Automatic assembly equipment for magnetic circuit system
By fixing each part of the magnetic circuit system in steps, the assembly difficulty caused by magnetic repulsion is solved, and the assembly process of the magnetic circuit system is simplified.
Patent Information
- Application Number
- CN202010777632.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-08-05
- Publication Date
- 2024-12-24
- Estimated Expiration
- 2040-08-05
AI Technical Summary
The new magnetic circuit system has magnetic and the same polarity as the bottom magnetic plate and the top magnetic plate, which increases the assembly difficulty, and the prior art is difficult to effectively solve this problem.
An automatic assembly device is designed, through the first assembly device, the top magnetic plate and the plastic parts are stacked and fixed, the second assembly device stacks the bottom magnetic plate and the bottom wall of the magnetic conductor cover, and the third assembly device carries the first semi-finished product and The magnetic permeable plate is laminated and fixed on the bottom magnetic plate, and the magnetic repulsion is reduced in step by step.
It effectively reduces the difficulty of assembling the magnetic circuit system, ensures that the magnetic repulsion between the bottom magnetic plate and the top magnetic plate during the assembly process only occurs in the third assembly equipment, simplifying the assembly process.
Smart Images

Figure CN114055151B_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of intelligent manufacturing technology, and in particular to an automatic assembly device for a magnetic circuit system. Background Art
[0002] During the development of bone conduction headphone technology, the original magnetic circuit system was optimized and a new magnetic circuit system structure was proposed. Based on the new magnetic circuit system structure, new requirements were put forward for its automatic assembly equipment.
[0003] The new magnetic circuit system needs to be assembled with magnets, and the polarities of the bottom magnetic plate and the top magnetic plate facing each other in the magnetic circuit system are the same, which brings new challenges to the assembly. Summary of the invention
[0004] The present application mainly provides an automatic assembly device for a magnetic circuit system to solve the problem that the magnetic circuit system is difficult to assemble due to the magnetism of the bottom magnetic plate and the top magnetic plate.
[0005] In order to solve the above technical problems, a technical solution adopted by the present application is: to provide an automatic assembly device for a magnetic circuit system. The automatic assembly device includes: a first assembly device, which is used to stack and fix the top magnetic plate and the plastic part through a first assembly jig to form a first semi-finished product; a second assembly device, which is used to put the bottom magnetic plate into the accommodating cavity and stack and fix it with the bottom wall of the magnetic cover through a second assembly jig to form a second semi-finished product; a third assembly device, which is used to stack and fix the first semi-finished product and the magnetic plate on the bottom magnetic plate through a third assembly jig.
[0006] The beneficial effect of the present application is that, different from the prior art, the present application discloses an automatic assembly device for a magnetic circuit system. By setting a first assembly device, a second assembly device and a third assembly device, the first assembly device stacks and fixes the top magnetic plate and the plastic parts through a first assembly jig to form a first semi-finished product; the second assembly device puts the bottom magnetic plate into the accommodating cavity and stacks and fixes it with the bottom wall of the magnetic cover through a second assembly jig to form a second semi-finished product; the third assembly device stacks and fixes the first semi-finished product and the magnetic plate on the bottom magnetic plate of the second semi-finished product through a third assembly jig, thereby dividing the assembly process of the magnetic circuit system into three parts, so that the repulsion between the bottom magnetic plate and the top magnetic plate with magnetism only affects the processing process of the third assembly device, effectively reducing the difficulty of assembling the magnetic circuit system due to the magnetism of the bottom magnetic plate and the top magnetic plate and their repulsion. BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Figure 1 It is a schematic diagram of the cross-sectional structure of the magnetic circuit system of the present application;
[0008] Figure 2 yes Figure 1 An exploded schematic diagram of the magnetic circuit system shown;
[0009] Figure 3 It is a structural schematic diagram of an embodiment of an automatic assembly system provided by the present application;
[0010] Figure 4 It is a structural schematic diagram of an embodiment of a first assembly jig in the assembly jig of the present application;
[0011] Figure 5 yes Figure 4 A schematic diagram of a top view of the structure of the first carrier in the first assembly fixture;
[0012] Figure 6 It is a structural schematic diagram of an embodiment of a second assembly jig in the assembly jig of the present application;
[0013] Figure 7 yes Figure 6 A schematic diagram of a sectional exploded structure of the second assembly fixture shown;
[0014] Figure 8 It is a structural schematic diagram of an embodiment of a third assembly jig in the assembly jig of the present application;
[0015] Fig. 9 yes Figure 8 Schematic diagram of the structure of the fourth and fifth carriers;
[0016] Fig.10 yes Figure 8 A schematic diagram of the structure of the positioning platform in the third assembly fixture;
[0017] Fig.11 yes Figure 3 A schematic structural diagram of an embodiment of a first assembly device;
[0018] Fig.12 yes Figure 3 A schematic structural diagram of an embodiment of a second assembly device;
[0019] Fig.13 yes Figure 3 A schematic structural diagram of an embodiment of a third assembly device;
[0020] Fig.14 yes Fig.13 A schematic diagram of the structure of the middle flip device;
[0021] Fig.15 yes Fig.13 A schematic diagram of the structure of the middle guide pressing member;
[0022] Fig.16 yes Fig.13 Structural diagram of the middle ejector mechanism;
[0023] Fig.17 It is a structural schematic diagram of an embodiment of a jig conveyor line provided by the present application;
[0024] Fig.18 yes Fig.17 A schematic diagram of a partial cross-sectional structure of a jig conveyor line shown;
[0025] Fig.19 It is a structural schematic diagram of a specific application scenario of the fixture conveyor line provided by the present application;
[0026] Fig. 20 It is a structural schematic diagram of an embodiment of a feeding device provided by the present application;
[0027] Fig.21 It is a structural schematic diagram of an embodiment of a magnet feeding device provided by the present application;
[0028] Fig. 22 yes Fig.21 A schematic diagram of the structure of a feeding member in the magnet feeding device shown;
[0029] Fig.23 It is a structural schematic diagram of an embodiment of a magnetic material suction device provided by the present application;
[0030] Fig.24 yes Fig.23 A schematic diagram of the structure of the magnetic material suction device shown in the figure is provided with a posture correction member on the material taking block;
[0031] Fig.25 It is a structural schematic diagram of an embodiment of a dispensing device provided by the present application;
[0032] Fig.26 It is a structural schematic diagram of an embodiment of a transfer device provided in the present application. DETAILED DESCRIPTION
[0033] See also Figure 1 to Figure 2 , Figure 1 is a schematic cross-sectional view of the magnetic circuit system of the present application, Figure 2 yes Figure 1 Schematic diagram of the exploded magnetic circuit system shown.
[0034] The magnetic circuit system 5 is an important component of the bone conduction earphone, and its function is to provide a constant magnetic field. The constant magnetic field further cooperates with the changing magnetic field generated by the voice coil in the energized state to convert the electrical signal into mechanical vibration, which is directly transmitted to the auditory nerve through the bones and human tissues, so that the user can produce an auditory response.
[0035] like Figure 1As shown, the magnetic circuit system 5 includes a magnetic shield 51, a bottom magnetic plate 52, a magnetic shield 53, a top magnetic plate 54 and a plastic part 55. The magnetic shield 51 includes a bottom wall 512 and an annular peripheral wall 514 connected to the bottom wall 512, thereby forming a receiving cavity 516. The bottom magnetic plate 52, the magnetic shield 53, the top magnetic plate 54 and the plastic part 55 are received in the receiving cavity 516 and are sequentially stacked on the bottom wall 512, wherein the adjacent end faces of the bottom magnetic plate 52 and the top magnetic plate 54 have the same polarity.
[0036] In the above-mentioned magnetic circuit system 5, since the bottom magnetic plate 52, the magnetic conductive plate 53, the top magnetic plate 54 and the plastic part 55 need to be stacked in a relatively small accommodating cavity 516, and the adjacent end faces of the bottom magnetic plate 52 and the top magnetic plate 54 have the same polarity, the difficulty of assembling the magnetic circuit system 5 is increased. Therefore, in the present application, the magnetic circuit system 5 is assembled in steps through various assembly jigs and assembly equipment described below to reduce the difficulty of assembly.
[0037] like Figure 2 As shown, during the assembly process of the magnetic circuit system 5, the plastic part 55 and the top magnetic plate 54 are first stacked and assembled into the first semi-finished product 550, and the bottom magnetic plate 52 and the magnetic conductive cover 51 are assembled into the second semi-finished product 510, and then the magnetic conductive plate 53 and the first semi-finished product 550 are stacked on the bottom magnetic plate 52 in sequence, and the first semi-finished product 550, the magnetic conductive plate 53 and the second semi-finished product 510 are fastened to form the magnetic circuit system 5.
[0038] Specifically, the first semi-finished product 550 includes a top magnetic plate 54 and a plastic part 55 which are stacked and fixed to each other, and the second semi-finished product 510 includes a magnetic cover 51 and a bottom magnetic plate 52 which is accommodated in the accommodating cavity 516 and fixed to the bottom wall 512 .
[0039] See also Figure 3 , Figure 3 1 is a schematic diagram of the structure of an embodiment of an automatic assembly system provided by the present application. The automatic assembly system 100 includes an assembly jig and an automatic assembly device, the assembly jig includes a first assembly jig 12, a second assembly jig 14 and a third assembly jig 16, and the automatic assembly device includes a first assembly device 2, a second assembly device 3 and a third assembly device 4.
[0040] Among them, the first assembly equipment 2 is used to stack and fix the top magnetic plate 54 and the plastic part 55 through the first assembly jig 12 to form a first semi-finished product 550; the second assembly equipment 3 is used to place the bottom magnetic plate 52 into the accommodating cavity 516 through the second assembly jig 14 and stack and fix it with the bottom wall 512 of the magnetic cover 51 to form a second semi-finished product 510; the third assembly equipment 4 is used to stack and fix the first semi-finished product 550 and the magnetic plate 53 on the bottom magnetic plate 52 through the third assembly jig 16.
[0041] See also Figure 4 and Figure 5 The first assembly jig 12 includes a first carrier 120 and a magnetic member 122. The first carrier 120 is provided with a first positioning groove 1210, a second positioning groove 1211 and a receiving groove 1212 which are sequentially connected from the surface of the first carrier 120 to the inside. The second positioning groove 1211 is provided at the bottom of the first positioning groove 1210, the receiving groove 1212 is provided at the bottom of the second positioning groove 1211, and the magnetic member 122 is provided in the receiving groove 1212. Among them, the first positioning groove 1210 is used to position the top magnetic plate 54, the second positioning groove 1211 is used to position the plastic part 55, and the magnetic member 122 is used to magnetically absorb the top magnetic plate 54 and prevent the magnetic pole of the top magnetic plate 54 from being reversed.
[0042] When assembling the first semi-finished product 550, the plastic part 55 and the top magnetic plate 54 are sequentially arranged in the second positioning groove 1211 and the first positioning groove 1210, and the top magnetic plate 54 arranged in the first positioning groove 1210 is stacked and bonded to the plastic part 55 to form the first semi-finished product 550. In other embodiments, the plastic part 55 and the top magnetic plate 54 can be fixed by hot melting or other fixing methods.
[0043] The first carrier 120 is made of a non-magnetic material, which is neither magnetic nor magnetizable, for example, the first carrier 120 is made of stainless steel or copper, etc. The edge of the opening end of the first positioning groove 1210 may also be chamfered to facilitate the assembly of the top magnetic plate 54.
[0044] A first vent hole 1213 is also provided at the bottom of the first positioning groove 1210, and a second vent hole 1214 is provided at the bottom of the second positioning groove 1211. The aperture of the first vent hole 1213 is larger than that of the second vent hole 1214, so as to avoid the local positive pressure that may be formed when the plastic part 55 and the top magnetic plate 54 are assembled with the corresponding positioning groove, and avoid the positioning effect being adversely affected by the local positive pressure, thereby ensuring that the plastic part 55 and the top magnetic plate 54 are stacked and assembled through the first carrier 120. Further, the first vent hole 1213 and the second vent hole 1214 can also be connected to the corresponding negative pressure device, thereby providing negative pressure in the corresponding positioning groove to accelerate the positioning process of the plastic part 55 and the top magnetic plate 54.
[0045] The receiving groove 1212 includes a first cavity 1216 and two second cavities 1217 disposed on both sides of the first cavity 1216 . The first cavity 1216 and the two second cavities 1217 are connected. The first cavity 1216 receives the magnetic element 122 , and the second cavity 1217 is used to avoid the plastic element 55 .
[0046] A positioning portion 1215 is provided on the side of the first carrier 120, and the positioning portion 1215 is used to coordinately position the first carrier 120 on the first assembly device 2. The positioning portion 1215 may be a positioning groove, a positioning hole, or the like.
[0047] See also Figure 6 and Figure 7 The second assembly fixture 14 includes a second carrier 140 and a third carrier 142. The second carrier 140 is provided with a magnetic cover positioning groove 1402 for positioning the annular circumferential wall 514 of the magnetic cover 51; the third carrier 142 is provided with a guide channel 1422. The third carrier 142 is assembled with the second carrier 140, and then the third carrier 142 is inserted into the accommodating cavity 516 of the magnetic cover 51 located in the magnetic cover positioning groove 1402, so that the guide channel 1422 locates an assembly area on the bottom wall 512 that is assembled with the bottom magnetic plate 52. The bottom magnetic plate 52 is placed in the accommodating cavity 516 through the guide channel 1422, and then can be assembled and fixed with the assembly area on the bottom wall 512, and is spaced from the annular circumferential wall 514.
[0048] The bottom magnetic plate 52 is aligned with the assembly area through the guide channel 1422, and the bottom magnetic plate 52 is fixed to the bottom wall 512, so that the magnetic cover 51 and the bottom magnetic plate 52 are stacked and fixed to form the second semi-finished product 510. The bottom magnetic plate 52 and the bottom wall 512 can also be fixed by adhesive or other fixing methods.
[0049] Specifically, the second carrier 140 is first used to locate the assembly area on the bottom wall 512, and then the bottom magnetic plate 52 is superimposed on the assembly area to achieve stacking and fixing of the bottom magnetic plate 52 and the bottom wall 512 at a specific position to form a required gap between the bottom magnetic plate 52 and the annular circumferential wall 514, thereby effectively improving the assembly accuracy of the magnetic cover 51 and the bottom magnetic plate 52 and reducing the difficulty of assembly.
[0050] In this embodiment, the third carrier 142 includes a first sleeve 1421 and a second sleeve 1423 arranged on one side of the first sleeve 1421, the guide channel 1422 passes through the first sleeve 1421 and the second sleeve 1423, the second sleeve 1423 is inserted into the accommodating cavity 516, and the first sleeve 1421 is superimposed on the second carrier 140 and assembled in alignment with the second carrier 140.
[0051] By using the magnetic cover positioning groove 1402 to position the annular circumferential wall 514 and using the first sleeve 1421 to align and assemble with the second carrier 140, it is possible to avoid excessive friction or collision between the second sleeve 1423 and the inner side of the annular circumferential wall 514 due to alignment deviation during the insertion of the second sleeve 1423 into the accommodating cavity 516, which is beneficial to reducing damage to the magnetic cover 51 and improving positioning accuracy.
[0052] The height of the second sleeve 1423 along the extending direction of the guide channel 1422 is smaller than the depth of the accommodating cavity 516 in the extending direction to prevent the second sleeve 1423 from abutting against the bottom wall 512 and causing deformation of the bottom wall 512 .
[0053] The second carrier 140 is further provided with an alignment post 144, and the first sleeve 1421 is provided with an alignment hole 1424, so that when the first sleeve 1421 and the second carrier 140 are aligned and assembled, the alignment post 144 is correspondingly penetrated into the alignment hole 1424, so that the second carrier 140 and the third carrier 142 are aligned and assembled through the alignment post 144 and the alignment hole 1424. In other embodiments, the alignment hole can be provided on the second carrier 140, and the alignment post can be provided on the first sleeve 1421.
[0054] In this embodiment, the magnetic cover 51 is provided with a first through hole 511, the bottom magnetic plate 52 is provided with a second through hole 520, and the bottom of the magnetic cover positioning groove 1402 is provided with an avoidance hole 1406 corresponding to the first through hole 511 and the second through hole 520. The first through hole 511 and the second through hole 520 can be used for fasteners to pass through during the subsequent assembly of the finished product.
[0055] The bottom of the magnetic cover positioning groove 1402 is provided with an avoidance hole 1406 to avoid that when the bottom magnetic plate 52 is bonded to the bottom wall 512 by gluing, the adhesive used for bonding has a high probability of covering the first through hole 511 and the second through hole 520, and prevents the adhesive from solidifying and blocking the first through hole 511 and the second through hole 520, so that the magnetic circuit system 5 cannot be fixed by fasteners when it is subsequently assembled. At the same time, if the adhesive solidifies and blocks, the first through hole 511 and the second through hole 520 can be dredged by using a rod through the avoidance hole 1406.
[0056] A vent hole 1407 is also provided at the bottom of the magnetic cover positioning groove 1402 to prevent the magnetic cover 51 from being placed in the magnetic cover positioning groove 1402 and causing local positive pressure to affect assembly.
[0057] The side wall of the second stage 140 is provided with a positioning portion 1404, and the positioning portion 1404 is used to define the position of the second stage 140 on the second assembly device 3. The positioning portion 1404 can be a positioning groove, a positioning hole, etc.
[0058] See also Figures 8 to 9 The third assembly jig 16 includes a fourth carrier 160 and a fifth carrier 162. The fourth carrier 160 is provided with a first semi-finished product positioning groove 1602 for simultaneously positioning the magnetic conductive plate 53 and the first semi-finished product 550. The bottom of the first semi-finished product positioning groove 1602 is provided with an avoidance hole 1601 for avoiding the first fastener; the fifth carrier 162 is provided with a second semi-finished product positioning groove 1622 for positioning the second semi-finished product 510. The bottom of the second semi-finished product positioning groove 1622 is provided with a positioning hole 1621 for accommodating the second fastener.
[0059] Among them, the fourth carrier 160 is used to align and snap fit with the fifth carrier 162, so as to stack the first semi-finished product 550 and the magnetic conductive plate 53 carried by the fourth carrier 160 and the second semi-finished product 510 carried by the fifth carrier 162 on each other, and the first fastener is sequentially passed through the plastic part 55, the top magnetic plate 54, the magnetic conductive plate 53, the bottom magnetic plate 52 and the magnetic conductive cover 51 and is fixedly connected with the second fastener located on the side of the magnetic conductive cover 51 away from the plastic part 55.
[0060] In this embodiment, the first fastener may be a screw, and the second fastener may be a nut; or, the first fastener may be a latch, and the second fastener may be a buckle, and the latch and the buckle are fixed by being snap-connected.
[0061] In other embodiments, the second fastener and the positioning hole 1621 may be eliminated, and only the first fastener is used to sequentially penetrate and fix the first semi-finished product 550, the magnetic conductive plate 53, and the second semi-finished product 510 through the avoidance hole 1601 to form the magnetic circuit system 5. In this case, the first fastener is, for example, a pin, which can independently penetrate and fix the first semi-finished product 550, the magnetic conductive plate 53, and the second semi-finished product 510 to form the magnetic circuit system 5. Alternatively, the first through hole 511 of the magnetic conductive cover 51 is a threaded hole, and the first fastener is a screw, and the first fastener is screwed and fixed to the magnetic conductive cover 51 to form the magnetic circuit system 5.
[0062] The fourth carrier 160 is further provided with a magnetic attraction member 1603, which magnetically attracts the first semi-finished product 550 and the magnetic conductive plate 53 located in the first semi-finished product positioning groove 1602, thereby preventing the magnetic conductive plate 53 and the first semi-finished product 550 from falling off when the fourth carrier 160 is buckled relative to the fifth carrier 162.
[0063] The fifth carrier 162 is provided with an avoidance notch 1627 , and the avoidance notch 1627 is used to avoid the clamping mechanism clamping the fourth carrier 160 , so that the fourth carrier 160 and the fifth carrier 162 can be relatively locked.
[0064] An avoidance hole 1604 is also provided at the bottom of the first semi-finished product positioning groove 1602, and the avoidance hole 1604 is connected to the first semi-finished product positioning groove 1602. After the magnetic circuit system 5 is formed, the plastic part 55 can be pressed against by the avoidance hole 1604 to separate the fourth carrier 160 and the magnetic circuit system 5, and ensure that the magnetic circuit system 5 after assembly is located in the fifth carrier 162.
[0065] In this embodiment, the magnetic member 1603 is disposed on the side of the fourth stage 160 away from the first semi-finished product positioning groove 1602, and the avoidance hole 1604 runs through the magnetic member 1603. The avoidance hole 1604 is used for the push rod to be inserted and push against the first semi-finished product 550 when the fourth stage 160 and the fifth stage 162 are separated. Optionally, the magnetic member 1603 can be staggered with the avoidance hole 1604.
[0066] The fifth carrier 162 is further provided with a guide post 1626, and the fourth carrier 160 is provided with a guide hole 1608, and the guide hole 1608 is used for alignment and guidance with the guide post 1626. The fourth carrier 160 and the fifth carrier 162 are aligned and fastened through the guide hole 1608 and the guide post 1626, thereby being able to solve the problem that the fourth carrier 160 and the fifth carrier 162 are difficult to align and fit, or even easy to be misaligned, because the adjacent end faces of the bottom magnetic plate 52 and the top magnetic plate 54 have the same polarity, and the first semi-finished product 550 and the second semi-finished product 510 repel each other magnetically. Therefore, after the fourth carrier 160 and the fifth carrier 162 are aligned and fastened, the guide hole 1608 is penetrated in the guide post 1626, which is convenient for alignment and fastening, and can avoid mutual misalignment.
[0067] The fourth carrier 160 is further provided with an annular positioning rib 1607, which is arranged around the first semi-finished product positioning groove 1602. The annular positioning rib 1607 is inserted into the accommodating cavity 516 as the fourth carrier 160 and the fifth carrier 162 are aligned and snapped together to locate the position of the bottom magnetic plate 52 in the accommodating cavity 516, and enable the first semi-finished product 550 and the magnetic conductive plate 53 to be stacked on the bottom magnetic plate 52.
[0068] The fourth carrier 160 is further provided with an alignment groove 1606, which is arranged around the annular positioning rib 1607. The fifth carrier 162 is provided with an alignment protrusion 1624, which is arranged around the second semi-finished product positioning groove 1622. The alignment groove 1606 is aligned and snapped with the alignment protrusion 1624.
[0069] In this embodiment, a positioning groove 1606 is set on the fourth carrier 160 to form an annular positioning rib 1607 between the positioning groove 1606 and the first semi-finished product positioning groove 1602. When the positioning protrusion 1624 is aligned and engaged with the positioning groove 1606, the annular positioning rib 1607 is inserted into the accommodating cavity 516 through the area surrounded by the positioning protrusion 1624.
[0070] Among them, the guide column 1626 and the guide hole 1608 are guided with relatively low precision, while the alignment groove 1606 and the alignment protrusion 1624 are positioned and assembled with relatively high precision, so that the annular positioning rib 1607 can more accurately position the position of the bottom magnetic plate 52 in the accommodating cavity 516.
[0071] Further reading Fig.10The third assembly fixture 16 also includes a positioning platform 164, and the positioning platform 164 is provided with a first positioning cavity 1642 and a second positioning cavity 1644. The first positioning cavity 1642 is used to carry and position the fourth platform 160, and the second positioning cavity 1644 is used to carry and position the fifth platform 162, so as to facilitate the synchronous transportation of the paired fourth platform 160 and the fifth platform 162 through the positioning platform 164, thereby facilitating the use of the paired fourth platform 160 and the fifth platform 162 to assemble the magnetic circuit system 5.
[0072] The positioning platform 164 is further provided with an avoidance gap 1643 communicating with the first positioning cavity 1642 and an avoidance gap 1645 communicating with the second positioning cavity 1644 . The avoidance gap 1643 and the avoidance gap 1645 are both used for avoiding the clamping mechanism that clamps the fourth platform 160 .
[0073] See also Fig.11 In this embodiment, the first assembly equipment 2 generally includes a first assembly jig conveyor line 21, a plastic parts assembly station 22, a glue dispensing station 23, a top magnetic plate assembly station 24, a pressing station 25, a glue blowing station 26, a material unloading station 27, an empty load detection station 28 and a purge station 29. The first assembly jig conveyor line 21 circulates the first assembly jig 12 and sequentially passes through the plastic parts assembly station 22, the glue dispensing station 23, the top magnetic plate assembly station 24, the pressing station 25, the glue blowing station 26, the material unloading station 27, the empty load detection station 28 and the purge station 29.
[0074] Among them, the plastic part assembly station 22 is used to load the plastic part 55 into the second positioning groove 1211, the glue dispensing station 23 is used to apply glue on the loaded plastic part 55, and the top magnetic plate assembly station 24 is used to load the top magnetic plate 54 into the first positioning groove 1210, so that the top magnetic plate 54 and the plastic part 55 after the glue is applied are stacked, and the magnetic suction member 122 adsorbs the top magnetic plate 54 to prevent the top magnetic plate 54 and the plastic part 55 from jumping, so as to preliminarily form the first semi-finished product 550; the pressing station 25 is used to press the top magnetic plate 54 after the first semi-finished product 550 is preliminarily formed, so that the top magnetic plate 54 and the plastic part 55 are tightly bonded; the glue blowing station 26 is used to blow the pressed first semi-finished product 550, so that the volatilized glue is moved away with the air flow. The first assembly jig 12 prevents the gaseous glue from condensing and falling on the first semi-finished product 550 or the first assembly jig 12; the glue in the first semi-finished product 550 condenses as it is conveyed by the first assembly jig conveyor line 21, so that the first semi-finished product 550 is fixed as a whole, and the unloading station 27 is used to transfer the fixed first semi-finished product 550 to the third assembly equipment 4; the empty detection station 28 is used to detect whether there is still a first semi-finished product 550 in the first assembly jig 12 after unloading, and if there is a first semi-finished product 550, a reminder signal is issued; the purge station 29 is used to purge the empty first assembly jig 12 before assembling the plastic part 55 to clean the first assembly jig 12, which is beneficial to improve the quality of assembling the first semi-finished product 550.
[0075] In other embodiments, the first assembly device 2 may not include the pressing station 25, the glue blowing station 26, the empty load detection station 28 and the purge station 29. Alternatively, the first assembly device 2 only includes an assembly station and a glue dispensing station, wherein the assembly station is used to sequentially load the plastic part 55 and the top magnetic plate 54 to the first assembly fixture 12, and the glue dispensing station is used to apply glue on the plastic part 55.
[0076] In this embodiment, the plastic parts assembly station 22 includes a plastic parts loading device 220 and a plastic parts picking device 221. The plastic parts loading device 220 is used to sequentially provide plastic parts 55, and the plastic parts picking device 221 is used to pick up the plastic parts 55 provided by the plastic parts loading device 220 and load the plastic parts 55 into the second positioning groove 1211. The plastic parts picking device 221 can be a suction cup or a clamping claw mechanism, which can pick up the plastic parts 55.
[0077] The top magnetic plate assembly station 24 includes a magnet loading device 240 and a magnetic suction device 241. The magnet loading device 240 is used to provide a top magnetic plate 54. The magnetic suction device 241 is used to pick up the top magnetic plate 54 provided by the magnet loading device 240 and load the top magnetic plate 54 into the first positioning groove 1210 so that the top magnetic plate 54 is stacked with the plastic part 55 after the glue is applied.
[0078] The pressing station 25 includes a driving mechanism and a pressing piece. The driving mechanism is connected to the pressing piece and drives the pressing piece to move up and down. After the top magnetic plate 54 and the plastic part 55 are stacked and bonded to initially form the first semi-finished product 550, the top magnetic plate 54 is pressed for a period of time to make the top magnetic plate 54 and the plastic part 55 tightly and evenly bonded.
[0079] The glue blowing station 26 can be a device such as a fan or a blower, which continuously provides wind power to take away the volatile glue and accelerate the solidification of the glue, so that the first semi-finished product 550 is fixed into a whole faster.
[0080] The empty detection station 28 may be a photoelectric sensor or a camera, which is used to detect and identify whether the first semi-finished product 550 is still present in the first assembly jig 12. The purge station 29 may be a negative pressure pipe, which is used to absorb the debris in the first assembly jig 12; or the purge station 29 may be a felt, etc., which is used to clean and remove the debris in the first assembly jig 12.
[0081] See also Fig.12 In this embodiment, the second assembly equipment 3 generally includes a second carrier conveyor line 30, a magnetic cover assembly station 31, a glue dispensing station 32, a third carrier loading mechanism 33, a bottom magnetic plate assembly station 34, a glue cleaning station 35, a heating station 36, a third carrier unloading mechanism 37, a material unloading station 38, and a purging station 39. The second carrier conveyor line 30 circulates and conveys the second carrier 140 to sequentially pass through the magnetic cover assembly station 31, the glue dispensing station 32, the third carrier loading mechanism 33, the bottom magnetic plate assembly station 34, the glue cleaning station 35, the heating station 36, the third carrier unloading mechanism 37, the material unloading station 38, and the purging station 39.
[0082] Among them, the magnetic cover assembly station 31 is used to load the magnetic cover 51 into the magnetic cover positioning groove 1402; the glue dispensing station 32 is used to apply glue in the assembly area on the bottom wall 512 that is assembled with the bottom magnetic plate 52; the third carrier loading mechanism 33 is used to carry the third carrier 142 and align the second carrier 140 for assembly, and insert the third carrier 142 into the accommodating cavity 516 to locate the assembly area on the bottom wall 512 that is assembled with the bottom magnetic plate 52; the bottom magnetic plate assembly station 34 is used to load the bottom magnetic plate 52 to the assembly area via the guide channel 1422, so that the bottom magnetic plate 52 is assembled and fixed with the assembly area of the bottom wall 512, and is spaced from the annular circumferential wall 514; the glue cleaning station 35 cleans the first through hole 511 and the second through hole 520 after the magnetic cover 51 and the bottom magnetic plate 52 are stacked on each other The method is to prevent the glue from solidifying and blocking the first through hole 511 and the second through hole 520, so as to facilitate the subsequent fixing of the magnetic circuit system 5; the heating station 36 is used to heat and insulate the magnetic cover 51 and the bottom magnetic plate 52 after bonding, so as to accelerate the solidification of the glue, so that the second semi-finished product 510 is fixed as a whole; the third platform unloading mechanism 37 is used to remove the third carrier 142 assembled with the second carrier 140 after the bottom magnetic plate 52 and the magnetic cover 51 are fixed as a whole after heating treatment, so as to facilitate the subsequent unloading of the second semi-finished product 510; the unloading station 38 is used to transfer the second semi-finished product 510 to the third assembly equipment 4; the purging station 39 is used to purge the second carrier 140 before the magnetic cover 51 is assembled, so as to clean the second carrier 140, which is beneficial to improve the quality of the assembled second semi-finished product 510.
[0083] An empty-load detection station is also provided between the unloading station 38 and the purging station 39. The empty-load detection station is used to detect whether there is still a second semi-finished product 510 in the second carrier 140 after unloading. If there is a second semi-finished product 510, a reminder signal is issued.
[0084] Furthermore, the second assembly equipment 3 also includes a third carrier conveyor line 310, which is used to convey the third carrier 142 unloaded by the third carrier unloading mechanism 37 to a position where the third carrier loading mechanism 33 can pick it up, so that the third carrier 142 can be recycled.
[0085] The third stage conveying line 310 may be a belt conveying mechanism, and the belt circulates to convey the third stage 142. The third stage conveying line 310 may be a roller mechanism, and the third stage 142 is circulated to convey the third stage 142 through a plurality of rollers arranged side by side.
[0086] In this embodiment, the magnetic cover assembly station 31 includes a magnetic cover loading device 312 and a magnetic suction device 311. The magnetic cover loading device 312 is used to provide magnetic covers 51 in sequence, and the magnetic suction device 311 is used to pick up the magnetic covers 51 provided by the magnetic cover loading device 312 and load the magnetic covers 51 into the magnetic cover positioning groove 1402.
[0087] The third carrier loading mechanism 33 and the third carrier unloading mechanism 37 both include a driving mechanism 330 and a picking mechanism 331. The driving mechanism 330 is connected to the picking mechanism 331 and drives the picking mechanism 331 to move back and forth between the second carrier conveyor line 30 and the third carrier conveyor line 310. The picking mechanism 331 is used to pick up and place the third carrier 142.
[0088] The picking mechanism 331 can be a finger-gripping cylinder or a suction cup; the driving mechanism 330 includes a motor and a cylinder, the motor drives the picking mechanism 331 to move back and forth between the second carrier conveyor line 30 and the third carrier conveyor line 310, and the cylinder drives the picking mechanism 331 to rise and fall to avoid interference with other components; the driving mechanism 330 can also include multiple cylinders or multiple motors to achieve the above functions.
[0089] The bottom magnetic plate assembly station 34 includes a magnet loading device 340 and a magnetic suction device 341. The magnet loading device 340 is used to provide the bottom magnetic plate 52 in sequence. The magnetic suction device 341 is used to pick up the bottom magnetic plate 52 provided by the magnet loading device 340 and load the bottom magnetic plate 52 to the assembly area on the bottom wall 512 through the guide channel 1422.
[0090] The glue cleaning station 35 includes an ejector pin, a driving mechanism and a wiping mechanism. After the ejector pin is aligned with the second through hole 520, the driving mechanism drives the ejector pin to pass through the second through hole 520, the first through hole 511 and the avoidance hole 1406 in sequence to clean the glue in the second through hole 520 and the first through hole 511. The wiping mechanism wipes the ejector pin portion passing through the avoidance hole 1406 to remove the glue on the ejector pin.
[0091] The heating station 36 includes a heat source, which provides heat to insulate the preliminarily formed second semi-finished product 510 to accelerate the solidification of the glue.
[0092] After passing through the heating station 36, the second semi-finished product 510 is fixed into a whole, and then the third carrier unloading mechanism 37 takes away the third carrier 142 and places it on the third carrier conveyor line 310, thereby exposing the second semi-finished product 510. The unloading station 38 transfers the second semi-finished product 510 to the third assembly equipment 4, and then the empty load detection station detects whether there is still the first semi-finished product 550 in the second carrier 140, and the purge station 39 purges the empty second carrier 140.
[0093] See also Figures 13 to 16 In this embodiment, the third assembly equipment 4 generally includes a third assembly jig conveyor line 410, a first semi-finished product assembly station 412, a second semi-finished product assembly station 414, a glue dispensing station 416, a magnetic plate assembly station 418, a flipping device 420, a guide pressing member 422, an assembly mechanism 424, a push rod mechanism 426, a detection device 428, a sorting station 430, and a second fastener assembly station 432. The third assembly jig conveyor line 410 circulates and conveys the third assembly jig 16 to pass through the second semi-finished product assembly station 414, the first semi-finished product assembly station 412, the glue dispensing station 416, the magnetic plate assembly station 418, the flipping device 420, the guide pressing member 422, the assembly mechanism 424, the push rod mechanism 426, the detection device 428, the sorting station 430, and the second fastener assembly station 432 in sequence.
[0094] Among them, the first semi-finished product assembly station 412 is used to load the first semi-finished product 550 into the first semi-finished product positioning groove 1602, the second semi-finished product assembly station 414 is used to load the second semi-finished product 510 into the second semi-finished product positioning groove 1622, and the glue dispensing station 416 is used to apply glue on the bottom magnetic plate 52 and the top magnetic plate 54; the magnetic conductive plate assembly station 418 is used to load the magnetic conductive plate 53 into the first semi-finished product positioning groove 1602 so as to be stacked with the top magnetic plate 54; the flipping device 420 is used to flip the fourth carrier 160 carrying the first semi-finished product 550 and the magnetic conductive plate 53, and align and engage with the fifth carrier 162 carrying the second semi-finished product 510, so that the first semi-finished product 550, the magnetic conductive plate 53 and the second semi-finished product 510 are stacked with each other.
[0095] The guide pressing member 422 is used to press the fourth carrier 160 and the fifth carrier 162 that are buckled together. The guide pressing member 422 is provided with an assembly opening 4220 aligned with the avoidance hole 1601; the assembly mechanism 424 is used to insert the first fastener through the assembly opening 4220 and the avoidance hole 1601, and the first fastener penetrates the first semi-finished product 550, the magnetic conductive plate 53 and the second semi-finished product 510, so that the magnetic circuit system 5 is fixed as a whole; the push rod mechanism 426 is used to penetrate the avoidance hole 1604 The fourth platform 160 is pressed against the magnetic circuit system 5, and after the fourth platform 160 is separated from the magnetic circuit system 5, it is pulled out from the avoidance hole 1604; the flipping device 420 is also used to lift the fourth platform 160 when the push rod mechanism 426 is inserted into the avoidance hole 1604, and flip the fourth platform 160 after the push rod mechanism 426 is pulled out from the avoidance hole 1604, and place the fourth platform 160 on the third assembly jig conveyor line 410, so that the fourth platform 160 and the corresponding fifth platform 162 are arranged side by side.
[0096] The detection device 428 is used to detect the quality of the magnetic circuit system 5 located in the second semi-finished product positioning groove 1622. The sorting station 430 is used to load the magnetic circuit system 5 with qualified quality onto a tray and sort the magnetic circuit system 5 with unqualified quality into a recycling box. The second fastener assembly station 432 is used to load the second fastener into the positioning hole 1621 in the vacant fifth carrier 162.
[0097] The magnetic plate assembly station 418 includes a magnetic plate loading device 4181 and a magnetic suction device 4182. The magnetic plate loading device 4181 is used to provide magnetic plates 53 in sequence, and the magnetic suction device 4182 is used to pick up the magnetic plates 53 provided by the magnetic plate loading device 4181, and load the magnetic plates 53 into the first semi-finished product positioning groove 1602 so as to be stacked with the top magnetic plate 54.
[0098] In the present embodiment, there are two flipping devices 420, one of which is located upstream of the guide pressing member 422, and the other flipping device 420 is located downstream of the guide pressing member 422. The upstream flipping device 420 is used to flip the fourth carrier 160 so as to align and engage with the fifth carrier 162, and the downstream flipping device 420 is used to separate the fourth carrier 160 and the fifth carrier 162 that are engaged with each other.
[0099] In other embodiments, the number of the flipping device 420 can also be one, and the flipping device 420 can reciprocate upstream and downstream of the guide pressing member 422 to take into account the alignment, buckling and separation of the fourth carrier 160 and the fifth carrier 162.
[0100] See also Fig.14 The flip device 420 includes a telescopic mechanism 4201, a lifting mechanism 4203, a rotating mechanism 4205 and a clamping mechanism 4207. The clamping mechanism 4207 is used to clamp the fourth carrier 160. The clamping mechanism 4207 includes two clamping ends, and the two clamping ends respectively clamp a side away from the first semi-finished product positioning groove 1602 and a side opposite thereto; the telescopic mechanism 4201 is used to drive the clamping mechanism 4207 to move toward the notch on the third assembly jig conveyor line 410, so that the two opened clamping ends are respectively located on both sides of the fourth carrier 160 aligned with the notch; the lifting mechanism 4203 ... The clamping mechanism 4207 holding the fourth platform 160 performs lifting and lowering movements, so that the fourth platform 160 and the fifth platform 162 can be aligned, engaged or separated; after the lifting mechanism 4203 makes the clamping mechanism 4207 holding the fourth platform 160 suspended in the air, the rotating mechanism 4205 is used to drive the clamping mechanism 4207 to perform a flipping movement, so that the fourth platform 160 is placed directly above the fifth platform 162, and the first semi-finished product positioning groove 1602 and the second semi-finished product positioning groove 1622 are spaced apart and arranged opposite to each other, or the fourth platform 160 located directly above the fifth platform 162 is misaligned with the fifth platform 162.
[0101] When separating the engaged fourth platform 160 and the fifth platform 162, the telescopic mechanism 4201 is used to drive the clamping mechanism 4207 to move toward the notch on the third assembly jig conveyor line 410, so that one clamping end of the clamping mechanism 4207 is located on the side facing the fourth platform 160 and the fifth platform 162 by avoiding the notch 1627, and the other clamping end is located on the other side opposite to the fourth platform 160 and the fifth platform 162, thereby clamping the fourth platform 160 from both sides of the fourth platform 160.
[0102] After the flipping device 420 aligns and fastens the fourth carrier 160 and the fifth carrier 162 , the fastened fourth carrier 160 and the fifth carrier 162 will pass through the guide pressing member 422 , which is used to press the first semi-finished product 550 and the second semi-finished product 510 which repel each other.
[0103] See also Fig.15 The guide and holding member 422 is provided with a guide slope 4221 and a holding plane 4223. The third assembly jig conveyor line 410 conveys the fourth carrier 160 and the fifth carrier 162 which are interlocked with each other through the guide slope 4221 and the holding plane 4223 in sequence. The fourth carrier 160 and the fifth carrier 162 which are interlocked with each other are gradually interlocked and tightly fitted with each other under the action of the guide slope 4221. The holding plane 4223 is used to keep the fourth carrier 160 and the fifth carrier 162 in a tightly fitted state.
[0104] The assembly opening 4220 is located on the holding plane 4223. After the assembly opening 4220 and the avoidance hole 1601 are aligned, the assembly mechanism 424 inserts fasteners through the assembly opening 4220 and the avoidance hole 1601 to the first semi-finished product 550, the magnetic conductive plate 53 and the second semi-finished product 510 to fix the magnetic circuit system 5 into a whole.
[0105] The assembly mechanism 424 includes a fastener feeder 4241 and an electric screwdriver 4243 . The electric screwdriver 4243 loads the first fastener from the fastener feeder 4241 , and inserts the first fastener into the assembly port 4220 and the avoidance hole 1601 to assemble the magnetic circuit system 5 .
[0106] The electric screwdriver device 4243 includes a driving mechanism and an electric screwdriver. The driving mechanism drives the electric screwdriver to load the first fastener from the fastener feeder 4241 and aligns the electric screwdriver with the assembly port 4220 to insert the first fastener into the magnetic circuit system 5.
[0107] In this embodiment, the first fastener is a screw, which is fixedly connected to the second fastener (nut) located in the positioning hole 1621 so that the magnetic circuit system 5 forms a whole.
[0108] Therefore, before the second semi-finished product assembly station 414 loads the second semi-finished product 510 into the second semi-finished product positioning groove 1622 , the second fastener assembly station 432 loads the second fastener into the positioning hole 1621 .
[0109] The second fastener assembly station 432 includes a second fastener loading device 4321 and a second fastener picking device 4323 . The second fastener loading device 4321 is used to provide the second fasteners in sequence, and the second fastener picking device 4323 is used to load the second fasteners provided in sequence into the positioning holes 1621 .
[0110] After forming the magnetic circuit system 5, the fourth carrier 160 and the fifth carrier 162 need to be separated to facilitate the removal of the magnetic circuit system 5. However, during the removal of the fourth carrier 160, the magnetic circuit system 5 may move synchronously with the fourth carrier 160, thus causing difficulty in subsequent material removal.
[0111] See also Fig.16 The push rod mechanism 426 includes a push rod 4261 and a push rod driving mechanism 4263. The push rod driving mechanism 4263 drives the push rod 4261 to penetrate into the avoidance hole 1604 and press against the magnetic circuit system 5, and drives the push rod 4261 to be pulled out of the avoidance hole 1604 after the fourth carrier 160 is separated from the magnetic circuit system 5. The flipping device 420 is also used to lift the fourth carrier 160 along the push rod 4261 when the push rod 4261 is inserted into the avoidance hole 1604, flip the fourth carrier 160 after the push rod 4261 is pulled out of the avoidance hole 1604, and place the fourth carrier 160 on the carrier conveying line 410, so that the fourth carrier 160 and the corresponding fifth carrier 162 are arranged side by side.
[0112] The present application sets a push rod mechanism 426 to push against the magnetic circuit system 5 when separating the interlocking fourth platform 160 and the fifth platform 162, so as to ensure that the formed magnetic circuit system 5 is located on the fifth platform 162, which is convenient for subsequent detection and sorting of the magnetic circuit system 5.
[0113] The detection device 428 includes an image acquisition device, which is used to acquire an image of the magnetic circuit system 5, and then identify whether the magnetic circuit system 5 has defects such as cracks or dislocations based on the acquired image. If no defects are detected, the quality of the magnetic circuit system 5 is qualified, and if defects are detected, the quality of the magnetic circuit system 5 is unqualified. For example, when the first semi-finished product 550, the magnetic conductive plate 53, and the second semi-finished product 510 are fixed by screws, cracks are generated on the top magnetic plate 54 due to excessive force, which will cause the magnetic circuit system 5 to be scrapped, so the unqualified magnetic circuit system 5 can be identified by the detection device 428.
[0114] The detection device 428 feeds back the detection result to the sorting station 430, and the sorting station 430 is used to sort the magnetic circuit system 5 detected by the detection device 428, and put the magnetic circuit system 5 with qualified quality on a tray, and sort the magnetic circuit system 5 with unqualified quality into a recycling box.
[0115] The present application also provides a jig conveyor line 600, which can be used as a conveyor line for the various assembly jigs described above. Figures 17 to 19 , Fig.17 is a structural schematic diagram of an embodiment of a fixture conveyor line provided by the present application, Fig.18 yes Fig.17 The schematic diagram of the partial cross-section structure of the fixture conveyor line shown in the figure. Fig.19 It is a structural schematic diagram of a specific application scenario of the fixture conveyor line provided in this application.
[0116] The fixture conveying line 600 generally includes a conveying assembly 610 and a power source 620 . The power source 620 is used to drive the conveying assembly 610 to reciprocate so as to convey the fixture 630 located at the conveying assembly 610 .
[0117] Among them, the conveying assembly 610 includes a conveying rod 612, a plurality of push blocks 614 and a plurality of rebound members 616. The conveying rod 612 is used to support a plurality of jigs 630 arranged at intervals. The conveying rod 612 is further provided with a plurality of avoidance grooves 611. The plurality of push blocks 614 are arranged in the corresponding avoidance grooves 611 and can extend and retract from the avoidance grooves 611. The rebound member 616 is elastically supported between the push blocks 614 and the conveying rod 612 to realize the extension and retraction of the push blocks 614 relative to the avoidance grooves 611. The power source 620 is used to drive the conveying rod 612 to reciprocate.
[0118] The power source 620 may be a cylinder, or a motor and a transmission mechanism, which can drive the conveying rod 612 to reciprocate.
[0119] When the power source 620 drives the conveying rod 612 to move forward, the push block 614 in the extended state pushes the corresponding fixture 630 to move forward. When the power source 620 drives the conveying rod 612 to retreat, the push block 614 is blocked by the fixture 630 on the retreat path and overcomes the elastic force of the rebound member 616 to retract. After passing the fixture 630, the push block 614 returns to the extended state under the action of the rebound member 616.
[0120] In this embodiment, the push block 614 is rotatably connected to the conveying rod 612 via a connecting shaft, and the resilient member 616 is a torsion spring, which is sleeved on the connecting shaft and elastically supported between the push block 614 and the conveying rod 612 .
[0121] Among them, the push block 614 is provided with a push surface 6141, a rest surface 6143 and an inclined guide surface 6145, the inclined guide surface 6145 connects the push surface 6141 and the rest surface 6143, the push surface 6143 is used to push the jig 630 forward, and the rest surface 6143 is used to rest against the groove wall of the avoidance groove 611 under the action of the rebound member 616 to limit the extension distance of the push block 614, and the push surface 6141 and the rest surface 6143 are arranged back to back; wherein, when the push block 614 is in an extended state, the distance between the inclined guide surface 6145 and the conveying rod 612 gradually decreases along the direction from one side of the push surface 6141 to the rest surface 6143.
[0122] When the conveying rod 612 moves forward, the push block 614 in the extended state pushes the corresponding jig 630 to move forward because the abutment surface 6143 abuts against the groove wall of the avoidance groove 611 under the action of the rebound member 616; when the conveying rod 612 retreats, the push surface 6141 does not abut against the groove wall of the avoidance groove 611, and the jig 630 abuts against the abutment surface 6143 or the inclined guide surface 6145, so that the push block 614 compresses the rebound member 616 and retracts into the avoidance groove 611, so that the conveying rod 612 pushes the jig 630 forward one step length in one reciprocating motion, and the jig 630 can be conveyed more accurately.
[0123] Optionally, the resilient member 616 may also be a tension spring, which is elastically supported between the push block 614 and the conveying rod 612 so that the abutting surface 6143 abuts against the groove wall of the avoidance groove 611 .
[0124] In other embodiments, the push block 614 is slidably disposed in the avoidance groove 611 , and the push block 614 extends relative to the avoidance groove 611 under the elastic action of the rebound member 616 , and when the conveying rod 612 retracts, the push block 614 overcomes the elastic force of the rebound member 616 and retracts due to the obstruction of the fixture 630 .
[0125] like Fig.19 As shown, the conveying assembly 610 also includes a guide plate 617 clamped on both sides of the conveying rod 612, and the conveying rod 612 moves along the direction defined by the two guide plates 617. The jig 630 is provided with a positioning groove 632 on the side facing the guide plate 617, and a plurality of elastic positioning columns 618 are arranged at intervals on the guide plate 617 on at least one side. The elastic positioning columns 618 are used to align with the positioning groove 632. The jig 630 can release the positioning cooperation with the current elastic positioning column 618 when pushed forward by the push block 614, and move to the next adjacent elastic positioning column 618 for positioning cooperation, and when the conveying rod 612 is withdrawn, the jig 630 maintains alignment with the elastic positioning column 618 to cause the push block 614 to retract.
[0126] The conveying assembly 610 further includes a cover plate 619 , and at least one side of the guide plate 617 is connected to the cover plate 619 . The cover plate 619 covers the side of the fixture 630 away from the conveying rod 612 to prevent the fixture 630 from falling off the conveying rod 612 due to vibration.
[0127] In some embodiments, the guide plate 617 is further provided with a notch for the clamping mechanism 4207 to clamp the fixture 630 .
[0128] A row of avoidance grooves 611 and corresponding push blocks 614 may be provided on the conveying rod 612 along the conveying direction. Multiple rows of avoidance grooves 611 and corresponding push blocks 614 may also be provided on the conveying rod 612 along the conveying direction to synchronously push multiple rows of fixtures 630.
[0129] like Fig.19 As shown, the jig conveyor line 600 includes multiple sets of paired conveyor components 610 and power sources 620, wherein the conveyor components 610 are connected end to end, and the power source 620 drives the corresponding conveyor components 610 to reciprocate, thereby driving the jig 630 to circulate along the conveyor components 610 connected end to end.
[0130] In this embodiment, the jig conveyor line 600 includes four sets of paired conveyor assemblies 610 and a power source 620, wherein the conveyor rods 612 of three sets of conveyor assemblies 610 are provided with a row of avoidance grooves 611 arranged along the conveying direction, and the conveyor rods 612 of another set of conveyor assemblies 610 are provided with multiple rows of avoidance grooves 611 arranged along the conveying direction. A variety of workstations are provided on the line of the conveyor assembly 610 provided with a row of avoidance grooves 611, so that the jig 630 and the workpiece therein can be subjected to corresponding operations under the cyclic conveyance of the jig 630; the finished workpiece is conveyed to the conveyor assembly 610 provided with multiple rows of avoidance grooves 611, so that the conveying frequency of the conveyor assembly 610 is relatively low and more jigs 630 can be conveyed at the same time and the stay time of the jig 630 on it can be extended.
[0131] Optionally, the jig conveyor line 600 further includes a fan (, which is disposed at one end of the conveying assembly 610 and is used to blow air to the jig 630 located on the conveying rod 612 to disperse the glue volatilized by the workpiece in the jig 630 and accelerate the solidification of the glue on the workpiece.
[0132] Optionally, the jig conveying line 600 further includes a heating device, which is disposed on the conveying assembly 610 and is used to heat the jig on the conveying rod 612 to accelerate the solidification of the glue on the workpiece.
[0133] The fan or heating device is used in conjunction with a conveying assembly 610 having a plurality of rows of avoidance grooves 611, so that the glue in the workpiece can be completely solidified when the fixture 630 completes its journey.
[0134] Among them, the jig 630 can be the first assembly jig 12 , the second assembly jig 14 or the third assembly jig 16 , and the jig conveyor line 600 is used to convey at least one of the first assembly jig 12 , the second assembly jig 14 and the third assembly jig 16 .
[0135] The present application also provides a feeding device 700, see Fig. 20 , Fig. 20 It is a structural schematic diagram of an embodiment of a feeding device provided in the present application.
[0136] The loading device 700 includes a conveying mechanism 710 and a turntable mechanism 720. The conveying mechanism 710 is provided with a conveying channel 712, and the conveying channel 712 is used to convey multiple workpieces arranged in sequence; the turntable mechanism 720 includes a turntable 722 and a power source 724. The turntable 722 is provided with a transfer groove 723. The power source 724 is connected to the turntable 722 and is used to drive the turntable 722 to rotate.
[0137] Among them, the power source 724 drives the turntable 722 to rotate. When the turntable 722 is in the first position, the transfer slot 723 is docked with the conveying channel 712, so that the workpiece output by the conveying channel 712 is transferred to the transfer slot 723. When the turntable 722 is in the second position, the transfer slot 723 carrying the workpiece is offset from the conveying channel 712, and the workpiece in the transfer slot 723 is in a pick-up state.
[0138] By setting up the turntable mechanism 720, the workpiece located in the transfer groove 723 can be staggered with the workpiece in the conveying channel 712 and can be in a pick-up state, thereby avoiding the situation where the remaining unpicked workpieces in the conveying channel 712 are driven when the workpiece is picked up, causing the workpieces in the conveying channel 712 to be disordered or disturbed and fall off from the conveying channel 712.
[0139] Among them, at least one transfer slot 723 is provided on the turntable 722. When a plurality of transfer slots 723 are provided, the plurality of transfer slots 723 are evenly distributed on the turntable 722, thereby increasing the material loading rate.
[0140] Furthermore, when the transfer slot 723 and the conveying channel 712 are misaligned, the turntable 722 blocks the conveying channel 712 to isolate the workpieces in the conveying channel 712 from the workpieces in the transfer slot 723 that are in a pick-up state.
[0141] The loading device 700 further includes a vibration plate 730 , which is connected to the conveying mechanism 710 . The vibration plate 730 is used to sort the multiple workpieces and convey the sorted workpieces to the conveying channel 712 .
[0142] The turntable mechanism 720 also includes a cache table 726, which is provided with a cache slot 727. The cache slot 727 is connected to the conveying channel 712, and the cache slot 727 is used to cache the workpiece output by the conveying channel 712. When the turntable 722 is in the first position, the transfer slot 723 is docked with the cache slot 727 to receive the workpiece cached in the cache slot 727. When the turntable 722 is in the second position, the transfer slot 723 is misaligned with the cache slot 727, and the turntable 722 blocks the cache slot 727.
[0143] The cache table 726 is also provided with a turntable installation cavity 728 , which is communicated with the cache slot 727 . The turntable 722 is disposed in the turntable installation cavity 728 and is driven by the power source 724 to rotate in the turntable installation cavity 728 .
[0144] The turntable mechanism 720 also includes a cover plate 729, which is connected to the cache table 726. The cover plate 729 is used to cover at least part of the cache slot 727 and the transfer slot 723 when the turntable 722 is in the first position to prevent the workpiece from jumping when the transfer slot 723 receives the workpiece. When the turntable 722 is in the second position, the transfer slot 723 is exposed from the cover plate so that the workpiece located in the transfer slot 723 is in a pick-up state.
[0145] The workpiece may be a plastic part 55, a magnetic conductive plate 53, a magnetic conductive cover 51 and a second fastener, and the loading device 700 is used to sequentially provide at least one of the plastic part 55, the magnetic conductive plate 53, the magnetic conductive cover 51 and the second fastener.
[0146] The present application also provides a magnet feeding device 800, see Figure 21 to Figure 22 , Fig.21 is a structural schematic diagram of an embodiment of a magnet feeding device provided by the present application, Fig. 22 yes Fig.21 The schematic diagram of the structure of the feeding part in the magnet feeding device is shown.
[0147] The magnet loading device 800 includes a material clamp 810, a feeder 820 and a first drive mechanism 830 (also referred to as a feeder drive mechanism), the material clamp 810 is used to clamp a plurality of magnetic plates and isolation plates stacked in a cross manner; the feeder 820 is provided with a first push groove 822 and a second push groove 824 spaced apart; the first drive mechanism 830 is connected to the feeder 820, and is used to drive the feeder 820 to reciprocate, so that the first push groove 822 and the second push groove 824 are cyclically aligned with the material clamp 810, and then receive the magnetic plates and isolation plates respectively, so as to peel off the corresponding magnetic plates and isolation plates from the stacked plurality of magnetic plates and isolation plates respectively, and the peeled magnetic plates can also be in a state where they can be picked up, while the peeled isolation plates will be cleaned up.
[0148] Among them, the first pushing groove 822 is aligned with the material clamp 810, and the magnetic plate slides into the first pushing groove 822. The first driving mechanism 830 drives the feeding piece 820 to move in the first direction to take the magnetic plate in the first pushing groove 822 out of the material clamp 810. In other words, the corresponding magnetic plate is peeled off from the stacked multiple magnetic plates and isolation plates, and the magnetic plate is in a pick-up state; then the second pushing groove 824 is aligned with the material clamp 810, and the isolation plate slides into the second pushing groove 824. The first driving mechanism 830 further drives the feeding piece 820 to move in a second direction opposite to the first direction to take the isolation plate in the second pushing groove 824 out of the material clamp 810, and then the first pushing groove 822 is aligned with the material clamp 810 again, thereby cyclically peeling off the magnetic plate and the isolation plate.
[0149] The first driving mechanism 830 can be a cylinder, or a motor and a belt transmission mechanism, which can drive the feeding member 820 to reciprocate.
[0150] The depth of the first pushing groove 822 is less than the thickness of the magnetic plate, and the depth of the second pushing groove 824 is less than the thickness of the isolation plate, so as to facilitate the separation of the magnetic plate and the isolation plate.
[0151] The feeding member 820 is also provided with an exhaust groove 826 , which connects the first pushing groove 822 and the second pushing groove 824 , so as to facilitate the magnetic plate to fall into the first pushing groove 822 and the isolation plate to fall into the second pushing groove 824 .
[0152] The magnet loading device 800 also includes a cleaning piece, which is used to remove the isolation plate located in the second pushing groove 824 so that the isolation plate can be cyclically peeled off by the second pushing groove 824 through the reciprocating motion of the feeding piece 820.
[0153] The cleaning part can be an air pipe with gas passing through it, and the gas flowing out of the air pipe blows the isolation plate in the second pushing groove 824 to the collection bin; or the cleaning part can be a push rod pneumatically driven by a cylinder, and the push rod pushes the isolation plate in the second pushing groove 824 to clean the isolation plate to the collection bin.
[0154] Specifically, when the first pushing groove 822 is aligned with the material clamp 810, the cleaning member removes the isolation plate in the second pushing groove 824, so that the magnetic plate can slide into the first pushing groove 822 and the isolation plate in the second pushing groove 824 can be removed at the same time, which is beneficial to shorten the loading time.
[0155] In this embodiment, the cleaning component removes the isolation plate from the second pushing groove 824 by means of gas blowing, and the cleaning component can be a ventilation air pipe or a fan, etc.
[0156] Furthermore, an air guide groove 825 is provided in the second material pushing groove 824 , and the cleaning member provides purge gas to the air guide groove 825 . The air guide groove 825 can facilitate the flow of gas, which is beneficial for the gas to drive the isolation plate to leave the second material pushing groove 824 .
[0157] The material clamp 810 includes a first clamping plate 812 and a second clamping plate 814 which are spaced apart from each other. The first clamping plate 812 is provided with a first guide groove 811 extending in the vertical direction, and the second clamping plate 814 is provided with a second guide groove 813 extending in the vertical direction. The stacked multiple magnetic plates and isolation plates are clamped in the first guide groove 811 and the second guide groove 813, and the lower ends of the first guide groove 811 and the second guide groove 813 are cyclically aligned with the first push groove 822 and the second push groove 824, so that the stacked multiple magnetic plates and isolation plates can automatically slide down in the vertical direction by their own gravity, so that the cross-stacked multiple magnetic plates and isolation plates are aligned with the first push groove 822 and the second push groove 824 in turn to correspond to the peeling of the magnetic plates and isolation plates.
[0158] The magnet feeding device 800 also includes a mounting platform 840 and a second driving mechanism 850. The mounting platform 840 is provided with at least two sets of material clamps 810, feeding pieces 820 and a first driving mechanism 830. The second driving mechanism 850 is used to drive the mounting platform 840 to reciprocate, and the reciprocating direction of the mounting platform 840 is perpendicular to the reciprocating direction of the feeding piece 820. When the material in one of the material clamps 310 is consumed, another set of material clamps 810, feeding pieces 820 and the first driving mechanism 830 can be switched to feed the material to ensure the continuity of feeding the magnetic plate. The magnetic plate can be a bottom magnetic plate 52 or a top magnetic plate 54.
[0159] The present application also provides a magnetic material suction device 900, see Figure 23 to Figure 24 , Fig.23 is a structural schematic diagram of an embodiment of a magnetic material suction device provided by the present application, Fig.24 yes Fig.23 The schematic diagram of the structure of the magnetic material suction device shown is a bottom view with a posture correction part provided on the material picking block.
[0160] The magnetic material suction device 900 generally includes a material picking block 910, a non-magnetic top rod 920 and a material picking drive mechanism 930. The material picking block 910 is used to magnetically absorb magnetic or magnetizable workpieces. The non-magnetic top rod 920 is penetrated by the material picking block 910. The material picking drive mechanism 930 is used to drive the material picking block 910 and the non-magnetic top rod 920 to move synchronously, and to drive the material picking block 910 and the non-magnetic top rod 920 to move relative to each other between a first relative position and a second relative position; wherein, when in the first relative position, the material picking block 910 forms a magnetic attraction relationship with the workpiece, and when in the second relative position, the material picking block 910 releases the magnetic attraction relationship with the workpiece.
[0161] The workpiece can be a magnetic cover 51, a bottom magnetic plate 52, a magnetic plate 53, a top magnetic plate 54, a first semi-finished product 550 or a second semi-finished product 510, wherein the magnetic cover 51 and the magnetic plate 53 are magnetizable workpieces, and the material block 910 can be made of a magnet; the bottom magnetic plate 52 and the top magnetic plate 54 are magnets, and the material block 910 can be made of a magnetizable material. The magnetic material collection device 900 can pick up and carry the magnetic cover 51, the bottom magnetic plate 52, the magnetic plate 53, the top magnetic plate 54, the first semi-finished product 550 and the second semi-finished product 510 accordingly.
[0162] The non-magnetic ejector pin 920 mentioned in the present application refers to an ejector pin that cannot form a magnetic attraction relationship. It is neither magnetic nor magnetizable, so it will not form a magnetic attraction relationship with a magnetic or magnetizable workpiece.
[0163] The picking block 910 is provided with a guide hole 912, and the non-magnetic push rod 920 is inserted into the guide hole 912 and cooperates with the guide hole 912 for guidance; the magnetic end surface of the picking block 910 facing the workpiece is used for magnetically picking up the workpiece, and when it is in a first relative position, one end of the non-magnetic push rod 920 facing the workpiece is located in the guide hole 912 and does not protrude from the magnetic end surface; when it is in a second relative position, one end of the non-magnetic push rod 920 facing the workpiece extends out of the guide hole 912 relative to the picking block 910, that is, the non-magnetic push rod 920 protrudes relatively from the magnetic end surface to release the magnetic attraction relationship between the picking block 910 and the workpiece.
[0164] The magnetic material suction device 900 also includes a posture correction component 940, which is connected to the side of the material picking block 910 used for picking up materials, that is, the posture correction component 940 is arranged on the magnetic suction end face, and the posture correction component 940 is used to correct the posture of the workpiece relative to the material picking block 910.
[0165] The posture correction part 940 is provided with a correction cavity 942. The material taking block 910 adsorbs the workpiece into the correction cavity 942 and makes the main surface of the workpiece perpendicular to the extension direction of the non-magnetic push rod 920. When in the second relative position, the non-magnetic push rod 920 extends into the correction cavity 942 to release the magnetic attraction.
[0166] In other embodiments, the posture correction member 940 may also be a plurality of guide rods, which are inserted into the workpiece, or the workpiece is located in an area defined by the plurality of guide rods, so as to correct the posture of the workpiece.
[0167] The material picking drive mechanism 930 drives the material picking block 910 and the non-magnetic top rod 920 to move synchronously to pick up and carry the workpiece. It magnetically absorbs the workpiece in a pick-up state at the material picking point, and carries the workpiece to the position to be placed, and then releases the magnetic attraction relationship to place the workpiece. For example, the magnetic material picking device 900 picks up the magnetic cover 51 and loads the magnetic cover 51 into the magnetic cover positioning groove 1402.
[0168] Specifically, the material picking drive mechanism 930 includes a material picking block driving sub-mechanism 932 and a push rod driving sub-mechanism 934. The push rod driving sub-mechanism 934 is connected to the non-magnetic push rod 920. The push rod driving sub-mechanism 934 is relatively fixed to the material picking block 910. The material picking block driving sub-mechanism 932 drives the material picking block 910 and the push rod driving sub-mechanism 934 to lift and move synchronously. The push rod driving sub-mechanism 932 drives the material picking block 910 and the non-magnetic push rod 920 to move relative to each other between a first relative position and a second relative position.
[0169] The present application also provides a dispensing device 1000, which can be used in various dispensing stations described above. Fig.25 , Fig.25 It is a structural schematic diagram of an embodiment of a dispensing device provided in the present application.
[0170] The glue dispensing device 1000 includes a glue dispensing mechanism 1100 and a wiping mechanism 1300. The glue dispensing mechanism 1100 includes a glue dispensing driving mechanism 1120 and a glue dispensing needle 1140. The glue dispensing driving mechanism 1120 is used to drive the glue dispensing needle 1140, and the glue dispensing needle 1140 is used to dispense glue on the workpiece; the wiping mechanism 1300 includes a finger clamp cylinder 1320 and a wiping member 1340 of the finger clamp arranged on the finger clamp cylinder 1320; wherein the finger clamp cylinder 1320 drives the finger clamp to close, so that the wiping member 1340 clamps the output end of the glue dispensing needle 1140, and the glue dispensing driving mechanism 1120 drives the glue dispensing needle 1140 to rise and fall relative to the wiping member 1300, so that the glue dispensing needle 1140 is wiped by the wiping member 1340 to remove the residual glue on the output end of the glue dispensing needle 1140.
[0171] The glue dispensing needle 1140 can be arranged in plurality, and a plurality of wiping mechanisms 1300 are correspondingly arranged, and each wiping mechanism 1300 wipes one glue dispensing needle 1140 correspondingly, so as to improve the efficiency of glue dispensing.
[0172] The glue dispensing mechanism 1100 also includes a collimator 1160, which is provided with a first collimator hole 1162 and a second collimator hole 1164. The first collimator hole 1162 and the second collimator hole 1164 are spaced apart from each other and coaxially arranged. The glue dispensing needle 1140 is passed through and fixed in the first collimator hole 1162 and the second collimator hole 1164. The glue dispensing drive mechanism 1120 is connected to the collimator 1160, and then the collimator 1160 is arranged to ensure that the glue dispensing needle 1140 is arranged vertically, which is beneficial for the glue dispensing needle 1140 to apply glue and wipe the glue.
[0173] The glue dispensing drive mechanism 1120 includes a lifting drive sub-mechanism 1122, a first horizontal drive sub-mechanism 1124 and a second horizontal drive sub-mechanism 1126. The lifting drive sub-mechanism 1122 is connected to the glue dispensing needle 1140, and is used to drive the glue dispensing needle 1140 to perform lifting and lowering movements to complete the glue dispensing and wiping actions; the first horizontal drive sub-mechanism 1124 is connected to the lifting drive sub-mechanism 1122, and is used to drive the lifting drive sub-mechanism 1122 to move along a first horizontal direction; the second horizontal drive sub-mechanism 1126 is connected to the first horizontal drive sub-mechanism 1124, and is used to drive the first horizontal drive sub-mechanism 1124 to move along a second horizontal direction perpendicular to the first horizontal direction.
[0174] The lifting drive sub-mechanism 1122 includes a lifting cylinder 1121 and a lifting guide assembly 1123. The dispensing needle 1140 is connected to the lifting guide assembly 1123 through a collimating member 1160. The lifting cylinder 1121 drives the dispensing machine 1140 to perform lifting movement under the guidance of the lifting guide assembly 1123.
[0175] The first horizontal driving sub-mechanism 1124 includes a first horizontal cylinder 1125 and a first horizontal guide assembly 1127 . The lifting driving sub-mechanism 1122 is connected to the first horizontal guide assembly 1127 . The first horizontal cylinder 1125 drives the lifting driving sub-mechanism 1122 to move under the guidance of the first horizontal guide assembly 1127 .
[0176] The second horizontal driving sub-mechanism 1126 includes a second horizontal cylinder 1128 and a second horizontal guide assembly 1129 . The second horizontal cylinder 1128 drives the first horizontal driving sub-mechanism 1124 to move under the guidance of the second horizontal guide assembly 1129 .
[0177] The lifting guide assembly 1123, the first horizontal guide assembly 1127 and the second horizontal guide assembly 1129 can be guide rails and sliders, or guide rods and sliders. The lifting cylinder 1121, the first horizontal cylinder 1125 and the second horizontal cylinder 1128 can also be replaced by motors, which is not limited in this application.
[0178] The dispensing device 1000 also includes a collecting box 1500 and an adjusting mechanism. The collecting box 1500 is arranged corresponding to the wiping piece 1340 and is used to collect waste glue that falls off the dispensing needle 1140 after being wiped by the wiping piece 1340. The adjusting mechanism is used to adjust the position of the wiping mechanism 1300, and then use different areas of the wiping piece 1340 to clamp the output end of the dispensing needle 1140.
[0179] The adjustment mechanism can be a turntable, which can then rotate to adjust the position of the wiping mechanism 1300 to fully wipe the output end of the dispensing needle 1140 along the circumferential direction; the adjustment mechanism can also be a cylinder.
[0180] The present application also provides a transfer device 2000, which can be used for various unloading and sorting described above, see Fig.26 , Fig.26 It is a structural schematic diagram of an embodiment of a transfer device provided in the present application.
[0181] The transfer device 2000 generally includes a transport mechanism 2100, a material picking mechanism 2200 and a material dividing mechanism 2300. The transport mechanism 2100 is provided with a conveying trough 2110 for conveying workpieces. The material picking mechanism 2200 is arranged at one end of the transport mechanism 2100, and is used to pick up the workpiece and place the picked up workpiece in the conveying trough 2110. The material dividing mechanism 2300 is arranged at the other end of the transport mechanism 2100. The material dividing mechanism 2300 includes a material dividing platform 2310, a material dividing member 2320 and a driving member 2330. A material dividing trough 2312 is provided on the material dividing platform 2310. The material dividing trough 2312 is vertically arranged with the transport trough 2110. The material dividing member 2320 is arranged in the material dividing trough 2312. The driving member 2330 drives the material dividing member 2320 to reciprocate along the material dividing trough 2312 to push the workpiece input from the transport trough 2110 into the material dividing trough 2312 to move along the material dividing trough 2312.
[0182] By respectively arranging the material picking mechanism 2200 and the material dividing mechanism 2300 at the two ends of the transportation mechanism 2100, the material picking mechanism 2200 automatically picks up and transfers the workpiece to the transportation mechanism 2100, and the transportation mechanism 2100 conveys the workpiece to the material dividing mechanism 2300 in sequence, and by arranging the material dividing trough 2312 of the material dividing platform 2310 to be vertically arranged with the conveying trough 2110, the conveying trough 2110 inputs the single workpiece into the material dividing trough 2312 in sequence, and the material dividing member 2320 reciprocates along the material dividing trough 2312 to push the workpiece input into the material dividing trough 2312 and the workpiece in the conveying trough 2110 to be misaligned in sequence, and then picking up the misaligned workpiece will avoid disturbing the workpiece in the conveying trough 2110.
[0183] Further, the material dividing member 2320 is provided with a transfer groove 2322, and the driving member 2330 drives the material dividing member 2320 to reciprocate between the first position and the second position. When the material dividing member 2320 is in the first position, the transfer groove 2322 docks with the conveying groove 2110 to receive the workpiece. When the material dividing member 2320 is in the second position, the transfer groove 2322 carrying the workpiece is misaligned with the conveying groove 2110, and the workpiece in the transfer groove 2322 is in a state where it can be picked up. By providing the transfer groove 2322 for receiving the workpiece on the material dividing member 2320, the position of the workpiece input into the material dividing groove 2312 can be positioned, so that the workpiece is conveniently picked up.
[0184] When the transfer trough 2322 and the conveying trough 2110 are misaligned, the dividing member 2320 blocks the conveying trough 2110 to maintain the order of the workpieces in the conveying trough 2110 and prevent the workpieces in the conveying trough 2110 from entering the dividing trough 2312 at will.
[0185] The transport mechanism 2100 includes a conveyor belt 2120, baffles 2130 disposed on both sides of the conveyor belt 2120, and a guide shield 2140 covering the conveyor belt 2120 and connected to the baffle 2130. The guide shield 2140 is provided with the conveying trough 2110 on the side facing the conveyor belt 2120. The guide shield 2140 is provided with a feed port 2150 at one end of the material-collecting mechanism 2200. The feed port 2150 is connected to the conveying trough 2110. The material-collecting mechanism 2200 places the picked-up workpiece from the feed port 2150 on the conveyor belt 2120, and the conveyor belt 2120 conveys the workpiece along the conveying trough 2110 to the material-distributing mechanism 2300. The conveying trough 2110 also has the function of guiding and limiting, thereby ensuring that the workpieces are transported in sequence.
[0186] By setting a conveying trough 2110 on the guide protective cover 2140 and covering the guide protective cover 2140 on the baffles 2130 located on both sides of the conveyor belt 2120, the workpiece placed on the conveyor belt 2120 through the feed port 2150 is still located in the conveying trough 2110, and moves along the conveying trough 2110 driven by the conveyor belt 2120, thereby ensuring that the workpieces are conveyed in sequence.
[0187] The guide protective cover 2140 is provided with a plurality of visible windows 2142 , which are connected to the conveying trough 2110 . The conveyed workpiece can be checked through the visible windows 2142 . If the workpiece is stuck in the conveying trough 2110 , the workpiece can also be adjusted through the visible windows 2142 .
[0188] The material picking mechanism 2200 may be the magnetic material picking device 900 as described above, which is used to pick up and transport the workpiece by magnetic adsorption. The workpiece may be the first semi-finished product 550 , the second semi-finished product 510 and the magnetic circuit system 5 .
[0189] The unloading station 27, the unloading station 38 and the sorting station 430 can all use the transfer device 2000, wherein the unloading station 27 transports the first semi-finished product 550 to the third assembly equipment 4; the unloading station 38 transports the second semi-finished product 510 to the third assembly equipment 4; in the sorting station 430, the picking mechanism 2200 transports the qualified magnetic circuit system 5 to a tray via the transportation mechanism 2100 and the dividing mechanism 2300, and the picking mechanism 2200 transports the unqualified magnetic circuit system 5 to a recycling box.
[0190] Different from the prior art, the present application discloses an automatic assembly device for a magnetic circuit system. By setting a first assembly device, a second assembly device and a third assembly device, the first assembly device stacks and fixes the top magnetic plate and the plastic parts through a first assembly jig to form a first semi-finished product; the second assembly device puts the bottom magnetic plate into the accommodating cavity and stacks and fixes it with the bottom wall of the magnetic cover through a second assembly jig to form a second semi-finished product; the third assembly device stacks and fixes the first semi-finished product and the magnetic plate on the bottom magnetic plate of the second semi-finished product through a third assembly jig, thereby dividing the assembly process of the magnetic circuit system into three parts, so that the repulsion between the bottom magnetic plate and the top magnetic plate with magnetism only affects the processing process of the third assembly device, effectively reducing the difficulty of assembling the magnetic circuit system due to the magnetism of the bottom magnetic plate and the top magnetic plate and their repulsion.
[0191] The above descriptions are merely embodiments of the present application and are not intended to limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the present application specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. An automatic assembly device for a magnetic circuit system, characterized in that: The magnetic circuit system includes a magnetic conductive cover, the magnetic conductive cover includes a bottom wall and an annular peripheral wall connected to the bottom wall, thereby forming a containing cavity, the magnetic circuit system includes a bottom magnetic plate, a magnetic conductive plate, a top magnetic plate and a plastic part which are contained in the containing cavity and are sequentially stacked on the bottom wall, the adjacent end faces of the bottom magnetic plate and the top magnetic plate have the same polarity, and the automatic assembly equipment includes: A first assembly device, used for stacking and fixing the top magnetic plate and the plastic part by a first assembly jig to form a first semi-finished product; The second assembly equipment is used to place the bottom magnetic plate into the accommodating cavity and laminate and fix it with the bottom wall of the magnetic cover through a second assembly fixture to form a second semi-finished product. The second assembly equipment includes a second stage conveying line, a magnetic cover assembly station, a third stage loading mechanism, a bottom magnetic plate assembly station and a third stage unloading mechanism. The second stage conveying line is used to circulate the second stage. The magnetic cover assembly station is used to load the magnetic cover onto the second stage. The third stage loading mechanism is used to carry the third stage and align it with the second stage to locate an assembly area on the bottom wall to be assembled with the bottom magnetic plate. The bottom magnetic plate assembly station is used to load the bottom magnetic plate into the assembly area to form a second semi-finished product. The third stage unloading mechanism is used to take away the third stage aligned with the second stage after the bottom magnetic plate is fixed to the magnetic cover. The second stage conveying line circulates the second stage and passes through the magnetic cover assembly station, the third stage loading mechanism, the bottom magnetic plate assembly station and the third stage unloading mechanism in sequence. The third assembly equipment is used to stack and fix the first semi-finished product and the magnetic conductive plate on the bottom magnetic plate through a third assembly jig to form the magnetic circuit system. The third assembly jig includes a fourth carrier and a fifth carrier arranged in pairs. The third assembly equipment includes a flipping station. The flipping station is used to flip the fourth carrier carrying the first semi-finished product and the magnetic conductive plate, and align and engage it with the fifth carrier carrying the second semi-finished product.
2. The automatic assembly equipment according to claim 1, characterized in that: The first assembly equipment comprises: A first assembly jig conveyor line, used for cyclically conveying the first assembly jig; A plastic part assembly station, used for loading the plastic part on the first assembly jig; A glue dispensing station, used for applying glue on the loaded plastic part; A top magnetic plate assembly station, used for loading the top magnetic plate on the first assembly jig, so that the top magnetic plate and the plastic part with glue applied thereto are superimposed to form a first semi-finished product; Among them, the first assembly jig conveyor line cyclically conveys the first assembly jig to sequentially pass through the plastic parts assembly station, the glue dispensing station and the top magnetic plate assembly station.
3. The automatic assembly equipment according to claim 2, characterized in that: The first assembly jig comprises: A first carrier is provided with a first positioning groove, a second positioning groove and a receiving groove which are sequentially connected to the inside of the surface of the first carrier, the second positioning groove is provided at the bottom of the first positioning groove, and the receiving groove is provided at the bottom of the second positioning groove; A magnetic attraction member is disposed in the receiving groove; Wherein, the first positioning groove is used to position the top magnetic plate, the second positioning groove is used to position the plastic part, and the magnetic attraction part is used to magnetically adsorb the top magnetic plate.
4. The automatic assembly equipment according to claim 2, characterized in that: The plastic parts assembly station includes a plastic parts feeding device and a plastic parts taking device; The plastic parts feeding device comprises a vibration plate, a conveying mechanism and a turntable mechanism, wherein the vibration plate and the turntable mechanism are respectively arranged at two ends of the conveying mechanism, and the conveying mechanism conveys the plastic parts sorted by the vibration plate to the turntable mechanism, and the turntable mechanism comprises a turntable, and the turntable is provided with a transfer groove, when the turntable is in a first position, the transfer groove is connected with the conveying channel of the conveying mechanism to receive the plastic parts, and when the turntable is in a second position, the transfer groove is misaligned with the conveying channel so that the plastic parts are in a state where they can be picked up; The plastic part picking device is used to pick up the plastic part in a pickable state and release the plastic part to the first assembly fixture.
5. The automatic assembly equipment according to claim 2, characterized in that: The top magnetic plate assembly station includes a magnet loading device, which includes a material clamp, a feeding piece and a first driving mechanism. The material clamp is used to clamp a plurality of magnetic plates and isolation plates stacked in a cross manner. The feeding piece is provided with a first pushing groove and a second pushing groove spaced apart. The driving mechanism is connected to the feeding piece and is used to drive the feeding piece to reciprocate so that the first pushing groove and the second pushing groove are cyclically aligned with the material clamp, and then receive the top magnetic plate and the isolation plate respectively.
6. The automatic assembly equipment according to claim 5, characterized in that: The top magnetic plate assembly station also includes a magnetic material suction device, which includes a material taking block, a non-magnetic ejector rod and a material taking drive mechanism, wherein the non-magnetic ejector rod is inserted into the material taking block, and the material taking drive mechanism is used to drive the material taking block and the non-magnetic ejector rod to move synchronously, and drive the material taking block and the non-magnetic ejector rod to move relative to each other between a first relative position and a second relative position; Wherein, when in the first relative position, the material taking block forms a magnetic attraction relationship with the top magnetic plate, and when in the second relative position, the material taking block releases the magnetic attraction relationship with the top magnetic plate.
7. The automatic assembly equipment according to claim 2, characterized in that: The glue dispensing station includes a glue dispensing mechanism and a wiping mechanism, the glue dispensing mechanism includes a glue dispensing drive mechanism and a glue dispensing needle, the glue dispensing drive mechanism is used to drive the glue dispensing needle, the glue dispensing needle is used to dispense glue to the plastic part located in the first assembly jig, and the wiping mechanism includes a finger clamp cylinder and a wiping piece of the finger clamp arranged on the finger clamp cylinder; Among them, the finger clamp cylinder drives the finger clamp to close, so that the wiping member clamps the output end of the dispensing needle, and the dispensing drive mechanism drives the dispensing needle to rise and fall relative to the wiping mechanism, so that the dispensing needle is wiped by the wiping member.
8. The automatic assembly equipment according to claim 2, characterized in that: The first assembly equipment also includes a pressing station, a glue blowing station, a material unloading station, an empty-load detection station and a purging station. The pressing station is used to press the top magnetic plate after forming the first semi-finished product. The glue blowing station is used to blow air on the first semi-finished product after pressing. The material unloading station is used to transfer the first semi-finished product to the third assembly equipment. The empty-load detection station is used to detect whether the first semi-finished product still exists in the first assembly jig. The purging station is used to purge the first assembly jig before assembling the plastic parts. The first assembly jig conveyor line circulates the first assembly jig through the pressing station, the glue blowing station, the material unloading station, the empty-load detection station and the purging station in sequence.
9. The automatic assembly equipment according to claim 1, characterized in that: The third assembly equipment also includes: The third assembly jig conveyor line is used for circulating the third assembly jig; A first semi-finished product assembly station, used for loading the first semi-finished product onto the fourth carrier; A second semi-finished product assembly station, used for loading the second semi-finished product onto the fifth carrier; The magnetic conductive plate assembly station is used to load the magnetic conductive plate onto the fourth carrier, and the magnetic conductive plate is in contact with the top magnetic plate and is stacked.
