T-beam web steel bar skeleton forming device and processing method

Abstract

The present invention discloses a T-beam web steel bar skeleton forming device and processing method, which belongs to the technical field of steel bar skeleton processing, and is designed to solve the problems of low automation level in the prior art. The T-beam web steel bar skeleton forming device of the present invention comprises: a steel bar butt welding and shearing processing line, used to prepare bottom steel bars; a horseshoe tendon processing line, used to prepare horseshoe tendons; a long stirrup processing line, used to prepare long stirrups; a full-length tendon processing line, used to prepare full-length tendons; a full-length tendon laying and welding mechanism, used to lay and weld the full-length tendons on the outer surfaces of the horseshoe tendons and long stirrups; and a transfer mechanism. The T-beam web steel bar skeleton forming device and processing method of the present invention reduce the labor intensity of operators, improve work efficiency, and make the connection between various processes smoother; it has a high degree of automation, is easy to operate and maintain, and occupies a small area of ​​the production site.

Description

Technical Field

[0001] The present invention relates to the technical field of steel bar skeleton processing, and in particular to a T-beam web steel bar skeleton forming device and a processing method of the T-beam web steel bar skeleton based on the forming device. Background Art

[0002] like Figure 1 and Figure 2 As shown, the T-beam web reinforcement skeleton includes bottom reinforcement 100, horseshoe reinforcement 200, long stirrups 300 and through-length reinforcement 400, wherein multiple groups of horseshoe reinforcement 200 and long stirrups 300 are spaced and placed vertically, respectively, the bottom reinforcement 100 is laid on the bottom of the horseshoe reinforcement 200 and the long stirrups 300 in sequence, and the through-length reinforcement 400 is fixed on the sides of the horseshoe reinforcement 200 and the long stirrups 300.

[0003] Because the structure of the T-beam web reinforcement skeleton is relatively complex, there is currently a lack of equipment that can automate production. The only way is to rely on manual labor to process the bottom reinforcement 100, horseshoe tendons 200, long stirrups 300 and through-length reinforcement 400 separately, and then manually move the above reinforcements to the workstation, and then stack and tie them one by one. The scattered work area leads to high labor intensity and low production efficiency. The stacking position accuracy of the bottom reinforcement 100, horseshoe tendons 200, long stirrups 300 and through-length reinforcement 400 is low, which poses a safety hazard. Summary of the invention

[0004] One object of the present invention is to provide a T-beam web steel bar skeleton forming device with a high degree of automation.

[0005] Another object of the present invention is to provide a method for processing a T-beam web steel reinforcement skeleton with high production efficiency.

[0006] To achieve this object, on the one hand, the present invention adopts the following technical solutions:

[0007] A T-beam web steel bar skeleton forming device comprises: a steel bar butt welding and shearing processing line for preparing bottom steel bars; a horseshoe tendon processing line for preparing horseshoe tendons; a long stirrup processing line for preparing long stirrups; a full-length tendon processing line for preparing full-length tendons; a full-length tendon laying and welding mechanism for laying and welding the full-length tendons on the outer sides of the horseshoe tendons and the long stirrups; and a transfer mechanism for receiving the bottom steel bars, the horseshoe tendons and the long stirrups, and transporting the overall structure consisting of the bottom steel bars, the horseshoe tendons and the long stirrups to the material receiving area of ​​the full-length tendon processing line.

[0008] In particular, the T-beam web steel bar skeleton forming device also includes a tire frame vehicle for transporting semi-finished products or finished products, and the tire frame vehicle is provided with a tire frame clamping device for fixing the semi-finished products or finished products.

[0009] In particular, a first supporting mechanism is provided between the horseshoe tendon processing line and the long stirrup processing line, and the first supporting mechanism comprises a track for parking and moving the tire carrier vehicle and a driving device for driving the tire carrier vehicle to move.

[0010] In particular, the horseshoe tendon processing line and the long stirrup processing line are respectively provided with grabbing and coding mechanisms.

[0011] In particular, the grabbing and coding mechanism on the horseshoe tendon processing line is arranged on a side close to the first supporting mechanism; and / or the grabbing and coding mechanism on the long stirrup processing line is arranged on a side close to the first supporting mechanism.

[0012] In particular, a second supporting mechanism is provided in the material receiving area of ​​the through-rib processing line, and the second supporting mechanism comprises a track for parking and moving the tire carrier and a driving device for driving the tire carrier to move.

[0013] In particular, the through-length rib processing line includes two through-length rib processing positions, and the second supporting mechanism is located between the two through-length rib processing positions.

[0014] In particular, the T-beam web reinforcement skeleton forming device comprises two of the through-length reinforcement distribution welding mechanisms, and the two through-length reinforcement distribution welding mechanisms are respectively located on both sides of the second supporting mechanism.

[0015] In particular, a translation device is provided on the transfer mechanism.

[0016] On the other hand, the present invention adopts the following technical solutions:

[0017] A method for processing a T-beam web steel bar skeleton comprises the following steps:

[0018] Step S1, the steel bar butt welding and shearing processing line prepares the bottom steel bar, and sends the bottom steel bar to the processing preparation area on the transfer mechanism;

[0019] Step S2, the horseshoe tendon processing line prepares the horseshoe tendon and sends it to the tire frame vehicle on the first supporting mechanism, and the long stirrup processing line prepares the long stirrup and sends it to the tire frame vehicle on the first supporting mechanism; the tire frame clamping device clamps and fixes the horseshoe tendon and the long stirrup respectively;

[0020] Step S3, the tire frame vehicle transports the horseshoe tendon and the long stirrup to the processing preparation area, and the bottom steel bars are respectively inserted into the bottom of the horseshoe tendon and the long stirrup to form a semi-finished product;

[0021] Step S4, the translation device transports the tire frame vehicle from the processing preparation area to the material receiving area of ​​the through-rib processing line; the driving device on the second supporting mechanism drags the tire frame vehicle onto the track of the second supporting mechanism;

[0022] Step S5, the through-reinforcement processing line prepares the through-reinforcement, and the through-reinforcement material welding mechanism welds the through-reinforcement material to the outer sides of the horseshoe reinforcement and the long stirrup to obtain a finished product;

[0023] Step S6: move the finished product away from the tire carrier, and return the tire carrier to the first supporting mechanism.

[0024] The T-beam web steel bar skeleton forming device of the present invention combines a steel bar butt welding and shearing processing line, a horseshoe reinforcement processing line, a long stirrup reinforcement processing line, a full-length reinforcement processing line and a full-length reinforcement laying and welding mechanism into a whole through a transfer mechanism; various steel bars constituting the T-beam web steel bar skeleton can be automatically transported to the next processing position after processing is completed, thereby reducing the labor intensity of operators, improving work efficiency, and making the connection between various working procedures smoother; various steel bars are accurately arranged, and the processed T-beam web steel bar skeleton has a more standardized shape and a more precise size; the degree of automation is high, the operation and maintenance are convenient, and the production site occupies a small area.

[0025] The processing method of the T-beam web steel bar skeleton of the present invention is based on the above-mentioned T-beam web steel bar skeleton forming device to process the T-beam web steel bar skeleton, with high processing efficiency, low labor intensity, high degree of automation, convenient operation and maintenance, and the processed T-beam web steel bar skeleton has a more standardized shape and a more precise size. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 It is a front view of a T-beam web reinforcement skeleton provided by a specific embodiment of the present invention;

[0027] Figure 2 It is a side view of a T-beam web reinforcement skeleton provided by a specific embodiment of the present invention;

[0028] Figure 3 It is a structural schematic diagram of a T-beam web steel bar skeleton forming device provided in a specific embodiment of the present invention.

[0029] In the figure:

[0030] 1. Steel bar butt welding and shearing processing line; 2. Horseshoe tendon processing line; 3. Long stirrup processing line; 4. Full-length tendon processing line; 5. Full-length tendon material distribution and welding mechanism; 6. Transfer mechanism; 7. Tire frame car; 9. Grabbing and stacking mechanism; 41. Full-length tendon processing position; 61. Translation device; 62. Material receiving area; 63. Processing preparation area; 81. First supporting mechanism; 82. Second supporting mechanism; 83. Driving device; 100. Bottom steel bar; 200. Horseshoe tendon; 300. Long stirrup; 400. Full-length tendon. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0032] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0034] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0035] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0037] This embodiment provides a T-beam web steel bar skeleton forming device, such as Figure 3 As shown, it includes: a steel bar butt welding and shearing processing line 1 for preparing bottom steel bars 100, a horseshoe tendon processing line 2 for preparing horseshoe tendons 200, a long stirrup processing line 3 for preparing long stirrups 300, a through-length tendon processing line 4 for preparing through-length tendons 400, a through-length tendon laying and welding mechanism 5 for laying and welding the through-length tendons 400 on the outer side surfaces of the horseshoe tendons 200 and the long stirrups 300, and a transfer mechanism 6, the transfer mechanism 6 is used to receive the bottom steel bars 100, the horseshoe tendons 200 and the long stirrups 300, and transport the overall structure composed of the bottom steel bars 100, the horseshoe tendons 200 and the long stirrups 300 to the material receiving area 62 of the through-length tendon processing line 4.

[0038] The T-beam web steel bar skeleton forming device combines a steel bar butt welding and shearing processing line 1, a horseshoe reinforcement processing line 2, a long stirrup reinforcement processing line 3, a through-length reinforcement processing line 4 and a through-length reinforcement material distribution and welding mechanism 5 into a whole through a transfer mechanism 6. Various steel bars used to form the T-beam web steel bar skeleton can be automatically transported to the next processing position after processing is completed, which reduces the labor intensity of operators, improves work efficiency, and makes the connection between various processes smoother. The layout positions of various steel bars are accurate, and the processed T-beam web steel bar skeleton has a more standardized shape and a more precise size. It has a high degree of automation, is easy to operate and maintain, and occupies a small area of ​​the production site.

[0039] On the basis of the above structure, the T-beam web steel bar skeleton forming device further comprises a tire frame vehicle 7 for transporting semi-finished products or finished products, and a tire frame clamping device for fixing the semi-finished products or finished products is arranged on the tire frame vehicle 7. The tire frame vehicle 7 is compact in size and reasonable in structure. The tire frame vehicle 7 is used to transport the semi-finished products or finished products, and the movement is smoother and can adapt to various working environments.

[0040] In order to facilitate placing the horseshoe tendon 200 and the long stirrup 300 on the tire frame vehicle 7, a first support mechanism 81 is preferably provided between the horseshoe tendon processing line 2 and the long stirrup processing line 3. The first support mechanism 81 includes a track for parking and moving the tire frame vehicle 7 and a driving device 83 for driving the tire frame vehicle 7 to move. The specific structure of the driving device 83 is not limited, and can be any device that can drive the tire frame vehicle 7 to move on the track, such as a motor or a hydraulic cylinder.

[0041] The specific method of transporting the tendons 200 and the long stirrups 300 to the tire frame vehicle 7 is not limited. It is preferred that the tendons processing line 2 and the long stirrup processing line 3 are respectively provided with a grabbing and coding mechanism 9. The grabbing and coding mechanism 9 is provided with a manipulator and a manipulator arm, and the manipulator is used to grab the tendons 200 or the long stirrups 300, and the tendons 200 or the long stirrups 300 are delivered to the tire frame vehicle 7 through the manipulator by extending or swinging the manipulator arm.

[0042] In order to shorten the moving path, the grabbing and coding mechanism 9 on the horseshoe tendon processing line 2 is set on the side close to the first support mechanism 81, and the grabbing and coding mechanism 9 on the long stirrup processing line 3 is set on the side close to the first support mechanism 81. The grabbing and coding mechanism 9 only needs to move a short distance to move the horseshoe tendon 200 and the long stirrup 300 into place.

[0043] On the basis of the above structure, a second support mechanism 82 is provided in the material receiving area of ​​the through-rib processing line 4, and the second support mechanism 82 includes a track for the tire carrier 7 to park and move and a driving device 83 for driving the tire carrier 7 to move. The specific structure of the driving device 83 is not limited, and can be any device that can drive the tire carrier 7 to move on the track, such as a motor or a hydraulic cylinder.

[0044] Since the horseshoe tendon 200 and the long stirrup 300 are both fixed with the through-length tendon 400 on both sides, the through-length tendon processing line 4 preferably includes two through-length tendon processing positions 41, and the two through-length tendon processing positions 41 are parallel and symmetrically arranged. The second support mechanism 82 is located between the two through-length tendon processing positions 41, so as to facilitate the simultaneous laying of the through-length tendon 400 on both sides of the horseshoe tendon 200 and the long stirrup 300.

[0045] Correspondingly, the T-beam web reinforcement skeleton forming device includes two continuous reinforcement laying welding mechanisms 5, which are respectively located on both sides of the second support mechanism 82. The continuous reinforcement laying welding mechanisms 5 are arranged one-to-one with the continuous reinforcement processing positions 41, so as to facilitate direct welding after laying the continuous reinforcement 400.

[0046] On the basis of the above structure, a translation device 61 is provided on the transfer mechanism 6. The translation device 61 can drive the tire carrier 7 to move between the processing preparation area 63 and the material receiving area 62, so as to realize the transportation of semi-finished products or the reset of the tire carrier 7.

[0047] The processing method of the T-beam web steel bar skeleton based on the T-beam web steel bar skeleton forming device comprises the following steps:

[0048] Step S1, the steel bar butt welding and shearing processing line 1 prepares the bottom steel bar 100, and sends the bottom steel bar 100 to the processing preparation area 63 on the transfer mechanism 6. The specific method of transporting the bottom steel bar 100 is not limited, and it can be transported by a conveyor belt or a conveyor wheel on the steel bar butt welding and shearing processing line 1, or the bottom steel bar 100 can be moved by a manipulator or a lifting device.

[0049] Step S2, the tendon processing line 2 prepares the tendon 200, and the grabbing and coding mechanism 9 on the tendon processing line 2 delivers the tendon 200 to the tire frame 7 on the first supporting mechanism 81, and the long stirrup processing line 3 prepares the long stirrup 300, and the grabbing and coding mechanism 9 on the long stirrup processing line 3 delivers the long stirrup 300 to the tire frame 7 on the first supporting mechanism 81. The tire frame clamping device on the tire frame 7 clamps and fixes the tendon 200 and the long stirrup 300 respectively.

[0050] In order to improve work efficiency, the tire frame vehicle 7 can be moved during the processing of the horseshoe tendon processing line 2 and the long stirrup processing line 3, so that the horseshoe tendon 200 and the long stirrup 300 that have been placed in place can be moved to a more forward position, leaving space for the horseshoe tendon 200 and the long stirrup 300 obtained by subsequent processing.

[0051] Step S3, after all the horseshoe tendons 200 and long stirrups 300 are stacked in sequence, start the driving device 83 on the first supporting mechanism 81, and the driving device 83 drives the tire frame vehicle 7 to move to the right along the track of the first supporting mechanism 81 until the tire frame vehicle 7 transports the horseshoe tendons 200 and the long stirrups 300 to the processing preparation area 63, and the bottom steel bars 100 are respectively inserted into the bottom of the horseshoe tendons 200 and the long stirrups 300 to form semi-finished products.

[0052] Step S4, start the translation device 61 on the transfer mechanism 6, the translation device 61 transports the tire frame cart 7 from the processing preparation area 63 to the material receiving area 62 of the through-rib processing line 4; the driving device 83 on the second support mechanism 82 drags the tire frame cart 7 to the track of the second support mechanism 82, and the tire frame cart 7 moves to the left along the track of the second support mechanism 82 to the processing position.

[0053] Step S5, the through-reinforcement processing line 4 prepares the through-reinforcement 400, and the through-reinforcement laying and welding mechanism 5 lays and welds the through-reinforcement 400 to the outer surfaces of the horseshoe tendon 200 and the long stirrup 300 to obtain a finished product.

[0054] Step S6, the finished product on the tire carrier 7 is removed, and then the empty tire carrier 7 is returned to the first support mechanism 81. The specific method of returning the tire carrier 7 to the first support mechanism 81 is not limited, and it can be returned along the original moving path in the above steps, which is more convenient to use and has low labor cost; or it can be directly placed on the first support mechanism 81 by using a crane or other device, which has higher work efficiency.

[0055] Note that the above are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art will understand that the present invention is not limited to the specific embodiments described herein, and that various obvious changes, readjustments and substitutions can be made by those skilled in the art without departing from the scope of protection of the present invention. Therefore, although the present invention has been described in more detail through the above embodiments, the present invention is not limited to the above embodiments, and may include more other equivalent embodiments without departing from the concept of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims

1. A T-beam web steel bar skeleton forming device, characterized in that: include: A steel bar butt welding and shearing processing line (1) for preparing bottom steel bars (100); A horseshoe tendon processing line (2) for preparing horseshoe tendons (200); A long stirrup processing line (3) for preparing long stirrups (300); A through-rib processing line (4) for preparing a through-rib (400); A through-length reinforcement fabric welding mechanism (5) is used to fabricate and weld the through-length reinforcement (400) onto the outer sides of the horseshoe reinforcement (200) and the long stirrup reinforcement (300); and A transfer mechanism (6) is used to receive the bottom steel bar (100), the horseshoe tendon (200) and the long stirrup (300), and to transport the semi-finished product consisting of the bottom steel bar (100), the horseshoe tendon (200) and the long stirrup (300) to a material receiving area (62) of the through-length tendon processing line (4); The T-beam web steel bar skeleton forming device further comprises a tire frame vehicle (7) for transporting semi-finished products or finished products, and the tire frame vehicle (7) is provided with a tire frame clamping device for fixing the semi-finished products or finished products; A first support mechanism (81) is provided between the horseshoe tendon processing line (2) and the long stirrup processing line (3), the first support mechanism (81) comprising a track for parking and moving the tire carrier vehicle (7) and a driving device (83) for driving the tire carrier vehicle (7) to move; A second support mechanism (82) is provided in the material receiving area of ​​the through-rib processing line (4), the second support mechanism (82) comprising a track for parking and moving the tire carrier vehicle (7) and a driving device (83) for driving the tire carrier vehicle (7) to move; The through-length rib processing line (4) comprises two through-length rib processing positions (41), and the second support mechanism (82) is located between the two through-length rib processing positions (41).

2. The T-beam web steel bar skeleton forming device according to claim 1, characterized in that: The horseshoe tendon processing line (2) and the long stirrup processing line (3) are respectively provided with a grabbing and coding mechanism (9).

3. The T-beam web steel bar skeleton forming device according to claim 2, characterized in that: The grabbing and coding mechanism (9) on the horseshoe tendon processing line (2) is arranged on a side close to the first supporting mechanism (81); and / or the grabbing and coding mechanism (9) on the long stirrup processing line (3) is arranged on a side close to the first supporting mechanism (81).

4. The T-beam web steel bar skeleton forming device according to claim 1, characterized in that: The T-beam web steel bar skeleton forming device comprises two of the continuous reinforcement material distribution and welding mechanisms (5), and the two continuous reinforcement material distribution and welding mechanisms (5) are respectively located on both sides of the second supporting mechanism (82).

5. The T-beam web reinforcement skeleton forming device according to any one of claims 1 to 4, characterized in that: The transfer mechanism (6) is provided with a translation device (61), and the translation device (61) can drive the tire frame vehicle (7) to move between the processing preparation area (63) and the material receiving area (62) on the transfer mechanism (6), so as to realize the transportation of semi-finished products or the resetting of the tire frame vehicle (7).

6. A method for processing a T-beam web steel bar skeleton, characterized in that: The steps include: Step S1, the steel bar butt welding and shearing processing line (1) prepares bottom steel bars (100), and sends the bottom steel bars (100) to a processing preparation area (63) on a transfer mechanism (6); Step S2, the horseshoe tendon processing line (2) prepares the horseshoe tendon (200) and sends it to a tire frame vehicle (7) on the first support mechanism (81); the long stirrup processing line (3) prepares the long stirrup (300) and sends it to a tire frame vehicle (7) on the first support mechanism (81); a tire frame clamping device clamps and fixes the horseshoe tendon (200) and the long stirrup (300) respectively; Step S3, after the horseshoe tendons (200) and the long stirrups (300) are all stacked in sequence, the driving device (83) on the first supporting mechanism (81) is started, and the driving device (83) drives the tire frame vehicle (7) to move rightward along the track of the first supporting mechanism (81) until the tire frame vehicle (7) transports the horseshoe tendons (200) and the long stirrups (300) to the processing preparation area (63), and the bottom steel bars (100) are respectively inserted into the bottom of the horseshoe tendons (200) and the long stirrups (300) to form semi-finished products; Step S4, starting the translation device (61) on the transfer mechanism (6), the translation device (61) transporting the tire frame vehicle (7) from the processing preparation area (63) to the material receiving area (62) of the through-rib processing line (4); the driving device (83) on the second support mechanism (82) drags the tire frame vehicle (7) onto the track of the second support mechanism (82), and the tire frame vehicle (7) moves to the left along the track of the second support mechanism (82) to the processing position; Step S5, the through-reinforcement processing line (4) prepares the through-reinforcement (400), and the through-reinforcement laying and welding mechanism (5) lays and welds the through-reinforcement (400) on the outer sides of the horseshoe tendon (200) and the long stirrup (300), thereby obtaining a finished product; Step S6, the finished product is moved away from the tire carrier vehicle (7), and the tire carrier vehicle (7) returns to the first supporting mechanism (81).

Images