN202111340437.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-12
Publication Date
2025-04-01
Estimated Expiration
2041-11-12

AI Technical Summary

Technical Problem

The existing enclosure system has performed weakly in energy conservation and emission reduction, and it is difficult to meet the society's new demand for energy conservation and emission reduction.

Method used

The prefabricated photovoltaic integrated panel with moisture management system and the prefabricated photovoltaic enclosure system are adopted. Through the integration of solar photovoltaic panels, combined with isopressurized rainproof curtain walls and waterproof and moisture-permeable cloth, moisture management and energy conservation and emission reduction are achieved.

Benefits of technology

The energy-saving and emission reduction functions of the enclosure system are realized, which reduces energy consumption and environmental damage, and at the same time improves the insulation performance and safety of the enclosure system.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the field of building enclosure systems, and in particular, relates to prefabricated photovoltaic integrated panels with moisture management systems and assembled photovoltaic enclosure systems. The prefabricated photovoltaic integrated panels with moisture management systems include solar photovoltaic panels and moisture management systems, and the moisture management system includes isobaric rainproof curtain walls and waterproof breathable fabrics. The assembled photovoltaic enclosure system may include prefabricated photovoltaic integrated panels with moisture management systems, wall layers and flashing boards; or prefabricated photovoltaic integrated panels with moisture management systems, building structure frames and flashing boards; or prefabricated photovoltaic integrated panels with moisture management systems and roof bodies. The construction method of the assembled photovoltaic enclosure system includes software simulation, factory prefabrication and on-site assembly. The present application gives the prefabricated photovoltaic integrated panels the power supply capacity through solar photovoltaic panels, saves equipment materials and electricity costs, reduces energy consumption and environmental damage caused by power generation, and improves the energy-saving and emission-reduction effects of the enclosure structure.
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Description

Technical Field

[0001] The present application relates to the field of building enclosure systems, and in particular to a prefabricated photovoltaic integrated panel and an assembled photovoltaic enclosure system containing a moisture management system. Background Art

[0002] As an important part of a building, the enclosure structure is the main component that separates the indoor and outdoor areas. The traditional enclosure structure is mainly composed of masonry or reinforced concrete, and has the functions of protection, wind and rain protection, and heat insulation.

[0003] In recent years, more and more enclosure structures are made of functional prefabricated integrated panels. At the same time, in order to adapt to social development and improve the comfort, durability and functionality of buildings, various multifunctional enclosure structures have been developed and used one after another, and the enclosure structure has also risen from a single structure to a multi-layered system. For example, a multifunctional enclosure system composed of decorative panels, insulation panels, waterproof and breathable cloth, porous panels and fireproof panels has multiple functions such as aesthetics, heat insulation, waterproofing, moisture removal, heat preservation, soundproofing and fire prevention, thus giving the building better quality.

[0004] At present, with the development of society and the improvement of human living standards, new requirements have been put forward for enclosure systems, and energy conservation and emission reduction have become new demands; however, conventional enclosure systems have weak energy conservation and emission reduction capabilities; therefore, improving the energy conservation and emission reduction performance of enclosure systems has become a research focus. Summary of the invention

[0005] In order to improve the energy-saving and emission-reduction function of the enclosure system, the present application provides a prefabricated photovoltaic integrated panel and an assembled photovoltaic enclosure system including a moisture management system.

[0006] In the first aspect, a prefabricated photovoltaic integrated panel with a moisture management system is provided, which adopts the following technical solution:

[0007] The prefabricated integrated photovoltaic panel with a moisture management system comprises a stacked solar photovoltaic panel and a moisture management system; the moisture management system comprises an isobaric rainproof curtain wall and a waterproof and breathable cloth, and the isobaric rainproof curtain wall is connected to the solar photovoltaic panel.

[0008] By adopting the above technical solution, solar photovoltaic panels can be used as structural decorative panels and can also use solar energy to generate electricity; the electricity generated can not only be used for the building where it is located, but also can be exported to the power grid, saving equipment materials and electricity costs, reducing the energy consumption and environmental damage caused by conventional power generation, and having the effect of energy saving and emission reduction; and the integration of buildings and photovoltaics reduces the cost of secondary installation. The moisture management system can play a role in waterproofing and dehumidification, and can reduce the accumulation of moisture in the prefabricated photovoltaic integrated panels containing the moisture management system (hereinafter referred to as prefabricated photovoltaic integrated panels), thereby reducing the problem of performance degradation of solar photovoltaic panels due to moisture, and plays a role in protecting solar photovoltaic panels; at the same time, it also enables the entire enclosure system using the prefabricated photovoltaic integrated panels to maintain high performance, so that the thermal insulation performance of the enclosure system is long-term and efficient, and plays an important role in the safety of the enclosure system.

[0009] Optionally, it further includes an integrated frame, the moisture management system is arranged in the integrated frame, and the solar photovoltaic panel is connected to the outer surface of the integrated frame;

[0010] The upper and lower sides of the integrated frame are both provided with ventilation and moisture-dissipating holes, and the ventilation and moisture-dissipating holes are directly opposite to the isobaric rainproof curtain wall.

[0011] By adopting the above technical solution, the integrated frame integrates the solar photovoltaic panel and the moisture management system into one, which is conducive to the installation and use of the prefabricated photovoltaic integrated panel. The setting of the breathable moisture removal hole is conducive to the discharge of moisture and water in the moisture management system.

[0012] Optionally, the isobaric rainproof curtain wall includes protrusions and a base layer, the base layers are provided in multiple layers and overlap each other, there is a gap between two adjacent base layers, and the protrusions are provided in multiple layers and are all provided in the gaps;

[0013] The base layer is one of XPE board, IXPE board and waterproof and breathable cloth, and the material of the protrusion is one of XPE, IXPE, EVA, PU, ​​PP, PVC and ECB.

[0014] By adopting the above technical solution, the setting of the gap provides a discharge space for the water and moisture in the prefabricated photovoltaic integrated panel on the one hand; wherein, the water in the gap can overcome the capillary action and flow downward out of the isobaric rainproof curtain wall driven by gravity, and the moisture is discharged upward driven by the air blown into the gap from bottom to top, so that the isobaric rainproof curtain wall has the function of moisture removal and water blocking. On the other hand, the pressure in the gap is equal to or approximately equal to the external pressure, which can effectively prevent the external moisture from penetrating through wind pressure. On the other hand, the gap also cuts off the migration path of water and moisture in the prefabricated photovoltaic integrated panel, thereby further improving the water blocking effect of the isobaric rainproof curtain wall. In addition, since the gap can also form a broken bridge structure, it can hinder the movement of heat and sound in the prefabricated photovoltaic integrated panel, so that the isobaric rainproof curtain wall also plays the function of heat insulation and sound insulation.

[0015] Optionally, it also includes a heat insulation board and a first structural board;

[0016] The heat insulation board is arranged between the solar photovoltaic panel and the moisture management system; the heat insulation board is one of graphite polystyrene board, rock wool board, glass fiber insulation wool board and aerogel board;

[0017] The first structural plate is connected to a surface of the moisture management system which is away from the solar photovoltaic panel.

[0018] By adopting the above technical solution, the heat insulation board can play a role of heat insulation; the first structural board plays a role of support.

[0019] Optionally, it also includes a keel layer, an insulation layer and a second structural plate;

[0020] The keel layer is arranged on a side of the first structural plate away from the moisture management system; the keel layer includes a plurality of keels, and the plurality of keels are arranged into a frame structure;

[0021] The insulation layer is arranged in the frame structure of the keel layer, and the material of the insulation layer is one or more of graphite polystyrene, aerogel, rock wool, XPE foam, IXPE foam, and glass fiber insulation cotton;

[0022] The second structural plate is arranged on a side of the keel layer away from the first structural plate.

[0023] By adopting the above technical solution, the keel layer, the second structural plate and the first structural plate form a skeleton skin effect, which increases the mechanical strength and structural stability of the prefabricated photovoltaic integrated panel, thereby giving the prefabricated photovoltaic integrated panel better bearing capacity and providing the necessary conditions for the prefabricated photovoltaic integrated panel to be used independently as a wall panel. The setting of the insulation layer further improves the thermal insulation of the prefabricated photovoltaic integrated panel.

[0024] Optionally, an air barrier membrane is also included, which is arranged between the keel layer and the second structural plate.

[0025] By adopting the above technical solution, in cold areas, the migration of moisture from indoors to the prefabricated photovoltaic integrated panels can be reduced by setting up an air barrier film, thereby reducing the moisture content in the prefabricated photovoltaic integrated panels, which is beneficial to reducing the impact of moisture on the structural strength of the prefabricated photovoltaic integrated panels, protecting the solar photovoltaic panels, and making the enclosure system using the prefabricated photovoltaic integrated panels have high performance.

[0026] In the second aspect, an assembled photovoltaic enclosure system is provided, which adopts the following technical solution:

[0027] An assembled photovoltaic enclosure system, including a prefabricated photovoltaic integrated panel, a wall layer and a flashing board without a keel layer and including a moisture management system;

[0028] The prefabricated photovoltaic integrated panels containing the moisture management system are arranged in a matrix and installed outside the wall layer through a keel; a flashing plate is installed under each prefabricated photovoltaic integrated panel containing the moisture management system, and there is a gap between the flashing plate and the two prefabricated photovoltaic integrated panels containing the moisture management system above and below it.

[0029] The above technical solution is applicable to the reconstruction of the existing building walls; by adopting the above technical solution, a unit curtain wall is formed outside the existing wall, which can use solar energy to generate electricity, not only to provide electricity for the building but also to transmit it to the power grid, so that the enclosure system has the effect of saving electricity costs and energy saving and emission reduction. At the same time, the curtain wall can also control the indoor temperature, and has the functions of moisture removal and water blocking, thermal insulation, fire prevention and sound insulation, etc., which improves the functionality of the enclosure system and enhances the comfort of the building.

[0030] In the third aspect, an assembled photovoltaic enclosure system is provided, which adopts the following technical solutions:

[0031] Prefabricated photovoltaic enclosure system, including prefabricated photovoltaic integrated panels with keel layer and moisture management system, building structure frame and flashing board;

[0032] The prefabricated photovoltaic integrated panels of the moisture management system are arranged in a matrix and connected to the building structure frame; a flashing plate is installed under each prefabricated photovoltaic integrated panel of the moisture management system, and there is a gap between the flashing plate and the two prefabricated photovoltaic integrated panels of the moisture management system above and below it.

[0033] The above technical solution is applicable to newly built buildings; by adopting the above technical solution, the prefabricated photovoltaic integrated panels and the building structure frame constitute an assembled photovoltaic enclosure system, which has the functions of power generation capacity, energy saving and emission reduction, moisture removal and water blocking, thermal insulation, fire prevention and sound insulation.

[0034] In a fourth aspect, an assembled photovoltaic enclosure system is provided, which adopts the following technical solution:

[0035] An assembled photovoltaic enclosure system, including a prefabricated photovoltaic integrated panel without a keel layer and a moisture management system, and a roof body;

[0036] The prefabricated integrated photovoltaic panels containing the moisture management system are arranged in a matrix and installed outside the roof body through keels; there is a gap between two adjacent prefabricated integrated photovoltaic panels containing the moisture management system.

[0037] The above technical solution is applicable to the renovation of the roofs of existing buildings; by adopting the above technical solution, prefabricated photovoltaic integrated panels form a curtain wall on the roof with the functions of power generation capacity, moisture drainage and water blocking, thermal insulation, fire prevention and sound insulation, etc., which improves the energy saving and emission reduction, thermal insulation and moisture removal of the enclosure system.

[0038] In a fifth aspect, a method for constructing the above-mentioned assembled photovoltaic enclosure system is provided, which adopts the following technical solution:

[0039] A method for constructing an assembled photovoltaic enclosure system, comprising:

[0040] S1. Optimize the parameters of each component of the prefabricated photovoltaic integrated panel with moisture management system through simulation software, combining the building requirements and the geographical and environmental factors of the target site;

[0041] S2, prefabricated photovoltaic integrated panels with a moisture management system;

[0042] S3. Deliver the prefabricated integrated photovoltaic panels including the moisture management system to the target site and install them on site.

[0043] By adopting the above technical scheme, through the simulation, calculation, analysis and optimization of WuFi software, the optimized parameters of each component of the prefabricated photovoltaic integrated panel were obtained, and then the design scheme of the prefabricated photovoltaic integrated panel suitable for the building requirements and the environmental conditions of the target site was obtained. The assembled photovoltaic enclosure system constructed by the obtained prefabricated photovoltaic integrated panel has long-term and effective energy-saving and emission reduction, thermal insulation and dehumidification effects, and improves the durability and safety of the structure, extending its service life.

[0044] The method of prefabrication in the factory and assembly on site can reduce the dust generated by on-site construction, which is beneficial to environmental protection. It also improves the efficiency and safety of on-site construction, reduces the restrictions of on-site conditions on construction, and reduces the cost of secondary installation of solar photovoltaic panels.

[0045] In summary, the present application includes at least one of the following beneficial technical effects:

[0046] 1. This application uses solar photovoltaic panels to give the prefabricated photovoltaic integrated panels the power supply capacity, which can not only be used for the constructed buildings, but also be exported to the power grid, thereby saving equipment materials and electricity costs, while also reducing the energy consumption and environmental damage caused by conventional power generation, and has the effect of energy conservation and emission reduction. In addition, solar photovoltaic panels can also adjust the temperature in the building by absorbing heat, thereby reducing the load and energy consumption of air conditioning, and further playing a role in energy conservation and emission reduction.

[0047] 2. The moisture management system of the present application has the function of dehumidifying and blocking water, which is beneficial to reduce the accumulation of water and moisture in the prefabricated photovoltaic integrated panels, thereby protecting the solar photovoltaic panels and reducing the problem of performance degradation of the solar photovoltaic panels due to moisture.

[0048] 3. The heat insulation board provided in the present application has the function of heat insulation, and the first structural board provided plays a supporting role.

[0049] 4. This application forms a skin effect through the provision of a keel layer and a second structural panel, thereby improving the mechanical strength and structural stability of the prefabricated photovoltaic integrated panel and providing the necessary conditions for the prefabricated photovoltaic integrated panel to be used independently as a wall panel.

[0050] 5. The present application improves the thermal insulation of the prefabricated photovoltaic integrated panel by providing a thermal insulation layer; and reduces the diffusion of moisture from the interior to the enclosure system by providing an air barrier film.

[0051] 6. The enclosure system of the present application, through the setting of prefabricated photovoltaic integrated panels, has good and long-term functions such as production capacity supply, energy conservation and emission reduction, water blocking and moisture removal, thermal insulation, fire prevention and sound insulation; through the combination of passive energy saving and active energy saving, the enclosure system has zero energy consumption or near zero energy consumption.

[0052] 7. The enclosure system of the present application, as a BiPv (building photovoltaic), omits the secondary installation of solar photovoltaic panels and reduces the cost of the assembled photovoltaic enclosure system.

[0053] 8. This application optimizes the control parameters of each part of the prefabricated photovoltaic integrated panel through software simulation, calculation, analysis and optimization, thereby obtaining a prefabricated photovoltaic integrated panel that is suitable for the building requirements and environmental conditions of the target site, and improving the energy-saving, emission-reduction, thermal insulation and dehumidification functions of the assembled photovoltaic enclosure system composed of the prefabricated photovoltaic integrated panel.

[0054] 9. This application reduces the dust generated by on-site construction through high-level prefabrication in the factory and on-site assembly at the target location (construction site), which is beneficial to environmental protection; at the same time, it also improves the efficiency and safety of on-site construction and reduces the restrictions on construction under on-site conditions. BRIEF DESCRIPTION OF THE DRAWINGS

[0055] Figure 1 It is a three-dimensional schematic diagram of the prefabricated photovoltaic integrated panel of Example 1 of the present application.

[0056] Figure 2 It is an exploded schematic diagram of the prefabricated photovoltaic integrated panel of Example 1 of the present application.

[0057] Figure 3 It is a three-dimensional schematic diagram of the isobaric rainproof curtain wall of Example 1 of the present application.

[0058] Figure 4 It is a three-dimensional schematic diagram of the prefabricated photovoltaic integrated panel of Example 2 of the present application.

[0059] Figure 5 It is an exploded schematic diagram of the prefabricated photovoltaic integrated panel of Example 2 of the present application.

[0060] Figure 6 It is a three-dimensional schematic diagram of the prefabricated photovoltaic integrated panel of Example 3 of the present application.

[0061] Figure 7 It is an exploded schematic diagram of the prefabricated integrated photovoltaic panel of Example 3 of the present application.

[0062] Figure 8 It is a three-dimensional schematic diagram of the assembled photovoltaic enclosure system of Example 4 of the present application.

[0063] Fig. 9 It is a three-dimensional schematic diagram of the assembled photovoltaic enclosure system of Example 5 of the present application.

[0064] Fig.10 It is a three-dimensional schematic diagram of the assembled photovoltaic enclosure system of Example 6 of the present application.

[0065] Explanation of the reference numerals: 1. Solar photovoltaic panel; 2. Moisture management system; 21. Isobaric rainproof curtain wall; 211. Base layer; 212. Protrusion; 213. Gap; 214. Fiberglass mesh; 22. Waterproof and breathable cloth; 3. Integrated frame; 31. Breathable and moisture-desorption holes; 4. Insulation board; 5. First structural board; 51. Thermal insulation and sound insulation cushion layer; 6. Keel layer; 61. Keel; 7. Insulation layer; 8. Second structural board; 9. Air barrier membrane; 100. Prefabricated photovoltaic integrated panel with moisture management system; 200. Wall layer; 201. Lightweight installation keel; 300. Flashing board; 301. Water-guiding fold; 400. Building structure frame; 500. Roof body. DETAILED DESCRIPTION

[0066] The following is combined with Figure 1-10 This application is described in further detail.

[0067] Example 1

[0068] This embodiment discloses a prefabricated photovoltaic integrated panel 100 including a moisture management system, which is suitable for the reconstruction of an existing wall or roof. Figure 1 and Figure 2 The prefabricated photovoltaic integrated panel 100 including a moisture management system (hereinafter referred to as the prefabricated photovoltaic integrated panel 100) includes a solar photovoltaic panel 1, an integrated frame 3, and an insulation board 4 installed in the integrated frame 3, a moisture management system 2 and a first structural board 5; the insulation board 4, the moisture management system 2 and the first structural board 5 are stacked together in sequence; the solar photovoltaic panel 1 is connected to the outside of the integrated frame 3 and is adjacent to the insulation board 4.

[0069] Reference Figure 2 and Figure 3 The moisture management system 2 is composed of an isobaric rainproof curtain wall 21 and a waterproof and breathable cloth 22 which are overlapped and connected to each other; at the same time, the isobaric rainproof curtain wall 21 is also connected to the insulation board 4, and the waterproof and breathable cloth 22 is also connected to the first structural board 5. The isobaric rainproof curtain wall 21 includes two layers of base 211, two layers of glass fiber mesh 214 and a plurality of protrusions 212; the two layers of base 211 are both rectangular XPE (chemical cross-linked polyethylene foam material) plates and are arranged in parallel; the two layers of glass fiber mesh 214 correspond to the two layers of base 211 one by one and are superimposed on the inner side of the corresponding base 211 (the side facing between the two bases 211 is the inner side); the protrusion 212 is cylindrical, and its two ends are respectively connected vertically to the two glass fiber meshes 214, and a plurality of protrusions 212 are arranged in a matrix between the two glass fiber meshes 214; the material of the protrusion 212 is the same as that of the base 211 (i.e., both are XPE), and the base 211, the glass fiber mesh 214 and the protrusion 212 are connected together by hot-melt bonding. The waterproof and breathable cloth 22 is a rectangular structure and is connected to the base 211 near the first structural plate 5 by nailing.

[0070] Reference Figure 2 and Figure 3, due to the setting of the protrusion 212 between the two layers of glass fiber mesh 214, a gap 213 is formed between the two glass fiber meshes 214, that is, between the two base layers 211. The gap 213 can provide a space for the water and moisture in the prefabricated photovoltaic integrated panel 100 to be discharged; wherein, the water can overcome the capillary action at the gap 213, and flow downward along the gap 213 under the driving action of gravity and be discharged; the moisture will be taken away by the air blown into the gap 213 from bottom to top. Moreover, the pressure in the gap 213 is equal to or approximately equal to the external pressure, which can effectively prevent the external moisture from penetrating through the wind pressure. In addition, the gap 213 can also block the migration path of water and moisture in the prefabricated photovoltaic integrated panel 100. Therefore, the setting of the gap 213 can play a role in moisture removal and water blocking, reduce the accumulation of moisture in the prefabricated photovoltaic integrated panel 100, not only reduce the damage of moisture to the mechanical structure of the prefabricated photovoltaic integrated panel 100, but also reduce the influence of moisture on the performance of the solar photovoltaic panel 1. At the same time, the gap 213 forms a broken bridge structure in the prefabricated photovoltaic integrated panel 100, which hinders the movement of heat and sound in the prefabricated photovoltaic integrated panel 100, thereby also playing the role of heat insulation and sound insulation. Therefore, the setting of the gap 213 makes the prefabricated photovoltaic integrated panel 100 have high performance and long-term high thermal insulation efficiency.

[0071] In addition, XPE has a uniform pore structure, which is conducive to further improving the heat insulation and sound insulation effect of the prefabricated photovoltaic integrated panel 100. In some other embodiments, the material of the protrusion 212 can also be selected from IXPE, EVA, PU, ​​PP, PVC, ECB (ethylene copolymer modified asphalt). At the same time, the base layer 211 can also be selected from IXPE (electron radiation cross-linked polyethylene foam material) board and waterproof and breathable cloth.

[0072] Reference Figure 2 The solar photovoltaic panel 1 is a rectangular panel, and the solar photovoltaic panel 1 is also equipped with wires and photovoltaic system connectors and other equipment; in this embodiment, these equipment are all conventional structures, so they are not expanded here. The heat insulation board 4 is a rectangular board with the same length and width as the base layer 211, which is specifically a graphite polystyrene board with good heat insulation and heat preservation effects; of course, in other embodiments, the heat insulation board 4 can also be selected from rock wool board, glass fiber insulation wool board or aerogel board.

[0073] Reference Figure 2, the first structural board 5 has the same length and width as the base layer 211. In this embodiment, the first structural board 5 is specifically a gypsum board with a heat-insulating and sound-proofing cushion layer 51 on the surface away from the moisture management system 2; since gypsum has a porous structure, the first structural board 5 in this embodiment can also improve the heat-insulating and sound-proofing effect of the prefabricated photovoltaic integrated panel 100; in addition, gypsum is also non-flammable, so the first structural board 5 can also give the prefabricated photovoltaic integrated panel 100 fireproof performance. In other embodiments, the first structural board 5 can also be selected from cement fiberboard, magnesium crystal board, OSB board or other conventional structural boards with a heat-insulating and sound-proofing cushion layer 51 on one side surface.

[0074] Reference Figure 2 The integrated frame 3 is a rectangular frame surrounded by L-shaped metal strips, and its length and width are the same as those of the solar photovoltaic panel 1; the heat insulation board 4, the moisture management system 2 and the first structural board 5 (including the heat insulation and sound insulation pad 51) are installed in the integrated frame 3 in sequence and fixed by bolts; the solar photovoltaic panel 1 is fixed by bolts on the outer surface of the side of the integrated frame 3 close to the heat insulation board 4, so that the components of the prefabricated photovoltaic integrated panel 100 are integrated into one. A plurality of air-permeable and moisture-discharging holes 31 are provided on the frame strips on the upper and lower sides of the integrated frame 3 (i.e., the upper and lower sides of the rectangular frame); these air-permeable and moisture-discharging holes 31 are arranged equidistantly along the length direction of the frame strips, and are all directly opposite to the gap 213 of the isobaric rainproof curtain wall 21, so that the moisture and water in the gap 213 can be easily discharged.

[0075] The implementation principle of the prefabricated photovoltaic integrated panel 100 with a moisture management system in this embodiment is as follows: the solar photovoltaic panel 1, the heat insulation panel 4, the moisture management system 2 and the first structural panel 5 are arranged in sequence from outdoor to indoor, and integrated into a rectangular panel body through the integrated frame 3. Among them, the solar photovoltaic panel 1 is located at the outermost side of the prefabricated photovoltaic integrated panel 100, which can be used as a structural finishing layer and can also be used to convert light energy into electrical energy for use in the building where the prefabricated photovoltaic integrated panel 100 is located or output to the power grid, saving equipment materials and electricity costs; at the same time, the solar photovoltaic panel 1 can also adjust the temperature in the building by absorbing heat. The heat insulation panel 4 plays a role in heat insulation. The setting of the moisture management system 2 is conducive to the role of moisture removal and water blocking, reducing the accumulation of moisture in the prefabricated photovoltaic integrated panel 100, thereby not only helping to reduce the phenomenon that the mechanical properties of the prefabricated photovoltaic integrated panel 100 are damaged by moisture, but also reducing the problem of performance degradation of the solar photovoltaic panel 1 due to moisture; at the same time, the moisture management system 2 can also play the role of heat insulation, sound insulation and noise reduction. The first structural panel 5 can play a supporting role and also can give the prefabricated photovoltaic integrated panel 100 better fireproof, heat-insulating and noise-reducing performance.

[0076] Example 2

[0077] This embodiment discloses a prefabricated photovoltaic integrated panel 100 including a moisture management system. Figure 4 and Figure 5 This embodiment is basically the same as the embodiment 1, the main difference being that the prefabricated integrated photovoltaic panel 100 in this embodiment is suitable for new construction of a wall; therefore, the prefabricated integrated photovoltaic panel 10 with a moisture management system in this embodiment comprises a solar photovoltaic panel 1, a moisture management system 2, an integrated frame 3, an insulation panel 4, a first structural panel 5, a keel layer 6, an insulation layer 7, and a second structural panel 8. At the same time, the first structural panel 5 is not provided with an insulation and sound insulation cushion layer 51.

[0078] Reference Figure 4 and Figure 5 , the solar photovoltaic panel 1, the heat insulation panel 4, the moisture management system 2, the first structural panel 5, the keel layer 6 and the second structural panel 8 are arranged in sequence from the outdoor to the indoor. In addition, the heat insulation panel 4, the moisture management system 2 and the first structural panel 5 are sequentially installed in the integrated frame 3 and fixed with bolts; the solar photovoltaic panel 1 is located outside the side of the integrated frame 3 close to the heat insulation panel 4, and is fixed to the integrated frame 3 by means of bolts, and the keel layer 6 is located outside the side of the integrated frame 3 close to the first structural panel 5, and is fixed to the integrated frame 3 by means of bolts; the second structural panel 8 is fixed to the keel layer 6 on the side away from the integrated frame 3 by means of bolts, and the center of the second structural panel 8 is collinear with the center of the keel layer 6; the second structural panel 8 is coated with a paint finish on the side away from the keel layer 6 (i.e., the side facing the indoors).

[0079] Reference Figure 5 , the keel layer 6 is a rectangular plate-shaped frame structure, and its length and width are the same as those of the integrated frame 3; the keel layer 6 is composed of a plurality of keels 61 arranged in an arrangement. The keel 61 is a C-shaped lightweight keel, and its inner side has a wiring cavity for the wiring of the solar photovoltaic panel 1. The thermal insulation layer 7 is filled in the frame structure formed by the plurality of keels 61. In this embodiment, the material of the thermal insulation layer 7 is graphite polystyrene, which has good thermal insulation properties; in some other embodiments, the material of the thermal insulation layer 7 can also be a combination of one or more of aerogel, rock wool, XPE foam, and IXPE foam. The second structural board 8 is a rectangular board. In order to be placed in a prefabricated building structure frame during installation, the length and width of the second structural board 8 are smaller than the keel layer 6. In this embodiment, the second structural board 8 is specifically a gypsum board; in other embodiments, the second structural board 8 can also be a cement fiber board, a magnesium crystal board or other conventional structural boards with fire resistance.

[0080] The keel layer 6 and the second structural plate 8 cooperate with the first structural plate 5 to form a skin effect, which increases the overall mechanical strength and structural stability of the prefabricated photovoltaic integrated panel 100, improves the bearing capacity of the prefabricated photovoltaic integrated panel 100, and enables the prefabricated photovoltaic integrated panel 100 to be used independently as a wall panel. The provision of the thermal insulation layer 7 improves the thermal insulation of the prefabricated photovoltaic integrated panel 100, thereby improving the comfort of the constructed building.

[0081] Example 3

[0082] This embodiment discloses a prefabricated photovoltaic integrated panel 100 including a moisture management system. Figure 6 and Figure 7 This embodiment is basically the same as Embodiment 2, the main difference being that the prefabricated photovoltaic integrated panel 100 in this embodiment is mainly used in severely cold regions, so the prefabricated photovoltaic integrated panel 100 in this embodiment also includes an air barrier film 9; specifically: the prefabricated photovoltaic integrated panel 100 is composed of a solar photovoltaic panel 1, a moisture management system 2, an integrated frame 3, an insulation board 4, a first structural panel 5, a keel layer 6, an insulation layer 7, a second structural panel 8 and an air barrier film 9.

[0083] Reference Figure 6 and Figure 7 The air barrier film 9 is rectangular in shape, and its length and width are the same as those of the second structural plate 8. The air barrier film 9 is located between the keel layer 6 and the second structural plate 8, and is connected to the two by bolts. The setting of the air barrier film 9 can effectively prevent moisture from migrating from the room into the prefabricated photovoltaic integrated panel 100, reduce the moisture content in the prefabricated photovoltaic integrated panel 100, and thus reduce the influence of moisture on the structural strength of the prefabricated photovoltaic integrated panel 100 and the performance of the solar photovoltaic panel 1.

[0084] Example 4

[0085] This embodiment discloses an assembled photovoltaic enclosure system, which is a modification of an existing building wall. Figure 8 The assembled photovoltaic enclosure system includes the prefabricated photovoltaic integrated panel 100 disclosed in Example 1, the wall layer 200 and the flashing board 300.

[0086] Reference Figure 8 The wall layer 200 is an existing wall; a plurality of prefabricated integrated photovoltaic panels 100 are arranged and are installed in a matrix on the outer surface of the wall layer 200 through a lightweight installation keel 201 .

[0087] A plurality of prefabricated photovoltaic integrated panels 100 form a curtain wall with the function of utilizing solar energy to generate electricity on the outer surface of the wall layer 200, which can not only provide electricity for existing buildings, but also generate energy, and also save the racks and installation equipment of the traditional photovoltaic system, reducing the energy consumption and environmental pollution caused by traditional power generation; at the same time, because the solar photovoltaic panel 1 has the function of absorbing solar energy, it can also adjust the indoor temperature and reduce the pressure and energy consumption of the air conditioner; therefore, the assembled photovoltaic enclosure system improves the effect of energy saving and emission reduction due to the curtain wall. At the same time, the curtain wall formed also has the functions of moisture removal and water blocking, thermal insulation, fire prevention and sound insulation, etc., which is conducive to further improving the high performance of the assembled photovoltaic enclosure system, thereby improving the comfort of the existing buildings.

[0088] Reference Figure 8 The flashing board 300 is a long strip, and its length is the same as the long side of the prefabricated photovoltaic integrated panel 100; the flashing board 300 also has a water-guiding folding edge 301 at its long side. A flashing board 300 is horizontally arranged below each prefabricated photovoltaic integrated panel 100; specifically, the flashing board 300 is connected to the bottom of the corresponding prefabricated photovoltaic integrated panel 100 through a mounting block, and there is a gap therebetween; at the same time, the flashing board 300 also has a gap with the prefabricated photovoltaic integrated panel 100 (if any) below it. The existence of the gap can prevent the air-permeable and moisture-draining hole 31 from being blocked, so that the gap 213 is connected to the outside world, and moisture and water can be discharged smoothly. At the same time, the setting of the flashing board 300 makes the gap 213 have a certain degree of independence, reduces the power of external rainwater to migrate into the prefabricated photovoltaic integrated panel 100 through the gap 213 under the action of wind pressure, and improves the ability of the prefabricated photovoltaic integrated panel 100 to prevent wind and rain penetration.

[0089] It should be noted that the upper ventilation and moisture removal holes 31 of the top prefabricated photovoltaic integrated panel 100 can be covered by a roof or cover plate (maintaining a certain gap) to prevent rainwater from directly pouring into the gap 213. In addition, the wires of the solar photovoltaic panel 1 can be routed in the lightweight installation keel 201.

[0090] Example 5

[0091] This embodiment discloses an assembled photovoltaic enclosure system. Fig. 9 This embodiment is basically the same as Embodiment 4, the main difference being that the assembled photovoltaic enclosure system in this embodiment is a modification of the roof of an existing building; therefore, the assembled photovoltaic enclosure system in this embodiment includes the prefabricated photovoltaic integrated panel 100, the roof body 500 and the flashing board 300 disclosed in Embodiment 1.

[0092] Reference Fig. 9, the roof body 500 is an existing structure and is in the shape of a sloping roof. A plurality of prefabricated photovoltaic integrated panels 100 are arranged and evenly installed on the outer surfaces of the inclined surfaces on both sides of the roof body 500 through lightweight mounting keels 201; the prefabricated photovoltaic integrated panels 100 located on the same side of the inclined surface are arranged in a matrix, thereby forming a multifunctional curtain wall on the surface, which can not only generate electricity and supply power and adjust the room temperature, but also play the role of moisture removal and water blocking, heat preservation and insulation, fire prevention and sound insulation, thereby giving the assembled photovoltaic enclosure system more functionality. In addition, the long strip of flashing board 300 is horizontally arranged below each prefabricated photovoltaic integrated panel 100, and there is a gap between the flashing board 300 and the prefabricated photovoltaic integrated panels 100 above and below it; and a ridge cover plate and an air vent are arranged at the adjacent parts of the two curtain walls of the same roof body 500 (i.e., the top of the roof).

[0093] In addition, it should be noted that if the roof body 500 is flat, the assembled photovoltaic enclosure system does not need to install the flashing board 300, and it is sufficient to ensure that there is a gap between the two adjacent prefabricated photovoltaic integrated panels 100 and that the air permeability and moisture removal holes 31 are not blocked. At the same time, if it is a flat-top structure, although the moisture removal performance of the moisture management system 2 in the prefabricated photovoltaic integrated panel 100 will be limited and deteriorated, it can still solve the technical problem.

[0094] Example 6

[0095] This embodiment discloses an assembled photovoltaic enclosure system. Fig.10 This embodiment is basically the same as Embodiment 4, the main difference being that the assembled photovoltaic enclosure system in this embodiment is used in the walls of newly constructed buildings; therefore, the assembled photovoltaic enclosure system in this embodiment includes the prefabricated photovoltaic integrated panel 100, the building structure frame 400 and the flashing board 300 disclosed in Embodiment 3.

[0096] Reference Fig.10 The building structure frame 400 is a steel structure frame, which is composed of vertical bars and horizontal bars; the prefabricated photovoltaic integrated panels 100 are arranged in a matrix and connected to the building structure frame 400. Specifically, the keel layer 6 of the prefabricated photovoltaic integrated panels 100 is fixed to the building structure frame 400 by bolts; the second structural panel 8 and the air barrier film 9 of the prefabricated photovoltaic integrated panels 100 are located in the gap surrounded by the vertical bars and horizontal bars of the building structure frame 400.

[0097] Through the above connection, multiple prefabricated photovoltaic integrated panels 100 are based on the building structure frame 400 to form a wall with the function of utilizing solar energy for power generation; the wall can not only generate electricity by itself to provide electricity for the building, but also output it to the power grid, thereby improving the energy-saving and emission-reduction function of the assembled photovoltaic enclosure system; at the same time, the wall can also improve the moisture-draining and water-blocking, thermal insulation, fire-proof and sound-proof functions of the assembled photovoltaic enclosure system, which is beneficial to improving the comfort of the constructed building.

[0098] Reference Fig.10 The flashing plate 300 is a long strip plate and is horizontally installed below each prefabricated photovoltaic integrated panel 100. Specifically, the flashing plate 300 is installed on the building structure frame 400 below the corresponding prefabricated photovoltaic integrated panel 100, and there is a gap between the flashing plate 300 and the corresponding prefabricated photovoltaic integrated panel 100; at the same time, there is a gap between the flashing plate 300 and the prefabricated photovoltaic integrated panel 100 (if any) below it. The existence of the gap prevents the air permeability and moisture removal holes 31 from being blocked, so that the gap 213 remains connected to the outside world.

[0099] Compared to the prefabricated photovoltaic enclosure system of Example 4, the prefabricated photovoltaic enclosure system of Example 6 has lower design and installation costs because it is included in the initial design of the building and replaces standard building materials during construction.

[0100] Example 7

[0101] The present application embodiment discloses a method for constructing an assembled photovoltaic enclosure system, which is suitable for embodiments 4 and 5 and specifically includes the following steps:

[0102] S1. Collect the geographical and environmental parameters (such as temperature, humidity and other climate parameters) and building requirements of the target site (the location where the building needs to be renovated) and input them into the WuFi software; simulate and analyze the thermal and humid non-steady state of the assembled photovoltaic enclosure system through the WuFi software, and obtain the optimized parameters (such as material, size, etc.) of each component of the prefabricated photovoltaic integrated panel 100 by predicting and analyzing the water movement, air movement, moisture diffusion movement, heat flow movement, etc. in the assembled photovoltaic enclosure system, and then integrate them to obtain the design scheme of the prefabricated photovoltaic integrated panel 100 suitable for the environmental conditions of the target site.

[0103] S2. In a prefabrication factory, prefabrication is performed according to the optimized design plan to construct a prefabricated photovoltaic integrated panel 100 (including preset door and window positions) with ideal performance.

[0104] S3, transport the prefabricated integrated photovoltaic panel 100 to the construction site (i.e., the target site); install the lightweight installation keel 201 on the wall layer 200 or the roof body 500 by bolting; hoist the prefabricated integrated photovoltaic panel 100 and place it in place, and then fix it to the lightweight installation keel 201 by bolting; install the flashing board 300 and lay the wires to complete the construction of the assembled photovoltaic enclosure system.

[0105] In addition, after the prefabricated photovoltaic enclosure system is built and put into use, the thermal and moisture non-steady-state simulation calculation and analysis of the prefabricated photovoltaic enclosure system can be performed regularly through software, so that the thermal conductivity, moisture, humidity, etc. of the prefabricated photovoltaic enclosure system are within a controllable range.

[0106] Example 8

[0107] The present application embodiment discloses a method for constructing an assembled photovoltaic enclosure system, which is suitable for embodiment 6 and specifically includes the following steps:

[0108] S1. Input the building requirements and the collected geographical and environmental parameters (such as temperature, humidity and other climate parameters) of the target site (the location where the building is to be built) into the WuFi software; simulate and analyze the thermal and humid non-steady state of the assembled photovoltaic enclosure system through the WuFi software, predict and analyze the movement of water, air, moisture diffusion and heat flow in the assembled photovoltaic enclosure system, optimize the parameters of each component of the prefabricated photovoltaic integrated panel 100 (such as material, size, etc.), and then obtain the design scheme of the prefabricated photovoltaic integrated panel 100 suitable for the environmental conditions of the target site.

[0109] S2. Carry out prefabrication production in a prefabrication factory according to the optimized design plan to construct a prefabricated photovoltaic integrated panel 10 (including preset door and window positions) with ideal performance.

[0110] S3. Construct a building structure frame 400 at the construction site (i.e., the target site); transport the prefabricated integrated photovoltaic panels 100 to the construction site; place the prefabricated integrated photovoltaic panels 100 in place by hoisting, and then fix the keel layer 6 to the building structure frame 400 by bolting; install the flashing board 300 and lay the wires to complete the construction of the assembled photovoltaic enclosure system.

[0111] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. Prefabricated integrated photovoltaic panel with moisture management system, characterized in that: It comprises a solar photovoltaic panel (1) and a moisture management system (2) stacked on top of each other; the moisture management system (2) comprises an isobaric rainproof curtain wall (21) and a waterproof and breathable fabric (22); the isobaric rainproof curtain wall (21) is connected to the solar photovoltaic panel (1); It also includes an integrated frame (3), the moisture management system (2) is arranged in the integrated frame (3), and the solar photovoltaic panel (1) is connected to the outer surface of the integrated frame (3); the integrated frame (3) is a rectangular frame surrounded by L-shaped metal strips; the integrated frame (3) is provided with ventilation and moisture removal holes (31) on both the upper and lower sides, and the ventilation and moisture removal holes (31) are directly opposite to the isobaric rainproof curtain wall (21); The isobaric rainproof curtain wall (21) comprises a protrusion (212) and a base layer (211); the base layer (211) is provided with multiple layers and is stacked on top of each other; a gap (213) is provided between two adjacent base layers (211); a plurality of protrusions (212) are provided and are all arranged in the gap (213); the base layer (211) is one of an XPE board, an IXPE board, and a waterproof and breathable cloth; the material of the protrusion (212) is one of XPE, IXPE, EVA, PU, ​​PP, PVC, and ECB.

2. The prefabricated photovoltaic integrated panel with a moisture management system according to claim 1, characterized in that: It also comprises a heat insulation board (4) and a first structural board (5); the heat insulation board (4) is arranged between the solar photovoltaic panel (1) and the moisture management system (2); the heat insulation board (4) is one of a graphite polystyrene board, a rock wool board, a glass fiber insulation wool board, and an aerogel board; and the first structural board (5) is connected to a surface of the moisture management system (2) on a side away from the solar photovoltaic panel (1).

3. The prefabricated photovoltaic integrated panel with a moisture management system according to claim 2, characterized in that: It also includes a keel layer (6), a thermal insulation layer (7) and a second structural plate (8); the keel layer (6) is arranged on a side of the first structural plate (5) away from the moisture management system (2); the keel layer (6) includes a plurality of keels (61), and the plurality of keels (61) are arranged to form a frame structure; the thermal insulation layer (7) is arranged in the frame structure of the keel layer (6), and the material of the thermal insulation layer (7) is one or more of graphite polystyrene, aerogel, rock wool, XPE foam, IXPE foam, and glass fiber thermal insulation cotton; the second structural plate (8) is arranged on a side of the keel layer (6) away from the first structural plate (5).

4. The prefabricated photovoltaic integrated panel with a moisture management system according to claim 3, characterized in that: It also includes an air barrier membrane (9) which is arranged between the keel layer (6) and the second structural plate (8).

5. Assembled photovoltaic enclosure system, characterized by: The invention comprises a prefabricated photovoltaic integrated panel (100) containing a moisture management system according to claim 1, a wall layer (200) and a flashing board (300); the prefabricated photovoltaic integrated panel (100) containing a moisture management system is arranged in a matrix and installed outside the wall layer (200) through a keel; a flashing board (300) is installed below each of the prefabricated photovoltaic integrated panels (100) containing a moisture management system, and there is a gap between the flashing board (300) and the two prefabricated photovoltaic integrated panels (100) containing a moisture management system above and below it.

6. Assembled photovoltaic enclosure system, characterized by: The invention comprises a prefabricated photovoltaic integrated panel (100) containing a moisture management system as claimed in any one of claims 2 to 4, a building structure frame (400) and a flashing board (300); the prefabricated photovoltaic integrated panel (100) containing a moisture management system is arranged in a matrix and connected to the building structure frame (400); a flashing board (300) is installed below each of the prefabricated photovoltaic integrated panels (100) containing a moisture management system, and there is a gap between the flashing board (300) and the two prefabricated photovoltaic integrated panels (100) containing a moisture management system above and below it.

7. Assembled photovoltaic enclosure system, characterized by: The invention comprises a prefabricated photovoltaic integrated panel (100) containing a moisture management system according to claim 1 and a roof body (500); the prefabricated photovoltaic integrated panel (100) containing a moisture management system is arranged in a matrix and installed outside the roof body (500) via a keel; and there is a gap between two adjacent prefabricated photovoltaic integrated panels (100) containing a moisture management system.

8. The method for constructing an assembled photovoltaic enclosure system according to any one of claims 5 to 7, characterized in that: include: S1. Optimize the parameters of each component of the prefabricated photovoltaic integrated panel (100) containing a moisture management system by using simulation software in combination with building requirements and geographical and environmental factors of the target site; S2. Prefabricate the prefabricated photovoltaic integrated panel (100) containing a moisture management system; S3. Transport the prefabricated photovoltaic integrated panel (100) containing a moisture management system to the target site and install it on site.

Citation Information

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