Asphalt recycled material lifting system
By designing an asphalt biomaterial lifting system including a transmission frame, a driven shaft cylinder, a driving shaft cylinder, a driving mechanism, an inclined shaft cylinder and a conveyor belt, the problems of unstable material output and high loss in the existing system are solved, and the effect of stable output and reduced loss is achieved.
Patent Information
- Application Number
- CN202111300551.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-11-04
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2041-11-04
AI Technical Summary
The existing asphalt reproduction and biomaterial lifting system is prone to problems such as uneven material accumulation and slippage when transporting materials inclinedly, resulting in unstable material output and high loss.
A bituminous biomaterial lifting system including a transmission frame, a driven shaft cylinder, a driving shaft cylinder, a driving mechanism, an inclined shaft cylinder and a conveyor belt is designed. The adjustment mechanism is used to control the material transmission amount on the conveyor belt, the recovery mechanism recycles the sliding material, and adjusts the inclination angle of the conveyor rack through the lifting mechanism.
The stability of the conveyor belt output material is achieved, material loss is reduced, and the stability and service life of the system are improved through reasonable design.
Smart Images

Figure CN114162549B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the field of asphalt preparation devices, and in particular relates to an asphalt recycled material lifting system. Background Art
[0002] Asphalt is a dark brown complex mixture of hydrocarbons of different molecular weights and their non-metallic derivatives. It is a kind of high-viscosity organic liquid. It often exists in the form of liquid or semi-solid petroleum. The surface is black and it is soluble in carbon disulfide and carbon tetrachloride. Asphalt is an organic gelling material that is waterproof, moisture-proof and anti-corrosive. Asphalt can be mainly divided into three types: coal tar asphalt, petroleum asphalt and natural asphalt: among them, coal tar asphalt is a by-product of coking. Petroleum asphalt is the residue after crude oil distillation. Natural asphalt is stored underground, and some form mineral layers or accumulate on the surface of the earth's crust. Asphalt is mainly used in industries such as coatings, plastics, rubber, and paving roads.
[0003] The regeneration of asphalt is the reverse process of aging. Usually, regeneration agents can be added, such as corn oil, lubricating oil, etc. After adding the regeneration agent, the relative content of asphaltene is reduced, and the solubility of soft asphaltene to asphaltene is increased, the compatibility of asphalt is improved, the penetration and ductility of asphalt are increased, and the performance of asphalt is restored or close to the original performance.
[0004] In the asphalt regeneration process, various materials need to be transported to the reactor for processing. There are many types of asphalt recycled materials. Commonly used material lifting and conveying systems are mostly inclined conveyor belt mechanisms. However, when common conveyor belts are inclined to convey materials, materials often accumulate unevenly on the conveyor belts and materials slide on the conveyor belts, which can easily lead to unstable material output and high material loss. Summary of the invention
[0005] The purpose of the present invention is to provide an asphalt recycled material lifting system with a simple structure and reasonable design in order to solve the above problems.
[0006] The present invention achieves the above-mentioned purpose through the following technical solutions:
[0007] The lifting system of asphalt recycled material comprises a transmission frame, a driven shaft cylinder and a driving shaft cylinder respectively connected to two ends of the transmission frame, a driving mechanism connected to the transmission frame near the driving shaft cylinder, a plurality of inclined shaft cylinders connected to the transmission frame, and a conveyor belt wound around the driving shaft cylinder, the driven shaft cylinder and the inclined shaft cylinder. A first lifting mechanism is connected to the lower end of the transmission frame near the driven shaft cylinder, and a second lifting mechanism is connected to the lower end of the transmission frame near the middle and the driving shaft cylinder. A support frame is arranged above the driven shaft cylinder, a storage hopper is connected to the upper end of the support frame, and a recovery plate parallel to the conveyor belt is connected to the support frame, a recovery mechanism is connected to the recovery plate, and a reflux pipe connected to the output end of the recovery mechanism is connected to the storage hopper. An adjusting mechanism is arranged on the transmission frame, and the adjusting mechanism is used to control the transmission amount of materials on the conveyor belt. The recovery mechanism is used to recover materials that have slipped off the conveyor belt and transmit them to the storage hopper. The first lifting mechanism and the second lifting mechanism are used to adjust the inclination angle of the transmission frame.
[0008] As a further optimization scheme of the present invention, the adjustment mechanism includes a first bracket and a second bracket symmetrically connected to the transmission frame, a first movable chamber arranged in the first bracket, a first slide groove arranged on a side wall of the first movable chamber, a first motor connected to the upper end of the first bracket, a first screw connected to the output shaft of the first motor, a first inner slide plate arranged in the first movable chamber, a second movable chamber arranged in the second bracket, a second slide groove arranged on a side wall of the second movable chamber, a limit rod arranged in the second movable chamber, a second inner slide plate connected to the limit rod, and a cross baffle connected between the first inner slide plate and the second inner slide plate, a screw hole matching the first screw rod is provided on the first inner slide plate, a ball bearing is provided between the lower end of the first screw rod and the bottom of the first movable chamber, and the cross baffle plate is used to adjust the amount of material transmitted on the conveyor belt.
[0009] As a further optimization scheme of the present invention, the lower end of the transverse baffle is provided with a plurality of symmetrically arranged first receiving grooves, and a second receiving groove is provided at the middle position of the lower end of the transverse baffle, an angle sensor is provided on one side wall of the first receiving groove, a second motor is connected to the rear end wall of the transverse baffle, the output shaft of the second motor extends to the first receiving groove and is connected to an inclined scraper, and the angle sensor is connected to the inclined scraper.
[0010] As a further optimization scheme of the present invention, the upper end of the transverse baffle is connected to an electric push rod, the output end of the electric push rod extends to the second receiving groove and is connected to a horizontal scraper, and the lower ends of the horizontal scraper and the inclined scraper are both connected to a cleaning layer.
[0011] As a further optimization scheme of the present invention, the first lifting mechanism includes a first support column, a first support screw arranged in the first support column, and a first adjusting nut movably connected to the upper end of the first support column, the first support screw is threadedly connected to the first adjusting nut, and the first support screw extends to one end outside the first support column and is hinged to the transmission frame.
[0012] As a further optimization scheme of the present invention, the second lifting mechanism includes a second support column, a second support screw arranged in the second support column, a second adjusting nut movably connected to the upper end of the second support column, a connecting frame connected to the transmission frame, and an inclined support rod connected between the second support column and the transmission frame, the inclined support rod is provided with a first oblique support screw and a second oblique support screw, and the two ends of the oblique support rod are respectively movably connected with a third adjusting nut and a fourth adjusting nut, one end of the first oblique support screw is hinged to the second support column, and one end of the second oblique support screw is hinged to the transmission frame.
[0013] As a further optimization scheme of the present invention, one end of the recovery plate is provided with an arc surface that cooperates with the driven shaft cylinder, the recovery mechanism includes an outer shell, a spiral conveying pipe arranged in the outer shell, and a power motor connected to the outer shell, the power motor and the spiral conveying pipe are connected, the outer shell is provided with a feed port that cooperates with the recovery plate, and a discharge port is provided at the junction of the outer shell and the reflux pipe.
[0014] The beneficial effects of the present invention are:
[0015] 1) The present invention provides an adjusting mechanism on the transmission frame, and the adjusting mechanism can be used to adjust the amount of material transmitted by the conveyor belt to achieve a stable output effect. During adjustment, the first motor can be used to drive the first screw rod to rotate, and when the first screw rod rotates, the first inner slide plate is driven to move in the first moving chamber and drive the cross baffle to move in the same direction, and the distance between the cross baffle and the conveyor belt can be adjusted. When a lot of materials are piled up on the conveyor belt, the cross baffle can scrape the piled-up materials to the subsequent conveyor belt, so that the output of the conveyor belt is in a stable state, and an inclined scraper and a transverse scraper are also provided on the cross baffle, and the inclined scraper can control the rotation angle so that it is in the conveying space of the conveyor belt. Similarly, the transverse scraper can be pushed into the conveying space of the conveyor belt by an electric push rod, so that the conveying amount of the conveyor belt can be further controlled, and when the conveyor belt is idle, the inclined scraper and the transverse scraper are controlled to contact with the conveyor belt, and the surface of the conveyor belt is cleaned by the cleaning layer on the inclined scraper and the transverse scraper, which can effectively extend the service life of the conveyor belt.
[0016] 2) The present invention sets a recovery mechanism at a position near the bottom of the inclined conveyor belt. When the material transported to the conveyor belt by the storage hopper slips, the recovery mechanism can transport the slipped material back to the storage hopper, which can effectively reduce the loss of materials;
[0017] 3) The present invention has a simple structure, high stability, reasonable design and is easy to implement. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0019] Figure 2 is a side view of the present invention;
[0020] Figure 3 It is a structural schematic diagram of the regulating mechanism of the present invention;
[0021] Figure 4 It is a schematic diagram of the mechanism of the transverse baffle of the present invention;
[0022] Figure 5 The present invention Figure 1 Magnified view at A in the middle;
[0023] Figure 6 The present invention Figure 1 Magnified view at B.
[0024] In the figure: 1. transmission frame; 101. driven shaft cylinder; 102. driving shaft cylinder; 103. inclined shaft cylinder; 104. conveyor belt; 105. driving mechanism; 1060. first support column; 1061. first support screw; 1062. first adjusting nut; 1070. second support column; 1071. second support screw; 1072. second adjusting nut; 1073. connecting frame; 1074. oblique support rod; 1075. first oblique support screw; 1076. third adjusting nut; 1077. second oblique support screw; 1078. fourth adjusting nut; 2. support frame; 201. storage hopper; 202. recovery plate; 203. recovery Mechanism; 204, reflux pipe; 3, adjustment mechanism; 301, first bracket; 3010, first movable chamber; 3011, first motor; 3012, first screw rod; 3013, first slide groove; 3014, ball; 3015, first inner slide plate; 302, second bracket; 3020, second movable chamber; 3021, second slide groove; 3022, limit rod; 3023, second inner slide plate; 303, cross baffle; 3030, first receiving groove; 3031, inclined scraper; 3032, second receiving groove; 3033, horizontal scraper; 3034, electric push rod; 3035, second motor; 3036, angle sensor. DETAILED DESCRIPTION
[0025] The present application is further described in detail below in conjunction with the accompanying drawings. It is necessary to point out here that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technical personnel in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0026] Example 1
[0027] like Figure 1-6 As shown, an asphalt recycled material lifting system includes a transmission frame 1, a driven shaft cylinder 101 and a driving shaft cylinder 102 respectively connected to both ends of the transmission frame 1, a driving mechanism 105 connected to the transmission frame 1 near the driving shaft cylinder 102, a plurality of inclined shaft cylinders 103 connected to the transmission frame 1, and a conveyor belt 104 wound around the driving shaft cylinder 102, the driven shaft cylinder 101 and the inclined shaft cylinder 103. The lower end of the transmission frame 1 is connected to a first lifting mechanism near the driven shaft cylinder 101, and the lower end of the transmission frame 1 near the middle and the driving shaft cylinder 102 are connected to a second lifting mechanism. A support frame 2 is arranged above, a storage hopper 201 is connected to the upper end of the support frame 2, and a recovery plate 202 parallel to the conveyor belt 104 is connected to the support frame 2, and a recovery mechanism 203 is connected to the recovery plate 202, and an output end of the recovery mechanism 203 is connected to a reflux pipe 204 communicated with the storage hopper 201. An adjusting mechanism 3 is arranged on the transmission frame 1, and the adjusting mechanism 3 is used to control the transmission amount of the material on the conveyor belt 104. The recovery mechanism 203 is used to recover the material that slides off the conveyor belt 104 and transmits it to the storage hopper 201. The first lifting mechanism and the second lifting mechanism are used to adjust the inclination angle of the transmission frame 1.
[0028] The adjusting mechanism 3 includes a first bracket 301 and a second bracket 302 symmetrically connected to the transmission frame 1, a first movable chamber 3010 arranged in the first bracket 301, a first slide groove 3013 arranged on a side wall of the first movable chamber 3010, a first motor 3011 connected to the upper end of the first bracket 301, a first screw rod 3012 connected to the output shaft of the first motor 3011, a first inner slide plate 3015 arranged in the first movable chamber 3010, a second movable chamber 3020 arranged in the second bracket 302, and a first inner slide plate 3015 arranged in the second movable chamber 3020. A second slide groove 3021 on a side wall of the chamber 3020, a limiting rod 3022 arranged in the second movable chamber 3020, a second inner slide 3023 connected to the limiting rod 3022, and a cross baffle 303 connected between the first inner slide 3015 and the second inner slide 3023, the first inner slide 3015 is provided with a screw hole matching the first screw rod 3012, a ball 3014 is provided between the lower end of the first screw rod 3012 and the bottom of the first movable chamber 3010, and the cross baffle 303 is used to adjust the amount of material transmitted on the conveyor belt 104.
[0029] The lower end of the transverse baffle 303 is provided with a plurality of symmetrically arranged first receiving grooves 3030, and the middle position of the lower end of the transverse baffle 303 is provided with a second receiving groove 3032, an angle sensor 3036 is provided on one side wall of the first receiving groove 3030, a second motor 3035 is connected to the rear end wall of the transverse baffle 303, the output shaft of the second motor 3035 extends to the first receiving groove 3030 and is connected to the inclined scraper 3031, and the angle sensor 3036 is connected to the inclined scraper 3031. The angle sensor 3036 can accurately know the rotation angle of the inclined scraper 3031, and can achieve the control of the range of the inclined scraper 3031 in the material conveying space of the conveyor belt 104 to scrape the material, so as to achieve the effect of controlling the material conveying amount.
[0030] The upper end of the transverse baffle 303 is connected to an electric push rod 3034, the output end of the electric push rod 3034 extends to the second receiving groove 3032 and is connected to a horizontal scraper 3033, and the lower ends of the horizontal scraper 3033 and the inclined scraper 3031 are both connected to a cleaning layer.
[0031] The first lifting mechanism includes a first support column 1060, a first support screw 1061 arranged in the first support column 1060, and a first adjusting nut 1062 movably connected to the upper end of the first support column 1060, the first support screw 1061 is threadedly connected to the first adjusting nut 1062, and the first support screw 1061 extends to one end outside the first support column 1060 and is hinged to the transmission frame 1.
[0032] The second lifting mechanism includes a second support column 1070, a second support screw 1071 arranged in the second support column 1070, a second adjusting nut 1072 movably connected to the upper end of the second support column 1070, a connecting frame 1073 connected to the transmission frame 1, and an inclined support rod 1074 connected between the second support column 1070 and the transmission frame 1, a first inclined support screw 1075 and a second inclined support screw 1077 are arranged in the inclined support rod 1074, and the two ends of the inclined support rod 1074 are respectively movably connected with a third adjusting nut 1076 and a fourth adjusting nut 1078, one end of the first oblique support screw 1075 is hinged to the second support column 1070, and one end of the second oblique support screw 1077 is hinged to the transmission frame 1.
[0033] The adjustment principle of the first lifting mechanism and the second lifting mechanism is the same. When adjusting the first lifting mechanism, the length of the first support screw 1061 extending out of the first support column 1060 can be driven to increase or decrease by rotating the first adjusting nut 1062, thereby achieving the effect of adjusting one end of the transmission frame 1. Similarly, when the second lifting mechanism adjusts the support height, the second adjusting nut 1072 can be adjusted to control the extension length of the second support screw 1071. At the same time, in conjunction with the adjustment of the length of the oblique support rod 1074, the effect of conveniently controlling the support can be achieved, and the support is relatively stable.
[0034] One end of the recovery plate 202 is provided with an arc surface that cooperates with the driven shaft cylinder 101. The recovery mechanism 203 includes an outer shell, a spiral conveying pipe arranged in the outer shell, and a power motor connected to the outer shell. The power motor and the spiral conveying pipe are connected. The outer shell is provided with a feed port that cooperates with the recovery plate 202, and a discharge port is provided at the junction of the outer shell and the reflux pipe 204.
[0035] When the material in the storage hopper 201 falls onto the conveyor belt 104, it will gradually accumulate. The material is prone to relative movement on the conveyor belt 104. When the material slides and moves to the recovery plate 202, it enters the outer shell from the feed port on the outer shell. The power motor drives the spiral conveying pipe to gradually convey the material to the discharge port, and then re-conveys it to the storage hopper 201 from the reflux pipe 204, which can effectively reduce the loss of material.
[0036] When adjusting the amount of material conveyed by the conveyor belt 104, the first motor 3011 can be used to drive the first screw rod 3012 to rotate. When the first screw rod 3012 rotates, it drives the first inner slide plate 3015 to move in the first moving chamber 3010 and drives the cross baffle 303 to move in the same direction. The distance between the cross baffle 303 and the conveyor belt 104 can be adjusted. When a lot of material is accumulated on the conveyor belt 104, the cross baffle 303 can scrape the accumulated material to the subsequent conveyor belt 104, so that the output of the conveyor belt 104 is in a stable state, and the cross baffle 303 is also provided with an inclined scraper 30 31 and the horizontal scraper 3033, the inclined scraper 3031 can control the rotation angle so that it is in the conveying space of the conveyor belt 104. Similarly, the horizontal scraper 3033 can be pushed into the conveying space of the conveyor belt 104 by the electric push rod 3034, which can further control the conveying amount of the conveyor belt 104, and when the conveyor belt 104 is idle, the inclined scraper 3031 and the horizontal scraper 3033 are controlled to contact with the conveyor belt 104, and the surface of the conveyor belt 104 is cleaned by the cleaning layer on the inclined scraper 3031 and the horizontal scraper 3033, which can effectively extend the service life of the conveyor belt 104.
[0037] The above-mentioned embodiments only express several implementation methods of the present invention, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the present invention. It should be pointed out that, for ordinary technicians in this field, several variations and improvements can be made without departing from the concept of the present invention, which all belong to the protection scope of the present invention.
Claims
1. An asphalt recycled material lifting system, comprising a transmission frame (1), a driven shaft cylinder (101) and a driving shaft cylinder (102) respectively connected to both ends of the transmission frame (1), a driving mechanism (105) connected to the transmission frame (1) near the driving shaft cylinder (102), a plurality of inclined shaft cylinders (103) connected to the transmission frame (1), and a conveyor belt (104) wound around the driving shaft cylinder (102), the driven shaft cylinder (101) and the inclined shaft cylinder (103), Features: The lower end of the transmission frame (1) is connected to a first lifting mechanism near the driven shaft cylinder (101), and the lower end of the transmission frame (1) is connected to a second lifting mechanism near the middle and the driving shaft cylinder (102). A support frame (2) is arranged above the driven shaft cylinder (101), and a storage hopper (201) is connected to the upper end of the support frame (2). A recovery plate (202) parallel to the conveyor belt (104) is connected to the support frame (2), and a recovery mechanism is connected to the recovery plate (202). (203), the output end of the recovery mechanism (203) is connected to a return pipe (204) which is in communication with the storage hopper (201), the transmission frame (1) is provided with an adjustment mechanism (3), the adjustment mechanism (3) is used to control the transmission amount of the material on the conveyor belt (104), the recovery mechanism (203) is used to recover the material that has slipped off the conveyor belt (104) and transmit it to the storage hopper (201), and the first lifting mechanism and the second lifting mechanism are used to adjust the inclination angle of the transmission frame (1); The adjusting mechanism (3) comprises a first bracket (301) and a second bracket (302) symmetrically connected to the transmission frame (1), a first movable chamber (3010) arranged in the first bracket (301), a first slide groove (3013) arranged on a side wall of the first movable chamber (3010), a first motor (3011) connected to the upper end of the first bracket (301), a first screw rod (3012) connected to the output shaft of the first motor (3011), a first inner slide plate (3015) arranged in the first movable chamber (3010), a second movable chamber (3020) arranged in the second bracket (302), and a first slide groove (3013) arranged in the second movable chamber (3010). a second slide groove (3021) on a side wall of the chamber (3020), a limiting rod (3022) arranged in the second movable chamber (3020), a second inner slide plate (3023) connected to the limiting rod (3022), and a transverse baffle (303) connected between the first inner slide plate (3015) and the second inner slide plate (3023), the first inner slide plate (3015) is provided with a screw hole matched with the first screw rod (3012), a ball bearing (3014) is arranged between the lower end of the first screw rod (3012) and the bottom of the first movable chamber (3010), and the transverse baffle (303) is used to adjust the amount of material transmitted on the conveyor belt (104); The lower end of the transverse baffle (303) is provided with a plurality of symmetrically arranged first receiving grooves (3030), and a second receiving groove (3032) is provided at the middle position of the lower end of the transverse baffle (303); an angle sensor (3036) is provided on one side wall of the first receiving groove (3030); a second motor (3035) is connected to the rear end wall of the transverse baffle (303); an output shaft of the second motor (3035) extends to the first receiving groove (3030) and is connected to an inclined scraper (3031); and the angle sensor (3036) is connected to the inclined scraper (3031).
2. The asphalt recycled material lifting system according to claim 1, Features: The first lifting mechanism comprises a first support column (1060), a first support screw (1061) arranged in the first support column (1060), and a first adjustment nut (1062) movably connected to the upper end of the first support column (1060), the first support screw (1061) and the first adjustment nut (1062) being threadedly connected, and one end of the first support screw (1061) extending outside the first support column (1060) is hinged to the transmission frame (1).
3. The asphalt recycled material lifting system according to claim 1, Features: The upper end of the transverse baffle (303) is connected to an electric push rod (3034), the output end of the electric push rod (3034) extends to the second receiving groove (3032) and is connected to a horizontal scraper (3033), and the lower ends of the horizontal scraper (3033) and the inclined scraper (3031) are both connected to a cleaning layer.
4. The asphalt recycled material lifting system according to claim 1, Features: The second lifting mechanism comprises a second support column (1070), a second support screw (1071) arranged in the second support column (1070), a second adjusting nut (1072) movably connected to the upper end of the second support column (1070), a connecting frame (1073) connected to the transmission frame (1), and an inclined support rod (1074) connected between the second support column (1070) and the transmission frame (1), wherein a first inclined support screw (1075) and a second inclined support screw (1077) are arranged in the inclined support rod (1074), and the two ends of the inclined support rod (1074) are movably connected with a third adjusting nut (1076) and a fourth adjusting nut (1078), respectively, one end of the first inclined support screw (1075) is hinged to the second support column (1070), and one end of the second inclined support screw (1077) is hinged to the transmission frame (1).
5. The asphalt recycled material lifting system according to claim 1, Features: One end of the recovery plate (202) is provided with an arc surface that matches with the driven shaft cylinder (101), and the recovery mechanism (203) includes a shell, a spiral conveying pipe arranged in the shell, and a power motor connected to the shell, the power motor and the spiral conveying pipe are connected, and the shell is provided with a feed port that matches with the recovery plate (202), and a discharge port is provided at the junction of the shell and the return pipe (204).
Citation Information
Patent Citations
Anti-gushing structure of screw conveyor for shield construction and anti-gushing method
CN111878100A
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CN212863276U
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CN214194015U