Device for improving the icing condition of mechanical equipment in a water conveyance channel
By using a combination device of solar heating components, isolation components and heat exchange components on water conservancy equipment, the problem of water conservancy equipment freezing in cold areas is solved, efficient heat exchange and insulation are achieved, and the working efficiency and safety of the equipment are improved.
Patent Information
- Application Number
- CN202111356145.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-16
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2041-11-16
AI Technical Summary
In high-altitude areas or extremely cold weather, the surface of water conservancy equipment is prone to freezing, resulting in reduced equipment work efficiency and safety. Existing methods to prevent icing, such as heating and the use of superhydrophobic materials, have problems such as high energy consumption or limited effects.
A device for improving the icing of water-transporting river mechanical equipment, including a heating assembly, an isolation assembly and a heat exchange assembly. The heated component absorbs solar heat through the solar heating tube. The isolation component uses foam boards and isolation panels to isolate the water surface. The heat exchange component exchanges heat with the river water through integrated pipes and heat transfer tubes.
Through the absorption of solar heat and the circulation and exchange of heat, the temperature of the river water is increased to prevent the surface of the equipment from freezing. At the same time, the foam board provides buoyancy and insulation effects, enhancing the stability and efficiency of the device.
Smart Images

Figure CN113981920B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of river improvement, and more specifically, to a device for improving the icing condition of mechanical equipment in a water conveyance channel. Background Art
[0002] When water conservancy equipment operates in alpine regions or under extremely cold weather conditions, surface icing may occur. As the thickness of the ice adhering to the equipment surface increases, the impact on the working efficiency and safety of the equipment also increases. In engineering practice, measures should be taken to eliminate the adverse effects caused by icing as much as possible. Currently, the commonly used methods for preventing icing can be roughly divided into two categories: one is the active method, mainly heating and mechanical ice disturbance; the other is the passive method, such as adding a hydrophobic coating.
[0003] Using the active method to prevent icing usually requires a large amount of energy consumption. For example, heating is to use heating equipment to raise the surface temperature of water conservancy equipment above the freezing point temperature to prevent icing; mechanical ice disturbance is to use machinery or water flow impact to reduce the icing phenomenon and block the trend of continuous expansion of the adhering ice.
[0004] The use of passive methods to prevent icing has also been explored and studied by many scholars at home and abroad. Spraying superhydrophobic materials on the surface of water conservancy equipment to form a hydrophobic layer to delay or prevent icing on the metal surface; this type of method has the advantage of simple construction, but most of these methods are currently still in the laboratory exploration stage and play a limited role in solving the existing icing problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a device for improving the icing condition of mechanical equipment in a water conveyance channel to solve the problems raised in the above background art.
[0006] To achieve the above purpose, there is provided a device for improving the icing condition of mechanical equipment in a water conveyance channel, including a heat-receiving component, an isolation component, and a heat exchange component. The isolation component is arranged at the bottom of the heat-receiving component for isolating the heat-receiving component from the water surface, and the heat exchange component is arranged at the bottom of the heat-receiving component for exchanging the heat generated in the heat-receiving component with the water in the channel, wherein:
[0007] The heat-receiving component includes a hot water storage cover and a solar heat-receiving tube. The solar heat-receiving tube is arranged outside the hot water storage cover and forms a solar energy absorption area for transmitting the heat of solar energy to the water stored in the hot water storage cover.
[0008] The isolation component includes an isolation plate. The isolation plate is fixedly connected to the hot water storage cover, and a groove is formed at the bottom of the isolation plate, and a foam board is embedded in the groove.
[0009] As a further improvement of the technical solution, the hot water storage cover is a frustum structure with a square bottom surface, forming four inclined surfaces, and a plurality of solar heat receiving tubes are arranged along the bottom edges of the four inclined surfaces.
[0010] As a further improvement of the technical solution, the heat exchange component is an integral pipeline, and the heat exchange component passes through the foam board and the top wall of the isolation board to communicate with the hot water storage cover.
[0011] As a further improvement of the technical solution, the heat exchange component includes a heat exchange pipe body and heat transfer pipes. Four groups of heat transfer pipes are provided, corresponding to the four inclined surfaces of the hot water storage cover respectively. A plurality of heat transfer pipes are arranged in each group along the direction of the bottom edge of the inclined surface. The heat transfer pipes are fixed to the top wall of the isolation board and connected to the side wall of the hot water storage cover, and the inside of the heat transfer pipes is a hollow structure. In addition:
[0012] A connection port is opened at the connection between the hot water storage cover and the heat transfer pipe, and the heat transfer pipe communicates with the hot water storage cover through the connection port;
[0013] The heat exchange pipe body includes a circulation pipe and a negative pressure pipe. The circulation pipe and the negative pressure pipe are connected to form an annular structure. The circulation pipe penetrates through the isolation board, the foam board and the heat transfer pipe, and is slidably connected to the penetrated part.
[0014] As a further improvement of the technical solution, a negative pressure device is arranged in the negative pressure pipe.
[0015] As a further improvement of the technical solution, an inner seat is arranged in the hot water storage cover.
[0016] As a further improvement of the technical solution, an electric heating plate is arranged in the inner seat, and the electric heating plate is used to generate heat when powered on.
[0017] As a further improvement of the technical solution, a temperature sensor is arranged in the hot water storage cover, which is used to measure the water temperature in the hot water storage cover and control the power-on of the electric heating plate in real time.
[0018] As a further improvement of the technical solution, two adapter plates are symmetrically arranged on the outer walls of two adjacent sides of the side wall of the isolation board, and two connecting plates are symmetrically arranged on the outer walls on both sides relative to the adapter plates.
[0019] As a further improvement of the technical solution, the adapter plate and the connecting plate are connected in an articulated manner.
[0020] Compared with the prior art, the beneficial effects of the present invention:
[0021] 1. In the device for improving the icing condition of mechanical equipment in the water conveyance channel, the heat exchange component is set to conduct heat exchange with the water in the channel, increasing the heat of the water in the channel and preventing the surface of the water conveyance equipment in the water from icing. Additionally, the foam board prevents the hot water storage cover from contacting the water and provides heat insulation. Therefore, the foam board can not only increase the buoyancy to make the hot water storage cover float, but also isolate and provide heat insulation.
[0022] 2. In the device for improving the icing condition of mechanical equipment in the water conveyance channel, the hot water storage cover is a frustum structure with a square bottom surface, forming four inclined surfaces. A plurality of solar heat receiving tubes are arranged along the bottom edge on the four inclined surfaces, thus forming four solar energy absorption areas to absorb as much solar energy as possible and improve the utilization rate of solar energy.
[0023] 3. In the device for improving the icing condition of mechanical equipment in the water conveyance channel, when the water flowing in the circulation pipe and the negative pressure pipe passes through the heat transfer pipe, it will absorb the heat of the water in the heat transfer pipe. At this time, the heated water will circulate back to the river bottom and conduct the heat to the river water. In this way, the efficiency of heat conduction is improved through the way of circulating heat.
[0024] 4. In the device for improving the icing condition of mechanical equipment in the water conveyance channel, when the water surface rises, the isolation board will drive the heat transfer pipe to rise synchronously. At the same time, the integrated structure formed by the circulation pipe and the negative pressure pipe is fixed to the river bottom, thereby improving the stability of the entire device in the channel. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 is the overall structure schematic diagram of the present invention;
[0026] Figure 2 is the exploded view of the overall structure of the present invention;
[0027] Figure 3 is the schematic diagram of the structure of the heat exchange component of the present invention;
[0028] Figure 4 is the exploded view of the structure of the heat exchange component of the present invention;
[0029] Figure 5 is the Figure 4 magnified view of the structure at A of the present invention;
[0030] Figure 6 is the schematic diagram of the principle structure of the lifting of the isolation board of the present invention;
[0031] Figure 7 is the schematic diagram of the internal structure of the hot water storage cover of the present invention;
[0032] Figure 8 is the schematic diagram of the installation structure of the adapter plate and the connecting plate of the present invention;
[0033] Figure 9 Schematic diagram of the working principle structure of the adapter board and the connection board of the present invention;
[0034] Figure 10 Schematic diagram of the combined structure of the device of the present invention, one of them;
[0035] Figure 11 Schematic diagram of the combined structure of the device of the present invention, the second one.
[0036] The meanings of each label in the figure are as follows:
[0037] 100, heat-receiving component; 110, hot water storage cover; 111, connection port; 112, inner seat; 120, solar heat-receiving tube;
[0038] 200, isolation component; 210, isolation board; 211, adapter board; 212, connection board; 220, foam board;
[0039] 300, heat exchange component; 310, heat exchange tube body; 311, circulation tube; 312, negative pressure tube; 320, heat transfer tube. Specific embodiments
[0040] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0042] In addition, in the description of the present invention, the meaning of "a plurality of" is two or more unless otherwise specifically defined.
[0043] Embodiment 1
[0044] Please refer to Figure 1As shown in the figure, the purpose of this embodiment is to provide a device for improving the icing condition of mechanical equipment in a water conveyance channel, which includes a heat receiving component 100, an isolation component 200, and a heat exchange component 300. The isolation component 200 is arranged at the bottom of the heat receiving component 100 and is used to isolate the heat receiving component 100 from the water surface. The heat exchange component 300 is arranged at the bottom of the heat receiving component 100 and penetrates through the isolation component 200. Its main purpose is to exchange energy between the heat (heat flow) generated in the heat receiving component 100 and the water (cold flow) in the channel, so as to increase the temperature of the water in the channel and prevent the surface of the water conveyance equipment from icing. Among them:
[0045] Please refer to Figure 2 As shown in the figure, the heat receiving component 100 includes a hot water storage cover 110 and a solar heat receiving tube 120. The solar heat receiving tube 120 is arranged outside the hot water storage cover 110. Through the arrangement and combination of multiple solar heat receiving tubes 120, a solar energy absorption area is formed outside the hot water storage cover 110. Its main purpose is to absorb the heat of solar energy and transfer the heat to the water stored in the hot water storage cover 110. In addition, in this embodiment, the heat exchange component 300 is an integrated pipe. The heat exchange component 300 passes through the isolation component 200 and is connected to the hot water storage cover 110. And the length of the integrated pipe is set according to the water depth in the channel. Its main purpose is to receive the water with heat in the hot water storage cover 110, and then transfer the heat to the water in the channel to form a cold and heat exchange and increase the temperature of the water in the river.
[0046] It is worth noting that the isolation component 200 includes an isolation board 210. The isolation board 210 is fixedly connected to the hot water storage cover 110. Considering that isolation in water requires the isolation board 210 to float on the water surface, a groove is opened at the bottom of the isolation board 210, and a foam board 220 is embedded in the groove. The above-mentioned integrated pipe specifically passes through the foam board 220 and the top wall of the isolation board 210 and is connected to the hot water storage cover 110. In addition, since the height of the river water surface cannot be controlled, the integrated pipe cannot be fixed to the river bottom. In this way, the isolation board 210 floating on the water surface will rise and fall with the water surface, so that the hot water storage cover 110 will not come into contact with the water due to the rise of the water surface. Moreover, the foam board 220 can also play a heat preservation role to avoid the loss of heat in the hot water storage cover 110. Preventing the hot water storage cover 110 from contacting the water also achieves this purpose. Therefore, the foam board 220 can not only increase the buoyancy to make the hot water storage cover 110 float, but also isolate and keep warm, killing two birds with one stone.
[0047] Embodiment 2
[0048] Considering that the sun is moving, if the solar energy absorption area is formed only on one side, the solar energy absorption rate will be reduced. Moreover, the time for the horizontally arranged solar energy absorption area to absorb solar energy will be limited because the sun will only form vertical irradiation at noon. Therefore, this embodiment discloses a setting method for the hot water storage cover 110 and the solar heat receiving tube 120. Please refer to Figure 2 As shown, the hot water storage cover 110 is a frustum structure with a square bottom surface, thus forming four inclined surfaces. A plurality of solar heat receiving tubes 120 are arranged along the bottom edge on the four inclined surfaces, thereby forming four solar energy absorption areas to absorb as much solar energy as possible and improve the utilization rate of solar energy.
[0049] Embodiment 3
[0050] Considering that if the integral pipeline cannot be fixed to the river bottom, the entire device will float randomly on the water surface. However, if it is fixed, the problem of isolation from the water surface cannot be solved. Therefore, please refer to Figure 3 and Figure 4 As shown, in this embodiment, the heat exchange component 300 includes a heat exchange tube body 310 and a heat transfer tube 320. Four groups of heat transfer tubes 320 are provided, corresponding to the four inclined surfaces of the hot water storage cover 110 respectively. A plurality of heat transfer tubes 320 are arranged along the bottom edge direction of the inclined surface in each group. The heat transfer tubes 320 are fixed to the top wall of the isolation plate 210 and connected to the side wall of the hot water storage cover 110. Moreover, the inside of the heat transfer tubes 320 is a hollow structure. In order to allow the water with heat to flow into the heat transfer tubes 320, please refer to Figure 5 As shown, a connection port 111 is opened at the connection between the hot water storage cover 110 and the heat transfer tubes 320. The heat transfer tubes 320 communicate with the hot water storage cover 110 through the connection port 111, so that the water with heat will flow into the heat transfer tubes 320. In addition:
[0051] The heat exchange tube body 310 includes a circulation tube 311 and a negative pressure tube 312. The circulation tube 311 and the negative pressure tube 312 are connected to form an annular structure, where:
[0052] The circulation tube 311 penetrates through the isolation plate 210, the foam board 220 and the heat transfer tubes 320, and is slidably connected to the penetrated part. Therefore, in order to ensure the smoothness of sliding, the sliding part of the circulation tube 311 is a straight structure;
[0053] A negative pressure device, such as a negative pressure pump, is arranged in the negative pressure tube 312, so that water can circulate in the circulation tube 311 and the negative pressure tube 312.
[0054] Working principle:
[0055] First, the water in the circulation pipe 311 and the negative pressure pipe 312 is circulated under the action of the negative pressure pump. At the same time, since the water with heat in the hot water storage cover 110 has entered the heat transfer pipe 320, when the water circulating in the circulation pipe 311 and the negative pressure pipe 312 passes through the heat transfer pipe 320, it will absorb the heat of the water in the heat transfer pipe 320. At this time, the hot water will be recycled to the bottom of the river, conducting the heat to the river water. In this way, the efficiency of heat conduction is improved by the way of cyclic heating, solving the problem of slow cold and heat conversion efficiency of the integrated pipeline.
[0056] Meanwhile, please refer to Figure 6 As shown in the figure, where a is the rising direction of the water surface and b is the rising direction of the partition plate 210. Since both the partition plate 210 and the foam plate 220 are slidably connected to the circulation pipe 311, when the water surface rises, the partition plate 210 will drive the heat transfer pipe 320 to rise synchronously. Although the heat transfer pipe 320 rises, it can still heat the water circulating in the circulation pipe 311 to ensure the normal operation of the circulation pipe 311. At the same time, the integrated structure formed by the circulation pipe 311 and the negative pressure pipe 312 is fixed to the bottom of the river, thereby improving the stability of the entire device in the river channel.
[0057] Embodiment 4
[0058] In order to improve the heating speed of the water in the hot water storage cover 110, generally there are two methods. One is to improve the heating capacity, but the solar energy is limited and cannot continuously heat. The other is to reduce the water to be heated. For this reason, please refer to Figure 7 As shown in the figure, an inner seat 112 is arranged in the hot water storage cover 110, thereby reducing the water capacity in the hot water storage cover 110 and improving the heating speed.
[0059] In addition, considering that sometimes the sunlight is not very strong, especially in rainy and cloudy weather, the water cannot be heated normally. Therefore, an electric heating plate is arranged in the inner seat 112 to generate heat through electric energy to complete the heating of the water in the hot water storage cover 110, and also prevent part of the water in the hot water storage cover 110 from freezing.
[0060] In addition, a temperature sensor is also arranged in the hot water storage cover 110 to measure the water temperature in the hot water storage cover 110 and control the power-on of the electric heating plate in real time. Generally, when the temperature is below zero degrees, the electric heating plate will be powered on to ensure that the water in the hot water storage cover 110 does not freeze.
[0061] Embodiment 5
[0062] Considering that sometimes the water volume in the river channel is large, it is difficult to complete the heating of the river water only through one device. For this reason, the following several combination methods are disclosed in this embodiment:
[0063] First, when the heat exchange component 300 is an integrated pipeline, please refer to Figure 8As shown, two adapter plates 211 are symmetrically arranged on the outer walls of two adjacent sides of the side wall of the partition plate 210. Two connecting plates 212 are symmetrically arranged on the outer walls on both sides of the adapter plate 211. When combining, please refer to Figure 9 As shown, the adapter plate 211 of one partition plate 210 is hinged to the connecting plate 212 of another partition plate 210. The main purpose of the hinge is to overcome the stress generated by the water flow fluctuation. In this way, the heating capacity of the device is improved by combining the devices, and it is specifically set according to the conditions of different river channels.
[0064] Second, since the integrated structure formed by the circulation pipe 311 and the negative pressure pipe 312 is fixed to the river bottom, no other connecting parts need to be set, and only the arrangement positions need to be set. Therefore, there are the following arrangement methods:
[0065] Please refer to Figure 10 As shown, the integrated structure formed by the circulation pipe 311 and the negative pressure pipe 312 of one device is arranged in an interleaved manner with the integrated structure formed by the circulation pipe 311 and the negative pressure pipe 312 of another device. In this way, the interleaved part forms a high-temperature area, that is, the part shown by the dotted square in the figure. Four devices will form four high-temperature areas, and low-temperature areas will be formed between the four high-temperature areas, that is, the part shown by the dotted circular frame in the figure. In this way, the coverage area of the combined device will be reduced, but the high-temperature area will quickly exchange heat with the surrounding low-temperature areas, so the speed of increasing the water temperature of the river channel is greatly improved.
[0066] Please refer to Figure 11 As shown, two devices are arranged opposite to each other, so that a hollow part is formed between the integrated structures formed by the circulation pipe 311 and the negative pressure pipe 312 of the two devices. At this time, add two more devices, and make the integrated structure formed by the circulation pipe 311 and the negative pressure pipe 312 of the added devices fill the hollow part. In this way, the coverage area of the combined device is expanded, ensuring that the water in the river channel can be evenly heated.
[0067] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification are only preferred examples of the present invention and do not limit the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection of the present invention is defined by the appended claims and their equivalents.
Claims
1. Device for improving the icing condition of mechanical equipment in water conveyance channels, Characterized in that: It includes a heat receiving component (100), an isolation component (200) and a heat exchange component (300). The isolation component (200) is arranged at the bottom of the heat receiving component (100) for isolating the heat receiving component (100) from the water surface. The heat exchange component (300) is arranged at the bottom of the heat receiving component (100) for exchanging the heat generated in the heat receiving component (100) with the water in the channel, where: The heat receiving component (100) includes a hot water storage cover (110) and a solar heat receiving tube (120). The solar heat receiving tube (120) is arranged outside the hot water storage cover (110) and forms a solar energy absorption area for transmitting the heat of solar energy to the water stored in the hot water storage cover (110); The isolation component (200) includes an isolation plate (210). The isolation plate (210) is fixedly connected to the hot water storage cover (110). A groove is formed at the bottom of the isolation plate (210), and a foam board (220) is embedded in the groove; The heat exchange component (300) includes a heat exchange tube body (310) and a heat transfer tube (320). Four groups of heat transfer tubes (320) are arranged, corresponding to the four inclined surfaces of the hot water storage cover (110) respectively. Each group is provided with a plurality of heat transfer tubes (320) along the bottom edge direction of the inclined surface. The heat transfer tube (320) is fixedly connected to the top wall of the isolation plate (210) and is connected to the side wall of the hot water storage cover (110), and the inside of the heat transfer tube (320) is a hollow structure. In addition: A connection port (111) is formed at the connection between the hot water storage cover (110) and the heat transfer tube (320), and the heat transfer tube (320) is communicated with the hot water storage cover (110) through the connection port (111); The heat exchange tube body (310) includes a circulation tube (311) and a negative pressure tube (312). The circulation tube (311) and the negative pressure tube (312) are connected to form an annular structure. The circulation tube (311) penetrates through the isolation plate (210), the foam board (220) and the heat transfer tube (320), and is slidably connected to the penetrated part; A negative pressure device is arranged in the negative pressure tube (312); Two adapter plates (211) are symmetrically arranged on the outer walls of two adjacent sides of the side wall of the isolation plate (210), and two connecting plates (212) are symmetrically arranged on the outer walls on both sides relative to the adapter plates (211); The adapter plate (211) and the connecting plate (212) are connected in an articulated manner.
2. The device for improving the icing condition of mechanical equipment in water conveyance channels according to claim 1, Characterized in that: The hot water storage cover (110) is a frustum structure with a square bottom surface, forming four inclined surfaces, and a plurality of solar heat receiving tubes (120) are arranged along the bottom edges of the four inclined surfaces.
3. The device for improving the icing condition of mechanical equipment in water conveyance channels according to any one of claims 1-2, Characterized in that: An inner seat (112) is arranged in the hot water storage cover (110).
4. The device for improving the icing condition of mechanical equipment in a water conveyance channel according to claim 3, characterized in that: an electric heating plate is arranged inside the inner seat (112), and the electric heating plate is used for generating heat when powered on.
5. The device for improving the icing condition of mechanical equipment in a water conveyance channel according to claim 4, characterized in that: a temperature sensor is arranged inside the hot water storage cover (110) for measuring the water temperature inside the hot water storage cover (110) and controlling the power-on of the electric heating plate in real time.
Citation Information
Patent Citations
Anti-icing device with solar thermal collector applicable to general regions
CN104913528A
Bridge floor icing prevention system
CN204311316U