A translational under slide out barrel device for a granular barrel washer

By adopting a horizontal sliding barrel discharge method in the granule barrel washing machine, the middle and lower assembly and barrel tipping device are eliminated, and a barrel rake and barrel pusher are added, resulting in a barrel discharge device with a simple structure, low failure rate, and easy maintenance, which meets the needs of rapid and uninterrupted production.

CN114056913BActive Publication Date: 2026-02-10徐捷
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Patent Information

Application Number
CN202010782289.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-01
Publication Date
2026-02-10
Estimated Expiration
2040-08-01

AI Technical Summary

Technical Problem

The existing granule washing machine's barrel discharge device has a complex structure, high failure rate, and high manufacturing cost, and cannot meet the needs of rapid and uninterrupted production.

Method used

The system adopts a horizontal sliding barrel discharge method, eliminating the need for the middle and lower assembly and barrel tipping device. Instead, it adds a barrel rake, barrel pusher, and sliding chute. The cleaned packaging barrels are moved horizontally to the sliding chute and then dropped onto the conveyor belt for transport, simplifying the structure and improving reliability.

Benefits of technology

The simplified structure reduces the failure rate, makes it easier to manufacture and maintain, improves production reliability, and meets the needs of rapid and uninterrupted production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention is a kind of translational slide-out barrel device of granular barrel washing machine, which is composed of a raking barrel device (4), a translational conveyor (5), a barrel pushing device (6) and a slide chute (7). The washed packaging barrel (3) is raked into the translational conveyor (5) by the raking barrel device (4), and then is translated to the upper end of the slide chute (7) by the translational conveyor (5), and is pushed into the slide chute (7) by the barrel pushing device (6), and then falls to the conveyor belt (8) through the slide chute and is transported away. The translational slide-out barrel device has a relatively simple structure, low failure rate, easy manufacturing and maintenance, improved reliability and meets the production requirements.
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Description

Technical fields:

[0001] A barrel discharge device on a granule barrel washing machine, belonging to the category of drinking water packaging barrel cleaning equipment components. Background technology:

[0002] The previously filed ZL 2017 2 1173200.2 describes a barrel discharge device for a granule barrel washing machine. The conveying components include a combination of upper, middle and lower parts, as well as a barrel tipping device. This combination method has a complex structure, high failure rate, high manufacturing cost, and cannot meet the needs of rapid and uninterrupted production. Summary of the Invention:

[0003] To address the aforementioned problems, this invention provides a horizontal sliding barrel discharge device for a granule barrel washing machine. It eliminates the middle and lower sections and barrel-turning device found in ZL 20172 1173200.2, and adds a barrel rake 4, a barrel pusher 6, and a sliding chute 7. The upper part of the original conveying assembly is replaced with a horizontal conveyor 5. The key feature is that the washed packaging barrels 3 are raken into the horizontal conveyor 5 by the barrel rake 4. The horizontal conveyor 5 moves the packaging barrels 3 horizontally to the upper end of the sliding chute 7, where the barrel pusher 6 pushes them into the sliding chute 7, and they fall down the sliding chute onto the conveyor belt 8 for transport. This horizontal sliding barrel discharge method has a relatively simple structure, low failure rate, is easy to manufacture and maintain, improves reliability, and meets production needs.

[0004] Wherein: the rake bucket device 4, as Figure 4 , Figure 5 , Figure 6 As shown, the system includes a parallel slide 4.1, a sliding frame 4.2, a rake barrel claw 4.21, a rake barrel cylinder 4.22, a barrel blocking bar 4.23, a barrel blocking cylinder 4.24, a sliding cylinder 4.3, a buffer tray 4.4, and a spacer plate 4.41. The rake barrel claw 4.21, the rake barrel cylinder 4.22, the barrel blocking bar 4.23, and the barrel blocking cylinder 4.24 are mounted on the sliding frame 4.2. The sliding frame 4.2 slides on the parallel slide 4.1 and is driven by the sliding cylinder 4.3. The buffer tray 4.4 provides buffer space for the operation of the packaging barrel 3, which helps to speed up the process and reduce the waiting time for coordination and synchronization.

[0005] Wherein: the translational conveyor 5 is as follows Figure 7 As shown; including front plate 5.1, rear plate 5.2, geared motor 5.3, sprocket 5.4, chain 5.5, drum tray 5.6, and chain tray 5.7;

[0006] Wherein: the bucket pusher 6 is as follows Figure 8 As shown; including parallel slide rail 6.1, slide frame 6.2, pusher plate 6.21, sorting block 6.22, and pusher cylinder 6.3;

[0007] Wherein: the aforementioned downward slide 7 is as follows Figure 9 , Figure 10 As shown; including front upper plate 7.1, front lower plate 7.2, bucket stop door 7.3, bucket stop door cylinder 7.31, linkage rod 7.32, back plate 7.4, partition 7.5, soft rubber curtain 7.6, slow-descent plate assembly 7.7, slow-descent plate cylinder 7.71, slow-descent plate 7.72, straight-through door plate 7.8, photoelectric detector 7.81, bucket pusher cylinder 7.9, and tailstock 6.3; Attached image description:

[0008] Figure 1 This is a schematic diagram of a pellet drum washing machine;

[0009] Figure 2 It is by Figure 1 A schematic diagram of the horizontal sliding barrel discharge device of a granule barrel washing machine, which is composed of a central rake barrel device 4, a horizontal conveyor 5, a barrel pusher 6, and a sliding slide 7, and the discharge route of the packaged barrels being washed.

[0010] Figure 3 yes Figure 2 Back view:

[0011] Figure 4 This is an overall diagram of the bucket rake;

[0012] Figure 5 This is a schematic diagram of the sifting and sorting state of the rake bucket device;

[0013] Figure 6 This is a schematic diagram of the bucket rake's state;

[0014] Figure 7 This is a schematic diagram of the transmission part of the translational conveyor with the rear end plate hidden.

[0015] Figure 8 This is a schematic diagram of a bucket pusher;

[0016] Figure 9 This is a slide diagram. Figure 1 ;

[0017] Figure 10 This is a slide diagram. Figure 2 ;

[0018] Figure 11 This is a slide diagram. Figure 3 ;

[0019] Figure 12 It is Figure 9 Remove the outer shell;

[0020] In the diagram: 1. Granule washing machine (whole machine); 2. Rotating drum; 3. Packaging drums to be washed (referred to as: packaging drums); 4. Drum rake; 4.1 Parallel slide rail; 4.2 Sliding frame; 4.21 Drum rake claw; 4.22 Drum rake cylinder; 4.23 Drum blocking bar; 4.24 Drum blocking cylinder; 4.3 Sliding cylinder; 4.4 Buffer tray; 4.41 Spacer plate; 5. Horizontal conveyor; 5.1 Front plate; 5.2 Rear plate; 5.3 Gear motor; 5.31 Positioning sensor; 5.4 Sprocket; 5.5 Chain; 5.6 Drum support tray; 5.7 Chain support plate; 6. Drum pusher; 6.1 Parallel slide rail; 6.2 Slide frame; 6.21 Drum pusher plate; 6.22 Sorting block; 6.3 Drum pusher... 7. Cylinder, 7. Slide rail, 7.1 Front upper plate, 7.2 Front lower plate, 7.3 Barrel door, 7.31 Barrel door cylinder, 7.32 Linkage rod, 7.4 Back plate, 7.5 Partition, 7.6 Soft rubber curtain, 7.7 Slow-down plate assembly, 7.71 Slow-down cylinder, 7.72 Slow-down plate, 7.8 Straight-through door plate, 7.81 Photoelectric detector, 7.9 Barrel pusher cylinder, 6.3 Tail seat, 8 Conveyor belt, 9 Arrow indicating the direction of movement of packaging barrels (abbreviated as: direction indicator), 10 Arrow indicating the direction of movement of packaging barrels (abbreviated as: direction indicator), 11 Arrow indicating the direction of movement of packaging barrels (abbreviated as: direction indicator), 12 Arrow indicating the direction of movement of packaging barrels (abbreviated as: direction indicator). Detailed implementation method:

[0021] refer to Figure 1 , Figure 2 , Figure 3 A granule drum washing machine includes a horizontal sliding drum discharge device comprising a drum rake 4, a horizontal conveyor 5, a drum pusher 6, and a sliding chute 7. The packaging drums 3 unloaded from the rotating drum 2 fall onto the buffer tray 4.4 of the drum rake 4, and are raken by the drum rake claws 4.21 into the horizontal conveyor 5. The horizontal conveyor 5 moves the packaging drums 3 to the upper opening of the sliding chute 7, and the drum pusher 6 pushes the packaging drums 3 into the sliding chute 7. The packaging drums 3 fall onto the conveyor belt 8 and are transported away, that is, they retreat away from the granule drum washing machine 1 in the directions indicated by the directions shown in diagrams 9, 10, 11, and 12.

[0022] The rake bucket device 4: as shown Figure 4 , Figure 5 , Figure 6 As shown, it includes a parallel slide rail 4.1, a sliding frame 4.2, a rake bucket claw 4.21, a rake bucket cylinder 4.22, a bucket stop bar 4.23, a bucket stop cylinder 4.24, a sliding cylinder 4.3, a buffer plate 4.4, and a spacer plate 4.41; from Figure 4 , Figure 5 , Figure 6 As can be seen, the rake bucket claw 4.21, the rake bucket cylinder 4.22, the bucket blocking bar 4.23, and the bucket blocking cylinder 4.24 are all mounted on the sliding frame 4.2. The operation of the sliding cylinder 4.3 is shown in the figure. Figure 4This pushes the sliding frame 4.2 to slide on the parallel slide rail 4.1; see also Figure 1 , 2 5. The packaging drums 3 unloaded from the rotating roller 2 fall onto the buffer plate 4.4 on the drum rake 4. Due to the activation of the drum blocking cylinder 4.24, the drum blocking bar 4.23 is lowered, blocking and aligning the unloaded packaging drums 3. When it is necessary to remove the packaging drums 3, the drum blocking bar 4.23 is raised, the drum rake cylinder 4.22 is activated, and the drum rake claw 4.21 falls down. See below. Figure 6 When the sliding cylinder 4.3 operates, see Figure 4 The sliding frame 4.2 is pushed to slide on the parallel slide rail 4.1, and the packaging barrel 3 is rake into the translation conveyor 5; see Figure 2 The direction of movement is as indicated by arrow 9 in the diagram of the direction of movement of the packaging barrel. The setting of the buffer tray 4.4 provides buffer space for the operation of the packaging barrel 3, which provides conditions for speeding up the operation and reducing the waiting time for coordination and synchronization.

[0023] The translational conveyor 5 includes a front end plate 5.1, a rear end plate 5.2, a geared motor 5.3, a positioning sensor 5.31, a sprocket 5.4, a chain 5.5, and a drum tray 5.6. The geared motor 5.3 drives the sprocket 5.4 and the chain 5.5. The drum tray 5.6 is attached to the chain 5.5. The geared motor 5.3 drives the packaging drums 3 on the drum tray 5.6 to translate, moving the packaging drums 3 input from the drum rake 4 according to... Figure 3 The packaging drum moves in the direction indicated by arrow 10, translating to the upper end of the slide rail. To prevent the chain 5.5 from falling, a chain support plate 5.7 is provided, allowing the chain 5.5, drum tray 5.6, and packaging drum 3 to move linearly. Wear-resistant material is provided between the chain support plate 5.7 and the chain 5.5. The chain support plate 5.7 is installed on the front end plate 5.1 and the rear end plate 5.2 respectively. The starting and ending positions of the reduction motor 5.3 are provided by the positioning sensor 5.31.

[0024] The barrel pusher 6 includes a parallel slide rail 6.1, a slide frame 6.2, a barrel pusher plate 6.21, a sorting block 6.22, and a barrel pusher cylinder 6.3. The sorting block 6.22 is mounted on the barrel pusher plate 6.21, which is installed on the slide frame 6.2. The slide frame 6.2 is driven by the barrel pusher cylinder 6.3 and slides on the parallel slide rail 6.1. The packaging barrels 3 entering the translational conveyor 5, such as... Figure 2 , 3 As shown by arrow 10, the packaging drum is moved horizontally to the top of the slide chute 7 and pushed into the slide chute 7 by the drum pusher 6. During the pushing process, in order to restrain the packaging drum 3 and prevent it from sliding sideways, a sorting block 6.22 is set up.

[0025] The glide path 7: as Figure 9 ,like Figure 10 ,like Figure 11It includes a front upper plate 7.1, a front lower plate 7.2, a bucket stop door 7.3, a bucket stop door cylinder 7.31, a linkage rod 7.32, a back plate 7.4, a partition 7.5, a soft rubber curtain 7.6, a slow-descent plate assembly 7.7, a slow-descent cylinder 7.71, a slow-descent plate 7.72, a straight-through door plate 7.8, a photoelectric detector 7.81, and a tailstock 7.9 for the bucket-pushing cylinder 6.3; a sliding channel for loading buckets 3 is formed between every two partitions 7.5, and each sliding channel contains a soft rubber curtain 7.6 and a slow-descent plate 7.72; all slow-descent plates 7.72 are fixed to the slow-descent plate assembly 7.7, such as... Figure 12 As shown, the slow-descent cylinder 7.71 drives the soft rubber curtain 7.6, which is located in the handhole space between the upper front plate 7.1 and the lower front plate 7.2. Together with the slow-descent plate assembly 7.7, it works to prevent the packaging drum 3 from sliding down too quickly. The drum-stopping door cylinder 7.31 drives the opening and closing of multiple drum-stopping doors 7.3 via a linkage rod 7.32. Figure 12 The drum gate 7.3 and the partition 7.5 separate each packaging drum 3. The function of the drum gate 7.3 is to prevent the packaging drum 3 from falling over when it falls onto the conveyor belt 8, and at the same time control the release of the drum 3. The photoelectric detector 7.81 detects that there is a packaging drum 3 that has not been transported within the range of the slide chute 7 on the conveyor belt 8, and then prevents the drum pusher 6 from pushing the drum into the slide chute 7. The straight-through door 7.8 is a detachable part that can be removed when needed to provide a straight passage for the packaging drum 3 without passing through the drum washing machine.

[0026] The entire pellet washing machine and the sliding bucket discharge device of the pellet washing machine of the present invention are both controlled by a programmable logic controller (PLC).

[0027] Although embodiments of the present invention have been described and illustrated above in conjunction with the accompanying drawings, the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations of these embodiments without departing from the principles and spirit of the present invention will still fall within the protection scope of the present invention.

Claims

1. A horizontal sliding barrel discharge device for a granular barrel washing machine, comprising a barrel rake (4), a horizontal conveyor (5), a barrel pusher (6), and a sliding chute (7); the barrel rake (4) includes a barrel rake claw (4.21) and a buffer plate (4.4); the sliding chute (7) includes a deceleration plate (7.72) and a barrel stop (7.3); characterized in that: the packaging barrels (3) unloaded from the rotating drum fall onto the buffer plate (4.4) of the barrel rake (4), when When it is necessary to remove the packaging barrel (3), the barrel claw (4.21) rakes it into the translation conveyor (5). The translation conveyor (5) moves the packaging barrel (3) to the upper opening of the slide (7). The barrel pusher (6) pushes the packaging barrel (3) into the slide (7). The packaging barrel (3) is slowed down by the deceleration plate (7.72) in the slide and falls onto the conveyor belt (8). The barrel gate (7.3) prevents the packaging barrel (3) from falling and controls the release of the packaging barrel (3).

2. The horizontal sliding barrel discharge device of a pellet washing machine according to claim 1, characterized in that: The barrel rake (4) includes a buffer tray (4.4); the parallel slide (4.1) is fixed on the frame of the granule barrel washing machine (1), and the sliding frame (4.2) slides on the parallel slide (4.1) and is driven by the sliding cylinder (4.3); the barrel rake claw (4.21), the barrel rake cylinder (4.22), the barrel blocking bar (4.23), and the barrel blocking cylinder (4.24) are set on the sliding frame (4.2); the barrel blocking cylinder (4.24) drives the barrel blocking bar (4.23) and is responsible for blocking and aligning the packaging barrel (3); the barrel rake cylinder (4.22) drives the barrel rake claw (4.21) and slides on the parallel slide (4.1) through the sliding frame (4.2) and is responsible for rake the packaging barrel (3) into the translation conveyor (5).

3. The horizontal sliding barrel discharge device for a pellet washing machine according to claim 1, characterized in that: The translational conveyor (5) includes a front end plate (5.1), a rear end plate (5.2), a geared motor (5.3), a positioning sensor (5.31), a sprocket (5.4), a chain (5.5), and a drum tray (5.6); the geared motor (5.3) drives the sprocket (5.4) and the chain (5.5); the drum tray (5.6) is bound to the chain (5.5); the front end plate (5.1) and the rear end plate (5.2) are respectively provided with chain support plates (5.7), so that the chain (5.5), the drum tray (5.6), and the packaging drum (3) can move in a straight line, and wear-resistant material is provided between the chain support plate (5.7) and the chain (5.5); the starting and ending positions of the geared motor (5.3) are provided by the positioning sensor (5.31).

4. The lateral sliding bucket discharge device of a pellet washing machine according to claim 1, characterized in that: pushing... The bucket maker (6) includes a parallel slide rail (6.1), a slide frame (6.2), a bucket pusher plate (6.21), a sorting block (6.22), and a bucket pusher cylinder (6.3); the sorting block (6.22) is set on the bucket pusher plate (6.21), the bucket pusher plate (6.21) is mounted on the slide frame (6.2), the slide frame (6.2) is driven by the bucket pusher cylinder (6.3), and slides on the parallel slide rail (6.1).

5. The horizontal sliding barrel discharge device of a pellet washing machine according to claim 1, characterized in that: The sliding channel (7) includes a front upper plate (7.1), a front lower plate (7.2), a barrel stop (7.3), a barrel stop cylinder (7.31), a linkage rod (7.32), a back plate (7.4), a partition (7.5), a soft rubber curtain (7.6), a slow-descent plate assembly (7.7), a slow-descent cylinder (7.71), a slow-descent plate (7.72), a straight-through door plate (7.8), a photoelectric detector (7.81), and a tailstock (7.9) of a barrel pusher cylinder (6.3); a sliding channel for a packaging barrel (3) is formed between every two partitions (7.5); the barrel stop cylinder (7.31) drives the barrel stop (7.3) to open and close through the linkage rod (7.32); the slow-descent cylinder (7.71) drives the slow-descent plate assembly (7.7) to make the slow-descent plate (7.72) move, which acts on the sliding packaging barrel (3) and controls its sliding speed; The through door panel (7.8) is a detachable component that provides a through passage for packaging drums that do not require cleaning.

Citation Information

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