Steel cord bonding device, building machine and steel cord bonding method

Abstract

The application provides a steel cord lamination device, a forming machine and a steel cord lamination method. The steel cord lamination device comprises a rack, a cord lamination template, the cord lamination template is located at the front end of the rack, the cord lamination template comprises a transition template and a conveying template, the transition template has magnetism and can adsorb and convey the cord on the conveying template to the tire body drum to laminate the cord on the tire body drum, a swing assembly, the swing assembly is connected with the rack and can drive the cord lamination template to move to swing and laminate the cord. The application solves the problem of poor quality of full-steel steel cord lamination in the prior art.

Description

Technical Field

[0001] The present invention relates to the technical field of tire processing, and in particular to a steel cord laminating device, a forming machine and a steel cord laminating method. Background Art

[0002] Currently, all-steel steel cord is commonly applied manually. The cord application template is retractable, ensuring a certain gap between the template and the drum surface while maintaining tangency. This prevents the template from matching the drum speed during the cord application process, leading to excessive stretching of the rubber compound and compromising tire quality. Summary of the Invention

[0003] The main purpose of the present invention is to provide a steel cord laminating device, a forming machine and a steel cord laminating method to solve the problem of poor quality of laminating of all-steel steel cords in the prior art.

[0004] In order to achieve the above-mentioned purpose, according to one aspect of the present invention, a steel cord fabric laminating device is provided, comprising: a frame; a cord fabric laminating template, the cord fabric laminating template being located at the front end of the frame, the cord fabric laminating template comprising a transition template and a conveying template, the transition template being magnetic and capable of adsorbing and conveying the cord on the conveying template to the carcass drum to laminate the cord on the carcass drum; a swinging assembly, the swinging assembly being connected to the frame and capable of driving the cord fabric laminating template to move to swing and laminate the cord.

[0005] Furthermore, the curtain fabric fitting template also includes a magnetic component, which is located at the bottom of the transition template, so that the curtain fabric on the conveying template is adsorbed on the bottom of the transition template under the magnetic force of the magnetic component.

[0006] Furthermore, the transition template is closer to the carcass drum than the conveying template, and the transition template is located above the conveying template.

[0007] Furthermore, the transition template is movably arranged relative to the conveying template, and the curtain fitting template also includes a first drive component, which is arranged between the transition template and the conveying template and can drive the transition template to move back and forth relative to the conveying template along the conveying direction of the curtain.

[0008] Furthermore, the curtain fabric fitting template also includes a second drive assembly, which is arranged between the conveying template and the frame and is driven by the transition template and / or the conveying template to drive the transition template and / or the conveying template to rotate and convey the curtain fabric.

[0009] Furthermore, the cord fitting template also includes a control switch, which is arranged on the front end side of the cord fitting template. When the transition template approaches the carcass drum to a predetermined distance, the control switch is triggered and the swing assembly stops swinging.

[0010] Furthermore, the swing assembly includes: a swing frame, which is connected to the frame and the curtain fitting template, and can drive the curtain fitting template to move to swing and fit the curtain; a correction assembly, which is connected to the frame, and can detect the offset of the curtain when the curtain is conveyed, and swing and correct the curtain.

[0011] Furthermore, the curtain fabric fitting template also includes an encoder assembly, which is installed on the active roller of the conveying template and measures the length of the curtain fabric.

[0012] Furthermore, the steel cord laminating device also includes a length measuring switch, which is arranged on the conveying template and measures the length of the cord.

[0013] According to another aspect of the present invention, a forming machine is provided, comprising the above-mentioned steel cord laminating device.

[0014] According to another aspect of the present invention, a steel cord laminating method is provided, comprising: conveying the cord to a conveying template and waiting for lamination; the transition template magnetically adsorbs the cord from the conveying template to the transition template, and conveys it forward to a lamination position and waits; the swing assembly drives the cord lamination template to swing downward to the lamination position, ready for lamination; the carcass drum rotates, the cord lamination template and the carcass drum are fast-matched for lamination, and the cord lamination template provides pressure to press the material downward, so that the cord is bonded to the composite part of the carcass drum; after lamination is completed, the transition template returns, and the cord is sewn.

[0015] Furthermore, the steel cord laminating method also includes, before conveying the cord to the conveying template, the first drive component drives the transition template to extend to the working position, the swing frame of the swing component drives the cord laminating template to swing to the return position, and the cord cut to a fixed length is conveyed to the conveying template.

[0016] Furthermore, the steel cord laminating method also includes a second drive component driving the conveying template and / or the transition template to rotate before the cord is adsorbed from the conveying template to the transition template, and the conveying template conveys the cord to the transition template. At the same time, during this process, the encoder component measures the length of the cord.

[0017] Furthermore, when the carcass drum rotates and the cord is attached to the composite part, the control switch protects the movement of the transition template. When the transition template rotates too far and hits the drum surface, the control switch is triggered and the transition template stops swinging.

[0018] The technical solution of the present invention incorporates magnets on the transition template. This allows the transition template to attract the steel cord from the conveying template to the transition template through its magnetic force and transport it to the bonding position on the transition template, achieving reliable transition and bonding of the steel cord. Furthermore, the transition template's speed of conveying the steel cord can be matched to the tire drum's speed, thereby achieving speed matching between the template and the drum and reducing stretching and deformation of the steel cord. This arrangement achieves high-precision automatic bonding of the steel cord while reducing cord stretch and ensuring tire quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which constitute part of this application, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an undue limitation of the present invention. In the accompanying drawings:

[0020] Figure 1 The following is a schematic structural diagram of the steel cord laminating device of the present invention;

[0021] Figure 2 Shown Figure 1 A schematic structural diagram of a steel cord laminating template of a steel cord laminating device;

[0022] Figure 3 Shown Figure 2 A top view of

[0023] Figure 4 A flow chart of the steel cord laminating method of the present invention is shown.

[0024] The above drawings include the following reference numerals:

[0025] 10. Frame; 20. Cord fitting template; 21. Transition template; 22. Conveying template; 23. First drive assembly; 24. Second drive assembly; 25. Control switch; 26. Encoder assembly; 30. Swing rack; 41. Deflection correction electric cylinder assembly; 42. Deflection correction lens assembly; 43. Deflection correction light source assembly; 50. Carcass drum. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, the directional words used, such as "up, down, top, bottom", usually refer to the directions shown in the drawings, or to the components themselves in the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "inside and outside" refer to the inside and outside relative to the outline of each component itself, but the above directional words are not used to limit the present invention.

[0029] In order to solve the problem of poor quality of all-steel steel cord laminating in the prior art, the present invention provides a steel cord laminating device, a forming machine and a steel cord laminating method.

[0030] like Figures 1 to 3 The steel cord laminating device shown includes a frame 10, a cord laminating template 20, a swing assembly and a correction assembly. The cord laminating template 20 is located at the front end of the frame 10. The cord laminating template 20 includes a transition template 21 and a conveying template 22. The transition template 21 is magnetic and can absorb and convey the cord on the conveying template 22 to the carcass drum 50 to laminate the cord on the carcass drum 50; the swing assembly is connected to the frame 10 and can drive the cord laminating template 20 to move so as to swing and laminate the cord.

[0031] This embodiment incorporates magnetism on the transition template 21. Thus, during the conveying of the cord, the magnetic force of the transition template 21 attracts the cord from the conveying template 22 to the transition template 21 and conveys it to the fitting position on the transition template 21, achieving reliable transition and fitting of the cord. Furthermore, the speed at which the transition template 21 conveys the cord can be matched to the speed of the carcass drum 50, thereby achieving speed matching between the template and the drum and reducing stretching deformation of the steel cord. This arrangement achieves high-precision automatic fitting of the steel cord, reduces cord stretching, and ensures tire quality.

[0032] It should be noted that the front and rear ends in this embodiment refer to the end away from the starting side of the curtain conveyance as the front end, and the end close to the starting side of the curtain conveyance as the rear end.

[0033] like Figure 2 and Figure 3As shown, the cord fitting template 20 of this embodiment further includes a magnetic member, which can be a magnet or other component. The magnetic member is located at the bottom of the transition template 21, and the transition template 21 is located above the conveying template 22. In this way, when the cord on the conveying template 22 is conveyed to the transition template 21, the cord on the conveying template 22 can be adsorbed to the bottom of the transition template 21 under the magnetic force of the magnetic member. Since the transition template 21 is closer to the carcass drum 50 than the conveying template 22, the cord can be subsequently conveyed forward following the transition template 21 to a position where it waits for fitting with the carcass drum 50. By using the transition template 21 with a magnet for cord fitting, the speed matching of the transition template 21 and the carcass drum 50 can be achieved, thereby reducing the tensile deformation of the steel cord.

[0034] In this embodiment, the transition template 21 is movably arranged relative to the conveying template 22, and the curtain fitting template 20 also includes a first drive component 23. The first drive component 23 is arranged between the transition template 21 and the conveying template 22, and can drive the transition template 21 to move forward and backward relative to the conveying template 22 along the conveying direction of the curtain, thereby realizing the position adjustment of the transition template 21 relative to the conveying template 22, ensuring that the transition template 21 can accurately adsorb the curtain on the conveying template 22.

[0035] In this embodiment, the curtain fabric laminating template 20 further includes a second drive assembly 24. The second drive assembly 24 can be a cylinder or other component as needed. The second drive assembly 24 is disposed between the conveying template 22 and the frame 10 and is driven and connected to the transition template 21 and the conveying template 22 via components such as a double-sided toothed synchronous belt, thereby synchronously driving the rollers of the transition template 21 and the conveying template 22 to rotate, thereby achieving rotation of the transition template 21 and the conveying template 22 to convey the curtain fabric. In this way, the transition template 21 and the conveying template 22 are synchronously driven by the double-sided toothed synchronous belt, resulting in good speed matching performance and reduced curtain fabric stretching. Of course, the second drive assembly 24 can also independently drive the rotation of one of the transition template 21 and the conveying template 22, or multiple second drive assemblies 24 can be provided to drive the transition template 21 and the conveying template 22 respectively. It should be noted that the driving of the transition template 21 and the conveying template 22 to rotate mentioned here refers to the driving of the transition template 21 and the conveying template 22 to rotate. Specifically, the transition template 21 and the conveying template 22 include a drive-connected roller and a conveying component. The conveying component can be a transmission belt, etc. The curtain is placed on the conveying component. The rotation of the roller can drive the conveying component to rotate through friction, etc., thereby conveying the curtain thereon.

[0036] The cord fitting template 20 of this embodiment also includes a control switch 25, which is arranged on the front end side of the cord fitting template 20. The control switch 25 is electrically connected to the swing assembly or a component that drives the swing assembly. The control switch 25 is used to control the distance between the cord fitting template 20 and the carcass drum 50. That is, when the transition template 21 approaches the carcass drum 50 to a predetermined distance, the control switch 25 is triggered, and the servo drive device controls the swing assembly to stop swinging, thereby protecting the cord fitting template 20 and preventing the transition from colliding with the carcass drum 50.

[0037] like Figure 1 As shown, in this embodiment, the swing assembly includes a swing frame 30 and a correction assembly. The swing frame 30 is connected to the frame 10 and the curtain fitting template 20, and can drive the curtain fitting template 20 to move to swing and fit the curtain. The swing frame 30 is electrically connected to the control switch 25; the correction assembly is connected to the frame 10, and can detect the offset of the curtain when the curtain is conveyed, and perform swing correction on the curtain.

[0038] Specifically, the correction component includes a correction electric cylinder component 41, a correction lens component 42 and a correction light source component 43. Among them, the correction electric cylinder component 41 is connected to the frame 10, and is connected to the curtain fitting template 20 and the swing frame 30 to control the correction movement of the curtain fitting template 20 on the swing frame 30. The correction lens component 42 is facing the curtain to detect the offset of the curtain when the curtain is conveyed; the correction light source component 43 is connected to the frame 10, and detects the offset of the curtain together with the correction lens component 42. The correction lens component 42 of this embodiment adopts a CCD (charge coupled device) lens. The CCD lens detects the offset of the curtain and cooperates with the correction electric cylinder component 41 to correct the curtain, with good correction effect and high correction accuracy.

[0039] In this embodiment, the curtain fabric fitting template 20 further includes an encoder assembly 26 , which is mounted on the active roller of the conveying template 22 . The encoder assembly 26 measures the curtain fabric length alone or together with the correction lens assembly 42 , with high measurement accuracy.

[0040] In addition to using the encoder assembly 26, a length measuring switch can also be used. The length measuring switch is set on the conveying template 22 and can also measure the length of the curtain.

[0041] like Figure 4 As shown, this embodiment also provides a steel cord laminating method, using the above-mentioned steel cord laminating device, the steel cord laminating method includes the following steps:

[0042] The first driving assembly 23 drives the transition template 21 to extend to the working position;

[0043] The swing assembly's swing frame 30 drives the fabric laminating template 20 to swing back to its return position. The cut-to-length fabric is then transferred to the conveyor template 22, where it awaits lamination. During this process, the swing assembly corrects the fabric's deflection. The correction light source assembly 43 and correction lens assembly 42 of the swing assembly detect the fabric's deflection. The correction cylinder assembly 41 of the correction assembly drives the fabric laminating template 20 left and right on the swing frame 30 to correct the deflection and ensure the fabric is centered.

[0044] The second drive assembly 24 synchronously drives the conveying template 22 and the transition template 21 through a double-sided toothed synchronous belt. The conveying template 22 conveys the curtain to the transition template 21. During this process, the encoder assembly 26 and the correction lens assembly 42 jointly measure the length of the curtain.

[0045] The transition template 21 magnetically attracts the curtain fabric from the conveying template 22 to the transition template 21 and conveys it forward to the laminating position to wait;

[0046] The swing frame 30 drives the curtain fabric laminating template 20 to swing downward to the laminating position, ready for laminating;

[0047] As the carcass drum 50 rotates, the cord laminating template 20 matches the carcass drum 50 at a speed that matches the carcass drum 50. The template 20 also applies downward pressure, ensuring the cord adheres to the composite components of the carcass drum 50. This prevents the cord from detaching during rotation and ensures a secure laminating effect. During this process, a control switch 25 protects the movement of the transition template 21. If the transition template 21 rotates too far and strikes the drum surface, the control switch 25 is triggered, causing the transition template 21 to stop rotating, protecting both the transition template 21 and the drum plate of the carcass drum 50.

[0048] After laminating, the transition template 21 returns and the curtain is sewed.

[0049] By using the above-mentioned steel cord laminating method in conjunction with a steel cord laminating device, high-precision automatic laminating of the steel cord can be achieved, thereby reducing cord stretching and ensuring tire quality.

[0050] It should be noted that, in the above embodiments, a plurality refers to at least two.

[0051] From the above description, it can be seen that the above embodiments of the present invention achieve the following technical effects:

[0052] 1. Solve the problem of poor quality of all-steel steel cord lamination in the existing technology;

[0053] 2. Achieve speed matching between the template and the drum to reduce the tensile deformation of the steel cord;

[0054] 3. The double-sided toothed synchronous belt is used to achieve synchronous drive of the transition template and the conveying template, which has good speed matching performance and reduces the stretching of the curtain fabric;

[0055] 4. The control switch protects the cord laminating template to prevent excessive collision with the carcass drum;

[0056] 5. The CCD lens detects the deviation of the curtain fabric and cooperates with the correction electric cylinder assembly to correct the curtain fabric, with good correction effect and high correction accuracy;

[0057] 6. The encoder assembly and the correction lens assembly jointly measure the length of the curtain with high measurement accuracy.

[0058] Obviously, the embodiments described above are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0059] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0060] It should be noted that the terms "first," "second," and the like in the specification and claims of this application and the accompanying drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or precedence. It should be understood that the terms used in this manner are interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than that illustrated or described herein.

[0061] The foregoing description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention are intended to be within the scope of protection of the present invention.

Claims

1. A steel cord laminating device, characterized in that: include: Rack (10); a cord laminating template (20), the cord laminating template (20) being located at the front end of the frame (10), the cord laminating template (20) comprising a transition template (21) and a conveying template (22), the transition template (21) being magnetic and capable of adsorbing the cord on the conveying template (22) and conveying it to the carcass drum (50) so as to laminarize the cord on the carcass drum (50); A swing assembly, the swing assembly being connected to the frame (10) and capable of driving the curtain fabric laminating template (20) to move so as to swing and laminate the curtain fabric; The transition template (21) is movably arranged relative to the conveying template (22), and the curtain fabric laminating template (20) further includes a first driving component (23), the first driving component (23) being arranged between the transition template (21) and the conveying template (22) and capable of driving the transition template (21) to move forward and backward relative to the conveying template (22) along the conveying direction of the curtain fabric; The swing assembly includes a swing frame (30), the swing frame (30) is connected to the frame (10) and the curtain fabric laminating template (20), and can drive the curtain fabric laminating template (20) to move so as to swing and laminate the curtain fabric; The curtain fabric laminating template (20) further includes a second driving assembly (24), which is disposed between the conveying template (22) and the frame (10) and is drivingly connected to the transition template (21) and the conveying template (22) to drive the transition template (21) and the conveying template (22) to rotate and convey the curtain fabric; The steel cord laminating device is used to perform a steel cord laminating method, which includes: The curtain fabric is transported to the transport template (22) and waits for lamination; The transition template (21) magnetically attracts the curtain fabric from the conveying template (22) to the transition template (21), and conveys the curtain fabric forward to a laminating position for waiting; The swing assembly drives the curtain fabric laminating template (20) to swing downward to a laminating position, ready for laminating; The carcass drum (50) rotates, the cord laminating template (20) and the carcass drum (50) are laminating at matching speeds, and the cord laminating template (20) provides pressure to press the material downward, so that the cord is bonded to the composite part of the carcass drum (50); After the lamination is completed, the transition template (21) is returned and the curtain fabric is sewn; The steel cord laminating method further includes, before conveying the cord to the conveying template (22), the first driving component (23) driving the transition template (21) to extend to the working position, the swing frame (30) of the swing component driving the cord laminating template (20) to swing to the return position, and the cord cut to a fixed length is conveyed to the conveying template (22).

2. The steel cord laminating device according to claim 1, characterized in that: The curtain fabric laminating template (20) further comprises a magnetic component, which is located at the bottom of the transition template (21), so that the curtain fabric on the conveying template (22) is adsorbed on the bottom of the transition template (21) under the magnetic force of the magnetic component.

3. The steel cord laminating device according to claim 2, characterized in that: The transition template (21) is closer to the carcass drum (50) than the conveying template (22), and the transition template (21) is located above the conveying template (22).

4. The steel cord laminating device according to claim 1, characterized in that: The cord fitting template (20) further includes a control switch (25), which is arranged on the front side of the cord fitting template (20). When the transition template (21) approaches the carcass drum (50) to a predetermined distance, the control switch (25) is triggered and the swing assembly stops swinging.

5. The steel cord laminating device according to claim 1, characterized in that: The swing assembly further comprises: A deviation correction component is connected to the frame (10) and is capable of detecting the deviation of the curtain when the curtain is being transported, and performing swing deviation correction on the curtain.

6. The steel cord laminating device according to claim 1, characterized in that: The curtain fabric laminating template (20) further comprises an encoder assembly (26), wherein the encoder assembly (26) is mounted on the active roller of the conveying template (22), and the encoder assembly (26) measures the length of the curtain fabric.

7. The steel cord laminating device according to claim 1, characterized in that: The steel cord fabric laminating device further comprises a length measuring switch, which is arranged on the conveying template (22) and measures the length of the cord fabric.

8. The steel cord laminating device according to claim 1, characterized in that: The steel cord laminating method further includes the following steps: before the cord is adsorbed from the conveying template (22) to the transition template (21), a second driving component (24) drives the conveying template (22) and / or the transition template (21) to rotate, and the conveying template (22) conveys the cord to the transition template (21). At the same time, during this process, an encoder component (26) measures the length of the cord.

9. The steel cord laminating device according to claim 1, characterized in that: The steel cord laminating method further comprises the step of controlling a switch (25) to protect the movement of the transition template (21) when the carcass drum (50) rotates and the cord is laminarly attached to the composite component, and triggering the control switch (25) when the transition template (21) rotates excessively and collides with the drum surface, causing the transition template (21) to stop swinging.

10. A molding machine, characterized in that: The invention comprises the steel cord laminating device according to any one of claims 1 to 9.

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